And Rare Earth Metal (sc, Y Or Lanthanide)containing Patents (Class 502/65)
  • Patent number: 7455718
    Abstract: The present invention relates generally to zeolites having a silica/alumina ratio of less than or equal to 10 (Si/Al?10) that are exchanged with Ag+ and thermally treated in such a way to favor adsorption over alternative catalytic and chemically reactive functionalities. The adsorbents of the present invention and the method of producing such adsorbents maximize the working adsorption capacity through ?-complexation. Applications for such adsorbents include any process in which contaminants from gas streams can form ?-complexes with the Ag in the zeolite, particularly the removal of CO, ethylene, propylene and the like from air and CO/H2 from air in prepurifier adsorbers in the production of ultra high purity (UHP) N2.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: November 25, 2008
    Assignee: Praxair Technology, Inc.
    Inventors: Mark William Ackley, Philip A. Barrett
  • Patent number: 7452839
    Abstract: The sulfur content of liquid cracking products, especially the cracked gasoline, of the catalytic cracking process is reduced by the use of a sulfur reduction catalyst composition comprising a porous molecular sieve which contains a metal in an oxidation state above zero within the interior of the pore structure of the sieve as well as a rare earth component which enhances the cracking activity of the cracking catalyst. The molecular sieve is normally a faujasite such as USY. The primary sulfur reduction component is normally a metal of Period 3 of the Periodic Table, preferably vanadium. The rare earth component preferably includes cerium which enhances the sulfur reduction activity of the catalyst. The sulfur reduction catalyst may be used in the form of a separate particle additive or as a component of an integrated cracking/sulfur reduction catalyst.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: November 18, 2008
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Wu-Cheng Cheng, Terry G. Roberie, Hye Kyung Cho Timken, Scott Kevin Purnell, Xinjin Zhao
  • Patent number: 7452844
    Abstract: The Fischer-Tropsch catalyst of the present invention is a transition metal-based catalyst having a high surface area, a smooth, homogeneous surface morphology, an essentially uniform distribution of cobalt throughout the support, and a small metal crystallite size. In a first embodiment, the catalyst has a surface area of from about 100 m2/g to about 250 m2/g; an essentially smooth, homogeneous surface morphology; an essentially uniform distribution of metal throughout an essentially inert support; and a metal oxide crystallite size of from about 40 ? to about 200 ?. In a second embodiment, the Fischer-Tropsch catalyst is a cobalt-based catalyst with a first precious metal promoter and a second metal promoter on an aluminum oxide support, the catalyst having from about 5 wt % to about 60 wt % cobalt; from about 0.0001 wt % to about 1 wt % of the first promoter, and from about 0.01 wt % to about 5 wt % of the second promoter.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: November 18, 2008
    Assignee: Süd-Chemie Inc
    Inventors: X. D. Hu, Patrick J. Loi, Robert J. O'Brien
  • Patent number: 7449169
    Abstract: The present invention refers to a microporous crystalline material of zeolitic nature (ITQ-22) which, in the calcined state, has the empirical formula x(M1/nX02):yYO2:zR:wH20 wherein M is H+ or at least one inorganic cation of charge +n; X is at least one chemical element of oxidation state +3, preferably selected from the group consisting of Al, Ga, B, Fe and Cr; Y is at least one chemical element with oxidation state +4 other than Si and Ge, preferably selected from the group consisting of Ti, Sn and V; x has a value less than 0.2, preferably less than 0.1 and can take the value zero, y has a value less than 0.1, preferably less than 0.05 and can take the value zero, z has a value less than 0.8, preferably between 0.005 and 0.5 and can take the value zero, with a characteristic X-ray diffraction pattern, to the method of preparation and to the use of the material in separation and transformation processes of organic compounds.
    Type: Grant
    Filed: November 23, 2004
    Date of Patent: November 11, 2008
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: Avelino Corma Canós, Fernando Rey García, Susana Valencia Valencia, Luis Joaquín Martinez Triguero
  • Publication number: 20080274876
    Abstract: A Selective Catalytic Reduction (SCR) catalyst was prepared by slurry coating ZSM-5 zeolite onto a cordierite monolith, then subliming an iron salt onto the zeolite, calcining the monolith, and then dipping the monolith either into an aqueous solution of manganese nitrate and cerium nitrate and then calcining, or by similar treatment with separate solutions of manganese nitrate and cerium nitrate. The supported catalyst containing iron, manganese, and cerium showed 80 percent conversion at 113 degrees Celsius of a feed gas containing nitrogen oxides having 4 parts NO to one part NO2, about one equivalent ammonia, and excess oxygen; conversion improved to 94 percent at 147 degrees Celsius. N2O was not detected (detection limit: 0.6 percent N2O).
