Faujasite Type (e.g., X Or Y, Etc.) Patents (Class 502/79)
  • Patent number: 8859448
    Abstract: Binderless BaKX zeolitic adsorbents, methods for their production, and processes for their use in a liquid phase adsorptive separation process are provided. An adsorbent includes a binder-converted zeolite portion formed from x wt % kaolin clay binder and (100?x) wt % unconverted Zeolite X with a silica:alumina molar ratio of about 2.5. The kaolin clay binder is in the range of about 10 to about 20 wt %. Ba and K occupy cationic exchangeable sites within the adsorbent. K is in the range of about 0.25 to about 0.9% by weight and Ba is greater than about 31.6% by weight of the binderless BaKX zeolitic adsorbent. Cornstarch may be added to the Zeolite X and kaolin clay binder to increase adsorbent macro-porosity and pore volume. Productivity of the adsorbent is improved decreasing process operating costs. The mechanical strength of the adsorbent is also improved.
    Type: Grant
    Filed: September 5, 2012
    Date of Patent: October 14, 2014
    Assignee: UOP LLC
    Inventors: Linda Shi Cheng, Jack Hurst
  • Publication number: 20140303266
    Abstract: The invention relates to a method of preparing a supported catalyst, which method comprises the steps of; (i) providing a porous catalyst support comprising a framework having an internal pore structure comprising one or more pores which internal pore structure comprises a precipitant; (ii) contacting the catalyst support with a solution or colloidal suspension comprising a catalytically active metal such that, on contact with the precipitant, particles comprising the catalytically active metal are precipitated within the internal pore structure of the framework of the catalyst support. The invention also relates to supported catalysts made according to the above method, and to use of the catalysts in catalysing chemical reactions, for example in the Fischer Tropsch synthesis of hydrocarbons.
    Type: Application
    Filed: October 22, 2012
    Publication date: October 9, 2014
    Inventor: Richard Hyman
  • Patent number: 8852326
    Abstract: This invention relates to aggregates of small particles of synthetic faujasite zeolite. Small primary particles of zeolite are clustered into larger secondary particles. The observable average width of the primary particles may be 0.3 micron or less and the observable average width of the secondary particles may be 0.8 micron or more. The silica to alumina ratio of the zeolite may be less than 4:1.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: October 7, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Kun Wang, Robert C. Lemon, John S. Buchanan, Christine E. Kliewer, Wieslaw J. Roth
  • Patent number: 8845882
    Abstract: Catalytic cracking catalyst compositions and processes for cracking hydrocarbons to maximize light olefins production are disclosed. Catalyst compositions comprise at least one zeolite having catalytic cracking activity under catalytic cracking conditions, preferably Y-type zeolite, which zeolite has low amounts of yttrium in specified ratios to rare earth metals exchanged on the zeolite. Catalyst and processes of the invention provide increased yields of light olefins and gasoline olefins during a FCC process as compared to conventional lanthanum containing Y-type zeolite FCC catalysts.
    Type: Grant
    Filed: March 8, 2011
    Date of Patent: September 30, 2014
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Yuying Shu, Richard F. Wormsbecher, Wu-Cheng Cheng
  • Patent number: 8845881
    Abstract: The invention relates to a process for the production of middle distillates from a paraffinic feedstock that is produced by Fischer-Tropsch synthesis, implementing a hydrocracking/hydroisomerization catalyst that comprises at least one hydro-dehydrogenating metal that is selected from the group that is formed by the metals of group VIB and group VIII of the periodic table and a substrate that comprises at least one zeolite that has at least one series of channels of which the opening is defined by a ring with 12 oxygen atoms modified by a) a stage for introducing at least one alkaline cation that belongs to group IA or IIA of the periodic table, b) a stage for treatment of said zeolite in the presence of at least one molecular compound that contains at least one silicon atom, c) at least one stage for partial exchange of said alkaline cations by NH4+ cations such that the remaining content of alkaline cations in the modified zeolite at the end of stage c) is such that the alkaline cation/aluminum molar ratio
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: September 30, 2014
    Assignees: IFP Energies Nouvelles, ENI S.p.A.
    Inventors: Laurent Simon, Christophe Bouchy
  • Patent number: 8841227
    Abstract: A catalyst for the conversion of methane to higher hydrocarbons including aromatic hydrocarbons comprises a support and molybdenum or a compound thereof dispersed on the support. The support comprises an aluminosilicate zeolite combined with a binder selected from silica, titania, zirconia and mixtures thereof. The catalyst is substantially free of aluminum external to the framework of the aluminosilicate zeolite.
