Nickel Containing Patents (Class 502/315)
  • Patent number: 7427581
    Abstract: Novel sorbent systems for the desulfurization of cracked-gasoline and diesel fuels are provided which are comprised of a bimetallic promotor on a particulate support such as that formed of zinc oxide and an inorganic or organic carrier. Such bimetallic promotors are formed of at least two metals of the group consisting of nickel, cobalt, iron, manganese, copper, zinc, molybdenum, tungsten, silver, tin, antimony and vanadium with the valence of same being reduced, preferably to zero. Processes for the production of such sorbents are provided wherein the sorbent is prepared from impregnated particulate supports or admixed to the support composite prior to particulation, drying, and calcination. Further disclosed is the use of such novel sorbents in the desulfurization of cracked-gasoline and diesel fuels whereby there is achieved not only removal of sulfur but also an increase in the olefin retention in the desulfurized product.
    Type: Grant
    Filed: January 21, 2003
    Date of Patent: September 23, 2008
    Assignee: China Petroleum & Chemical Corporation
    Inventor: Gyanesh P. Khare
  • Patent number: 7422995
    Abstract: The present invention relates to a Catalyst comprising a, preferably oxidic, core material, a shell of zinc oxide around said core material, and a catalytically active material in or on the shell, based on one or more of the metals cobalt, iron, ruthenium and/or nickel, preferably a Fischer-Tropsch catalyst, to the preparation of such a catalyst and the use thereof in GTL processes.
    Type: Grant
    Filed: April 30, 2004
    Date of Patent: September 9, 2008
    Assignee: BASF Catalysts LLC
    Inventors: Cornelis Roeland Baijense, Geoffrey Johnson, Ahmad Moini
  • Publication number: 20080214387
    Abstract: Process for modifying catalysts via the deposition of carbon containing residues in the presence of one or more solvents, where the gas phase over the catalyst treatment solution during the treatment is air or an inert gas, and/or the liquid phase contains a templating agent and/or base. The modified catalyst can be used for stereo-, chemo- and regioselective transformations of organic compounds.
    Type: Application
    Filed: November 12, 2004
    Publication date: September 4, 2008
    Inventors: Daniel Ostgard, Virginie Duprez, Roberta Olindo, Stefan Roder, Monika Berweiler
  • Patent number: 7419928
    Abstract: A process for enhancing the activity of a catalyst metal particulate for hydrogenation reactions comprising calcining the particulate in an oxidant-containing atmosphere to partially oxidize it thereby forming a porous layer of oxides thereon, treating with an solution capable of oxidizing the calcined metal particulate and comprising a compound of a hydrogenation catalyst metal to where said metal particulate has absorbed a volume of solution equal to at least about 10% of its calculated pore volume and activating it by treatment with a hydrogen-containing gas at elevated temperatures thereby forming a dispersed active metal catalyst. Preferably, the treated particulate is calcined a second time under the same conditions as the first before final activation with a hydrogen-containing gas. The metal particulate is preferably sized after each calcination and any agglomerates larger than 250 microns are comminuted to a desired size.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: September 2, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Andrzej M. Malek, Stephen C. Leviness, Horacio M. Trevino, Weldon K. Bell, David O. Marler
  • Publication number: 20080176070
    Abstract: Carbon fibers containing at least one element (I) selected from the group consisting of Fe, Co and Ni, at least one element (II) selected from the group consisting of Sc, Ti, V, Cr, Mn, Cu, Y, Zr, Nb, Tc, Ru, Rh, Pd, Ag, a lanthanide, Hf, Ta, Re, Os, Ir, Pt and Au, and at least one element (III) selected from the group of W and Mo, wherein the element (II) and the element (III) each is 1 to 100 mol % relative to the mols of element (I).
    Type: Application
    Filed: December 21, 2007
    Publication date: July 24, 2008
    Applicant: SHOWA DENKO K. K.
    Inventors: Akihiro KITAZAKI, Eiji Kanbara
  • Patent number: 7375053
    Abstract: Novel nickel and/or cobalt plated sponge based catalysts are disclosed. The catalyst have an activity and/or selectivity comparable to conventional nickel and/or cobalt sponge catalysts, e.g., Raney® nickel or Raney® cobalt catalysts, but require a reduced content of nickel and/or cobalt. Catalysts in accordance with the invention comprise nickel and/or cobalt coated on at least a portion of the surface of a sponge support. Preferably, the sponge support comprises at least one metal other than or different from the metal(s) contained in the coating. The method of preparing the plated catalysts, and the method of using the catalysts in the preparation of organic compounds are also disclosed.
    Type: Grant
    Filed: April 7, 2003
    Date of Patent: May 20, 2008
    Assignee: W. R. Grace & Co.- Conn.
    Inventor: Stephen Raymond Schmidt
  • Patent number: 7371358
    Abstract: The present invention utilizes two precious metals with two to five different metal-oxides in a layered matrix to convert CO, HCs, and NOx to CO2, and N2 by oxidation of two components and reduction of the other in a moderately high temperature gaseous environment containing excess oxygen.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: May 13, 2008
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Wilhelmina H. Upchurch, legal representative, David R. Schryer, Billy T. Upchurch
  • Patent number: 7365041
    Abstract: An ammoxidation catalyst comprising a molybdenum (component (1)), bismuth (component (2)), at least one element selected from the group consisting of nickel, cobalt, zinc, magnesium, manganese and copper (component (3)) and at least one element selected from the group consisting of lanthanum, cerium, praseodymium and neodymium (component (4)), over which an organic compound is subject to ammoxidation which is a composite oxide fluid bed catalyst, is prepared by i) preparing a first solution that comprises at least a portion of component (1), at least a portion of component (2), and at least a portion of component (3) but none of component (4); ii) preparing a second solution by adding a solution of component (4) to the first solution; and iii) drying the second solution obtained and calcining the solid matter obtained from the drying step.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: April 29, 2008
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
  • Patent number: 7341974
    Abstract: The present invention relates to a method for preparing a catalyst for partial oxidation of propylene, particularly a method for preparing a catalyst for preparing an acrylic acid, using an organic acid such as a citric acid, maleic acid and oxalic acid. The complex oxide catalyst according to the invention, when used in the gas phase catalytic oxidation of propylene, may produce acrolein in high yield.
    Type: Grant
    Filed: January 3, 2003
    Date of Patent: March 11, 2008
    Assignee: LG Chem, Ltd.
    Inventors: Jung Hwa Kang, Won Ho Lee, Min Ho Kil, Hyun Jong Shin, Byung Yul Choi, Yeon Shick Yoo, Young Hyun Choe, Ju Yeon Park
  • Patent number: 7335618
    Abstract: A heavy oil is hydrorefined using a hydrorefining catalyst. A spent hydrorefining catalyst whose activity has decreased is heat treated (S1) and pulverized to obtained a regenerated powder (S2). This regenerated powder is fractionated according to its metal content (S3), formed (S6), dried (S7), and calcined (S7) to manufacture a regenerated catalyst whose volume of pores with a diameter of 50 to 2000 nm is at least 0.2 ml/g, and whose volume of pores with a diameter over 2000 nm is no more than 0.1 mL/g. Using this regenerated catalyst, a heavy oil containing at least 45 wt ppm vanadium and nickel as combined metal elements is hydrodemetalized, and the vanadium and nickel are recovered from the used regenerated catalyst (SS1). Through hydrorefining, the metal components are recovered more efficiently, and the spent catalyst can be reused to manufacture a regenerated catalyst that exhibits high reaction, activity.
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: February 26, 2008
    Assignee: Japan Energy Corporation
    Inventors: Hiroki Koyama, Toru Saito, Yoshiki Iwata, Chikanori Nakaoka
  • Patent number: 7329628
    Abstract: The present invention relates to a process for preparing a catalyst for partial oxidation of propylene and iso-butylene, and more particularly to a process for preparing a catalyst for partial oxidation of propylene and iso-butylene that can stably prepare a catalyst that shows high activity for conversion of propylene and iso-butylene to obtain acrolein and methacrolein with a high yield, by dissolving salts of metals acting as a catalyst in a nitric acid aqueous solution or in an organic acid solution to prepare a catalyst suspension, drying the catalyst solution in a microwave oven, and then pulverizing and molding the dried catalyst, and calcining the catalyst.
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: February 12, 2008
    Assignee: LG Chem, Ltd.
    Inventors: Jung-Hwa Kang, Won-Ho Lee, Min-Ho Kil
  • Publication number: 20080021248
    Abstract: A catalyst for gas phase oxidation of methylbenzenes in the presence of molecular oxygen to produce corresponding aromatic aldehydes, a method for preparing the catalyst, and a method for producing aromatic aldehydes from methylbenzenes by using the catalyst. The catalyst comprises a compound represented by the following formula (1): WaXbYcOx ??(1) wherein W represents a tungsten atom, X represents one or more alkali metals selected from the group consisting of Li, Na, K, Rb, and Cs, Y represents one or more elements selected from the group consisting of Fe, Co, Ni, Cu, Mn, Re, Cr, V, Nb, Ti, Zr, Zn, Cd, Y, La, Ce, B, Al, Sn, Mg, Ca, Sr, and Ba, O stands for an oxygen atom, and the ratio of a:b:c is 12:0.001˜1:0˜5.
    Type: Application
    Filed: November 22, 2006
    Publication date: January 24, 2008
    Inventors: Won Ho Lee, Hyun Kyung Yoon, Dong Il Lee, Jong Hyun Chae, Ji Hyang Son, In Kyu Park, Won Jae Lee
  • Patent number: 7319179
    Abstract: The invention relates to a method for the oxidative dehydrogenation of ethane. The inventive method is characterized in that it consists of bringing the ethane into contact with the catalyst containing Mo, Te, V, Nb and at least a fifth element A which is selected from Cu, Ta, Sn, Se, W, Ti, Fe, Co, Ni, Cr, Zr, Sb, Bi, an alkali metal, an alkaline-earth metal and a rare earth, in which at least Mo, Te, V and Nb are present in the form of at least one oxide, said catalyst presenting, in calcined form, an X-ray diffractogram with more than ten intense diffraction lines, typically, the most intense lines corresponding to diffraction angles 2? of 7.7°±0.4, 8.9°±0.4, 22.1°+0.4, 26.6°±0.4, 26.9°±0.4, 27.1°±0.4, 28.1°±0.4, 31.2°±0.4, 35.0°±0.4 and 45.06°±0.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: January 15, 2008
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: José Manuel López Nieto, Pablo Botella Asunción, Maria Isabel Vazquez Navarro, Ana Dejoz García
  • Patent number: 7304180
    Abstract: The invention relates to a process for producing a metal oxide catalyst capable of producing acrylic acid, acrylonitrile or the like in one stage by catalytic oxidation reaction of propane in a high yield. The invention is characterized by using one obtained by finely ground metallic Te or metallic Sb in water or an organic solvent as a raw material for the production of an oxide catalyst made of metal elements Mo—V—Nb—Te or metal elements Mo—V—Nb—Sb. The powder of the metallic Te or metallic Sb obtained by grinding preferably has a mode size of not more than 20 ?m. By using the metal oxide obtained by the invention as a catalyst, it is possible to produce acrylic acid in a high yield of 35% or more from propane by a one-stage oxidation reaction.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: December 4, 2007
    Assignee: Toagosei Co., Ltd.
    Inventors: Xinlin Tu, Yuuichi Sumida, Mamoru Takahashi, Hiroshi Niizuma
  • Patent number: 7288182
    Abstract: A process for hydroprocessing petroleum and chemical feedstocks by use of a bulk multimetallic catalyst comprised of at least one Group VIII non-noble metal and at least one, preferably two Group VIB metal wherein the ratio of Group VIB metal to Group VIII metal is from about 10:1 to 1:10.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: October 30, 2007
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stuart Leon Soled, Sabato Miseo, Roman Krycak, Hilda B. Vroman, Teh Chung Ho, Kenneth Lloyd Riley
  • Patent number: 7270738
    Abstract: This invention relates to silico-aluminum substrates, catalysts, and the hydrocracking and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by elements of group VIB and group VIII of the periodic table and a non-zeolitic silica-alumina-based substrate that contains an amount of more than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and has the following characteristics: A mean pore diameter, measured by mercury porosimetry, encompassed between 20 and 140 ?, a total pore volume, measured by mercury porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a total pore volume, measured by nitrogen porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a BET specific surface area encompassed between 100 and 550 m2/g, a pore volume, measured by mercury porosimetry, encompassed in the pores with diameters of more than 140 ?, of less than 0.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: September 18, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Patrick Euzen, Carole Bobin, Magalie Roy-Auberger, Eric Benazzi, Patrick Bourges, Christophe Gueret
  • Patent number: 7256154
    Abstract: The present invention relates to a structured catalyst for reforming of gasoline and a method of preparing the same, more particularly to a structured catalyst for reforming of gasoline for fuel-cell powered vehicles prepared by wash-coating the transition metal based reforming catalyst on the surface of the ceramic honeycomb support wash-coated with sub-micron sized alumina or its precursor to sufficiently increase the effective surface area and the performance of the catalyst and a method of preparing the same.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: August 14, 2007
    Assignee: Korea Institute of Science and Technology
    Inventors: Dong Ju Moon, Jong Woo Ryu, Dong Min Kang, Byung Gwon Lee, Byoung Sung Ahn, Sang Deuk Lee
  • Patent number: 7247598
    Abstract: This invention describes a nano-scale magnetic solid base catalyst and its preparation method. The catalyst involves a magnetic core coated with a solid base active layer. The synthesis of the nano-scale magnetic cores was first carried out using a rapid nucleation method in a colloid mill reactor using a liquid-liquid reaction. The nano-scale magnetic cores were mixed with a mixed salt solution. The LDH-containing magnetic cores were prepared in a colloid mill reactor by a rapid nucleation method, and subsequently calcined to give a solid base mixed oxides coated on magnetic cores. The characteristics of this catalyst are: nano-scale, high surface area and high activity and selectivity in base-catalyzed reactions. The highly dispersed catalyst can be easily reclaimed using an external magnetic field because of its magnetism. The catalyst can be utilized in base catalysis in organic reactions such as glycol ether synthesis, ester exchange, aldol condensation, etc.
