Of Nickel Patents (Class 502/335)
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Publication number: 20140106962Abstract: The present invention relates to methods for producing metal-supported thin layer skeletal catalyst structures, to methods for producing catalyst support structures without separately applying an intermediate washcoat layer, and to novel catalyst compositions produced by these methods. Catalyst precursors may be interdiffused with the underlying metal support then activated to create catalytically active skeletal alloy surfaces. The resulting metal-anchored skeletal layers provide increased conversion per geometric area compared to conversions from other types of supported alloy catalysts of similar bulk compositions, and provide resistance to activity loss when used under severe on-stream conditions. Particular compositions of the metal-supported skeletal catalyst alloy structures can be used for conventional steam methane reforming to produce syngas from natural gas and steam, for hydrodeoxygenation of pyrolysis bio-oils, and for other metal-catalyzed reactions inter alia.Type: ApplicationFiled: October 11, 2012Publication date: April 17, 2014Applicant: Alloys Surfaces Company, Inc.Inventors: Vincent A. Durante, Rajinder Gill, Andrew Davis, Elaine C. Soltani
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Patent number: 8683787Abstract: An exhaust gas purifying catalyst (1) of the present invention includes anchor/promoter simultaneous enclosure particles (5) including catalyst units (13) which contain: noble metal particles (8); and anchor particles (9) as an anchor material of the noble metal particles (8) supporting the noble metal particles (8); promoter units (14) which are provided not in contact with the noble metal particles (8) and contain first promoter particles (11) having an oxygen storage and release capacity; and an enclosure material (12) which encloses both the catalyst units (13) and the promoter units (14), and separates the noble metal particles (8) and the anchor particles (9) in the catalyst units (13) from the first promoter particles (11) in the promoter units (14). The exhaust gas purifying catalyst (1) further includes second promoter particles (6) which have the oxygen storage and release capacity, and are not enclosed in the anchor/promoter simultaneous enclosure particles (5) by the enclosure material (12).Type: GrantFiled: November 15, 2010Date of Patent: April 1, 2014Assignee: Nissan Motor Co., Ltd.Inventors: Takamasa Nakagawa, Masanori Nakamura, Misaki Fujimoto, Naoki Kachi
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Publication number: 20140077134Abstract: A metal oxide-supported nickel catalyst includes a matrix containing a metal oxide and catalytic sites distributed throughout the matrix and having an intricate interface with the matrix, in which the catalytic sites are selected from the group consisting of nano-nickel(0) domains and nano-nickel(0)-A(0) alloy domains. Also disclosed are a method for preparing this catalyst and a method for using it to produce carbon monoxide and hydrogen by partial oxidation of a C1-C5 hydrocarbon.Type: ApplicationFiled: November 20, 2013Publication date: March 20, 2014Applicant: National University of SingaporeInventors: Liang Hong, Xiong Yin
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Patent number: 8664146Abstract: A bulk metal oxide catalyst composition of the general formula (X)b(M)c(Z)d(O)e??(I) wherein X represents at least one non-noble Group VIII metal; M represents at least one non-noble Group VIb metal; Z represents one or more elements selected from aluminum, silicon, magnesium, titanium, zirconium, boron, and zinc; one of b and c is the integer 1; and d and e and the other of b and c each are a number greater than 0 such that the molar ratio of b:c is in the range of from 0.5:1 to 5:1, the molar ratio of d:c is in the range of from 0.2:1 to 50:1, and the molar ratio of e:c is in the range of from 3.7:1 to 108:1; is prepared by controlled (co)precipitation of component metal compounds, refractory oxide material, and alkali compound in protic liquid. Resulting compositions find use in hydrotreatment processes involving particularly hydrodesulphurization and hydrodenitrification.Type: GrantFiled: November 17, 2011Date of Patent: March 4, 2014Assignee: Shell Oil CompanyInventors: Laszlo Domokos, Hermanus Jongkind, Johannes Anthonius Robert Van Veen
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Patent number: 8658559Abstract: A metal oxide-supported nickel catalyst includes a matrix containing a metal oxide and catalytic sites distributed throughout the matrix and having an intricate interface with the matrix, in which the catalytic sites are selected from the group consisting of nano-nickel(0) domains and nano-nickel(0)-A(0) alloy domains. Also disclosed are a method for preparing this catalyst and a method for using it to produce carbon monoxide and hydrogen by partial oxidation of a C1-C5 hydrocarbon.Type: GrantFiled: March 8, 2011Date of Patent: February 25, 2014Assignee: National University of SingaporeInventors: Liang Hong, Xiong Yin
