Group Ia Or Iia Light Metal Containing Material Utilized During The Fischer Tropsch Step Of The Process (i.e., Li, Na, K, Rb, Cs, Be, Mg, Ca, Sr, Or Ba) Patents (Class 518/717)
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Patent number: 7262225Abstract: A process for preparing and using a cobalt slurry phase Fischer-Tropsch synthesis catalyst includes introducing a modifying component Mc into a catalyst support precursor, followed by shaping and calcination, to obtain a catalyst support. The catalyst support is impregnated with an aqueous solution of a cobalt salt, to form an impregnated support which is partially dried and calcined, to obtain a catalyst precursor. The catalyst precursor is reduced to form a cobalt slurry phase Fischer-Tropsch synthesis catalyst. A synthesis gas is contacted with this catalyst in a slurry phase Fischer-Tropsch synthesis reaction at elevated temperature and elevated pressure, and a clean wax product that contains less than 50 mass ppm submicron particulates of cobalt is obtained.Type: GrantFiled: July 26, 2002Date of Patent: August 28, 2007Assignee: Sasol Technology (Proprietary) LimitedInventors: Peter Jacobus Van Berge, Jan Van De Loosdrecht, Sean Barradas
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Patent number: 7226954Abstract: The invention relates to an integrated process for producing liquid fuels, the process comprising the steps of: a) subjecting syngas with a hydrogen/carbon monoxide ratio between about 0.5 to 2.0 to Fischer-Tropsch reaction conditions in the presence of a first catalyst; b) optionally removing water and/or heavy hydrocarbons from the product stream; and c) subjecting the product from step a) or b) together with syngas of a hydrogen/carbon monoxide ratio higher than that of step a) or hydrogen to Fischer-Tropsch reaction conditions at higher temperatures than during step a) in the presence of a second catalyst, said second catalyst being selected such as to provide a higher activity than said first catalyst; wherein said first catalyst is selected such as to provide low methane selectivity and high olefins and heavy hydrocarbons selectivity. According to the invention, a third synthesis step or additional synthesis steps is added subsequent to the synthesis step c).Type: GrantFiled: October 3, 2005Date of Patent: June 5, 2007Assignee: Research Institute Petroleum Industry (RIPI)Inventors: Ahmad Tavasoli, Ali Karimi, Kambiz Sadagiani Zadeh, Abas Ali Kodadadi, Yadollah Mortazavi, Shahram Sharifnia
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Controlling the ratio of ethylene to propylene produced in an oxygenate to olefin conversion process
Patent number: 7199276Abstract: The present invention provides various processes for producing methanol and ethanol, preferably in a mixed alcohol stream. In one embodiment, the invention includes directing syngas to a synthesis zone wherein the syngas contacts a methanol synthesis catalyst and an ethanol synthesis catalyst (either a homologation catalyst or a fuel alcohol synthesis catalyst) under conditions effective to form methanol and ethanol. The methanol and ethanol, in a desired ratio, are directed to an oxygenate to olefin reaction system for conversion thereof to ethylene and propylene in a desired ratio. The invention also relates to processes for varying the weight ratio of ethylene to propylene formed in an oxygenate to olefin reaction system.Type: GrantFiled: November 19, 2003Date of Patent: April 3, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jaimes Sher, Cornelis F. Van Egmond, Luc R. M. Martens, Mechilium Johannes Janssen, James R. Lattner, Teng Xu -
Patent number: 7157404Abstract: The present invention relates to a catalyst for preparing hydrocarbons of carbon dioxide and more particularly, the Fe—Cu—K/?—Al2O3 catalyst prepared by impregnation which enables producing hydrocarbons in high yield for more than 2000 hours due to its excellent activity and stability.Type: GrantFiled: July 14, 2000Date of Patent: January 2, 2007Assignee: Korea Research Institute of Chemical TechnologyInventors: Ki-Won Jun, Jin-Soo Hwang, Kyu-Wan Lee, Myoung-Jae Choi
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Patent number: 7064150Abstract: A process for hydrogenating carbon dioxide to generate methanol. In the process, a strip of copper base plate is transported by the groups of rotating drive rollers to deposit porous metallic zinc on the copper base plate. Hydrogen is generated from the porous metallic zinc upon electrochemical reactions in the inner space sealed with the above groups of rollers. Simultaneously, zinc oxide and copper oxide catalysts are formed on the porous metallic zinc. Carbon dioxide is introduced into the sealed inner space under high-temperature and high-pressure to generate methanol by hydrogenation.Type: GrantFiled: November 1, 2002Date of Patent: June 20, 2006Inventor: Masayoshi Matsui
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Patent number: 7056955Abstract: According to a preferred embodiment, the present invention features a bulk catalyst that includes precipitated cobalt metal. The precipitated cobalt catalyst further includes a textural promoter, a binder and optionally a Group I metal. The method of making the catalyst is optimized so as to enhance attrition resistance and improve activity. According to some embodiments, the present catalyst is made by a method that includes one or a combination of: calcination under optimized temperature conditions; exposure to an acidic solution; and addition of a binder to a suspension of a precipitate. According to some embodiments, a Fischer-Tropsch process includes contacting the present catalyst with a feed stream containing carbon monoxide and hydrogen so as to produce hydrocarbons.Type: GrantFiled: December 22, 2003Date of Patent: June 6, 2006Assignee: ConocoPhillips CompanyInventors: Rafael L. Espinoza, Kandaswamy Jothimurugesan, Ajoy P. Raje, Kevin L. Coy, Nithya Srinivasan
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Patent number: 6962947Abstract: A process is disclosed for regenerating a catalyst used in a process for synthesizing hydrocarbons. The synthesis process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. The regeneration process involves contacting a deactivated Fischer-Tropsch catalyst with a regeneration gas under regeneration-promoting conditions that include a pressure lower than the mean Fischer-Tropsch reaction pressure, for a period of time sufficient to reactivate the Fischer-Tropsch catalyst.Type: GrantFiled: January 13, 2005Date of Patent: November 8, 2005Assignee: ConocoPhillips CompanyInventors: Harold A. Wright, Ajoy P. Raje, Rafael L. Espinoza
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Patent number: 6924316Abstract: A method for producing hydrocarbons, comprising: (I) subjecting to a reduction treatment a catalyst comprising a carrier having provided thereon: 0.1 to 10% by mass of at least one metal selected from an alkali metal, an alkaline earth metal, a rare earth metal and the Group III in the periodic table and 1 to 30% by mass of ruthenium, each based on the catalyst weight, the carrier comprising an aluminum oxide and a manganese oxide having an average number of charges of manganese of exceeding Mn2+, and the catalyst having a specific surface area of from 60 to 350 m2/g and a bulk density of from 0.8 to 1.8 g/ml; (II) dispersing the catalyst in liquid hydrocarbons in a concentration of from 1 to 50 w/v %; and (III) bringing the catalyst into contact with a gas mixture comprising hydrogen and carbon monoxide at a pressure of from 1 to 10 MPa, and (i) at a reaction temperature of from 170 to 300° C.Type: GrantFiled: June 17, 2002Date of Patent: August 2, 2005Assignees: Japan National Oil Corporation, Cosmo Oil Co., Ltd.Inventors: Osamu Iwamoto, Shigenori Nakashizu, Kinjiro Saito, Takashi Suzuki
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Patent number: 6844370Abstract: According to the present invention there is provided a hydrocarbon synthesis catalyst comprising a precipitated iron product and a catalyst promotor. The catalyst has a surface area of below 60 m2 per gram of catalyst in the reduced form or below 100 m2 per gram of catalyst in the non-reduced form. According to the invention there is also provided a process for preparing the catalyst and the use thereof in the synthesis of hydrocarbons.Type: GrantFiled: December 12, 2002Date of Patent: January 18, 2005Assignee: Sasol Technology (Pty) Ltd.Inventors: Rafael Luis Espinoza, Tracy Carolyn Bromfield, Frederick Gideon Botes, Rentia Visagie, Keith Henry Lawson, Philip Gibson
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Patent number: 6822008Abstract: A method for making a catalyst is provided that features loading a catalytic metal to a support using at least two different precursor compounds of that said metal; and loading the promoter to the support in an amount effective so as to achieve similar promotion as for a comparable catalyst comprising a greater amount of the promoter using only one precursor compound, where the catalytic metal is selected from among Group 8 metals, 9 metal, Group 10 metals, and combinations thereof. The promoter is preferably boron, silver, a noble metal, or combination thereof. Also provided are catalysts made by the method and Fischer-Tropsch processes that include contacting synthesis gas with a catalyst made by the method.Type: GrantFiled: September 6, 2002Date of Patent: November 23, 2004Assignee: ConocoPhillips CompanyInventors: Nithya Srinivasan, Rafael L. Espinoza, Kevin L. Coy, Kandaswamy Jothimurugesan
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Patent number: 6812260Abstract: A reactor comprises a plurality of triple tubes having reaction tube, inner tube and central tube and disposed in a main body of the reactor, a first supply port formed in the main body and communicated with the central tube, and a second supply port formed in the main body and communicated with an annular space of triple tubes. The raw material introduced from the first supply port is fed into the catalyst layer to permit the reaction of the raw material to take place, and that as the activity of the catalyst is gradually lowered, the quantity of raw material to be fed to the first supply port is correspondingly reduced, and the quantity of raw material corresponding to this reduction of raw material is fed from the second supply port to the catalyst layer charged in the annular space.Type: GrantFiled: September 12, 2002Date of Patent: November 2, 2004Assignees: Mitsubishi Heavy Industries, Ltd., Mitsubishi Gas Chemical Company, Inc.Inventors: Hiroyuki Osora, Yoshio Seiki, Tetsuya Imai, Kazuto Kobayashi, Chie Kuwada, Kazuhiro Morita, Shuichi Miyamoto
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Patent number: 6809123Abstract: A carbon-bearing feedstock is reacted with oxygen and water in a partial oxidation reactor to produce a mixture of hydrogen and carbon monoxide. The hydrogen is removed as a first product and the remaining carbon monoxide is reacted with steam over a bifunctional catalyst to produce higher hydrocarbons and carbon dioxide. The bifunctional catalyst provides water gas shift and Fischer-Tropsch functions.Type: GrantFiled: August 7, 2002Date of Patent: October 26, 2004Assignee: Rentech, Inc.Inventor: Dennis L. Yakobson
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Publication number: 20040204506Abstract: Supports for Fischer-Tropsch catalysts are formed by forming a particulate material from titania, alumina and optionally silica. A cobalt compound is incorporated into the particulate material which then is calcined to convert at least part of the alumina to cobalt aluminate.Type: ApplicationFiled: April 6, 2004Publication date: October 14, 2004Inventors: Charles H. Mauldin, Louis F. Burns
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Publication number: 20040204505Abstract: Dispersed Active Metal catalyst for hydrogenation reactions is produced by treating a substantially catalytically inactive metal particulate with a solution capable of oxidizing the metal particulate and comprising of at least one compound of a hydrogenation catalyst metal thereby forming a layer of at least one of hydroxides and oxides thereon. The metal particulate is activated by treatment with a hydrogen-containing gas at elevated temperatures to form a porous layer of Dispersed Active Metal catalyst. Preferably, the treated metal particulate is dried prior to activation, and also preferably calcined in an oxidant-containing atmosphere prior to activation. The treatment solution may advantageously contain a compound of at least one promoter metal for the added catalyst metal. The porosity of the layer provides enhanced catalyst activity as well as improved methane selectivity in the Fischer-Tropsch process.Type: ApplicationFiled: April 6, 2004Publication date: October 14, 2004Inventors: Andrzej M. Malek, Stephen C. Leviness, Horacio M. Trevino, Weldon K. Bell, David O. Marler
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Publication number: 20040204504Abstract: A process for enhancing the activity of a catalyst metal particulate for hydrogenation reactions comprising calcining the particulate in an oxidant-containing atmosphere to partially oxidize it thereby forming a porous layer of oxides thereon, treating with an solution capable of oxidizing the calcined metal particulate and comprising a compound of a hydrogenation catalyst metal to where said metal particulate has absorbed a volume of solution equal to at least about 10% of its calculated pore volume and activating it by treatment with a hydrogen-containing gas at elevated temperatures thereby forming a dispersed active metal catalyst. Preferably, the treated particulate is calcined a second time under the same conditions as the first before final activation with a hydrogen-containing gas. The metal particulate is preferably sized after each calcination and any agglomerates larger than 250 microns are comminuted to a desired size.Type: ApplicationFiled: April 6, 2004Publication date: October 14, 2004Inventors: Andrzej M. Malek, Stephen C. Leviness, Horacio M. Trevino, Weldon K. Bell, David O. Marler
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Patent number: 6759439Abstract: A process is disclosed for producing hydrocarbons. The process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. In accordance with this invention, the catalyst used in the process preferably includes at least cobalt, rhenium, and a promoter selected from the group including boron, phosphorus, potassium, manganese, and vanadium. The catalyst may also comprise a support material selected from the group including silica, titania, titania/alumina, zirconia, alumina, aluminum fluoride, and fluorided aluminas.Type: GrantFiled: December 3, 2002Date of Patent: July 6, 2004Assignee: ConocoPhillips CompanyInventors: Wenchun Chao, Kamel M. Makar, Leo E. Manzer, Munirpallam A. Subramanian
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Patent number: 6740683Abstract: This invention relates to a process for selectively producing linear alcohols, olefins and paraffins from hydrogen-poor carbonaceous fuels such as coal, petroleum coke, or heavy residue oil in a Fischer-Tropsch reactor. The process includes producing synthesis gas, modifying the ratio of hydrogen to carbon monoxide in the synthesis gas to a ratio that is at or above the overall H2/CO usage ratio in the reactor, but less than 2. The modified synthesis gas is combined with a recycled vapor product from the reactor to provide combined synthesis gas having a hydrogen/carbon monoxide ratio of greater than 2 and less than 3. The combined synthesis gas is introduced into the reactor, and the hydrogen and carbon monoxide in the combined synthesis gas is reacted with an iron-based catalyst under Fischer-Tropsch conditions.Type: GrantFiled: May 22, 2002Date of Patent: May 25, 2004Assignee: Sasol Technology (Proprietary) LimitedInventor: Julian Graham Price
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Publication number: 20040077737Abstract: A catalyst for use in a Fischer-Tropsch synthesis reaction which comprises cobalt supported on alumina. The alumina support has a specific surface area of less than 50 m2/g and/or is at least 10% &agr;-alumina.Type: ApplicationFiled: November 10, 2003Publication date: April 22, 2004Inventors: Sigrid Eri, Keijo J. Kinnari, Dag Schanke, Anne-Mette Hilmen
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Patent number: 6720283Abstract: Diesel fuels or blending stocks having high cetane number are produced from non-shifting Fischer-Tropsch processes, which directly convert carbon monoxide and hydrogen to diesel distillates over activated carbon supported cobalt based Fischer-Tropsch catalysts. The activated carbon supported cobalt based catalysts comprise a substantially high dispersion of at least one of a zirconium component, an cerium component, a ruthenium component or a potassium component in porous carbon and elemental cobalt either deposited thereon or substantially uniformly dispersed therein, wherein the concentration of activated carbon in the catalyst is from about 20 to about 90 percent by weight, based on the weight of the catalyst, the concentration of elemental cobalt in the catalyst is from about 4 to about 50 percent by weight, based on the weight of the catalyst, the total concentration of the zirconium component, the cerium component, or a combination thereof in the catalyst is from about 0.Type: GrantFiled: January 3, 2002Date of Patent: April 13, 2004Assignee: Dalian Institute of Chemical PhysicsInventors: Yunjie Ding, Wenping Ma, Liwu Lin
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Publication number: 20040024071Abstract: A novel composition containing a perovskite of the formula AB1−xB1x O3 and having a Group VIII metal incorporated thereon is disclosed; wherein A is a Group IIIB metal, B is a Group VIII metal, and B1 is a metal selected from the group consisting of the Group IVB metals, the Group VB metals, and the Group VIB metals.Type: ApplicationFiled: August 1, 2002Publication date: February 5, 2004Inventor: Paul F. Meier
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Patent number: 6653357Abstract: The invention provides a method for controlling a selectivity profile of products of a Fischer-Tropsch synthesis process, wherein a catalyst promoter, either dissolved in solution or in a powdered form, is directly injected into the reactor medium, typically into the reactor feedstream. The Fischer-Tropsch process is typically a High Temperature Fischer Tropsch (HTFT) process, and a typical chemical promoter for the HTFT process is potassium. By adding or doping the reaction medium with the catalyst promoter during the synthesis process, the selectivity profile of olefins and paraffins in the product stream is significantly changed, with more olefins being formed whilst the level of paraffins is reduced, and typically the level of olefins in the C2-C4 range is increased. The catalyst promoter may form part of a promoter-carrying compound, for example, potassium carbonate.Type: GrantFiled: October 4, 2000Date of Patent: November 25, 2003Assignee: Sasol Technology (Pty) Ltd.Inventors: Rafael Luis Espinoza, Terry Shingles, Dawid Jakobus Duvenhage, Pieter Lesch Langenhoven
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Patent number: 6649662Abstract: Methods for converting of syngas to higher molecular weight products using Fischer-Tropsch synthesis, and methods for optimizing the catalyst systems in the synthesis, are disclosed. In one embodiment, the methods use cobalt/ruthenium Fischer-Tropsch catalysts in combination with an olefin isomerization catalyst, which isomerizes double bonds in C4+ olefins as they are formed. In another embodiment, the methods use Fischer-Tropsch catalysts that may or may not be cobalt/ruthenium catalysts, in combination with olefin isomerization catalysts which are acidic enough to isomerize the C4+ olefins but not too acidic to cause rapid coking. A benefit of using the relatively less acidic zeolites is that the ratio of iso-paraffins to aromatics is increased relative to when more acidic zeolites are used. Also, the relatively less acidic zeolites do not coke as readily as the relatively more acidic zeolites.Type: GrantFiled: June 20, 2002Date of Patent: November 18, 2003Assignee: Chevron U.S.A. Inc.Inventor: Charles L. Kibby
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Patent number: 6632846Abstract: A plant for manufacturing urea from carbonaceous materials, oxygen from an air separation unit and water, preferably steam, is made up of a syngas generator unit, an air separation unit, Fischer-Tropsch unit, a CO2 removal unit, a hydrogen removal unit, a methanator unit, an ammonia converter unit and a urea synthesizer unit. Each of Fischer-Tropsch liquids, ammonia, hydrogen and urea can be recoverable under proper economic conditions. Electrical power is recoverable by the addition of at least one of a steam turbine and a gas turbine which is/are coupled to an electrical generator.Type: GrantFiled: September 25, 2001Date of Patent: October 14, 2003Assignee: Rentech, Inc.Inventors: Richard O. Sheppard, Dennis L. Yakobson
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Patent number: 6627666Abstract: A process is described in which the waste gas from the production of acetylene is employed in the Fischer-Tropsch synthesis of hydrocarbon liquids. The process consists of the steps of collecting the waste gas, compressing it to the proper pressure, passing the compressed gas into a reactor containing a Fischer-Tropsch catalyst under the proper conditions of temperature, pressure, and space velocity, and collecting the liquid products thereby formed from the waste gas stream.Type: GrantFiled: August 8, 2001Date of Patent: September 30, 2003Assignee: Rentech Inc.Inventor: Peter S. Pedersen
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Publication number: 20030158270Abstract: The invention provides a homogenous catalyst for the production of methanol from purified synthesis gas at low temperature and low pressure which includes a transition metal capable of forming transition metal complexes with coordinating ligands and an alkoxide, the catalyst dissolved in a methanol solvent system, provided the transition metal complex is not transition metal carbonyl. The coordinating ligands can be selected from the group consisting of N-donor ligands, P-donor ligands, O-donor ligands, C-donor ligands, halogens and mixtures thereof.Type: ApplicationFiled: January 16, 2002Publication date: August 21, 2003Inventor: Devinder Mahajan
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Patent number: 6602922Abstract: A process for increasing the yield of olefinic products from a Fischer-Tropsch unit and increasing the yield of products within the lube and diesel boiling range by use of a potassium promoted iron-based catalyst.Type: GrantFiled: February 19, 2002Date of Patent: August 5, 2003Assignee: Chevron U.S.A. Inc.Inventors: Burtron H. Davis, Stephen J. Miller
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Patent number: 6602921Abstract: A Fischer-Tropsch process for producing hydrocarbons, comprising contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons, wherein the catalyst comprises at least one catalytically active metal selected from the group consisting of cobalt, iron, nickel and ruthenium and combinations thereof, a catalyst support, and silver. The catalyst may include a promoter. A preferred catalyst comprises cobalt, platinum and/or ruthenium and/or rhenium, and silver supported on a support selected from the group consisting of Al2O3, ZrO2, sulfated ZrO2, WO3—ZrO2, MCM-41, H-Beta, Sylopol SiO2, AlF3, fluorided Al2O3, bentonite, zeolite, TiO2, and SiO2—Al2O3, molecular sieves, and combinations thereof.Type: GrantFiled: May 8, 2001Date of Patent: August 5, 2003Assignee: ConocoPhillips CompanyInventors: Leo E. Manzer, Stephan Schwarz, Sergej Maslov
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Patent number: 6534553Abstract: A method of producing synthetic fuels by hydrogenating carbon monoxide comprising contacting a feed gas containing carbon monoxide and hydrogen with a catalyst comprising: (1) a supported metal sulfide comprising Pd and at least one promoter selected from the group consisting of alkali metal, alkaline earth metal, and rare earth elements, and optionally (2) solid acid.Type: GrantFiled: November 13, 2001Date of Patent: March 18, 2003Assignee: President of Tohoku UniversityInventors: Muneyoshi Yamada, Naoto Koizumi
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Patent number: 6515035Abstract: A process is described for converting synthesis gas in the presence of a catalyst comprising at least one group VIII element dispersed on a support comprising alumina modified by aqueous impregnation of quaternary ammonium silicate and comprising in the range of about 3% by weight to about 9.5% by weight of silica. Said support can optionally also comprise at least one oxide selected from the group formed by rare earth oxides, alkaline-earth oxides and zirconium oxide.Type: GrantFiled: October 24, 2001Date of Patent: February 4, 2003Assignees: Institute Francais du Petrole, AGIP Petroli S.p.A., ENI S.p.A.Inventors: Magalie Roy-Auberger, Patrick Euzen, Vincent Zozaya, Roberto Zennaro, Giovanni Pederzani
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Publication number: 20030022949Abstract: A Fischer-Tropsch catalyst comprising a catalytically active first metal selected from the group consisting of at least one metal selected from the group consisting of iron, nickel, cobalt, chromium, and mixtures thereof, at least one second metal selected from the group consisting of silver, iron, zinc, copper, platinum, zirconium and combinations thereof; and a matrix structure comprising a polymer selected from the group consisting of polyacrylates and polymethacrylates. The first and second metals are incorporated into the polymer.Type: ApplicationFiled: September 24, 2002Publication date: January 30, 2003Applicant: Conoco Inc.Inventors: Stephan Schwarz, Sergej A. Maslov
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Patent number: 6489371Abstract: A process is disclosed for producing hydrocarbons. The process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. In accordance with this invention, the catalyst used in the process preferably includes at least cobalt, rhenium, and a promoter selected from the group including boron, phosphorus, potassium, manganese, and vanadium. The catalyst may also comprise a support material selected from the group including silica, titania, titania/alumina, zirconia, alumina, aluminum fluoride, and fluorided aluminas.Type: GrantFiled: August 24, 2001Date of Patent: December 3, 2002Assignee: Conoco Inc.Inventors: Wenchun Chao, Kamel M. Makar, Leo E. Manzer, Munirpallam A. Subramanian
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Patent number: 6391929Abstract: A process for synthesising hydrocarbons from synthesis gas in the presence of a catalyst essentially constituted by a Raney metal alloy dispersed in a liquid phase is described in which the catalyst comprises at least 60% by weight of at least one metal selected from metals from groups 8, 9 and 10, and optionally at least one additional element selected from alkali metals and metals from groups 4, 5, 6, 7, 8, 9, 10 and 11.Type: GrantFiled: October 23, 2000Date of Patent: May 21, 2002Assignees: Institut Francais du Petrole, AGIP Petroli S.p.A., ENI S.p.A.Inventors: Francois Hughes, Magalie Roy-Auberger, Marie-Claire Marion
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Publication number: 20020045671Abstract: A process is disclosed for producing hydrocarbons. The process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. In accordance with this invention, the catalyst used in the process preferably includes at least cobalt, rhenium, and a promoter selected from the group including boron, phosphorus, potassium, manganese, and vanadium. The catalyst may also comprise a support material selected from the group including silica, titania, titania/alumina, zirconia, alumina, aluminum fluoride, and fluorided aluminas.Type: ApplicationFiled: August 24, 2001Publication date: April 18, 2002Inventors: Wenchun Chao, Kamel M. Makar, Leo E. Manzer, Munirpallam A. Subramanian
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Patent number: 6368997Abstract: A process is disclosed for producing hydrocarbons. The process involves contacting a feed stream comprising hydrogen and carbon monoxide with a catalyst in a reaction zone maintained at conversion-promoting conditions effective to produce an effluent stream comprising hydrocarbons. In accordance with this invention the catalyst used in the process includes at least one catalytic metal selected for Fischer-Tropsch reactions (e.g., iron, cobalt, nickel and/or ruthenium); and a support selected from the group consisting of fluorides and fluorided oxides of at least one element selected from the elements of Groups 2 through 15 of the periodic table of elements and elements with atomic numbers 58 through 71 (e.g., zinc, magnesium, calcium, barium, chromium, yttrium, lanthanum, samarium, europium and/or dysprosium).Type: GrantFiled: May 19, 1999Date of Patent: April 9, 2002Assignee: Conoco Inc.Inventors: Norman Herron, Leo E. