Iron Group Metal And Group Iii Metal Containing (i.e., Fe, Co Or Ni And Sc, Y, Al, Ga, In Or Tl) Patents (Class 502/314)
  • Patent number: 7557062
    Abstract: An unsupported catalyst composition which comprises one or more Group VIb metals, one or more Group VIII metals, and a refractory oxide material which comprises 50 wt % or more titania, on oxide basis, which is prepared by precipitation techniques, finds use in the hydroprocessing of hydrocarbonaceous feedstocks.
    Type: Grant
    Filed: February 20, 2004
    Date of Patent: July 7, 2009
    Assignee: Shell Oil Company
    Inventors: Laszlo Domokos, Hermanus Jongkind, Willem Hartman Jurriaan Stork, Johanna Maria Helena Van den Tol-Kershof
  • Publication number: 20090148357
    Abstract: Use of a metallic material containing chromium as a substrate of an exhaust gas purifying catalyst has a problem that the chromium contained in the substrate migrates to a catalytically active component and reacts with the catalytically active component to reduce exhaust gas purification performance. Thus, a film which inhibits the chromium contained in the substrate from migrating is arranged on the substrate's surface. The film is desirably formed by oxidizing a substrate in the air. It is also desirable that a substrate containing aluminum therein be oxidized to cause aluminum contained in the substrate to separate out and thereby form an alpha-alumina film. The film is preferably such that, when the exhaust gas purifying catalyst is heated at 850° C. in the air for 300 hours, the amount of chromium migrated to the catalytically active component is controlled to 0.5 percent by weight or less based on the catalytically active component.
    Type: Application
    Filed: March 31, 2005
    Publication date: June 11, 2009
    Inventors: Masato Kaneeda, Hidehiro Iizuka, Norihiro Shinozuka, Masahiro Sakanushi, Kimihiro Tokushima, Hiroki Hosoe, Masayuki Kasuya, Toshio Iwasaki, Shogo Konya
  • Patent number: 7544633
    Abstract: The present invention relates to a catalyst for partial oxidation and a preparation method thereof, more particularly to a preparation method of a complex metal oxide catalyst that shows high activity for conversion of propylene or isobutylene, maintains good selectivity for such unsaturated aldehyde as acrolein or methacrolein and improves production yield of such unsaturated carboxylic acid as acrylic acid or methacrylic acid through stable process by using a drying control chemical additive.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: June 9, 2009
    Assignee: LG Chem, Ltd.
    Inventors: Jung-Hwa Kang, Won-Ho Lee, Min-Ho Kil, Sang-Heup Moon, Bu-Young Jo
  • Patent number: 7541310
    Abstract: This invention relates to catalysts comprising a catalytic metal deposited on a composite support with well-dispersed chemical “anchor” species acting as nucleation centers for catalytic metal crystallites growth. The catalysts have the advantage that the average catalytic metal crystallite size can be controlled by the molar ratio of catalytic metal to chemical “anchor,” and is not limited by the porous structure of the support. A preferred embodiment comprises a cobalt-based catalyst on a silica-alumina support made by a co-gel method, wherein its average pore size can be controlled by the pH. The alumina species in the support most likely serve as chemical “anchors” to control the dispersion of cobalt species, such that the average cobalt crystallite size can be greater than the average pore size.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: June 2, 2009
    Assignee: ConocoPhillips Company
    Inventors: Rafael L. Espinoza, Kandaswamy Jothimurugesan, Kevin L. Coy, James Dale Ortego, Jr., Nithya Srinivasan, Olga P. Ionkina
  • Patent number: 7541012
    Abstract: The present invention features a catalytic material which includes a metal catalyst anchored to a nano-sized crystal containing a metal oxide. Furthermore, the present invention features a method of producing the catalytic material described herein. Finally, the present invention features using the catalytic material for removing contaminants and for getting the desired products.
    Type: Grant
    Filed: July 7, 2004
    Date of Patent: June 2, 2009
    Assignee: The Hong Kong University of Science and Technology
    Inventors: King Lun Yeung, Nan Yao, Ka Yee Ho
  • Patent number: 7514055
    Abstract: Methods of controlling emissions from a diesel engine are provided. The method includes contacting the emissions with a perovskite-type catalyst consisting essentially of a metal oxide composition represented by the general formula Aa?xBxMOb, in which A is a mixture originally in the form of single phase mixed lanthanides collected from bastnasite; B is a divalent or monovalent cation; M is at least one element selected from the group consisting of M is at least one element selected from the group consisting of elements of an atomic number of from 22 to 30, 40 to 51, and 73 to 80; a is 1 or 2; b is 3 when a is 1 or b is 4 when a is 2; and x is a number defined by 0<x<0.7. The perovskite-type catalyst may be used to oxidize hydrocarbons and carbon monoxide and to control particulate emissions in the diesel exhaust.