    Type: Application
    Filed: April 7, 2008
    Publication date: November 6, 2008
    Inventor: Kevin C. Ott
  • Patent number: 7446070
    Abstract: An exhaust gas-purifying catalyst includes a zeolite and a perovskite composite oxide containing palladium placed at its B site.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: November 4, 2008
    Assignees: Cataler Corporation, Daihatsu Motor Co., Ltd.
    Inventors: Asuka Hori, Keiichi Narita, Yasunori Sato, Hirohisa Tanaka, Ichiro Takahashi, Nobuhiko Kajita
  • Publication number: 20080261802
    Abstract: The present invention provides a cracking catalyst, containing a rare-earth Y-zeolite and a support, which is characterized in that the rare-earth content in crystal lattice of the rare-earth Y-zeolite is 4-15 wt % of RE2O3; the original unit cell size is 2.440-2.465 nm; the equilibrium unit cell size of the catalyst after 100% stream-aging at 800° C. for 17 hours is larger than 2.435 nm; the rare-earth atom content in the support is 1.0-8.0 wt % of the support. The present invention also relates to a preparation process for the same catalyst.
    Type: Application
    Filed: March 31, 2006
    Publication date: October 23, 2008
    Applicants: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing Sinopec
    Inventors: Jun Du, Zheng Li, Jun Long, Mingde Xu, Zhijian Da, Huiping Tian, Mingyuan He
  • Publication number: 20080233039
    Abstract: The present invention is directed to carbon monoxide oxidation reactions in the presence of an O2 containing gas, nitrogen oxide conversion reactions, volatile organic compound conversion reactions in the presence of an O2 containing gas, and combinations thereof, and catalysts for use in those reactions. The catalyst comprises cobalt, its oxides or mixtures thereof and ruthenium, its oxides or mixtures thereof.
    Type: Application
    Filed: June 1, 2006
    Publication date: September 25, 2008
    Applicant: SYMYX TECHNOLOGIES, INC.
    Inventors: Alfred Hagemeyer, Anthony F. Volpe, Valery Sokolovskii, Andreas Lesik, Guido Streukens
  • Publication number: 20080227628
    Abstract: Disclosed herein are mesoporous material derived from a parent zeolite. In an embodiment of the invention, the mesoporous material derived from a parent zeolite, has an internal volume greater than about 0.35 cc/g and a surface area greater than about 250 m2/g, the mesoporous material comprises micropores having a surface area and mesopores, wherein the surface area of the micropores in the mesoporous material is less than about 25% of that in the parent zeolite, wherein less than about 3% of the internal volume of the mesoporous material is provided by micropores and wherein the mesopores are essentially homogeneously distributed and form an essentially interconnected network. In another embodiment of the invention, the mesoporous material derived from an alumina-rich parent zeolite has an internal volume greater than about 0.
    Type: Application
    Filed: October 12, 2006
    Publication date: September 18, 2008
    Inventor: Raymond Le Van Mao
  • Patent number: 7419930
    Abstract: The present invention regards a catalytic composition comprising gallium, at least one element chosen in the group of the lanthanides, and a zeolite belonging to the MFI, MEL or MFI/MEL families, the crystal lattice of which is made up of silicon oxide and at least one metal oxide chosen from among aluminum oxide, boron oxide and gallium oxide. Preferably, in the catalytic compositions of the present invention a zeolite is used belonging to the MFI family characterized by crystallites which for at least 90% have diameters smaller than 500 ? and which can form agglomerates of submicron dimensions characterized by possessing at least 30% of the extrazeolitic porosity in the region of the mesopores. The catalytic compositions of the present invention can, in addition, contain rhenium. These catalytic compositions are useful in processes of aromatization of hydrocarbons containing from 3 to 6 carbon atoms, preferably, hydrocarbon mixtures containing olefins.
    Type: Grant
    Filed: October 24, 2006
    Date of Patent: September 2, 2008
    Assignees: Eni S.p.A., Enichem S.p.A., Enitecnologie S.p.A.
    Inventors: Angela Carati, Marco Tagliabue, Carlo Perego, Roberto Millini, Stefano Amarilli, Giuseppe Terzoni
  • Patent number: 7407907
    Abstract: A catalyst for selectively opening cyclic paraffins has been developed. The catalyst comprises a Group VIII metal, such as platinum, a modifier component, such as niobium or ytterbium, a molecular sieve, such as UZM-16 and a refractory inorganic oxide such as alumina. The Group VIII metal and modifier component are preferably deposited on the refractory inorganic oxide. A process for using the catalyst is also disclosed.