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Patent number: 8637722Abstract: Ethylene is oligomerized with a catalyst in which nickel is supported on a support containing silica and alumina. The catalyst has little deterioration over long periods and affords oligomers with high productivity. The ethylene oligomerization catalyst includes a support and a nickel compound supported on the support, the support including silica and alumina, and the amount of nickel supported is in the range of 0.0001 to 1 wt % based on the weight of the support, and the molar ratio of silica to alumina in the support (SiO2/Al2O3) is in the range of 100 to 2000. In a process of the invention, ethylene is oligomerized with use of the catalyst.Type: GrantFiled: July 22, 2009Date of Patent: January 28, 2014Assignee: Mitsui Chemicals, Inc.Inventors: Koji Inoue, Teruo Muraishi, Phala Heng
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Patent number: 8637425Abstract: A process is described for preparing a catalyst comprising at least one porous support and at least one metallic phase containing nickel and tin in a proportion such that the Sn/Ni molar ratio is in the range 0.01 to 0.2, said process comprising at least the following steps in succession: a) depositing nickel on at least said support in order to obtain a supported nickel-based monometallic catalyst; b) reducing said monometallic catalyst in the presence of at least one reducing gas; c) depositing, in the gas phase and in the presence of at least one reducing gas, at least one organometallic tin compound onto said reduced monometallic catalyst; and d) activating the solid derived from said step c) in the presence of at least one reducing gas.Type: GrantFiled: August 16, 2010Date of Patent: January 28, 2014Assignee: IFP Energies nouvellesInventors: Lars Fischer, Anne-Claire Dubreuil, Cecile Thomazeau, Layane Deghedi, Jean-Pierre Candy, Jean-Marie Basset, Fabienne Le Peltier
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Patent number: 8633131Abstract: A mesoporous oxide-catalyst complex including: a mesoporous metal oxide; and a catalyst metal supported on the mesoporous metal oxide, wherein the catalyst on the mesoporous metal oxide has a degree of dispersion of about 30 to about 90 percent.Type: GrantFiled: October 29, 2010Date of Patent: January 21, 2014Assignee: Samsung Electronics Co., Ltd.Inventors: Doo-hwan Lee, Hyun-chul Lee, Sang-min Ji, Kyo-sung Park, Seung-jae Lee, Seon-ah Jin
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Publication number: 20130334097Abstract: Novel catalysts comprising nickel oxide nanoparticles supported on alumina nanoparticles, methods of their manufacture, heavy oil compositions contacted by these nanocatalysts and methods of their use are disclosed. The novel nanocatalysts are useful, inter alia, in the upgrading of heavy oil fractions or as aids in oil recovery from well reservoirs or downstream processing.Type: ApplicationFiled: May 17, 2013Publication date: December 19, 2013Applicant: Petroraza SASInventors: Jose Edgar Patiño, Farid Bernardo Cortés
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Patent number: 8609578Abstract: An exhaust gas purifying catalyst is constituted by: noble metal particles (1); first compounds (2) which support the noble metal particles (1); second compounds (3) different in type from the first compounds (2); and oxides (4) which surround the noble metal particles (1), the first compounds (2) and the second compounds (3). A median diameter of the first compounds (2) and a median diameter of the second compounds (3) satisfy a relationship of a following inequality: median diameter of first compounds<median diameter of second compounds.Type: GrantFiled: June 30, 2009Date of Patent: December 17, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Masanori Nakamura, Yoshiaki Hiramoto, Hiroto Kikuchi, Hironori Wakamatsu, Kazuyuki Shiratori, Tetsuro Naito, Katsuo Suga
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Patent number: 8604248Abstract: The present invention provides catalyst compositions useful for transamination reactions. The catalyst compositions have a catalyst support that includes transitional alumina, use a low metal loading (for example, less than 25 wt. %), and do not require the presence of rhenium. The catalyst compositions are able to advantageously promote transamination of a reactant product (such as the transamination of EDA to DETA) with excellent activity and selectivity, and similar to transaminations promoted using a precious metal-containing catalyst.Type: GrantFiled: September 20, 2012Date of Patent: December 10, 2013Assignee: Union Carbide Chemicals & Plastics Technolgy LLCInventors: Stephen W. King, Stefan K. Mierau
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Patent number: 8603400Abstract: A series of binary and ternary Pt-alloys, that promote the important reactions for catalysis at an alloy surface; oxygen reduction, hydrogen oxidation, and hydrogen and oxygen evolution. The first two of these reactions are essential when applying the alloy for use in a PEMFC.Type: GrantFiled: May 20, 2010Date of Patent: December 10, 2013Assignee: California Institute of TechnologyInventors: Charles C. Hays, Sri R. Narayan