    Type: Grant
    Filed: September 20, 2005
    Date of Patent: April 7, 2009
    Assignee: Catalytic Solutions, Inc.
    Inventor: Stephen J. Golden
  • Patent number: 7507690
    Abstract: The invention addressed two critical issues in fuel processing for fuel cell application, i.e. catalyst cost and operating stability. The existing state-of-the-art fuel reforming catalyst uses Rh and platinum supported over refractory oxide which add significant cost to the fuel cell system. Supported metals agglomerate under elevated temperature during reforming and decrease the catalyst activity. The catalyst is a perovskite oxide or a Ruddlesden-Popper type oxide containing rare-earth elements, catalytically active firs row transition metal elements, and stabilizing elements, such that the catalyst is a single phase in high temperature oxidizing conditions and maintains a primarily perovskite or Ruddlesden-Popper structure under high temperature reducing conditions. The catalyst can also contain alkaline earth dopants, which enhance the catalytic activity of the catalyst, but do not compromise the stability of the perovskite structure.
    Type: Grant
    Filed: April 27, 2004
    Date of Patent: March 24, 2009
    Assignee: UChicago Argonne, LLC.
    Inventors: Michael Krumpelt, Di-Jia Liu
  • Patent number: 7504357
    Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: March 17, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 7501377
    Abstract: A catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, contains oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals. The catalyst has a certain relative amount ratio of cesium to bismuth, a certain relative amount ratio of iron to bismuth and a certain relative amount ratio of bismuth, iron, cesium and certain other metals to molybdenum and, optionally, tungsten. For a catalyst of the formula: Mo12BiaWbFecCodNieSbfCsgMghZniPjOx wherein a is 0.1 to 1.5, b is 0 to 4, c is 0.2 to 5.0, d is 0 to 9, e is 0 to 9, f is 0 to 2.0, g is from 0.4 to 1.5, h is 0 to 1.5, i is 0 to 2.0, j is 0 to 0.5 and x is determined by the valences of the other components, c:g=3.3-5.0, c:a=2.0-6.0 and (3a+3c+2d+2e+g+2h+2i)/(2×12+2b)=0.95-1.10.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: March 10, 2009
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, James W. Kauffman, John S. Ledford, Joseph R. Linzer
  • Patent number: 7491676
    Abstract: The present invention is directed to high activity titanium oxide DeNOx catalysts. In preferred embodiments, by depositing vanadium oxide on a titania supported metal oxide such as tungsten oxide, an improved catalyst may be generated. This catalyst may be used in the treatment of exhaust from sources such as automobiles and industrial plants.
    Type: Grant
    Filed: October 19, 2004
    Date of Patent: February 17, 2009
    Assignee: Millennium Inorganic Chemicals
    Inventors: Steven M. Augustine, Guoyi Fu
  • Patent number: 7485597
    Abstract: A method for improving the selectivity of a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, which method comprises contacting the catalyst, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.; and a process for the epoxidation of an olefin, which process comprises contacting a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: February 3, 2009
    Assignee: Shell Oil Company
    Inventors: John Robert Lockemeyer, Randall Clayton Yeates, Donald Reinalda
  • Patent number: 7479343
    Abstract: A fuel cell electrocatalyst that contains platinum, indium, and at least one of tungsten, iron, and manganese.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: January 20, 2009
    Assignees: Symyx Technologies, Inc., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Martin Devenney, Alexander Gorer, Peter Strasser, Ting He, Hiroyuki Oyanagi, Daniel M. Giaquinta, Qun Fan, Konstantinos Chondroudis
  • Patent number: 7473667
    Abstract: A method and catalysts and fuel processing apparatus for producing a hydrogen-rich gas, such as a hydrogen-rich syngas are disclosed. According to the method, a CO-containing gas, such as a syngas, contacts a platinum-free ruthenium-cobalt water gas shift (“WGS”) catalyst, in the presence of water and preferably at a temperature of less than about 450° C., to produce a hydrogen-rich gas, such as a hydrogen-rich syngas. Also disclosed is a platinum-free ruthenium-cobalt water gas shift catalyst formulated from: a) Ru, its oxides or mixtures thereof, b) Co, Mo, their oxides or mixtures thereof, and c) at least one of Li, Na, K, Rb, Cs, Ti, Zr, Cr, Fe, La, Ce, Eu, their oxides and mixtures thereof. The WGS catalyst may be supported on a carrier, such as any one member or a combination of alumina, zirconia, titania, ceria, magnesia, lanthania, niobia, zeolite, perovskite, silica clay, yttria and iron oxide. Fuel processors containing such water gas shift catalysts are also disclosed.
    Type: Grant
    Filed: July 10, 2006
    Date of Patent: January 6, 2009
    Assignees: Honda Giken Koygo Kabushiki Kaisha, Symyx Technologies, Inc.
    Inventors: Alfred Hagemeyer, Raymond E. Carhart, Karin Yaccato, Michael Herrmann, Andreas Lesik, Christopher James Brooks, Cory Bernard Phillips
  • Patent number: 7470418
    Abstract: The present invention discloses ultra-fine fibrous carbon and preparation of the same. Specifically, the present ultra-fine fibrous carbon is characterized by the graphite-like structure with the sp2 hybrid carbon content of more than 95% per total content; the (002) plane interlayer spacing (d002, d-spacing of C(002) profiles determined by X-ray diffraction method) of 0.3370-0.3700 nm; the (002) plane stacking of more than 4 layers, namely the stacking height (Lc002) of more than 1.5 nm; fibrous carbon length per fibrous carbon width of diameter (aspect ratio) of more than 20; the average diameter of 5˜50 nm.
    Type: Grant
    Filed: October 17, 2003
    Date of Patent: December 30, 2008
    Assignee: Nexen Nano Tech Co., Ltd.
    Inventor: Seong Ho Yoon
  • Patent number: 7468342
    Abstract: As catalysts for producing aromatic amines by hydrogenating aromatic nitrites, there are disclosed (1) the catalyst comprising a metal catalyst component comprising Ni and/or Co and a specific amount of zirconia as a carrier component, which is prepared by drying, calcining and forming a precipitate produced by adding an aqueous solution containing soluble salts of the metal catalyst component and the carrier component to an aqueous alkali solution; and (2) the catalyst comprising the metal catalyst component and the carrier component, which is prepared by filtering a precipitate produced by adding an aqueous solution containing soluble salts of the metal catalyst component and the carrier component to an aqueous alkali solution; forming the precipitate without drying to obtain a formed product; and subjecting the formed product to drying and then calcining.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: December 23, 2008
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Yoshinori Kanamori, Shuji Ebata, Kengo Tsukahara, Yasushi Hiramatsu
  • Patent number: 7468341
    Abstract: Catalysts for oxidation of methanol to formaldehyde, comprising a catalytic mixtures of Fe2(MoO4)3/MoO3, wherein the Mo/Fe atomic ratio ranges from 1.5 to 5, and a compound of cerium molybdenum and oxygen in a quantity from 0.1 to 10% by weight expressed as cerium.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: December 23, 2008
    Assignee: Sud-Chemie Catalysts Italia S.R.L.
    Inventors: Esterino Conca, Carlo Rubini, Marcello Marchi
  • Patent number: 7452844
    Abstract: The Fischer-Tropsch catalyst of the present invention is a transition metal-based catalyst having a high surface area, a smooth, homogeneous surface morphology, an essentially uniform distribution of cobalt throughout the support, and a small metal crystallite size. In a first embodiment, the catalyst has a surface area of from about 100 m2/g to about 250 m2/g; an essentially smooth, homogeneous surface morphology; an essentially uniform distribution of metal throughout an essentially inert support; and a metal oxide crystallite size of from about 40 ? to about 200 ?. In a second embodiment, the Fischer-Tropsch catalyst is a cobalt-based catalyst with a first precious metal promoter and a second metal promoter on an aluminum oxide support, the catalyst having from about 5 wt % to about 60 wt % cobalt; from about 0.0001 wt % to about 1 wt % of the first promoter, and from about 0.01 wt % to about 5 wt % of the second promoter.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: November 18, 2008
    Assignee: Süd-Chemie Inc
    Inventors: X. D. Hu, Patrick J. Loi, Robert J. O'Brien
  • Publication number: 20080280756
    Abstract: A method of producing a catalyst material with nano-scale structure, the method comprising: introducing a starting powder into a nano-powder production reactor, the starting powder comprising a catalyst material; the nano-powder production reactor nano-sizing the starting powder, thereby producing a nano-powder from the starting powder, the nano-powder comprising a plurality of nano-particles, each nano-particle comprising the catalyst material; and forming a catalyst precursor material from the nano-powder, wherein the catalyst precursor material is a densified bulk porous structure comprising the catalyst material, the catalyst material having a nano-scale structure.
    Type: Application
    Filed: May 9, 2008
    Publication date: November 13, 2008
    Inventor: Maximilian A. Biberger
  • Publication number: 20080265212
    Abstract: The invention relates to novel bimetallic and trimetallic catalysts, their manufacture and use in both steam reforming and oxidative steam reforming of liquid fuels such as jet fuels, diesel fuels and gasoline to produce synthesis gas and/or hydrogen for fuel cell applications. The invention further relates to manufacture of synthesis gas and/or hydrogen gas for chemicals synthesis and fuel processing. The catalysts have high sulfur tolerance and carbon resistance when used in steam reforming and/or oxidative steam reforming of heavy hydrocarbon fuels.
    Type: Application
    Filed: January 17, 2008
    Publication date: October 30, 2008
    Applicant: The Penn State Research Foundation
    Inventors: Chunshan Song, James J. Strohm, Jian Zheng, Weidong Gu, Chao Xie, Xiaoxing Wang
  • Patent number: 7429682
    Abstract: A catalyst for gas phase oxidation of methylbenzenes in the presence of molecular oxygen to produce corresponding aromatic aldehydes, a method for preparing the catalyst, and a method for producing aromatic aldehydes from methylbenzenes by using the catalyst. The catalyst comprises a compound represented by the following formula (1): WaXbYcOx ??(1) wherein W represents a tungsten atom, X represents one or more alkali metals selected from the group consisting of Li, Na, K, Rb, and Cs, Y represents one or more elements selected from the group consisting of Fe, Co, Ni, Cu, Mn, Re, Cr, V, Nb, Ti, Zr, Zn, Cd, Y, La, Ce, B, Al, Sn, Mg, Ca, Sr, and Ba, O stands for an oxygen atom, and the ratio of a:b:c is 12:0.001˜1:0˜5.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: September 30, 2008
    Assignee: LG Chem, Ltd.
    Inventors: Won Ho Lee, Hyun Kyung Yoon, Dong Il Lee, Jong Hyun Chae, Ji Hyang Son, In Kyu Park, Won Jae Lee
  • Patent number: 7427581
    Abstract: Novel sorbent systems for the desulfurization of cracked-gasoline and diesel fuels are provided which are comprised of a bimetallic promotor on a particulate support such as that formed of zinc oxide and an inorganic or organic carrier. Such bimetallic promotors are formed of at least two metals of the group consisting of nickel, cobalt, iron, manganese, copper, zinc, molybdenum, tungsten, silver, tin, antimony and vanadium with the valence of same being reduced, preferably to zero. Processes for the production of such sorbents are provided wherein the sorbent is prepared from impregnated particulate supports or admixed to the support composite prior to particulation, drying, and calcination. Further disclosed is the use of such novel sorbents in the desulfurization of cracked-gasoline and diesel fuels whereby there is achieved not only removal of sulfur but also an increase in the olefin retention in the desulfurized product.
    Type: Grant
    Filed: January 21, 2003
    Date of Patent: September 23, 2008
    Assignee: China Petroleum & Chemical Corporation
    Inventor: Gyanesh P. Khare
  • Patent number: 7427580
    Abstract: A method is described for producing a high temperature shift catalyst, not requiring a reduction step prior to use, by precipitating a composition containing divalent and trivalent iron compounds and a modifier metal selected from trivalent chromium and/or manganese compounds from an aqueous solution containing iron and modifier metal salts with a base, and forming the resultant precipitate into shaped catalyst units, without exposing said precipitate to an oxidizing atmosphere at temperatures above 200° C.
    Type: Grant
    Filed: August 22, 2002
    Date of Patent: September 23, 2008
    Assignee: Johnson Matthey PLC
    Inventors: Andrew Mark Ward, Sean Alexander Axon, Paul John Murray
  • Publication number: 20080214387
    Abstract: Process for modifying catalysts via the deposition of carbon containing residues in the presence of one or more solvents, where the gas phase over the catalyst treatment solution during the treatment is air or an inert gas, and/or the liquid phase contains a templating agent and/or base. The modified catalyst can be used for stereo-, chemo- and regioselective transformations of organic compounds.
    Type: Application
    Filed: November 12, 2004
    Publication date: September 4, 2008
    Inventors: Daniel Ostgard, Virginie Duprez, Roberta Olindo, Stefan Roder, Monika Berweiler
  • Patent number: 7419928
    Abstract: A process for enhancing the activity of a catalyst metal particulate for hydrogenation reactions comprising calcining the particulate in an oxidant-containing atmosphere to partially oxidize it thereby forming a porous layer of oxides thereon, treating with an solution capable of oxidizing the calcined metal particulate and comprising a compound of a hydrogenation catalyst metal to where said metal particulate has absorbed a volume of solution equal to at least about 10% of its calculated pore volume and activating it by treatment with a hydrogen-containing gas at elevated temperatures thereby forming a dispersed active metal catalyst. Preferably, the treated particulate is calcined a second time under the same conditions as the first before final activation with a hydrogen-containing gas. The metal particulate is preferably sized after each calcination and any agglomerates larger than 250 microns are comminuted to a desired size.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: September 2, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Andrzej M. Malek, Stephen C. Leviness, Horacio M. Trevino, Weldon K. Bell, David O. Marler
  • Publication number: 20080176070
    Abstract: Carbon fibers containing at least one element (I) selected from the group consisting of Fe, Co and Ni, at least one element (II) selected from the group consisting of Sc, Ti, V, Cr, Mn, Cu, Y, Zr, Nb, Tc, Ru, Rh, Pd, Ag, a lanthanide, Hf, Ta, Re, Os, Ir, Pt and Au, and at least one element (III) selected from the group of W and Mo, wherein the element (II) and the element (III) each is 1 to 100 mol % relative to the mols of element (I).