    Type: Grant
    Filed: August 25, 2006
    Date of Patent: August 5, 2008
    Assignee: UOP LLC
    Inventors: Leonid B. Galperin, Irina Galperin, legal representative, Michael J. McCall, Joseph A. Kocal
  • Patent number: 7405177
    Abstract: A catalyst and process for opening aliphatic cyclic hydrocarbons have been developed. The catalyst comprises a catalytic metal component, a molecular sieve and refractory inorganic oxide component. The molecular sieve is selected from the group consisting of MAPSOs, SAPOs, UZM-8, UZM-8HS, UZM-15, UZM-15HS, UZM-16, UZM-16HS and mixtures thereof. Preferred catalytic metals include platinum, palladium and rhodium. The catalyst may also contain a modifier such as niobium, titanium, or rare earth metals.
    Type: Grant
    Filed: November 8, 2005
    Date of Patent: July 29, 2008
    Assignee: UOP LLC
    Inventors: Irina Galperin, legal representative, Deng-Yang Jan, Michael J. McCall, Joseph A. Kocal, Leonid B. Galperin
  • Publication number: 20080166282
    Abstract: A catalyst and a method for selectively reducing nitrogen oxides with ammonia are provided. The catalyst includes a first component of copper, chromium, cobalt, nickel, manganese, iron, niobium, or mixtures thereof, a second component of cerium, a lanthanide, a mixture of lanthanides, or mixtures thereof, and a zeolite. The catalyst may also include strontium as an additional second component. The catalyst selectively reduces nitrogen oxides to nitrogen with ammonia at low temperatures. The catalyst has high hydrothermal stability. The catalyst has high activity for conversion of nitrogen oxides in exhaust streams, and are not significantly influenced by the NO/NO2 ratio. The catalyst and the method may have special application to selective reduction of nitrogen oxides in exhaust gas from diesel vehicles, although the catalyst and the method have broad application to a wide range of gas streams that contain nitrogen oxides.
    Type: Application
    Filed: January 9, 2007
    Publication date: July 10, 2008
    Inventors: Stephen J. Golden, Svetlana Iretskaya
  • Publication number: 20080156698
    Abstract: The invention is a composition that is suitable for reducing sulfur species from products produced by petroleum refining processes, especially gasoline products produced by fluidized catalytic cracking (FCC) processes. The composition comprises zeolite, yttrium, and at least one element selected from the group consisting of zinc, magnesium and manganese, wherein the yttrium and element are present as cations. The yttrium and zinc are preferably present as cations that have been exchanged onto the zeolite. The zeolite is preferably a zeolite Y.
    Type: Application
    Filed: February 24, 2006
    Publication date: July 3, 2008
    Inventors: Ruizhong Hu, Richard Franklin Wormsbecher
  • Patent number: 7390763
    Abstract: The invention is directed to a method of making a small crystal SSZ-32 zeolite, known as SSZ-32X. The catalyst is suitable for use in a process whereby a feed including straight chain and slightly branched paraffins having 10 or more carbon atoms is dewaxed to produce an isomerized product, with increased yield of isomerized material and decreased production of light ends.
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: June 24, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stacey I. Zones, Guang Zhang, Kamala R. Krishna, Joseph A. Biscardi, Paul Marcantonio, Euthimios Vittoratos
  • Patent number: 7381675
    Abstract: A catalyst comprising a noble metal supported on a diatomaceous earth and a transition metal zeolite is disclosed. The catalyst is used in an epoxidation process comprising reacting an olefin, hydrogen, and oxygen. The diatomaceous earth is readily available and may be used in a slurry process without further particle size enlargement.
    Type: Grant
    Filed: December 19, 2006
    Date of Patent: June 3, 2008
    Assignee: Lyondell Chemical Technology, L.P.
    Inventors: Jude T. Ruszkay, Roger A. Grey
  • Patent number: 7329624
    Abstract: An adsorbent for removal of impurities from silicone based solvents is presented. The adsorbent is regenerable for repeated use in cleaning silicone based solvents.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: February 12, 2008
    Assignee: UOP LLC
    Inventors: Laszlo T. Nemeth, Anil R. Oroskar, Santi Kulprathipanja, Rusty M. Pittman
  • Patent number: 7319082
    Abstract: The invention relates to the manufacture of molecular sieve adsorbents, which are selective towards oxygen from its gaseous mixture with argon and/or nitrogen. More particularly, this invention relates to the manufacture of molecular sieve adsorbents useful for the separation of oxygen-argon gaseous mixture. More specifically, the invention relates to the manufacture and use of a molecular sieve adsorbent by cation exchange in zeolites by rare earth cations to obtain oxygen selective adsorbent from its gaseous mixture with nitrogen and argon at ambient conditions of temperature and pressure. Thus prepared adsorbent is useful for the separation and purification of nitrogen and argon from its mixture with oxygen.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: January 15, 2008
    Assignee: Council of Scientific and Industrial Research
    Inventors: Raksh Vir Jasra, Chintansinh Dharmendrasinh Chudasama
  • Patent number: 7304011
    Abstract: Compositions for reduction of NOx generated during a catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise a fluid catalytic cracking catalyst composition, preferably containing a Y-type zeolite, and a particulate NOx composition containing particles of a zeolite having a pore size ranging from about 3 to about 7.2 Angstoms and a SiO2 to Al2O3 molar ratio of less than about 500. Preferably, the NOx reduction composition contains NOx reduction zeolite particles bound with an inorganic binder. In the alternative, the NOx reduction zeolite particles are incorporated into the cracking catalyst as an integral component of the catalyst. Compositions in accordance with the invention are very effective for the reduction of NOx emissions released from the regenerator of a fluid catalytic cracking unit operating under FCC process conditions without a substantial change in conversion or yield of cracked products, e.g., gasoline and light olefins.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: December 4, 2007
    Assignee: W.R. Grace & Co. -Conn.