    Type: Grant
    Filed: January 21, 2005
    Date of Patent: July 24, 2007
    Assignee: Beijing University of Chemical Technology
    Inventors: Xue Duan, Hui Zhang, Rong Qi
  • Patent number: 7232788
    Abstract: A catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, contains oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals. The catalyst has a certain relative amount ratio of cesium to bismuth, a certain relative amount ratio of iron to bismuth and a certain relative amount ratio of bismuth, iron, cesium and certain other metals to molybdenum and, optionally, tungsten. For a catalyst of the formula: Mo12BiaWbFecCodNieSbfCsgMghZniPjOx wherein a is 0.1 to 1.5, b is 0 to 4, c is 0.2 to 5.0, d is 0 to 9, e is 0 to 9, f is 0 to 2.0, g is from 0.4 to 1.5, h is 0 to 1.5, i is 0 to 2.0, j is 0 to 0.5 and x is determined by the valences of the other components, c:g=3.3–5.0, c:a=2.0–6.0 and (3a+3c+2d+2e+g+2h+2i)/(2×12+2b)=0.95–1.10.
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: June 19, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, James W. Kauffman, John S. Ledford, Joseph R. Linzer
  • Patent number: 7229945
    Abstract: The present invention is for a process for making a catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, said catalyst containing oxides of molybdenum, bismuth, iron, cesium, tungsten, cobalt, nickel, antimony, magnesium and zinc. The process is a two-part synthesis of the catalyst with the water insoluble components in one part and the water soluble components in the other part. The water insoluble components are co-precipitated to form an intermediate catalyst precursor of a precipitated support incorporating oxides of the metal components. The intermediate catalyst precursor is filtered and washed to remove nitrates. The intermediate catalyst precursor is slurried with the remaining water soluble components. A final catalyst precursor is formed by removing the water and incorporating the water soluble components. This two-part process reduces the amount of nitrates in the final catalyst precursor.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: June 12, 2007
    Assignee: Saudi Basic Industrics Corporation
    Inventor: James W. Kauffman
  • Patent number: 7229946
    Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.
    Type: Grant
    Filed: March 23, 2004
    Date of Patent: June 12, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 7186668
    Abstract: A textured catalyst having a hydrothermally-stable support, a metal oxide and a catalyst component is described. Methods of conducting aqueous phase reactions that are catalyzed by a textured catalyst are also described. The invention also provides methods of making textured catalysts and methods of making chemical products using a textured catalyst.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: March 6, 2007
    Assignee: Battele Memorial Institute
    Inventors: Todd Werpy, John G. Frye, Jr., Yong Wang, Alan H. Zacher
  • Patent number: 7179366
    Abstract: A catalyst contains at least one group VIII element and at least molybdenum and/or tungsten, said elements being present at least in part in the catalyst in the dry state in the form of at least one heteropolyanion with formula MxAB6O24H6C(3-2x), tH2O; MxAB6O24H6C(4-2x), tH2O; MxA2B10O38H4C(6-2x), tH2O; MxA2B10O38H4C(8-2x), tH2O; or MxA2B10O38H4C(7-2x), tH2O, in which M is cobalt and/or nickel and/or iron and/or copper and/or zinc, A is one or two elements from group VIII of the periodic table, B is molybdenum and/or tungsten and C is an H+ ion and/or a (NR1R2R3R4)+ type ammonium ion, in which R1, R2, R3 and R4, which may be identical or different, correspond either to a hydrogen atom or to an alkyl group and/or caesium and/or potassium and/or sodium, t is a number between 0 and 15 and x takes a value in the range 0 to 4 depending on the formula.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: February 20, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Virginie Harle, Catherine Martin, Edmond Payen, Carole Lamonier, Pascal Blanchard
  • Patent number: 7176159
    Abstract: A catalyst and sorbent is disclosed which comprises pellets with an absorbent core and a protective shell with a catalyst in the shell. Such material is especially well suited for steam reforming of hydrocarbons to produce hydrogen since a reforming catalyst can be incorporated in the shell and a sorbent for the by-product carbon dioxide can be used for the core. It is also well suited for producing hydrogen from carbon monoxide by means of the water gas shift reaction. The shell can be made sufficiently strong and durable for moving bed applications as well as fixed bed applications.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: February 13, 2007
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Thomas D. Wheelock, Brent H. Shanks
  • Patent number: 7169294
    Abstract: The invention pertains to a hydroprocessing catalyst suitable for the conversion of heavy hydrocarbon oils, which comprises 7–20 wt. % of Group VI metal, calculated as trioxide, and about 0.5–6 wt. % of Group VIII metal, calculated as oxide, on a carrier comprising alumina, the catalyst having a surface area of about 100–180 m2/g, a total pore volume of about 0.55 ml/g or more, a % PV(>200 ? d) of at least about 50%, a % PV(>1,000 ? d) of at least about 5%, a % PV(100–1,200 ? d) of at least about 85%, a % PV(>4,000 ? d) of about 0–2%, and a % PV(>10,000 ? d) of about 0–1%. The catalyst of the present invention shows improved metals and asphaltene removal, combined with appropriate sulfur, nitrogen, and Conradson carbon removal. Additionally, the catalyst shows a decrease in sediment formation and an improved conversion in ebullating bed operations. In fixed bed operation, the catalyst produces product with an improved storage stability.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: January 30, 2007
    Assignee: Nippon Ketjen Co., Ltd.