    Type: Application
    Filed: December 21, 2007
    Publication date: July 24, 2008
    Applicant: SHOWA DENKO K. K.
    Inventors: Akihiro KITAZAKI, Eiji Kanbara
  • Publication number: 20080119354
    Abstract: More selective and efficient Ni hydrotreating catalysts are those which contain more than about 60% of the Ni content on the peripheral surface of porous supports, such as extruded alumina, which may be obtained by spraying an atomized solution of a Ni compound onto the support and drying it at a temperature in the range of from 200 to 600° C. When used, for example, to remove acetylenic compounds from butadiene streams, higher recovery of the desired butadiene with lower acetylenic content and low heavy polymer deposition is obtained than was possible with prior catalysts.
    Type: Application
    Filed: December 5, 2007
    Publication date: May 22, 2008
    Applicant: CATALYTIC DISTILLATION TECHNOLOGIES
    Inventor: J. Yong Ryu
  • Patent number: 7375053
    Abstract: Novel nickel and/or cobalt plated sponge based catalysts are disclosed. The catalyst have an activity and/or selectivity comparable to conventional nickel and/or cobalt sponge catalysts, e.g., Raney® nickel or Raney® cobalt catalysts, but require a reduced content of nickel and/or cobalt. Catalysts in accordance with the invention comprise nickel and/or cobalt coated on at least a portion of the surface of a sponge support. Preferably, the sponge support comprises at least one metal other than or different from the metal(s) contained in the coating. The method of preparing the plated catalysts, and the method of using the catalysts in the preparation of organic compounds are also disclosed.
    Type: Grant
    Filed: April 7, 2003
    Date of Patent: May 20, 2008
    Assignee: W. R. Grace & Co.- Conn.
    Inventor: Stephen Raymond Schmidt
  • Patent number: 7371358
    Abstract: The present invention utilizes two precious metals with two to five different metal-oxides in a layered matrix to convert CO, HCs, and NOx to CO2, and N2 by oxidation of two components and reduction of the other in a moderately high temperature gaseous environment containing excess oxygen.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: May 13, 2008
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Wilhelmina H. Upchurch, legal representative, David R. Schryer, Billy T. Upchurch
  • Patent number: 7365041
    Abstract: An ammoxidation catalyst comprising a molybdenum (component (1)), bismuth (component (2)), at least one element selected from the group consisting of nickel, cobalt, zinc, magnesium, manganese and copper (component (3)) and at least one element selected from the group consisting of lanthanum, cerium, praseodymium and neodymium (component (4)), over which an organic compound is subject to ammoxidation which is a composite oxide fluid bed catalyst, is prepared by i) preparing a first solution that comprises at least a portion of component (1), at least a portion of component (2), and at least a portion of component (3) but none of component (4); ii) preparing a second solution by adding a solution of component (4) to the first solution; and iii) drying the second solution obtained and calcining the solid matter obtained from the drying step.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: April 29, 2008
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
  • Patent number: 7345214
    Abstract: A catalyst for opening naphthenic rings has been developed. The catalyst comprises ruthenium and platinum as the active catalytic metals and a modifier with cerium being a preferred modifier. At least 50% of the platinum and ruthenium components are present as particles wherein more ruthenium is present on the surface of the particles than in the center. All of these components are dispersed on a metal oxide support such as aluminas. A ring opening process using the catalyst is also described.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: March 18, 2008
    Assignee: UOP LLC
    Inventors: Feng Xu, Lorenz J. Bauer, Ralph D. Gillespie, Maureen L. Bricker, Steven A. Bradley
  • Patent number: 7341974
    Abstract: The present invention relates to a method for preparing a catalyst for partial oxidation of propylene, particularly a method for preparing a catalyst for preparing an acrylic acid, using an organic acid such as a citric acid, maleic acid and oxalic acid. The complex oxide catalyst according to the invention, when used in the gas phase catalytic oxidation of propylene, may produce acrolein in high yield.
    Type: Grant
    Filed: January 3, 2003
    Date of Patent: March 11, 2008
    Assignee: LG Chem, Ltd.