    Inventors: George Yaluris, Michael Scott Ziebarth, Xinjin Zhao
  • Publication number: 20070238606
    Abstract: Disclosed herein is an exhaust gas purifying catalyst composition for reducing hydrogen sulfide, including active alumina, supporting platinum and/or palladium, along with rhodium; a metal selected from the group consisting of Ba, La, Pr and Zr; cerium oxides; and zeolite.
    Type: Application
    Filed: March 9, 2007
    Publication date: October 11, 2007
    Inventors: Hyun-Sik Han, Jin-Woo Song, Jae-Au Ha
  • Patent number: 7279036
    Abstract: The present invention provides a novel process for preparation of inorganic colourants from mixed rare earth compounds, which are directly obtained from the ore industry, without undergoing any separation, thereby enabling a cost reduction to the extend of 10-100 times. Colors ranging from brown, blue and green can be obtained by suitable doping with other metal ions.
    Type: Grant
    Filed: December 23, 2004
    Date of Patent: October 9, 2007
    Assignee: Council of Scientific and Industrial Research
    Inventors: Janardhanan Sreeram Kalarical, Balachandran Unni Nair, Ramasami Thirumalachari
  • Patent number: 7265073
    Abstract: An exhaust gas purifying catalyst formed by having a first rhodium-containing catalyst layer, a second zeolite-containing catalyst layer, and a third palladium-containing catalyst layer superposed sequentially on a carrier, and a process for purifying the exhaust gas from an internal combustion engine by using the catalyst. A catalyst possessing durability and excelling in the ability to adsorb hydrocarbon, the ability to purify, and the three-way performance is provided.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: September 4, 2007
    Assignees: ICT Co., Ltd., International Catalyst Technology, Inc.
    Inventor: Tatsuya Yoshikawa
  • Patent number: 7220692
    Abstract: A two phase catalyst is disclosed with one or more transition metals such as Cu, Co, Fe, Ag and Mo supported on a molecular sieve having a pore size not greater than 8 ? along with a stabilizing oxide of one or more of the oxides of Zr, Mo, V, Nb or the rare earths coating the molecular sieve. A method of preparing the two phase catalyst and using same to remediate NOx in combustion gases is also described.
    Type: Grant
    Filed: March 7, 2003
    Date of Patent: May 22, 2007
    Assignee: UChicago Argonne, LLC
    Inventors: Christopher L. Marshall, Michael K. Neylon
  • Patent number: 7208442
    Abstract: The invention relates to a catalyst composition, a method of making the same and its use in the conversion of a feedstock, preferably an oxygenated feedstock, into one or more olefin(s), preferably ethylene and/or propylene The catalyst composition comprises a molecular sieve and at least one metal oxide, such as a magnesium oxide that, when saturated with acetone and contacted with said acetone for 1 hour at 25° C., converts more than 80% of the acetone.
    Type: Grant
    Filed: February 10, 2003
    Date of Patent: April 24, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Teng Xu, Stephen N. Vaughn, Richard B. Hall, Doron Levin, James Clark Vartuli
  • Patent number: 7183236
    Abstract: An object of the present invention is to realize low pressure loss and high purification performance in a constitution in which a primary catalyst component and co-catalyst component are loaded onto a ceramic support that allows catalyst components to be loaded directly. According to the present invention, a primary catalyst component in the form of a catalyst precious metal and a co-catalyst component in the form of an oxygen occluding component are loaded on the surface of a honeycomb-shaped ceramic support, including the inner surfaces of pores. As a result of the large loaded amount of co-catalyst component entering inside the pores, the loaded amount of co-catalyst component on the cell wall surfaces is reduced, thereby making it possible to inhibit increases in pressure loss. In addition, since the primary catalyst component and co-catalyst component are in close proximity to each other, catalyst performance is improved.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: February 27, 2007
    Assignee: Denso Corporation
    Inventors: Tomomi Hase, Tomohiko Nakanishi, Hideaki Ueno, Takatoshi Shinyoshi
  • Patent number: 7119042
    Abstract: Provided is a catalyst composition for the isomerization of n-paraffin which comprises a ?-zeolite having been synthesized according to a dry gel process and contains cerium, the ?-zeolite being characterized in that it has an average particle diameter of 0.01˜0.1 ?m and the proportion of the cerium in the ?-zeolite is within the range of 0.001˜0.2 in terms of the atomic ratio of the silicon atom in the ?-zeolite to the cerium atom, i.e. [Ce]/[Si] as well as a process for isomerizing n-paraffin which comprises bringing n-paraffin into contact with the catalyst composition as set forth above.