    Inventors: Satoshi Abe, Akira Hino, Katsuhisa Fujita
  • Patent number: 7122502
    Abstract: A process and medium for decontamination of water containing anionic species including arsenic and chromium, wherein compounds comprising divalent and trivalent metal oxides and sulfides are used to form surface complexes with contaminants under pH conditions within the range of potable water. In one embodiment natural and synthetic spinels and spinel-like materials are used as the sorbent substance.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: October 17, 2006
    Assignee: Sandia Corporation
    Inventors: David M. Teter, Patrick V. Brady, James L. Krumhansl
  • Patent number: 7091377
    Abstract: A multimetal oxide material contains the elements Mo, V and Te and/or Sb and at least one of the elements Nb, Ti, W, Ta and Ce and promoters and has a specific X-ray diffraction pattern. Moreover, such a multimetal oxide material is used as a catalyst for heterogeneously catalyzed gas-phase partial oxidations of hydrocarbons.
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: August 15, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Frieder Borgmeier, Martin Dieterle, Hartmut Hibst
  • Patent number: 7078130
    Abstract: This invention provides novel stable metallic mesoporous transition metal oxide molecular sieves and methods for their production. The sieves have high electrical conductivity and may be used as solid electrolyte devices, e.g., in fuel cells, as sorbents, e.g. for hydrogen storage, and as catalysts. The invention also provides room temperature activation of dinitrogen, using the sieves as a catalyst, which permits ammonia production at room temperature.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: July 18, 2006
    Assignee: University of Windsor
    Inventor: David M. Antonelli
  • Patent number: 7074740
    Abstract: An improved catalyst for hydrodesulfurization of heavy feedstocks is disclosed. The catalyst is adopted for on-stream catalyst replacement in upflow processing units. It is characterized by a smaller peak pore diameter than general purpose hydrotreating catalysts.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: July 11, 2006
    Assignee: Chevron U.S.A. Inc.
    Inventors: Kirk R. Gibson, Richard Threlkel, Pak C. Leung
  • Patent number: 7060651
    Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.
    Type: Grant
    Filed: December 4, 2000
    Date of Patent: June 13, 2006
    Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”
    Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
  • Patent number: 7038082
    Abstract: A process for preparing a multimetal oxide material which contains the elements Mo, V and Te and/or Sb and at least one of the elements Nb, Ti, W, Ta and Ce and if desired promoters and has a specific X-ray diffraction pattern, in which process the last process step comprises washing with acidic liquids. In addition, a multimetal oxide material obtainable in such a way is used as a catalyst for heterogeneously catalyzed gas-phase partial oxidations and/or ammoxidation of hydrocarbons.
    Type: Grant
    Filed: August 26, 2003
    Date of Patent: May 2, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Frieder Borgmeier, Klaus Joachim Müller-Engel, Hartmut Hibst, Martin Dieterle
  • Patent number: 7033566
    Abstract: A photocatalyst including a metal oxide semiconductor represented by the formula: In1?xMxAO4 wherein M represents a transition metal element, A represents an element belonging to the Group 5a of the Periodic Table and x is a number greater than 0 but smaller than 1.