    Inventors: Jung Hwa Kang, Won Ho Lee, Min Ho Kil, Hyun Jong Shin, Byung Yul Choi, Yeon Shick Yoo, Young Hyun Choe, Ju Yeon Park
  • Patent number: 7329628
    Abstract: The present invention relates to a process for preparing a catalyst for partial oxidation of propylene and iso-butylene, and more particularly to a process for preparing a catalyst for partial oxidation of propylene and iso-butylene that can stably prepare a catalyst that shows high activity for conversion of propylene and iso-butylene to obtain acrolein and methacrolein with a high yield, by dissolving salts of metals acting as a catalyst in a nitric acid aqueous solution or in an organic acid solution to prepare a catalyst suspension, drying the catalyst solution in a microwave oven, and then pulverizing and molding the dried catalyst, and calcining the catalyst.
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: February 12, 2008
    Assignee: LG Chem, Ltd.
    Inventors: Jung-Hwa Kang, Won-Ho Lee, Min-Ho Kil
  • Publication number: 20080021248
    Abstract: A catalyst for gas phase oxidation of methylbenzenes in the presence of molecular oxygen to produce corresponding aromatic aldehydes, a method for preparing the catalyst, and a method for producing aromatic aldehydes from methylbenzenes by using the catalyst. The catalyst comprises a compound represented by the following formula (1): WaXbYcOx ??(1) wherein W represents a tungsten atom, X represents one or more alkali metals selected from the group consisting of Li, Na, K, Rb, and Cs, Y represents one or more elements selected from the group consisting of Fe, Co, Ni, Cu, Mn, Re, Cr, V, Nb, Ti, Zr, Zn, Cd, Y, La, Ce, B, Al, Sn, Mg, Ca, Sr, and Ba, O stands for an oxygen atom, and the ratio of a:b:c is 12:0.001˜1:0˜5.
    Type: Application
    Filed: November 22, 2006
    Publication date: January 24, 2008
    Inventors: Won Ho Lee, Hyun Kyung Yoon, Dong Il Lee, Jong Hyun Chae, Ji Hyang Son, In Kyu Park, Won Jae Lee
  • Patent number: 7307038
    Abstract: Processes for preparing a composition comprising (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, and (iii) an oxygen storage component are disclosed. Preferably, the process comprise forming a single slurry of components (i)–(iii), spray drying and calcining to obtain metal oxide particles comprising components (i)–(iii). Preferably, the slurry comprise a base peptized acidic metal oxide containing slurry wherein the component (ii) is provided in the slurry as a metal of the base. Compositions prepared are impregnated with a noble metal to provide compositions useful to reduce gas phase reduced nitrogen species and NOx in an effluent off gas of a fluid catalytic cracking regenerator.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: December 11, 2007
    Assignee: W.R. Grace & Co. -Conn.
    Inventors: George Yaluris, John Allen Rudesill, Wilson Suárez
  • Patent number: 7304180
    Abstract: The invention relates to a process for producing a metal oxide catalyst capable of producing acrylic acid, acrylonitrile or the like in one stage by catalytic oxidation reaction of propane in a high yield. The invention is characterized by using one obtained by finely ground metallic Te or metallic Sb in water or an organic solvent as a raw material for the production of an oxide catalyst made of metal elements Mo—V—Nb—Te or metal elements Mo—V—Nb—Sb. The powder of the metallic Te or metallic Sb obtained by grinding preferably has a mode size of not more than 20 ?m. By using the metal oxide obtained by the invention as a catalyst, it is possible to produce acrylic acid in a high yield of 35% or more from propane by a one-stage oxidation reaction.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: December 4, 2007
    Assignee: Toagosei Co., Ltd.
    Inventors: Xinlin Tu, Yuuichi Sumida, Mamoru Takahashi, Hiroshi Niizuma
  • Patent number: 7285514
    Abstract: The present invention relates to a method for preparing a catalyst for partial oxidation of acrolein, particularly to a method for preparing a catalyst for partial oxidation of acrolein that has a superior acrolein conversion rate, acrylic acid activity, selectivity, and yield, by introducing a base solution and an acid solution into a catalyst suspension prepared by dissolving salts of metal ingredients of the catalyst in water to control the acidity of the catalyst suspension, contacting the catalyst suspension of which acidity is controlled with an inert support to support the catalyst thereon, and then drying and firing the supported catalyst.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: October 23, 2007
    Assignee: LG Chem, Ltd.