    Type: Grant
    Filed: March 10, 2004
    Date of Patent: October 10, 2006
    Assignee: Gifu University
    Inventors: Yoshihiro Sugi, Yoshihiro Kubota, Yoichi Nishimura, Puspa Ratu
  • Patent number: 7094722
    Abstract: The activity and durability of a zeolite lean-bum NOx catalyst can be increased by loading metal cations on the outer surface of the zeolite. However, the metal loadings can also oxidize sulfur dioxide to cause sulfate formation in the exhaust. The present invention is a method of suppressing sulfate formation in an exhaust purification system including a NOx catalyst. The NOx catalyst includes a zeolite loaded with at least one metal. The metal is selected from among an alkali metal, an alkaline earth metal, a lanthanide metal, a noble metal, and a transition metal. In order to suppress sulfate formation, at least a portion of the loaded metal is complexed with at least one of sulfate, phosphate, and carbonate.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: August 22, 2006
    Assignee: Caterpillar Inc.
    Inventors: Mari Lou Balmer-Millar, Paul W. Park, Alexander G. Panov
  • Patent number: 7084086
    Abstract: A catalyst for purifying exhaust gases exhibits not only effective purifying characteristics even in a low temperature range such as immediately after an engine starts but also high exhaust gas purifying ability. In the catalyst for purifying exhaust gases of a first aspect of the invention, HC adsorbed at low temperature are released at high temperature and the released HC are purified by a catalyst metal. This catalyst for purifying exhaust gases has an excellent advantage in purifying HC at low temperature as well as excellent exhaust gas purifying ability.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: August 1, 2006
    Assignee: Cataler Corporation
    Inventors: Koichi Kasahara, Yasunori Sato, Kenichi Taki
  • Patent number: 7074739
    Abstract: The invention relates to a process for producing alkylated aromatic hydrocarbons, preferably with an oxygen or sulfur containing alkylating agent, in the presence of a multi-component molecular sieve catalyst composition that includes a molecular sieve and an active metal oxide. The invention is also directed to methods of making and formulating the multi-component molecular sieve catalyst composition useful in producing alkylated aromatics.
    Type: Grant
    Filed: November 19, 2002
    Date of Patent: July 11, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jihad Mohammed Dakka, James Clarke Vartuli, John Scott Buchanan, Jose G. Santiesteban, Doron Levin
  • Patent number: 7067449
    Abstract: A Y-zeolite-containing composite material made from materials comprising kaolin by in-situ crystallization, said composite material comprises nest-like structure. Content of Y-zeolite is in the range of 30–85% by weight of said composite material. The nest-like structure is essentially comprised of rodlike crystal, further comprises flaky crystal or blocky crystal. Y-zeolite in the composite material may be HY, REY, or REHY. Said composite material is suitable to be used as catalysts for catalytic cracking of heavy oil or resid. The invention further relates to a process for preparing the composite material.
    Type: Grant
    Filed: March 26, 2004
    Date of Patent: June 27, 2006
    Assignee: China Petroleum & Chemical Corporation
    Inventors: Jihong Zhou, Enze Min, Haiying Yang, Baoning Zong
  • Patent number: 7026263
    Abstract: Provided herein are hybrid catalysts that are used in the deep catalytic cracking of petroleum naphthas or other hydrocarbon feedstocks, for the selective production of light olefins, in particular ethylene and propylene and BTX aromatics. The hybrid catalysts of this invention contain a chemically treated microporous crystalline silicate such as the pentasil-type silicalite, a mesoporous silica-alumina or zirconium oxide co-catalyst, into which may be incorporated aluminum oxide, molybdenum oxide, lanthanum oxide, cerium oxide or a mixture of aluminum and molybdenum oxides, and an inorganic binder such as bentonite clay.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: April 11, 2006
    Assignee: Valorbec, Société en commandite
    Inventor: Raymond Le Van Mao
  • Patent number: 6991774
    Abstract: The present invention discloses a high stability rare earth zeolite Y with high rare earth and the preparation process thereof, which zeolite has a content of rare earth of 4–15 wt %, a unit cell constant of 2.450–2.458 nm, a differential thermal collapsed temperature of 1000–1056° C., a silica to alumina ratio of 8.3–8.8, and a content of sodium oxide less than 1.0 wt %. Said zeolite is prepared by drying a rare earth-containing zeolite Y, introducing gaseous silicon tetrachloride carried by dry air and reacting at a temperature of 150–600° C. for 10 min to 6 h, then purging with dry air and washing with de-cationized water to remove the soluble by-products. The rare earth zeolite Y possesses high activity and selectivity for cracking the heavy oils, high activity for hydrogen transfer, has good coke selectivity, can effectively increase the yield of light oils, and improve the quality of gasoline and thus can directly serve as an active component for preparing various hydrocarbon cracking catalysts.