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Publication number: 20130317127Abstract: A nickel-M-alumina hybrid xerogel catalyst for preparing methane, wherein the metal M is at least one element selected from the group consisting of Fe, Co, Ni, Ce, La, Mo, Cs, Y, and Mg, a method for preparing the catalyst and a method for preparing methane using the catalyst are provided. The catalyst has strong resistance against a high-temperature sintering reaction and deposition of carbon species, and can effectively improve a conversion ratio of carbon monoxide and selectivity to methane.Type: ApplicationFiled: December 28, 2011Publication date: November 28, 2013Applicant: POSCOInventors: Hyo Jun Lim, Chang Dae Byun, In Kyu Song, Dong Jun Koh, Sun Hwan Hwang, Jeong Gil Seo
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Patent number: 8586501Abstract: According to various embodiments, a catalyst composition includes a catalytic metal secured to a porous substrate. The substrate has pores that are templated. The substrate is a product of adding a substrate precursor to a water-in-oil microemulsion including a catalytic metal salt, a solvent, a templating agent, and water.Type: GrantFiled: October 4, 2010Date of Patent: November 19, 2013Assignee: General Electric CompanyInventors: Larry Neil Lewis, Robert Edgar Colborn, Ashish Balkrishna Mhadeshwar, Dan Hancu
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Patent number: 8586808Abstract: The invention concerns a catalyst comprising nickel on an aluminum oxide support. The aluminum oxide support has, in the calcined state, a diffractogram obtained by X ray diffractometry comprising peaks which correspond to the following interplanar spacings and relative intensities: Interplanar spacings Relative intensities d (10?10 m ) I/I0 (%) 5.03 to 5.22 1-5 4.56 to 4.60 ?1-10 4.06 to 4.10 1-5 2.80 to 2.85 ?5-20 2.73 15-35 2.60 ?5-10 2.43 35-40 2.29 30-40 1.99 60-95 1.95 25-50 1.79 ?1-10 1.53 ?5-10 1.51 ?5-10 1.41 40-60 1.39 100 1.23 to 1.26 1-5 1.14 ?5-10 1.11 1-5 1.04 1-5 1.00 ?5-10 0.97 ?1-5.Type: GrantFiled: January 30, 2009Date of Patent: November 19, 2013Assignee: IFP Energies NouvellesInventors: Anne Claire Dubreuil, Lars Fischer, Bernadette Rebours, Renaud Revel, Cecile Thomazeau
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Patent number: 8575057Abstract: UV curable compositions and methods for depositing one or more metal or metal alloy films on substrates are disclosed. The UV curable compositions contain a catalyst, one or more carrier particles, one or more UV curing agents, and one or more water-soluble or water-dispersible organic compounds. Metal or metal alloys may be deposited on the substrates by electroless or electrolytic deposition.Type: GrantFiled: November 28, 2005Date of Patent: November 5, 2013Assignee: Rohm and Haas Electronic Materials LLCInventors: Peter R. Levey, Nathaniel E. Brese, Neil D. Brown, Stanley J. Jasne
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Patent number: 8575063Abstract: The present invention relates unique pore structures in nickel supported on alumina with the negligible formation of macropores. Incorporation of additional elements stabilizes the pore structure of the nickel supported on alumina. Additional element(s) were then further added into the nickel-supported materials. These additional element(s) further stabilize the pore structures under heating conditions. The improvements of pore structure stability under heating conditions and negligible presence of macropores limit the sintering of nickel metal to a mechanism of impeded diffusion. The negligible presence of macropores also limits the deposition of alkali metal hydroxide(s)/carbonate(s) on the outer shell of the catalyst pellet in the molten carbonate fuel cells. Both the negligible presence of macropores and improvement in pore structure stability allow for prolonging the catalyst life of these nickel supported on alumina catalysts of the present invention for reforming hydrocarbons.Type: GrantFiled: October 27, 2009Date of Patent: November 5, 2013Inventors: Wen-Qing Xu, David Beijia Xu
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Publication number: 20130281289Abstract: A method is described for preparing a catalyst comprising including the steps of: (i) impregnating a calcined support comprising a metal aluminate with a solution of nickel acetate at a temperature ?40° C. and drying the impregnated support, (ii) calcining the dried impregnated support, to form nickel oxide on the surface of the support and (iii) optionally repeating steps (i) and (ii) on the nickel oxide coated support. The method provides an eggshell catalyst in which the metal oxide is concentrated in an outer layer on the support.Type: ApplicationFiled: October 4, 2011Publication date: October 24, 2013Applicant: JOHNSON MATTHEY PLCInventors: Sebastian John Kipling Forrest, Jonathan Geoffrey Oliver, Samuel Arthur French, Mikael Per Uno Carlsson
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Patent number: 8546634Abstract: There is provided a method for production of a conjugated diene from a monoolefin having four or more carbon atoms by a fluidized bed reaction. The method for production of a conjugated diolefin includes bringing a catalyst in which an oxide is supported on a carrier into contact with a monoolefin having four or more carbon atoms in a fluidized bed reactor in which the catalyst and oxygen are present, wherein the method satisfies the following (1) to (3): (1) the catalyst contains Mo, Bi, and Fe; (2) a reaction temperature is in the range of 300 to 420° C.; and (3) an oxygen concentration in a reactor outlet gas is in the range of 0.05 to 3.0% by volume.Type: GrantFiled: September 29, 2010Date of Patent: October 1, 2013Assignee: Asahi Kasei Chemicals CorporationInventors: Hideo Midorikawa, Hiroyuki Yano, Takashi Kinoshita
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Patent number: 8535632Abstract: The present invention relates to a catalyst-containing nanofiber composition, comprising a ceramic nanofiber having a plurality of metal catalysts wherein the metal catalysts exist as dispersed particles partially embedded in the nanofiber and cover from about 1% to about 90% of the surface area of the ceramic nanofiber.Type: GrantFiled: March 19, 2009Date of Patent: September 17, 2013Assignee: The University of AkronInventors: George G. Chase, George R Newkome, Sphurti Bhargava, Soo-Jin Park, Sneha Swaminathan
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Patent number: 8524631Abstract: A method of producing a catalyst material with nano-scale structure, the method comprising: introducing a starting powder into a nano-powder production reactor, the starting powder comprising a catalyst material; the nano-powder production reactor nano-sizing the starting powder, thereby producing a nano-powder from the starting powder, the nano-powder comprising a plurality of nano-particles, each nano-particle comprising the catalyst material; and forming a catalyst precursor material from the nano-powder, wherein the catalyst precursor material is a densified bulk porous structure comprising the catalyst material, the catalyst material having a nano-scale structure.Type: GrantFiled: May 9, 2008Date of Patent: September 3, 2013Assignee: SDCmaterials, Inc.Inventor: Maximilian A. Biberger
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Patent number: 8507403Abstract: A process is described for producing a powder batch comprises a plurality of particles, wherein the particles include (a) a first catalytically active component comprising at least one transition metal or a compound thereof; (b) a second component different from said first component and capable of removing oxygen from, or releasing oxygen to, an exhaust gas stream; and (c) a third component different from said first and second components and comprising a refractory support. The process comprises providing a precursor medium comprising a liquid vehicle and a precursor to al least one of said components (a) to (c) and heating droplets of said precursor medium carried in a gas stream to remove at least part of the liquid vehicle and chemically convert said precursor to said at least one component.Type: GrantFiled: June 27, 2008Date of Patent: August 13, 2013Assignee: Cabot CorporationInventors: Miodrag Oljaca, Toivo T. Kodas, Ranko P. Bontchev, Klaus Kunze, Kenneth C. Koehlert
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Publication number: 20130202508Abstract: A nickel-based catalyst is provided for reducing carbon monoxide, hydrocarbon emissions, and nitrogen oxides from vehicle exhausts. The catalyst is impregnated directly onto a carrier which is non-reactive with nickel. The nickel is contained on said carrier at a loading of between about 2 to about 20 wt %. When used in a vehicle exhaust gas treatment system, the catalyst provides improved efficiency in reducing CO, HC, and NOx emissions over the use of conventional three-way-catalysts.Type: ApplicationFiled: February 7, 2012Publication date: August 8, 2013Inventors: Jeffrey Scott Hepburn, Hungwen Jen, Eva Thanasiu
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Publication number: 20130199966Abstract: A method of producing an aluminium oxide supported catalyst for use in a Fischer-Tropsch synthesis reaction, which comprises: spray-drying a slurry of ?-alumina and a source of a spinel forming metal to form a solid precursor material; calcining the precursor material to form a modified support material including a metal aluminate spinel; impregnating the modified alumina support material with a source of cobalt; calcining the impregnated support material, and activating the catalyst.Type: ApplicationFiled: July 29, 2011Publication date: August 8, 2013Applicant: GTL.F1 AGInventors: Manoj M. Koranne, Erling Rytter, Sigrid Eri, Oyvind Borg
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Patent number: 8501132Abstract: A nanocomposite particle, its use as a catalyst, and a method of making it are disclosed. The nanocomposite particle comprises titanium dioxide nanoparticles, metal oxide nanoparticles, and a surface stabilizer. The metal oxide nanoparticles are formed hydrothermally in the presence of the titanium dioxide nanoparticles. The nanocomposite particle is an effective catalyst support, particularly for DeNOx catalyst applications.Type: GrantFiled: December 5, 2011Date of Patent: August 6, 2013Assignee: Cristal USA Inc.Inventors: Guoyi Fu, Steven M. Augustine