    Type: Grant
    Filed: July 9, 2002
    Date of Patent: April 25, 2006
    Assignee: National Institute of Advanced Industrial Science and Technology
    Inventors: Hironori Arakawa, Zhigang Zou, Kazuhiro Sayama
  • Patent number: 6998366
    Abstract: Raney alloy catalysts applied to a support are described, said catalysts having an extremely thin layer of Raney alloy with a thickness of 0.01 to 100 ?m. These catalysts are prepared by vapor deposition of the appropriate metals under reduced pressure. They are generally suitable for all known hydrogenation and dehydrogenation reactions and are extremely abrasion-resistant.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: February 14, 2006
    Assignee: BASF Aktiengesellschaft
    Inventors: Mathias Haake, Gerhard Dörsam, Helmut Boos
  • Patent number: 6989348
    Abstract: The present invention pertains to a catalyst composition comprising at least one non-noble Group VIII metal component, at least two Group VIB metal components, and at least about 1 wt. % of a combustible binder material selected from combustible binders and precursors thereof, the Group VIII and Group VIB metal components making up at least about 50 wt. % of the catalyst composition, calculated as oxides. The invention also pertains to a process for preparing the catalyst, to its use in hydroprocessing and to its recycling. The catalyst according to the invention has a higher strength than corresponding binder-free catalysts, and are easier to recycle than catalysts containing a non-combustible binder.
    Type: Grant
    Filed: July 12, 2001
    Date of Patent: January 24, 2006
    Assignee: Albemarle Corporation
    Inventor: Sonja Eijsbouts
  • Patent number: 6984310
    Abstract: Alumina having a pore structure characterized by the absence of macropores, no more than 5% of the total pore volume in pores greater than 350 ?, a high pore volume (greater than 0.8 cc/g measured by mercury intrusion) and a bi-modal pore volume distribution character, where the two modes are separated by 10 to 200 ?, and the primary pore mode is larger than the median pore diameter (MPD), calculated either by volume or by surface area, the MPD by volume being itself larger than the MPD by surface area. Also provided are catalysts made from and processes using such alumina.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: January 10, 2006
    Assignee: Shell Oil Company
    Inventors: Josiane M. Ginestra, Russell C. Ackerman, Christian G. Michel
  • Patent number: 6924387
    Abstract: The present invention relates to a sold catalyst for manufacturing of a nitrile compound and a method of preparation thereof. More particularly, this invention relates to the solid catalyst expressed by the following formula (1): BiaAaBbQqOx][(100-z) % DdEeFefNigMomOy+z % SiO2] comprising a core catalytic phase expressed by [(100-z) %=DdEeFefNigMomOy+z % SiO2] and a shell catalytic phase expressed by [BinAaBbQqOx], which increases a yield in the manufacturing of a nitrile compound via ammoxidation of olefin, and the method of preparation thereof.
    Type: Grant
    Filed: February 12, 1999
    Date of Patent: August 2, 2005
    Assignee: Korea Research Institute of Chemical Technology
    Inventors: Tae-Sun Chang, Deug-Hee Cho, Dong-Koo Lee, Guijia Li, Young Kil Lee
  • Patent number: 6908880
    Abstract: A process is described for the upgrading of hydrocarbon mixtures which boil within the naphtha range containing sulfur impurities, i.e. a hydrodesulfuration process with contemporaneous skeleton isomerization and reduced hydrogenation degree of the olefins contained in said hydrocarbon mixtures, the whole process being carried out in a single step. The process is carried out in the presence of a catalytic system comprising a metal of group VIB, a metal of group VIII and a carrier of acid nature consisting of a mesoporous silico-alumina.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: June 21, 2005
    Assignees: AgipPetroli S.p.A., EniTechnologie S.p.A.
    Inventors: Laura Maria Zanibelli, Virginio Arrigoni, Marco Ferrari, Donatella Berti
  • Patent number: 6903047
    Abstract: The present invention concerns a method for enhancing the activity of vanadium phosphorus oxide (VPO) catalysts. Promoter reagents are grafted onto or reacted with the catalyst surface. An optional calcination and activation heating cycle transforms the catalyst precursor into a final active phase. A preferred VPO catalyst produced has a ratio of molybdenum to vanadium on the surface of the catalyst to molybdenum to vanadium in the overall bulk of the catalyst represented by the equation (Mo/V) Surface?1.10 (Mo/V) overall bulk.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: June 7, 2005
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Kostantinos Kourtakis, Pratibha Laxman Gai
  • Patent number: 6878847
    Abstract: A catalyst useful for catalytic vapor-phase oxidation of isobutylene, t-butanol or propylene to produce respectively corresponding unsaturated aldehyde and unsaturated carboxylic acid is provided. The catalyst consists of ring-formed shaped bodies composed of (i) a catalyst composition containing at least molybdenum and bismuth as the active ingredients and (ii) inorganic fibers. The catalyst excels in mechanical strength, can give the object products at high yield and shows little activity degradation with time.