    Type: Grant
    Filed: December 22, 2008
    Date of Patent: September 23, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Neeraj Sangar, Jocelyn A. Kowalski, Larry L. Iaccino, Kenneth R. Clem
  • Patent number: 8835342
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Grant
    Filed: April 22, 2005
    Date of Patent: September 16, 2014
    Assignee: Massachusetts Institute of Technology
    Inventors: Jackie Y Ying, Javier Garcia-Martinez
  • Publication number: 20140256010
    Abstract: A method for converting an alcohol to a hydrocarbon fraction having a lowered benzene content, the method comprising: converting said alcohol to a hydrocarbon fraction by contacting said alcohol, under conditions suitable for converting said alcohol to said hydrocarbon fraction, with a metal-loaded zeolite catalyst catalytically active for converting said alcohol to said hydrocarbon fraction, and contacting said hydrocarbon fraction with a benzene alkylation catalyst, under conditions suitable for alkylating benzene, to form alkylated benzene product in said hydrocarbon fraction. Also described is a catalyst composition useful in the method, comprising a mixture of (i) a metal-loaded zeolite catalyst catalytically active for converting said alcohol to said hydrocarbon, and (ii) a benzene alkylation catalyst, in which (i) and (ii) may be in a mixed or separated state. A reactor for housing the catalyst and conducting the reaction is also described.
    Type: Application
    Filed: March 6, 2013
    Publication date: September 11, 2014
    Applicant: UT-BATTELLE, LLC
    Inventors: Chaitanya K. Narula, Brian H. Davison, Martin Keller
  • Patent number: 8809216
    Abstract: The present invention relates to a catalyst for converting inferior acid-containing crude oil. Based on the total amount of the catalyst, said catalyst comprises from 1 to 50 wt % of a mesopore material, from 1 to 60 wt % of molecular sieves and from 5 to 98 wt % of thermotolerant inorganic oxides and from 0 to 70 wt % of clays. Said mesopore material is an amorphous material containing alkaline earth oxide, silica and alumina, and has an anhydrous chemical formula of (0-0.3)Na2O.(1-50)MO.(6-58)Al2O3.(40-92)SiO2, based on the weight percent of the oxides, wherein M is one or more selected from Mg, Ca and Ba. Said mesopore material has a specific surface area of 200-400 m2/g, a pore volume of 0.5-2.0 ml/g, an average pore diameter of 8-20 nm, and a most probable pore size of 5-15 nm. The catalyst provided in the present invention is suitable for the catalytic conversion of crude oil having a total acid number of greater than 0.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: August 19, 2014
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Jun Long, Jiushun Zhang, Huiping Tian, Yuxia Zhu
  • Publication number: 20140224122
    Abstract: A monolithic contactor for collecting target molecules, the monolithic contactor may include a monolithic body having an inlet end and a longitudinally opposed outlet end and a plurality of cells extending from proximate the inlet end to proximate the outlet end, wherein the target molecules are adsorbed to a surface of the body.
    Type: Application
    Filed: February 14, 2013
    Publication date: August 14, 2014
    Applicant: The Boeing Company
    Inventors: Daniel J. Wallman, D. Anthony Galasso, Jon A. Magnuson, Gary D. Grayson, Tab H. Crooks
  • Patent number: 8791039
    Abstract: An agglomerated zeolite adsorbent which comprises 95-99.5 mass % of X zeolite and 0.5-5.0 mass % of binder, wherein the exchangeable cationic sites of said X zeolite are occupied by Group IIA metal and/or K, the total pore volume of said adsorbent is no less than 0.26 mL/g as measured by mercury porosimetry, the volume of pores with pore diameters from 100 to 500 nm is at least 60% based on the total pore volume. During shaping, a pore-forming agent is added to this adsorbent, and then the adsorbent is alkali treated for in-situ crystallization, followed by ion exchange. Said adsorbent has high adsorption capacity, fast mass transfer rate and good mechanical strength. Said adsorbent is suitable for liquid phase adsorptive separation of para-xylene from C8 aromatic hydrocarbons and is also suitable for adsorptive separation of other alkyl aromatic hydrocarbons isomers.
    Type: Grant
    Filed: January 24, 2009
    Date of Patent: July 29, 2014
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Huiguo Wang, Jianfeng Ma, Dehua Wang, Zhuo Yu
  • Patent number: 8778171
    Abstract: This invention relates to hydrocracking catalysts utilizing stabilized aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more. This invention also relates to the use of such catalysts in hydrocracking processes for the conversion of heavy oils into lighter fuel products. The invention is particularly suited for the selective production of diesel range products from gas oil range feedstock materials under hydrocracking conditions.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: July 15, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Christopher G. Oliveri, Wenyih Frank Lai, Ajit B. Dandekar, Scott J. Weigel, Jason Wu, Robert E. Kay
  • Patent number: 8778824
    Abstract: This invention relates to aggregates of small primary crystallites of zeolite Y that are clustered into larger secondary particles. At least 80% of the secondary particles may comprise at least 5 primary crystallites. The size of the primary crystallites may be at most about 0.5 micron, or at most about 0.3 micron, and the size of the secondary particles may be at least about 0.8 micron, or at least about 1.0 ?m. The silica to alumina ratio of the resulting stabilized aggregated Y zeolite may be 4:1 or more.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: July 15, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Wenyih Frank Lai, Robert E. Kay
  • Patent number: 8765095
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Grant
    Filed: September 23, 2009
    Date of Patent: July 1, 2014
    Assignee: Massachusetts Institute of Technology
    Inventors: Jackie Y. Ying, Javier Garcia-Martinez
  • Patent number: 8747652
    Abstract: The present invention concerns a catalyst comprising at least one crystalline material comprising silicon with a hierarchical and organized porosity and at least one hydrodehydrogenating element selected from the group formed by elements from group VIB and/or group VIII of the periodic table of the elements. Said crystalline material comprising silicon with a hierarchical and organized porosity is constituted by at least two spherical elementary particles, each of said particles comprising a matrix based on oxide of silicon, which is mesostructured, with a mesopore diameter in the range 1.5 to 30 nm and having microporous and crystalline walls with a thickness in the range 1.5 to 60 nm, said elementary spherical particles having a maximum diameter of 200 microns. The invention also concerns hydrocracking/hydroconversion and hydrotreatment processes employing said catalyst.
    Type: Grant
    Filed: May 13, 2009
    Date of Patent: June 10, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Audrey Bonduelle, Alexandra Chaumonnot
  • Patent number: 8735643
    Abstract: The invention relates to aggregate zeolitic adsorbents based on faujasite X type zeolite powder having a low silica content and small crystals, exchanged with barium or based on faujasite X type zeolite having a low silica content and small crystals, exchanged with barium and potassium. The invention also relates to the method for preparing said aggregate zeolitic adsorbents, and also their uses for separating sugars, polyhydric alcohols, isomers of substituted toluene, cresols, or for recovering very high purity paraxylene.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: May 27, 2014
    Assignees: Cece S.A., Institut Francais du Petrole
    Inventors: Ludivine Bouvier, Stéphane Kieger, Catherine Laroche, Philibert Leflaive, Tom Frising
  • Publication number: 20140141963
    Abstract: According to the invention there is provided a zeolite having a porous structure produced by forming the zeolite on a porous carbon substrate which has been substantially or completely removed, wherein (i) the zeolite was formed on the substrate at a loading of at least 8% by weight and/or (ii) the zeolite has a reinforcing layer.
    Type: Application
    Filed: June 27, 2012
    Publication date: May 22, 2014
    Inventors: Susan Jones, Paul Sermon
  • Patent number: 8715487
    Abstract: This invention relates to the composition, method of making and use of a fluidized catalytic cracking (“FCC”) catalyst that is comprised of a new Y zeolite which exhibits an exceptionally low small mesoporous peak around the 40 ? (angstrom) range as determined by nitrogen adsorption measurements. FCC catalysts made from this new zeolite exhibit improved rates of heavy oil cracking heavy oil bottoms conversions and gasoline conversions. The fluidized catalytic cracking catalysts herein are particularly useful in fluidized catalytic cracking (“FCC”) processes for conversion of heavy hydrocarbon feedstocks such as gas oils and vacuum tower bottoms.
    Type: Grant
    Filed: February 17, 2011
    Date of Patent: May 6, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Jianxin Jason Wu, William A. Wachter, Colin L. Beswick, Edward Thomas Habib, Jr., Terry G. Roberie, Ruizhong Hu
  • Patent number: 8716163
    Abstract: A hydrocarbon conversion catalyst, which comprises, based on the total weight of the catalyst, 1-60 wt % of a zeolite mixture, 5-99 wt % of a thermotolerant inorganic oxide and 0-70 wt % of clay, wherein said zeolite mixture comprises, based on the total weight of said zeolite mixture, 1-75 wt % of a zeolite beta modified with phosphorus and a transition metal M, 25-99 wt % of a zeolite having a MFI structure and 0-74 wt % of a large pore zeolite, wherein the anhydrous chemical formula of the zeolite beta modified with phosphorus and the transition metal M is represented in the mass percent of the oxides as (0-0.3)Na2O.(0.5-10)Al2O3.(1.3-10)P2O5.(0.7-15)MxOy.(64-97)SiO2, in which the transition metal M is one or more selected from the group consisting of Fe, Co, Ni, Cu, Mn, Zn and Sn; x represents the atom number of the transition metal M, and y represents a number needed for satisfying the oxidation state of the transition metal M.