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Patent number: 8492592Abstract: The invention provides a method of transaminating a reactant with a catalyst composition comprising support and catalyst portions. The support includes an acidic mixed metal oxide including a transitional alumina and a second metal oxide. The transitional alumina can comprise delta or theta alumina, in combination with other transitional phases, or an alpha or gamma alumina. The second metal oxide has a weight percentage less than the weight percentage of alumina. The catalyst portion is 25 weight percent or less of the catalyst composition and is composed of nickel and rhenium. The catalyst portion includes nickel in an amount in the range of 2 to 20 weight percent, based upon total catalyst composition weight, and there is no boron in the catalyst portion. The method provides high activity and selectivity for reactant transamination to a desired product while minimizing the formation of unwanted cyclic products.Type: GrantFiled: April 26, 2012Date of Patent: July 23, 2013Assignee: Union Carbide Chemicals & Plastics Technology LLCInventors: Stephen W. King, Stefan K. Mierau
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Patent number: 8486853Abstract: An exhaust gas purifying catalyst (1) according to the present invention includes noble metal particles (6), a first compound (7) supporting the noble metal particles (6), and a second compound (9) disposed not in contact with the noble metal particles (6) and having an oxygen storage capacity. An average distance between the first compound (7) and the second compound (9) is between 5 nm and 300 nm.Type: GrantFiled: March 4, 2010Date of Patent: July 16, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Kazuyuki Shiratori, Katsuo Suga, Masanori Nakamura, Hironori Wakamatsu, Hiroto Kikuchi, Tetsuro Naito, Jun Ikezawa
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Patent number: 8486368Abstract: A process for producing the porous catalyst body for decomposing hydrocarbons, the body containing at least magnesium, aluminum and nickel, and has a pore volume of 0.01 to 0.5 cm3/g, an average pore diameter of not more than 300 ? and an average crushing strength of not less than 3 kgf. The process includes molding hydrotalcite containing at least magnesium, aluminum and nickel, and calcining the resulting molded product at a temperature of 700 to 1500° C.Type: GrantFiled: October 2, 2012Date of Patent: July 16, 2013Assignee: Toda Kogyo CorporationInventors: Shinji Takahashi, Naoya Kobayashi
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Patent number: 8481450Abstract: Methods and systems for contacting of a crude feed with one or more catalysts to produce a total product that includes a crude product are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product has an MCR content of at most 90% of the MCR content of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.Type: GrantFiled: March 9, 2011Date of Patent: July 9, 2013Assignee: Shell Oil CompanyInventor: Opinder Kishan Bhan
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Patent number: 8475684Abstract: A composite oxide for a hydrocarbon reforming catalyst which maintains the catalytic activity at a high level over a long period of time, a process for producing the catalyst, and a process for producing syngas using the catalyst, are provided. The composite oxide for a hydrocarbon reforming catalyst is obtained by a process including preparing a mixed solution for impregnation which contains catalytic active components of Co, or Co and Ni, one or more oxidation resistance enhancing components selected from the elements of Group 3B and the elements of Group 6A of the Periodic Table, and one or more additive metal components selected from Ca and Mg; impregnating a carrier formed from a porous molded body selected from magnesia and a composite of magnesia and calcia, with the mixed solution for impregnation; drying the impregnated carrier; and calcining the dried carrier in an oxidizing atmosphere.Type: GrantFiled: July 17, 2009Date of Patent: July 2, 2013Assignee: Japan Petroleum Exploration Co., Ltd.Inventor: Toshiya Wakatsuki
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Patent number: 8475921Abstract: A composite material includes an aggregate which contains a first metal particle constituting a core and second metal oxide particulates surrounding the first metal particle and having an average primary particle diameter ranging from 1 to 100 nm.Type: GrantFiled: July 20, 2006Date of Patent: July 2, 2013Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Tomoyuki Kayama, Kouzi Banno, Kiyoshi Yamazaki, Koji Yokota
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Patent number: 8461373Abstract: Disclosed is a catalyst for use in production of carboxylic acid ester by reacting (a) aldehyde and alcohol, or (b) one or more types of alcohols, in the presence of oxygen; wherein oxidized nickel and X (wherein X represents at least one element selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper) are loaded onto a support within the range of the atomic ratio of Ni/(Ni+X) of from 0.20 to 0.99.Type: GrantFiled: July 31, 2008Date of Patent: June 11, 2013Assignee: Asahi Kasei Chemicals CorporationInventors: Ken Suzuki, Tatsuo Yamaguchi
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Patent number: 8455390Abstract: An exhaust gas purifying catalyst includes a monolithic substrate (2), and a transition metal oxide layer (3) formed in the monolithic substrate (2). The transition metal oxide layer (3) contains transition metal oxide powder including: transition metal oxide particles (10); a first compound (20) on which the transition metal oxide particles (10) are supported; and a second compound (30) that surrounds a single body or an aggregate of the transition metal oxide particles (10) and the first compound (20).Type: GrantFiled: June 23, 2009Date of Patent: June 4, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Hiroto Kikuchi, Masanori Nakamura, Hironori Wakamatsu, Katsuo Suga, Toshiharu Miyamura, Jun Ikezawa, Tetsuro Naito, Junji Ito
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Publication number: 20130136664Abstract: A catalyst which remediates hydrocarbon fuel combustion exhaust, including a non-PGM containing aerogel which catalyzes the oxidation of carbon monoxide and hydrocarbons and the reduction of nitrogen oxides present in the exhaust, a catalytic converter made therefrom, and a method for the production thereof is disclosed.Type: ApplicationFiled: November 28, 2011Publication date: May 30, 2013Applicant: Union CollegeInventors: Michael S. BONO, Nicholas J.H. Dunn, Lauren B. Brown, Stephen J. Juhl, Ann M. Anderson, Bradford A. Bruno, Mary K. Mahony
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Patent number: 8450235Abstract: A supported composite particle material comprises: a composite particle formed of an oxidized nickel and X (wherein X represents at least one of elements selected from the group consisting of nickel, palladium, platinum, ruthenium, gold, silver and copper); and a support on which the composite particle is supported, the supported composite particle material having a supported layer in which the composite particle is localized.Type: GrantFiled: October 23, 2008Date of Patent: May 28, 2013Assignee: Asahi Kasei Chemicals CorporationInventors: Ken Suzuki, Tatsuo Yamaguchi
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Publication number: 20130131399Abstract: A process for producing a catalyst, the process comprising the steps of: impregnating a first metal from a first metal precursor on a support to form a first impregnated support; calcining the first impregnated support; impregnating a second metal from a second metal precursor on the first impregnated support to form a second impregnated support; calcining the second impregnated support to form the catalyst, wherein the catalyst has a total metal loading of at least 2 wt. % based on the total weight of the catalyst. A method for hydrogenating alkanoic acids in the presence of the catalyst is also disclosed.Type: ApplicationFiled: November 23, 2011Publication date: May 23, 2013Applicant: CELANESE INTERNATIONAL CORPORATIONInventors: Heiko Weiner, Ana Rita Almeida, Graham Ormsby
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Publication number: 20130130894Abstract: Methods of fabricating nano-catalysts are described. In some embodiments the nano-catalyst is formed from a powder-based substrate material and is some embodiments the nano-catalyst is formed from a solid-based substrate material. In some embodiments the substrate material may include metal, ceramic, or silicon or another metalloid. The nano-catalysts typically have metal nanoparticles disposed adjacent the surface of the substrate material. The methods typically include functionalizing the surface of the substrate material with a chelating agent, such as a chemical having dissociated carboxyl functional groups (—COO), that provides an enhanced affinity for metal ions. The functionalized substrate surface may then be exposed to a chemical solution that contains metal ions. The metal ions are then bound to the substrate material and may then be reduced, such as by a stream of gas that includes hydrogen, to form metal nanoparticles adjacent the surface of the substrate.Type: ApplicationFiled: January 14, 2013Publication date: May 23, 2013Applicant: Babcock & Wilcox Technical Services Y-12, LLcInventor: Babcock & Wilcox Technical Services Y-12, LLc
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Publication number: 20130116118Abstract: The present invention relates to a catalyst composition and a catalyst material produced therefrom for the steam reforming of methane in fuel cells, in particular for the direct internal reforming of methane in molten carbonate fuel cells. The invention further relates to a process for producing such catalyst compositions.Type: ApplicationFiled: November 7, 2012Publication date: May 9, 2013Applicant: BASF SEInventor: BASF SE