    Type: Grant
    Filed: April 20, 2004
    Date of Patent: April 12, 2005
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Hiroto Kasuga, Eiichi Shiraishi
  • Patent number: 6872678
    Abstract: The present invention pertains to a process for activating a catalyst composition comprising at least one hydrogenation metal component of Group VI and/or Group VIII of the Periodic Table, and an S-containing organic additive, wherein the catalyst is contacted with hydrogen at a temperature between room temperature and about 600° C., preferably about 100-450° C., and prior to or during the contacting with hydrogen the catalyst is contacted with an organic liquid. Preferably, the contacting with the organic liquid is carried out prior to the contacting with hydrogen. The organic liquid may be a hydrocarbon with a boiling range of 150-500° C., preferably white oil, gasoline, diesel, or gas oil or mineral lube oil. It was found that the application of an organic liquid prior to or during the hydrogen treatment results in catalysts with an increased activity. The invention also comprises catalyst made by the above process and the use of such catalyst in hydrotreating.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: March 29, 2005
    Assignee: Akzo Nobel N.V.
    Inventor: Sonja Eijsbouts
  • Patent number: 6818589
    Abstract: A catalyst and process is disclosed to selectively upgrade a paraffinic feedstock to obtain an isoparaffin-rich product for blending into gasoline. The catalyst comprises a support of a tungstated oxide or hydroxide of a Group IVB (IUPAC 4) metal, a first component of at least one lanthanide element, yttrium or mixtures thereof, which is preferably ytterbium or holmium, and at least one platinum-group metal component which is preferably platinum.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: November 16, 2004
    Assignee: UOP LLC
    Inventor: Ralph D. Gillespie
  • Patent number: 6803340
    Abstract: A catalyst for removing dioxin and a preparation method thereof. The catalyst is prepared by recycling a spent catalyst discharged from a hydro-desulfurization process of an oil refinery in which the spent catalyst comprises an alumina support (preferably, gamma alumina) with a large specific surface area impregnated with high contents of vanadium. The spent catalyst is mixed with a tungsten-impregnated titania, whereby a catalyst comprising suitable metal components and a mixture support of alumina and titania may be prepared. The catalyst in accordance with the present invention has excellent dioxin removal performance and low preparation cost because of recycling the spent catalyst.
    Type: Grant
    Filed: December 5, 2001
    Date of Patent: October 12, 2004
    Assignee: SK Corporation
    Inventors: Sang-Ho Lee, Jun-Seong Ahn, Jong-Hyun Kim, Bong-Jea Kim
  • Patent number: 6802958
    Abstract: The invention pertains to a process for preparing spherical oxide particles comprising the steps of shaping a starting material comprising an oxide hydrate into particles of substantially constant length by leading the material to a set of two rolls rotating towards each other followed by leading the material to a roll equipped with grooves to form rod-type shapes, cutting the rod-type shapes into particles of substantially constant length, converting the thus formed particles into spheres, and heating the particles to convert the oxide hydrate into an oxide. The process results in particles in which there is substantially no difference in density between the core portion and the shell portion of the particles, which results in a high abrasion resistance. The particles prepared by the claimed process are particularly suitable for the preparation of hydroprocessing catalysts, more in particular for the preparation of hydroprocessing catalysts suitable for the hydroprocessing of heavy hydrocarbon feeds.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: October 12, 2004
    Assignees: Nippon Ketjen Co., Ltd., Akzo Nobel NV
    Inventors: Nobuhito Matsumoto, Eiichi Yano, Masafumi Shimowake, Tetsuro Kamo
  • Patent number: 6797839
    Abstract: Multimetal oxide materials containing molybdenum, vanadium, antimony, one or more of the elements W, Nb, Ta, Cr and Ce and nickel and, if required, one or more of the elements Cu, Zn, Co, Fe, Cd, Mn, Mg, Ca, Sr and Ba and having a 2-component structure are used for the gas-phase catalytic oxidative preparation of acrylic acid.
    Type: Grant
    Filed: October 5, 2000
    Date of Patent: September 28, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Hartmut Hibst, Signe Unverricht
  • Patent number: 6780817
    Abstract: A hydrorefining catalyst of a hydrogenation active metal component supported on a refractory porous carrier has a median pore diameter determined by the nitrogen adsorption method of 8 to 20 nm, a pore volume determined by the nitrogen adsorption method of 0.56 cm3/g or greater, and a pore volume of pores with a pore diameter of 50 nm or larger determined by the mercury intrusion porosimetry method of 0.32 cm3/g or greater. Both the demetallizing activity and metal deposition capacity of the catalyst in hydrogenation and demetallizing of heavy oil are high. The hydrorefining catalyst is obtained by kneading a porous starting powder principally composed of &ggr;-alumina and having a pore capacity of 0.75 m3/g or larger and a mean pore diameter of 10 to 200 &mgr;m, molding and calcining, and supporting an active metal component on the product.