    Inventors: Jung-Hwa Kang, Won-Ho Lee, Min-Ho Kil, Hyun-Jong Shin, Byung-Yul Choi, Yeon-Shick Yoo, Young-Hyun Choe, Ju-Yeon Park
  • Patent number: 7271126
    Abstract: A method for producing a catalyst for use in the dehydrogenation of ethylbenzene to styrene is disclosed. The catalyst of the present invention comprises a high purity metal and at least one promoter in the form of solid oxides, oxide hydrates, hydroxides, hydroxycarbonates or metals. The catalyst is prepared via a method which comprises the preparation of at least one high purity iron precursor with or without an additional support material and which uses a nominal amount of water in the catalyst production. The catalyst pellets prepared with the high purity metal precursor are essentially free of sulfur and chloride contaminants.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: September 18, 2007
    Assignee: Sud-Chemie Inc.
    Inventors: Dennis J. Smith, Robert J. O'Brien, X. D. Hu
  • Patent number: 7270738
    Abstract: This invention relates to silico-aluminum substrates, catalysts, and the hydrocracking and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by elements of group VIB and group VIII of the periodic table and a non-zeolitic silica-alumina-based substrate that contains an amount of more than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and has the following characteristics: A mean pore diameter, measured by mercury porosimetry, encompassed between 20 and 140 ?, a total pore volume, measured by mercury porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a total pore volume, measured by nitrogen porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a BET specific surface area encompassed between 100 and 550 m2/g, a pore volume, measured by mercury porosimetry, encompassed in the pores with diameters of more than 140 ?, of less than 0.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: September 18, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Patrick Euzen, Carole Bobin, Magalie Roy-Auberger, Eric Benazzi, Patrick Bourges, Christophe Gueret
  • Patent number: 7256154
    Abstract: The present invention relates to a structured catalyst for reforming of gasoline and a method of preparing the same, more particularly to a structured catalyst for reforming of gasoline for fuel-cell powered vehicles prepared by wash-coating the transition metal based reforming catalyst on the surface of the ceramic honeycomb support wash-coated with sub-micron sized alumina or its precursor to sufficiently increase the effective surface area and the performance of the catalyst and a method of preparing the same.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: August 14, 2007
    Assignee: Korea Institute of Science and Technology
    Inventors: Dong Ju Moon, Jong Woo Ryu, Dong Min Kang, Byung Gwon Lee, Byoung Sung Ahn, Sang Deuk Lee
  • Patent number: 7244350
    Abstract: A process to continuously prepare a hydrocarbon product having a specified desired sulphur content lower than 0.05 wt %, starting from at least two or more high-sulphur hydrocarbon feedstocks having a sulphur content of above 0.
    Type: Grant
    Filed: August 6, 2002
    Date of Patent: July 17, 2007
    Assignee: Shell Oil Company
    Inventors: Bernard Martin, Jean-Luc Christian Rouby, Wouter Frederik Timmermans, Frederic Viel
  • Patent number: 7235701
    Abstract: The invention provides a film-type dehydrogenation reaction catalyst for aldehyde production, which is used in producing an aldehyde from an alcohol as a starting material, as well as a process for producing an aldehyde, which includes reacting an alcohol in the presence of the film-type dehydrogenation reaction catalyst.
    Type: Grant
    Filed: June 6, 2005
    Date of Patent: June 26, 2007
    Assignee: Kao Corporation
    Inventors: Shoji Hasegawa, Toru Nishimura, Osamu Tabata
  • Patent number: 7232788
    Abstract: A catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, contains oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals. The catalyst has a certain relative amount ratio of cesium to bismuth, a certain relative amount ratio of iron to bismuth and a certain relative amount ratio of bismuth, iron, cesium and certain other metals to molybdenum and, optionally, tungsten. For a catalyst of the formula: Mo12BiaWbFecCodNieSbfCsgMghZniPjOx wherein a is 0.1 to 1.5, b is 0 to 4, c is 0.2 to 5.0, d is 0 to 9, e is 0 to 9, f is 0 to 2.0, g is from 0.4 to 1.5, h is 0 to 1.5, i is 0 to 2.0, j is 0 to 0.5 and x is determined by the valences of the other components, c:g=3.3–5.0, c:a=2.0–6.0 and (3a+3c+2d+2e+g+2h+2i)/(2×12+2b)=0.95–1.10.
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: June 19, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, James W. Kauffman, John S. Ledford, Joseph R. Linzer
  • Patent number: 7229945
    Abstract: The present invention is for a process for making a catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, said catalyst containing oxides of molybdenum, bismuth, iron, cesium, tungsten, cobalt, nickel, antimony, magnesium and zinc. The process is a two-part synthesis of the catalyst with the water insoluble components in one part and the water soluble components in the other part. The water insoluble components are co-precipitated to form an intermediate catalyst precursor of a precipitated support incorporating oxides of the metal components. The intermediate catalyst precursor is filtered and washed to remove nitrates. The intermediate catalyst precursor is slurried with the remaining water soluble components. A final catalyst precursor is formed by removing the water and incorporating the water soluble components. This two-part process reduces the amount of nitrates in the final catalyst precursor.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: June 12, 2007
    Assignee: Saudi Basic Industrics Corporation
    Inventor: James W. Kauffman
  • Patent number: 7229946
    Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.