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Publication number: 20130079568Abstract: The catalyst of the invention is a particulate catalyst in the form of particles having a minimum dimension of at least 0.8 mm, including a transition metal or a compound thereof dispersed on a porous support material, characterised in that said catalyst particles comprise at least 35% w/w total transition metal; and the transition metal surface area of said catalyst is at least 110 m2 per gram of transition metal and the tapped bulk density of a bed of the catalyst particles is at least 0.7 g/ml. The method of making a catalyst includes multiple steps of impregnation of a porous support with a metal ammine solution followed by drying, calcination and reduction of the dried material. The catalyst is useful in hydrogenation reactions.Type: ApplicationFiled: December 23, 2010Publication date: March 28, 2013Applicant: JOHNSON MATTHEY PLCInventors: Martin Graham Partridge, Marinus Johannes Vissenberg, Anders Gabrielsson
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Publication number: 20130065751Abstract: A metal oxide-supported nickel catalyst includes a matrix containing a metal oxide and catalytic sites distributed throughout the matrix and having an intricate interface with the matrix, in which the catalytic sites are selected from the group consisting of nano-nickel(0) domains and nano-nickel(0)-A(0) alloy domains. Also disclosed are a method for preparing this catalyst and a method for using it to produce carbon monoxide and hydrogen by partial oxidation of a C1-C5 hydrocarbon.Type: ApplicationFiled: March 8, 2011Publication date: March 14, 2013Applicant: National University of SingaporeInventors: Liang Hong, Xiong Yin
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Patent number: 8389760Abstract: Disclosed is a palladium-containing catalyst which enables to produce an ?,?-unsaturated carboxylic acid in high selectivity from an olefin or an ?,?-unsaturated aldehyde. Also disclosed are a method for producing such a catalyst and a method for producing an ?,?-unsaturated carboxylic acid using such a catalyst. Specifically disclosed is a palladium-containing catalyst containing 0.001 to 0.25 mole of antimony element to 1 mole of palladium element or a palladium-containing catalyst containing palladium element which composes a metal, tellurium element, and bismuth element.Type: GrantFiled: November 8, 2011Date of Patent: March 5, 2013Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Toshiya Yasukawa, Toshiki Matsui, Ken Ooyachi, Yoshiyuki Himeno, Wataru Ninomiya
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Patent number: 8388898Abstract: The reduction of nitrogen oxides in gas is carried out, by means of selective reaction of the nitrogen oxide with the reducing agent in the in the solid catalyst. In order to achieve high catalytic activity, the above is carried out at high gas temperatures. As a rule, ceramic filter elements, coated with catalytic material are used. This does, however, give rise to the risk the catalytically active components are stripped from the filter during the hot gas filtration. A ceramic filter element with support material in the form of particles, with binder material and catalytic material is thus disclosed, whereby the binder material comprises catalytic material, or the binder material is partly replaced by the catalyst material and the support material particles (1) are connected to each other by means of the catalyst and/or binder material.Type: GrantFiled: November 16, 2010Date of Patent: March 5, 2013Assignee: Pall CorporationInventors: Steffen Heidenreich, Max-Eckhard Roessler, Astrid Walch, Manfred Gutmann, Sven Chudzinski
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Patent number: 8389437Abstract: A method of preparing a catalyst support is described comprising washing a precipitated metal oxide material with water and/or an aqueous solution of acid and/or base such that contaminant levels in said precipitated metal oxide are reduced. The method may be applied to precipitated alumina materials to reduce contaminants selected from sulphur, chlorine, Group 1A and Group 2A metals. The catalyst supports may be used to prepare catalysts for the Fischer-Tropsch synthesis of hydrocarbons.Type: GrantFiled: July 18, 2011Date of Patent: March 5, 2013Assignee: Johnson Matthey PLCInventors: John L. Casci, Elizabeth M. Holt, Adel F. Neale
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Publication number: 20130053237Abstract: The present invention relates unique pore structures in nickel supported on alumina with the negligible formation of macropores. Incorporation of additional elements stabilizes the pore structure of the nickel supported on alumina. Additional element(s) were then further added into the nickel-supported materials. These additional element(s) further stabilize the pore structures under heating conditions. The improvements of pore structure stability under heating conditions and negligible presence of macropores limit the sintering of nickel metal to a mechanism of impeded diffusion. The negligible presence of macropores also limits the deposition of alkali metal hydroxide(s)/carbonate(s) to the outer shell of the catalyst pellet. Both of the negligible presence of macropores and improvement in pore structure stability allow for prolonging the catalyst life of these nickel supported on alumina catalysts of the present invention for reforming hydrocarbons.Type: ApplicationFiled: January 13, 2010Publication date: February 28, 2013Inventors: Wen-Qing Xu, David Beijia Xu