    Type: Grant
    Filed: August 8, 2000
    Date of Patent: August 24, 2004
    Assignee: Japan Energy Corporation
    Inventors: Hiroki Koyama, Toru Saito, Hideaki Kumagai
  • Patent number: 6777371
    Abstract: Catalysts and methods for alkane oxydehydrogenation are disclosed. The catalysts of the invention generally comprise (i) nickel or a nickel-containing compound and (ii) at least one or more of titanium (Ti), tantalum (Ta), niobium (Nb), hafnium (Hf), tungsten (W), yttrium (Y), zinc (Zn), zirconium (Zr), or aluminum (Al), or a compound containing one or more of such element(s). In preferred embodiments, the catalyst is a supported catalyst, the alkane is selected from the group consisting of ethane, propane, isobutane, n-butane and ethyl chloride, molecular oxygen is co-fed with the alkane to a reaction zone maintained at a temperature ranging from about 250° C. to about 350° C., and the ethane is oxidatively dehydrogenated to form the corresponding alkene with an alkane conversion of at least about 10% and an alkene selectivity of at least about 70%.
    Type: Grant
    Filed: May 4, 2001
    Date of Patent: August 17, 2004
    Inventor: Yumin Liu
  • Patent number: 6759364
    Abstract: A catalyst for removing arsenic from petroleum feedstocks comprising a porous refractory support impregnated with at least 8 wt. % of a Group VIB metal and an amount of Group VIII metal such that the atomic ratio of Group VIII metal to Group VIB metal is between about 1.5 and 2.5. A method of making such catalyst and a process for removing arsenic metals from a petroleum fraction using said catalyst.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: July 6, 2004
    Assignee: Shell Oil Company
    Inventor: Opinder Kishan Bhan
  • Patent number: 6740769
    Abstract: A process for producing a molybdenum-bismuth-iron-containing metal oxide fluidized bed catalyst which has a controlled particle diameter and has satisfactory activity and physical properties. In a process for producing a fluidized bed catalyst containing molybdenum-bismuth-iron and silica as a carrier component, dried products formed in a spray drying step and having a particle diameter outside a desired range are pulverized, then the pulverized one is mixed into a slurry before spray drying, the resulting mixture is spray-dried, and the spray-dried particles are subjected to a classification operation to obtain particles having a diameter within the desired range, which are then calcined. The catalyst produced according to the present invention is suitable for producing acrylonitrile by ammoxidation of propylene.
    Type: Grant
    Filed: January 4, 2002
    Date of Patent: May 25, 2004
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Kouichi Mizutani, Yoshimi Nakamura, Yutaka Sasaki, Kunio Mori
  • Patent number: 6706660
    Abstract: A lean NOx catalyst and method of preparing the same is disclosed. The lean NOx catalyst includes a ceramic substrate, an oxide support material, preferably &ggr;-alumina, deposited on the substrate and a metal promoter or dopant introduced into the oxide support material. The metal promoters or dopants are selected from the group consisting of indium, gallium, tin, silver, germanium, gold, nickel, cobalt, copper, iron, manganese, molybdenum, chromium, cerium, vanadium, oxides thereof, and combinations thereof. The &ggr;-alumina preferably has a pore volume of from about 0.5 to about 2.0 cc/g; a surface area of between about 80 to 350 m2/g; an average pore size diameter of between about 3 to 30 nm; and an impurity level of less than or equal to 0.2 weight percent. In a preferred embodiment the &ggr;-alumina is prepared by a sol-gel method, with the metal doping of the &ggr;-alumina preferably accomplished using an incipient wetness impregnation technique.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: March 16, 2004
    Assignee: Caterpillar Inc
    Inventor: Paul W. Park
  • Publication number: 20040049088
    Abstract: Catalysts which are useful in the fluorination of halogenated hydrocarbons by HF in the gas phase are obtained by simple impregnation of a bulk chromium oxide with a solution of a nickel derivative, the chromium oxide used exhibiting a BET specific surface of greater than 150 m2/g and a pore volume of greater than 0.15 ml/g.
    Type: Application
    Filed: September 10, 2003
    Publication date: March 11, 2004
    Inventors: Eric Lacroix, Jean-Pierre Schirmann