    Type: Grant
    Filed: March 30, 2004
    Date of Patent: January 31, 2006
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing
    Inventors: Jun Du, Zheng Li, Zhijian Da, Mingyuan He
  • Patent number: 6974787
    Abstract: The sulfur content of liquid cracking products, especially the cracked gasoline, of the catalytic cracking process is reduced by the use of a sulfur reduction catalyst composition comprising a porous molecular sieve which contains a metal in an oxidation state above zero within the interior of the pore structure of the sieve as well as a cerium component which enhances the stability and sulfur reduction activity of the catalyst. The molecular sieve is normally a faujasite such as USY. The primary sulfur reduction component is normally a metal of Period 3 of the Periodic Table, preferably vanadium. The sulfur reduction catalyst may be used in the form of a separate particle additive or as a component of an integrated cracking/sulfur reduction catalyst.
    Type: Grant
    Filed: December 21, 1999
    Date of Patent: December 13, 2005
    Assignees: ExxonMobil Corporation, W. R. Grace & Co.-Conn.
    Inventors: Arthur W. Chester, Terry G. Roberie, Hye Kyung C. Timken, Michael S. Ziebarth
  • Patent number: 6953769
    Abstract: A catalyst comprises an HC trapping material that is capable of trapping HC in an exhaust gas under low temperatures and releasing HC with a raise in temperature and catalytic material containing a Ce—Pr double oxide capable of oxidizing and purifying HC from the HC trapping material with a high efficiency.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: October 11, 2005
    Assignee: Mazda Motor Corporation
    Inventors: Hiroshi Yamada, Seiji Miyoshi, Akihide Takami, Kenji Okamoto, Masahiko Shigetsu, Hisaya Kawabata
  • Patent number: 6943132
    Abstract: Zeolite microsphere FCC catalysts having a novel morphology comprising a macroporous matrix and crystallized zeolite freely coating the walls of the pores of the matrix. The catalysts are formed from microspheres containing a metakaolin and kaolin calcined through its exotherm, the latter calcined kaolin being derived from a kaolin having a high pore volume. Kaolin having a high pore volume can be a pulverized ultrafine kaolin or a kaolin which has been pulverized to have an incipient slurry point less than 57% solids.
    Type: Grant
    Filed: May 27, 2003
    Date of Patent: September 13, 2005
    Assignee: Engelhard Corporation
    Inventors: David M. Stockwell, Randall P. Brown, Stephen H. Brown
  • Patent number: 6942783
    Abstract: A fluid catalytic cracking catalyst is provided with a high porosity by in-situ crystallizing an aluminosilicate zeolite from a reactive microsphere comprising metakaolin and hydrous kaolin. Any calcination of the reactive microsphere before reaction with a zeolite-forming solution is done at low temperatures so as to ensure the hydrous kaolin is not converted to metakaolin.
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: September 13, 2005
    Assignee: Engelhard Corporation
    Inventors: Mingting Xu, David Matheson Stockwell
  • Patent number: 6942784
    Abstract: Zeolite microsphere FCC catalysts having a novel morphology comprising a porous matrix and crystallized zeolite freely coating the walls of the pores of the matrix. The catalysts are formed from microspheres containing a metakaolin and an alumina source other than kaolin having a high pore volume.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: September 13, 2005
    Assignee: Engelhard Corporation
    Inventors: David M. Stockwell, Stephen H. Brown, Ji-Yong Ryu
  • Patent number: 6914026
    Abstract: The present invention is directed to an iron-promoted zeolite beta catalyst useful in the selective catalytic reduction of nitrogen oxides with ammonia in which the iron-promoted zeolite beta is treated so as to provide increased amounts of the iron promoter in the form of Fe(OH). The stabilized zeolite is formed by cation exchange of an iron salt into a zeolite beta which has a reduced sodium content such as by exchanging a sodium beta with ammonium or hydrogen cations. A zeolite beta having a reduced carbon content and a Si/Al ratio of no more than 10 also increases the Fe(OH) content of the iron-promoted catalyst. The iron-promoted catalyst which has the iron in the form of Fe(OH) is characterized by a peak at 3680±5 cm?1 in the IR spectra.