    Type: Grant
    Filed: September 28, 2006
    Date of Patent: May 6, 2014
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SINOPEC
    Inventors: Yujian Liu, Huiping Tian, Xingtian Shu, Jun Long, Yibin Luo, Chaogang Xie, Zhenyu Chen, Liuzhou Zhao, Yuxia Zhu, Youbao Lu
  • Patent number: 8703635
    Abstract: This disclosure relates to a catalyst composition comprising (a) MCM-22 family material; and (b) a binder comprising at least 1 wt. % of a titanium compound based on the weight of said catalyst composition, wherein said titanium compound was anatase and rutile phases.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: April 22, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Christine N. Elia, Frederick Y. Lo, Jeffrey T. Elks, Darryl D. Lacy, Mohan Kalyanaraman
  • Patent number: 8703636
    Abstract: A method of manufacturing a catalyst body which includes: combining one or more inorganic components with an inorganic binder, and optionally with an organic binder, to form a mixture, the one or more inorganic components comprising a primary phase material being zeolite, or CeO2—ZrO2, or a combination; forming the mixture into a shaped body; firing the shaped body to allow the inorganic binder to bind the one or more inorganic components; impregnating the shaped body with a source of a reducing or oxidizing element; and heating the impregnated shaped body to form a redox oxide from the source, the redox oxide being supported by the shaped body.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: April 22, 2014
    Assignee: Corning Incorporated
    Inventors: Steven Bolaji Ogunwumi, Mallanagouda Dyamanagouda Patil
  • Patent number: 8697593
    Abstract: The zeolite catalyst is provided for the alkylation of toluene with methanol to selectively produce styrene and ethylbenzene. The zeolite catalyst is an X-type zeolite modified sequentially, first by ion-exchange with alkali metals, such as cesium, to replace all exchangeable sodium from the zeolite, and then by mixing the modified zeolite with borate salts of a metal such as lanthanum, zirconium, copper, zinc or the like. The initial zeolite composition has a Si to Al molar ratio of approximately 1 to 10, and is preferably either zeolite X or zeolite 13X. The zeolite composition is ion-exchanged with cesium to replace at least 50% of the exchangeable sodium in the zeolite composition. The ion-exchanged zeolite composition is then mixed with a borate salt to form the zeolite catalyst for the alkylation of toluene with methanol for the selective production of styrene and ethylbenzene.
    Type: Grant
    Filed: March 12, 2012
    Date of Patent: April 15, 2014
    Assignees: King Fahd University of Petroleum and Minerals, King Abdulaziz City for Science and Technology
    Inventors: Sulaiman S. Al-Khattaf, Hideshi Hattori, Balkrishna B. Tope, Abdullah M. Aitani
  • Patent number: 8685875
    Abstract: Methods for enhancing the mesoporosity of a zeolite-containing material. Such methods may comprise contacting a composite shaped article containing at least one zeolite and at least one non-zeolitic material with at least one pH controlling agent and at least one surfactant. Such methods may be performed under conditions sufficient to increase the pore volume of at least one 10 angstrom subset of mesoporosity.
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: April 1, 2014
    Assignee: Rive Technology, Inc.
    Inventors: Javier Garcia-Martinez, Lawrence B. Dight, Barry K. Speronello
  • Patent number: 8679323
    Abstract: A process is described for the production of middle distillates from a paraffinic feedstock wherein the feedstock is subjected to hydrocracking and/or hydro-isomerization in the presence of a hydrocracking/hydro-isomerization catalyst. The catalyst comprises at least one hydro-dehydrogenating metal selected from metals of groups VIB and VIII, and a substrate that comprises at least one dealuminified Y zeolite. The dealuminified Y zeolite is modified by a basic treatment stage wherein the dealuminified Y zeolite is mixed with a basic aqueous solution, and at least one heat treatment stage.
    Type: Grant
    Filed: November 9, 2010
    Date of Patent: March 25, 2014
    Assignees: ENI S.P.A., IFP Energies Nouvelles
    Inventors: Laurent Simon, Emmanuelle Guillon, Christophe Bouchy
  • Patent number: 8673802
    Abstract: Disclosed are a molecular sieve catalyst and a preparation method thereof to produce light olefins from cracking naphtha catalytically in severe environments of high temperature and high moisture. In detail, the catalyst is prepared by spray-drying and calcining the mixed slurry, in which 0.01˜5.0 wt % of MnO2 and 1˜15 wt % of P2O5 are simultaneously imbedded in catalyst which consists of zeolite, clay and inorganic complex. According to the present invention, the method that manganese and phosphate are imbedded simultaneously in zeolite and inorganic complex is used to increases thermal-stability of obtained spherical catalyst, and increase olefin yield of cracking hydrocarbon such as naphtha by protecting acid-site of zeolite. To synthesize the required catalyst, the important procedures are mixing ratio and mixing sequence of Mn, P, zeolite, and inorganic complex.