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Patent number: 8343888Abstract: Precursor cations of A and B elements of an ABO3 perovskite in aqueous solution are formed as an ionic complex gel with citric acid or other suitable polybasic carboxylic acid. The aqueous gel is coated onto a desired catalyst substrate and calcined to form, in-situ, particles of the crystalline perovskite as, for example, an oxidation catalyst on the substrate. In one embodiment, a perovskite catalyst such as LaCoO3 is formed on catalyst supporting cell walls of an extruded ceramic monolith for oxidation of NO in the exhaust gas of a lean burn vehicle engine.Type: GrantFiled: October 1, 2009Date of Patent: January 1, 2013Assignee: GM Global Technology Operations LLCInventors: Chang H Kim, Wei Li, Kevin A Dahlberg
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Publication number: 20120292231Abstract: A method of making a high activity catalyst composition suitable for use in the hydrodesulfurization of a middle distillate feed, such as diesel fuel, having a high concentration of sulfur, to thereby provide a low sulfur middle distillate product. The method comprises heat treating aluminum hydroxide under controlled temperature conditions thereby converting the aluminum hydroxide to gamma-alumina to give a converted aluminum hydroxide, and controlling the fraction of converted aluminum hydroxide that is gamma-alumina. A catalytic component is incorporated into the converted aluminum hydroxide to provide an intermediate, which is heat treated to provide the high activity catalyst composition. The high activity catalyst composition can suitably be used in the hydrodesulfurization of a middle distillate feed containing a high sulfur concentration.Type: ApplicationFiled: July 25, 2012Publication date: November 22, 2012Applicant: SHELL OIL COMPANYInventor: Opinder Kishan BHAN
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Patent number: 8304367Abstract: The present invention aims at providing a catalyst as a porous catalyst body for decomposing hydrocarbons which comprises at least magnesium, aluminum and nickel, wherein the catalyst has an excellent catalytic activity for decomposition and removal of hydrocarbons, an excellent anti-sulfur poisoning property, an excellent anti-coking property even under a low-steam condition, a sufficient strength capable of withstanding crushing and breakage even when coking occurs within the catalyst, and an excellent durability.Type: GrantFiled: September 2, 2010Date of Patent: November 6, 2012Assignee: Toda Kogyo CorporationInventors: Shinji Takahashi, Naoya Kobayashi
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Publication number: 20120273728Abstract: A process for steam reforming of a hydrocarbonaceous fuel includes the steps of: providing a reactant mixture comprising H2O and the hydrocarbonaceous fuel; and contacting the reactant mixture with a Al2O3-yttria-stabilized ZrO2 (YSZ)-supported NiAl2O4 spinel catalyst under conditions wherein the reactant gas mixture is at least partially steam reformed into a product gas mixture including H2 and CO. The synthesis gas (H2 and CO) produced can be used as feed material for fuel cells. The catalyst includes a NiAl2O4 spinel-based catalytically active material; and a support material comprising: Al2O3 and ZrO2. The Al2O3-YSZ-supported NiAl2O4 catalyst can be used in steam reforming of a liquid hydrocarbonaceous fuel.Type: ApplicationFiled: August 19, 2010Publication date: November 1, 2012Applicant: Universite de SherbrookeInventors: Nicolas Abatzoglou, Clémence Fauteux-Lefebvre, Jasmin Blanchard, François Gitzhofer
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Patent number: 8293676Abstract: The present invention provides catalyst compositions useful for transamination reactions. The catalyst compositions have a catalyst support that includes transitional alumina, use a low metal loading (for example, less than 25 wt. %), and do not require the presence of rhenium. The catalyst compositions are able to advantageously promote transamination of a reactant product (such as the transamination of EDA to DETA) with excellent activity and selectivity, and similar to transaminations promoted using a precious metal-containing catalyst.Type: GrantFiled: October 6, 2009Date of Patent: October 23, 2012Assignee: Union Carbide Chemicals & Plastics Technology LLCInventors: Stephen W. King, Stefan K. Mierau
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Publication number: 20120258037Abstract: A catalytic membrane reactor assembly for producing a hydrogen stream from a feed stream having liquid hydrocarbons, steam, and an oxygen source through the use of an autothermal reforming reaction, a water-gas-shift reaction, and a hydrogen permeable membrane.Type: ApplicationFiled: April 11, 2011Publication date: October 11, 2012Applicant: Saudi Arabian Oil CompanyInventors: Thang V. Pham, Sai P. Katikaneni, Jorge N. Beltramini, Moses O. Adebajo, Joao Carlos Diniz Da Costa, G.Q. Lu