    Type: Grant
    Filed: March 23, 2004
    Date of Patent: June 12, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 7186668
    Abstract: A textured catalyst having a hydrothermally-stable support, a metal oxide and a catalyst component is described. Methods of conducting aqueous phase reactions that are catalyzed by a textured catalyst are also described. The invention also provides methods of making textured catalysts and methods of making chemical products using a textured catalyst.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: March 6, 2007
    Assignee: Battele Memorial Institute
    Inventors: Todd Werpy, John G. Frye, Jr., Yong Wang, Alan H. Zacher
  • Patent number: 7179366
    Abstract: A catalyst contains at least one group VIII element and at least molybdenum and/or tungsten, said elements being present at least in part in the catalyst in the dry state in the form of at least one heteropolyanion with formula MxAB6O24H6C(3-2x), tH2O; MxAB6O24H6C(4-2x), tH2O; MxA2B10O38H4C(6-2x), tH2O; MxA2B10O38H4C(8-2x), tH2O; or MxA2B10O38H4C(7-2x), tH2O, in which M is cobalt and/or nickel and/or iron and/or copper and/or zinc, A is one or two elements from group VIII of the periodic table, B is molybdenum and/or tungsten and C is an H+ ion and/or a (NR1R2R3R4)+ type ammonium ion, in which R1, R2, R3 and R4, which may be identical or different, correspond either to a hydrogen atom or to an alkyl group and/or caesium and/or potassium and/or sodium, t is a number between 0 and 15 and x takes a value in the range 0 to 4 depending on the formula.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: February 20, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Virginie Harle, Catherine Martin, Edmond Payen, Carole Lamonier, Pascal Blanchard
  • Patent number: 7176159
    Abstract: A catalyst and sorbent is disclosed which comprises pellets with an absorbent core and a protective shell with a catalyst in the shell. Such material is especially well suited for steam reforming of hydrocarbons to produce hydrogen since a reforming catalyst can be incorporated in the shell and a sorbent for the by-product carbon dioxide can be used for the core. It is also well suited for producing hydrogen from carbon monoxide by means of the water gas shift reaction. The shell can be made sufficiently strong and durable for moving bed applications as well as fixed bed applications.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: February 13, 2007
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Thomas D. Wheelock, Brent H. Shanks
  • Patent number: 7169294
    Abstract: The invention pertains to a hydroprocessing catalyst suitable for the conversion of heavy hydrocarbon oils, which comprises 7–20 wt. % of Group VI metal, calculated as trioxide, and about 0.5–6 wt. % of Group VIII metal, calculated as oxide, on a carrier comprising alumina, the catalyst having a surface area of about 100–180 m2/g, a total pore volume of about 0.55 ml/g or more, a % PV(>200 ? d) of at least about 50%, a % PV(>1,000 ? d) of at least about 5%, a % PV(100–1,200 ? d) of at least about 85%, a % PV(>4,000 ? d) of about 0–2%, and a % PV(>10,000 ? d) of about 0–1%. The catalyst of the present invention shows improved metals and asphaltene removal, combined with appropriate sulfur, nitrogen, and Conradson carbon removal. Additionally, the catalyst shows a decrease in sediment formation and an improved conversion in ebullating bed operations. In fixed bed operation, the catalyst produces product with an improved storage stability.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: January 30, 2007
    Assignee: Nippon Ketjen Co., Ltd.
    Inventors: Satoshi Abe, Akira Hino, Katsuhisa Fujita
  • Patent number: 7129195
    Abstract: The invention relates to a method for the heterogenically catalyed gas-phase partial oxidation of precursor compounds of (meth)acrylic acid in a fixed catalyst bed, containing as the catalyst an activated mass of mixed oxide, shaped to form a geometric body. Said geometric body is a geometric base body, into whose surface a cavity is incorporated.
    Type: Grant
    Filed: January 12, 2002
    Date of Patent: October 31, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Raimund Felder, Signe Unverricht, Heiko Arnold, Jochen Petzoldt
  • Patent number: 7101639
    Abstract: An improved metal alloy fuel cell electrocatalyst composition containing platinum, rhodium, molybdenum, and nickel iron or a combination thereof.
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: September 5, 2006
    Assignees: Symyx Technologies, Inc., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Alexander Gorer, Peter Strasser, Martin Devenney, Qun Fan, Konstantinos Chondroudis, Daniel M. Giaquinta, Ting He, Hiroyuki Oyanagi, Kenta Urata, Kazuhiko Iwasaki, Hiroichi Fukuda