    Type: Grant
    Filed: February 5, 2009
    Date of Patent: March 18, 2014
    Assignees: SK Innovation Co., Ltd., Korea Research Institute of Chemical Technology
    Inventors: Dae Hyun Choo, Hong Chan Kim, Suk Joon Kim, Ji Min Kim, Tae Jin Kim, Sun Choi, Seung Hoon Oh, Yong Seung Kim, Deuk Soo Park, Yong Ki Park, Chul Wee Lee, Hee Young Kim, Won Choon Choi, Na Young Kang, Bu Sub Song
  • Patent number: 8658553
    Abstract: A catalytic composition for transalkylation of aromatic hydrocarbons which contains a zeolite and an inorganic binder and has an extra-zeolitic porosity higher than or equal to 0.7 cc/g for a fraction of pores of which at least 30% have a diameter greater than 100 nanometers. A catalytic composition having a crushing strength not lower than 1.7 kg/mm and an apparent density not higher than 0.5 g/cc. A process for transalkylating polyalkylated aromatic hydrocarbons using a catalytic composition.
    Type: Grant
    Filed: April 24, 2012
    Date of Patent: February 25, 2014
    Assignee: Polimeri Europa S.p.A.
    Inventors: Elena Bencini, Gianni Girotti
  • Patent number: 8641889
    Abstract: Described herein is a hydrocracking and/or hydrotreatment process which uses a catalyst comprising an active phase containing at least one hydrogenating/dehydrogenating component, and a support comprising at least one dealuminated zeolite Y having an overall initial atomic ratio of silicon to aluminum between 2.5 and 20, an initial weight fraction of extra-lattice aluminum atoms greater than 10%, an initial mesopore volume greater than 0.07 ml.g?1, and an initial crystal lattice parameter a0 between 24.38 ? and 24.30 ?. The zeolite Y is modified by a basic treatment stage, and at least one thermal treatment stage.
    Type: Grant
    Filed: November 9, 2010
    Date of Patent: February 4, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Laurent Simon, Emmanuelle Guillon
  • Patent number: 8642499
    Abstract: A particulate catalytic cracking catalyst which comprises a zeolite having catalytic cracking ability under catalytic cracking conditions, added silica, precipitated alumina and, optionally clay. The catalytic cracking catalyst has a high matrix surface area and is useful in a catalytic cracking process, in particularly, a fluid catalytic cracking process, to improve bottoms conversion at a constant coke formation.
    Type: Grant
    Filed: November 21, 2007
    Date of Patent: February 4, 2014
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Wu-Cheng Cheng, Kevin John Sutovich, Ruizhong Hu, Ranjit Kumar, Xinjin Zhao
  • Patent number: 8637419
    Abstract: Provided is a method for making a catalyst for hydroprocessing a carbonaceous feedstock under hyd reprocessing conditions. More particularly, the methods relate to inhibiting rapid decomposition of ammonium nitrate during calcination of the catalyst following metal impregnation, wherein ammonium nitrate is formed when a nitrate-containing composition and an ammonium-containing component is used in the deposition of metal onto the catalyst.
    Type: Grant
    Filed: December 6, 2010
    Date of Patent: January 28, 2014
    Assignee: Chevron U.S.A. Inc.
    Inventor: Bi-Zeng Zhan
  • Patent number: 8617513
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Grant
    Filed: July 20, 2009
    Date of Patent: December 31, 2013
    Assignee: Massachusetts Institute of Technology
    Inventors: Jackie Y. Ying, Javier García-Martínez
  • Publication number: 20130340612
    Abstract: The present invention relates generally to compositions useful in adsorption and reactive processes comprising an adsorbent powder, such as a zeolite, and a binder mixed to form an agglomerate having a porosity of 0.30??p?0.42 and a N2 pore diffusivity Dp?3.5×10?6 m2/s and wherein the mean particle diameter of the crystalline zeolite powder is 10 ?m or less; the mean particle diameter of the binder is 0.10 dA or less, and the binder concentration is 10% or less expressed on a dry weight basis.