    Type: Grant
    Filed: September 7, 2001
    Date of Patent: July 5, 2005
    Assignee: Engelhard Corporation
    Inventors: Pascaline H. Tran, Xinsheng Liu, James M. Chen
  • Patent number: 6908874
    Abstract: A process for making a catalytic rare earth metal oxide-coated microporous particulate material that has the rare earth metal oxide coated on outer surfaces of the microporous particulate material. The process comprises the steps of: i) combining an amount of a colloidal dispersion of rare earth metal oxide hydrate with a compatible microporous particulate material to form a slurry, the microporous particulate material having an average pore size less than the particle size of the colloidal dispersion, to position thereby, the colloidal dispersion on the outer surfaces of the microporous particulate material; and ii) heat treating the slurry to fix the rare earth metal oxide to the outer surfaces of the microporous particulate material.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: June 21, 2005
    Assignees: Rothmans, Benson & Hedges Inc., AMR International Corp.
    Inventors: James L. Woodhead, Stanislav M. Snaidr
  • Patent number: 6887444
    Abstract: An exhaust gas purifying catalyst for purifying exhaust gas discharged from an automotive internal combustion engine. The exhaust gas purifying catalyst comprises a monolithic substrate. A HC adsorbing layer for adsorbing hydrocarbons (HC) is formed on the monolithic substrate. The HC absorbing layer contains zeolite. A catalytic layer for producing hydrogen (H2) and reducing NOx is formed on the HC adsorbing layer. The catalytic layer functions to produce hydrogen (H2) from at least one of hydrocarbons and carbon monoxide (CO) and to reduce nitrogen oxides (NOx) with the produced hydrogen and at least one of hydrocarbons and carbon monoxide in exhaust gas.
    Type: Grant
    Filed: November 21, 2000
    Date of Patent: May 3, 2005
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Shinji Yamamoto
  • Patent number: 6884744
    Abstract: A catalyst useful in cracking of hydrocarbon feedstock comprising particulate material composed of at least 70 weight percent zeolite and the remainder substantially composed of silica sol, alumina sol or mixtures thereof; wherein the particulate material has a kinetic conversion activity of at least about 3; and compositions for fluid catalytic cracking of petroleum feedstock comprising said catalyst and a second particulate material having a kinetic conversion activity of less than 3 wherein said catalyst composition having a kinetic conversion activity of at least about 2.
    Type: Grant
    Filed: April 13, 2001
    Date of Patent: April 26, 2005
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Wu-Cheng Cheng, Philip S. Deitz, Xinjin Zhao
  • Patent number: 6864202
    Abstract: The present invention relates to an improved process for obtaining sodium silicate alkali solution depleted of sodium salt and enriched in silica from a mother liquor recovered after isolation of molecular sieves and more particularly, the present invention relates to a process for recycling mother liquor obtained after the isolation of molecular sieves for the preparation of fresh molecular sieves or as a binder for producing Fluid Catalytic Cracking (FCC) catalyst.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: March 8, 2005
    Assignee: Indian Oil Corporation Limited
    Inventors: Biswanath Sarkar, Ram Mohan Thakur, Nagesh Samant, Mohan Kuvettu Prabhu, Ravichandran Gopal, Mitra Bhanu Patel, Sanjay Kumar Ray, Krishnan Venkatachalam, Satish Makhija, Sobhan Ghosh
  • Patent number: 6858556
    Abstract: A process for the preparation of a stabilized dual zeolite catalyst-comprising two types of zeolites, a low silica molecular sieve and a stabilized high silica zeolite is disclosed. The catalyst is useful for cracking heavier hydrocarbons into lighter useful products.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: February 22, 2005
    Assignee: Indian Oil Corporation Limited
    Inventors: Mohan Prabhu Kuvettu, Sanjay Kumar Ray, Gopal Ravichandran, Venkatchalam Krishnan, Satyen Kumar Das, Satish Makhija, Sobhan Ghosh
  • Publication number: 20040236165
    Abstract: The present invention regards a catalytic composition comprising gallium, at least one element chosen in the group of the lanthanides, and a zeolite belonging to the MFI, MEL or MFI/MEL families, the crystal lattice of which is made up of silicon oxide and at least one metal oxide chosen from among aluminium oxide, boron oxide and gallium oxide. Preferably, in the catalytic compositions of the present invention a zeolite is used belonging to the MFI family characterized by crystallites which for at least 90% have diameters smaller than 500 Å and which can form agglomerates of submicron dimensions characterized by possessing at least 30% of the extrazeolitic porosity in the region of the mesopores.
    Type: Application
    Filed: February 13, 2004
    Publication date: November 25, 2004
    Applicants: ENI S.p.A., ENICHEM S.p.A, ENITECHNOLOGIE S.p.A.
    Inventors: Angela Carati, Marco Tagliabue, Carlo Perego, Roberto Millini, Stefano Amarilli, Giuseppe Terzoni
  • Publication number: 20040209760
    Abstract: An exhaust gas purifying catalyst characterized by having zeolite subjected to ion exchange with cerium and deposited on cerium oxide as well and containing platinum and/or palladium, and a process for purifying the exhaust gas using the catalyst. The catalyst, by using zeolite and a noble metal, is enabled to acquire improved durability.
    Type: Application
    Filed: April 15, 2004
    Publication date: October 21, 2004
    Applicants: ICT CO., LTD., INTERNATIONAL CATALYST TECHNOLOGY, INC.
    Inventor: Tatsuya Yoshikawa
  • Patent number: 6767855
    Abstract: A catalyst for purifying exhaust gases, which enables the HC-purification performance to be further improved by suitably arranging an HC-adsorbent. The catalyst includes a coating layer which is composed of alumina and zeolite, and carries a noble metal. The weight ratio of alumina and zeolite in the coating layer ranges from 5:1 to 1:1. Zeolite adsorbs HC when exhaust gases are in a low temperature region, and HC desorbed from zeolite is oxidized and purified with the noble metal.
    Type: Grant
    Filed: January 31, 2002
    Date of Patent: July 27, 2004
    Assignee: Cataler Corporation
    Inventors: Koichi Kasahara, Yasunori Sato, Kenichi Taki
  • Patent number: 6756337
    Abstract: A purification catalyst for exhaust gas has high purification performance for the exhaust gas even under a high oxygen concentration atmosphere. The purification catalyst for exhaust gas contains cerium oxide, zeolite carrying Pt, and tin or a tin oxide.
    Type: Grant
    Filed: November 6, 2002
    Date of Patent: June 29, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Yoshiyuki Nakanishi, Yuichi Matsuo, Kazuhide Terada
  • Patent number: 6756336
    Abstract: A catalyst for purifying exhaust gases exhibits not only effective purifying characteristics even in a low temperature range such as immediately after an engine starts but also high exhaust gas purifying ability. In the catalyst for purifying exhaust gases of a first aspect of the invention, HC adsorbed at low temperature are released at high temperature and the released HC are purified by a catalyst metal. This catalyst for purifying exhaust gases has an excellent advantage in purifying HC at low temperature as well as excellent exhaust gas purifying ability.
    Type: Grant
    Filed: February 1, 2002
    Date of Patent: June 29, 2004
    Assignee: Cataler Corporation
    Inventors: Koichi Kasahara, Yasunori Sato, Kenichi Taki
  • Patent number: 6716338
    Abstract: A fluid catalytic cracking catalyst made from microspheres that initially contain kaolin, a dispersible boehmite alumina and a sodium silicate or silica sol binder. The kaolin portion contains hydrous kaolin and optionally spinel, or mullite, or both spinel and mullite made via kaolin which has been calcined through its characteristic exotherm. Calcination of the hydrous clay to metakaolin and formation of in-situ zeolite by treatment with sodium silicate yields a catalyst containing Y-faujasite and transforms the dispersible boehmite into a transitional alumina. The catalyst can be used to crack resid or resid-containing feeds as the alumina phase formed from the dispersible boehmite passivates nickel and vanadium contaminants.
    Type: Grant
    Filed: July 8, 2002
    Date of Patent: April 6, 2004
    Assignee: Engelhard Corporation
    Inventors: Rostam Madon, David H. Harris, Mingting Xu, David Stockwell, Bruce Lerner, Glenn W. Dodwell
  • Patent number: 6716784
    Abstract: Catalytic compositions are described for hydrocarbons cracking containing at least two zeolitic components of which at least one zeolitic component containing aluminium in its structure is selected from among ITQ-7 zeolites, intergrowths of ITQ-7 zeolites, ITQ-7 zeolites exchanged with rare earths, intergrowths of ITQ-7 zeolites exchanged with rare earths, and combinations of them. These combinations are of utility as catalysts for cracking in FCC units and permit C3 and C4 olefins to be efficiently obtained along with high yields of gasoline. Also described is the use of a zeolitic material containing aluminium in its structure and selected from among ITQ-7 zeolites, intergrowths of ITQ-7 zeolites, ITQ-7 zeolites exchanged with rare earths, intergrowths of ITQ-7 zeolites exchanged with rare earths, and combinations of them, as a catalytic material in hydrocarbon catalytic cracking processes.
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: April 6, 2004
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: Avelino Corma Canós, María Diaz Caba{overscore (n)}as, Joaquín Martinez Triguero