    Type: Application
    Filed: June 22, 2012
    Publication date: December 26, 2013
    Inventors: MARK WILLIAM ACKLEY, Philip Alexander Barrett, Neil Andrew Stephenson, Eustathios S. Kikkinides
  • Patent number: 8614160
    Abstract: Catalyst compositions comprising a siliceous zeolite component, either in separately formed catalyst particles or dispersed in the same binder or matrix as other zeolites of the compositions, are described. The catalyst compositions, for example as blends of three different bound zeolite catalysts, are particularly useful in fluid catalytic cracking (FCC) processes due to the reductions in coke and dry gas yields that allow FCC throughput, which is normally constrained by gas handling and/or catalyst regeneration capacity, to be increased.
    Type: Grant
    Filed: February 8, 2012
    Date of Patent: December 24, 2013
    Assignee: UOP LLC
    Inventors: Lawrence L. Upson, Laszlo T. Nemeth
  • Patent number: 8603433
    Abstract: A zeolite X having (a) a Si/Al framework mole ratio in a range from 1.0 to 1.5; (b) a mean diameter not greater than 2.7 microns; and (c) a relative LTA intensity not greater than 0.35, as determined by x-ray diffraction (XRD). The relative LTA intensity is calculated as 100 times the quotient of a sample LTA XRD intensity divided by a reference XRD intensity of an LTA-type zeolite material. The intensities are summed for each LTA peak with Miller indices of (2 0 0), (4 2 0), and (6 2 2) at 7.27±0.16°, 16.29±0.34° and 24.27±0.50° 2?.
    Type: Grant
    Filed: March 22, 2012
    Date of Patent: December 10, 2013
    Assignee: UOP LLC
    Inventors: Jack E. Hurst, Linda S. Cheng, Robert W. Broach
  • Patent number: 8603434
    Abstract: A zeolitic binder-converted composition comprising (a) a zeolite X composition having at least a first zeolite X having a mean diameter not greater than 2.7 microns, and a second zeolite X, wherein the second zeolite X is obtained by converting a binder material to the second zeolite X and the binder material is in a range from 5 to 50 wt % of the zeolite X composition; and (b) an unconverted binder material content, after conversion to the second zeolite X is complete, in a range from 0 to 3 wt % of the zeolite X composition. The zeolite X composition has an average Si/Al framework mole ratio in a range from 1.0 to 1.5, and a relative LTA intensity not greater than 1.0, as determined by x-ray diffraction (XRD).
    Type: Grant
    Filed: March 22, 2012
    Date of Patent: December 10, 2013
    Assignee: UOP LLC
    Inventors: Jack E. Hurst, Linda S. Cheng, Robert W. Broach
  • Publication number: 20130299389
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Application
    Filed: July 17, 2013
    Publication date: November 14, 2013
    Inventor: Javier Garcia-Martinez
  • Patent number: 8557028
    Abstract: Binderless BaKX zeolitic adsorbents, methods for their production, and adsorptive separation using the adsorbents are provided. An adsorbent comprises a first Zeolite X having a silica to alumina molar ratio of from about 2.0 to about 3.0; a binder-converted Zeolite X wherein a ratio of the binder-converted Zeolite X to the first Zeolite X ranges from about 10:90 to about 20:80 by weight; and barium and potassium at cationic exchangeable sites within the binderless BaKX zeolitic adsorbent. Potassium ranges from about 0.9 wt % to about 1.5 wt % and barium ranges from about 30 wt % to about 34 wt % of the binderless BaKX zeolitic adsorbent.
    Type: Grant
    Filed: March 21, 2012
    Date of Patent: October 15, 2013
    Assignee: UOP LLC
    Inventors: Jack E. Hurst, Linda S. Cheng
  • Patent number: 8557106
    Abstract: This invention relates to a process involving hydrocracking of a feedstream in which a converted fraction can exhibit relatively high distillate product yields and maintained or improved distillate fuel properties, while an unconverted fraction can exhibit improved properties particularly useful in the lubricant area. In this hydrocracking process, it can be advantageous for the yield of converted/unconverted product for gasoline fuel application to be reduced or minimized, relative to converted distillate fuel and unconverted lubricant. Catalysts and conditions can be chosen to assist in attaining, or to optimize, desirable product yields and/or properties.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: October 15, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: William J. Novak, Robert A. Bradway, Stuart S. Shih, Timothy L. Hilbert, Michel Daage
  • Patent number: 8551900
    Abstract: Method for preparation of an adsorbent that comprises successive shaping stages by co-granulation of a faujasite-type zeolite powder A, with a powder B that consists of alumina, whereby the ratio per unit of mass of the powder A in the mixture of powders A and B is between 10 and 70%, for treatment under water vapor and drying. The invention also relates to a process for adsorption of organic contaminants that contain at least one heteroatom and that are present in an olefinic feedstock that comprises at least 50% by volume of hydrocarbons, whereby this process comprises the stage for bringing the olefinic feedstock into contact with the adsorbent that is obtained by the preparation method according to the invention.
    Type: Grant
    Filed: June 18, 2008
    Date of Patent: October 8, 2013
    Assignee: IFP Energies nouvelles
    Inventors: Olivier Ducreux, Christophe Nedez, Catherine Pommier
  • Publication number: 20130261355
    Abstract: Aspects of the invention relate to a catalyst system for the conversion of biomass material. In an exemplary embodiment, the catalyst system has a specific combined mesoporous and macroporous surface area in the range of from about 1 m2/g to about 100 m2/g. The catalyst system can be used in a two-stage reactor assembly unit for the catalytic thermoconversion of biomass material wherein the thermolysis process and the catalytic conversion process are optimally conducted separately.
    Type: Application
    Filed: March 7, 2013
    Publication date: October 3, 2013
    Applicant: KIOR, INC.
    Inventor: Dennis Stamires
  • Patent number: 8530367
    Abstract: The present invention relates to agglomerated zeolitic adsorbents based on zeolite X with an Si/Al ratio such that 1.15<Si/AL<1.5, consisting of crystals with a mean diameter of 1.7 mm or less and of an inert binder, at least 90% of the exchangeable cationic sites of the zeolite X being occupied by barium ions. They may be obtained by agglomerating a zeolite X powder having a mean diameter of 1.7 mm or less with a binder, followed by zeolitization of the binder, exchange of the zeolite ions with barium (and potassium) ions and activation of the adsorbents thus exchanged.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: September 10, 2013
    Assignees: CECA S.A., IFP Energies Nouvelles
    Inventors: Ludivine Bouvier, Stephane Kieger, Catherine Laroche, Philibert Leflaive, Dominique Plee
  • Patent number: 8524624
    Abstract: One aspect of the present invention relates to mesostructured zeolites. The invention also relates to a method of preparing mesostructured zeolites, as well as using them as cracking catalysts for organic compounds and degradation catalysts for polymers.
    Type: Grant
    Filed: August 8, 2011
    Date of Patent: September 3, 2013
    Assignee: Massachusetts Institute of Technology
    Inventor: Javier Garcia-Martinez
  • Patent number: 8524625
    Abstract: Compositions and methods for preparing mesostructured zeolites having improved hydrothermal stability. Such mesostructured zeolites can be prepared by subjecting a zeolite to rare earth ion exchange prior to and/or subsequent to introducing mesoporosity into the zeolite.
    Type: Grant
    Filed: January 8, 2010
    Date of Patent: September 3, 2013
    Assignee: Rive Technology, Inc.
    Inventors: Lawrence B. Dight, Javier Garcia-Martinez, Ioulia Valla, Marvin M. Johnson
  • Publication number: 20130225397
    Abstract: The present invention relate to a binderless molecular sieve catalyst and a process for preparing the same, which are mainly useful for solving the problems of the current catalysts, such as lower activity, less pore volume and worse diffusivity. The present invention relates to a novel binderless molecular sieve catalyst, comprising, based on the weight of the catalyst, 90-100 wt. % of a molecular sieve, 0-10 wt. % of a binder, and 0-10 wt. % of an anti-wear agent, wherein said catalyst has a pore volume of 0.1-0.5 ml/g, an average pore diameter of 50-100 nm, and a porosity of 20-40%; the anti-wear agent is selected from the rod or needle-like inorganic materials having a length/diameter ratio of 2-20. Said catalyst has the advantages of higher activity, greater pore volume, larger average pore diameter and porosity, and better diffusivity, and well solves said problems and can be used for the industrial preparation of binderless molecular sieve catalysts.
    Type: Application
    Filed: August 23, 2011
    Publication date: August 29, 2013
    Applicants: SHANGHAI RESEARCH INSTITUTE OF PETROCHEMICAL TECHNOLOGY, SINOPEC, CHINA PETROLEUM & CHEMICAL CORPORATION
    Inventors: Guangwei Ma, Huiming Zhang, Jingxian Xiao, Liang Chen, Xiqiang Chen
  • Patent number: 8518242
    Abstract: Catalysts are disclosed comprising fibrous substrates having silica-containing fibers with diameters generally from about 1 to about 50 microns, which act effectively as “micro cylinders.” Such catalysts can dramatically improve physical surface area, for example per unit length of a reactor or reaction zone. At least a portion of the silica, originally present in the silica-containing fibers of a fibrous material used to form the fibrous substrate, is converted to a zeolite (e.g., having a SiO2/Al2O3 ratio of at least about 150) that remains deposited on these fibers. The fibrous substrates possess important properties, for example in terms of acidity, which are useful in hydroprocessing (e.g., hydrotreating or hydrocracking) applications.
    Type: Grant
    Filed: May 26, 2011
    Date of Patent: August 27, 2013
    Assignee: UOP LLC
    Inventors: Antoine Negiz, Hui Wang
  • Patent number: 8513150
    Abstract: This invention relates to the composition and synthesis of an Extra Mesoporous Y (or “EMY”) zeolite and its use in the catalytic conversion of organic compounds. In particular, this invention relates to a Y-type framework zeolite possessing a high large mesopore pore volume to small mesopore pore volume ratio. The novel zeolite obtained provides beneficial structural features for use in petroleum refining and petrochemical processes.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: August 20, 2013
    Assignee: ExxonMobil Research and Engineering Company
    Inventor: Jason Wu
  • Publication number: 20130175202
    Abstract: The present invention relates to a hydrocracking catalyst for hydrocarbon oil comprising a support containing a framework-substituted zeolite-1 in which zirconium atoms and/or hafnium atoms form a part of a framework of an ultrastable y-type zeolite and a hydrogenative metal component carried thereon and a method for producing the same. The hydrocracking catalyst of the present invention makes it easy to diffuse heavy hydrocarbon oils such as VGO, DAO and the like into mesopores, is improved in a cracking activity and makes it possible to obtain a middle distillate at a high yield as compared with catalysts prepared by using zeolite comprising titanium and/or zirconium carried thereon.
    Type: Application
    Filed: August 2, 2011
    Publication date: July 11, 2013
    Applicants: SAUDI ARABIAN OIL COMPANY, JAPAN COOPERATION CENTER, PETROLEUM, JGC CATALYSTS AND CHEMICALS LTD.
    Inventors: Omer Refa Koseoglu, Adnan Al-Hajji, Ali Mahmood Al-Somali, Ali H. Al-Abdul'Al, Mishaal Al-Thukair, Masaru Ushio, Ryuzo Kuroda, Takashi Kameoka, Koji Nakano, Yuichi Takamori
  • Patent number: 8481443
    Abstract: In a process for producing xylene by transalkylation of a C9+aromatic hydrocarbon feedstock with a C6 and/or C7 aromatic hydrocarbon, the C9+aromatic hydrocarbon feedstock, at least one C6 and/or C7 aromatic hydrocarbon and hydrogen are contacted with a first catalyst under conditions effective to dealkylate aromatic hydrocarbons in the feedstock containing C2+alkyl groups and to saturate C2+olefins formed so as to produce a first effluent. At least a portion of the first effluent is then contacted with a second catalyst under conditions effective to transalkylate C9+aromatic hydrocarbons with said at least one C6-C7 aromatic hydrocarbon to form a second effluent comprising xylene.
    Type: Grant
    Filed: April 18, 2012
    Date of Patent: July 9, 2013
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Doron Levin, April D. Ross, James H. Beech, Jr.
  • Publication number: 20130172649
    Abstract: A catalyst containing nanosize zeolite particles supported on a support material for alkylation reactions, such as the alkylation of benzene to form ethylbenzene, and processes using such a catalyst is disclosed.
    Type: Application
    Filed: December 12, 2012
    Publication date: July 4, 2013
    Inventors: Sivadinarayana Chinta, Joseph Pelati
  • Patent number: 8475649
    Abstract: Methods and apparatus relate to processing of petroleum with a bed having a sorbent based diluent that the petroleum contacts upon passing through the bed. Magnetic properties of the sorbent and any other material, such as zeolite, used in the bed enable separation of such bed constituents based on a sulfided form of the sorbent being magnetic in contrast to a non-sulfided form of the sorbent being non-magnetic. Dividing the bed constituents into first and second portions by magnetic separation facilitates in selective replacing and/or regenerating the first portion independent of the second portion.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: July 2, 2013
    Assignee: Phillips 66 Company
    Inventors: Sundararajan Uppili, Donald R. Engelbert
  • Patent number: 8470726
    Abstract: A catalyst is presented for use in the production of linear alkylbenzenes. The catalyst includes two zeolites combined to improve the quality of the linear alkylbenzenes. The catalyst includes a first zeolite that is UZM-8 and a second zeolite that is a low silica to alumina ratio zeolite. The second zeolite is also cation exchanged with a rare earth elements to provide a zeolite that increases the alkylation of benzene while reducing the amount of skeletal isomerization.
    Type: Grant
    Filed: December 16, 2009
    Date of Patent: June 25, 2013
    Assignee: UOP LLC
    Inventors: Mark G. Riley, Deng-Yang Jan, Stephen W. Sohn, Jaime G. Moscoso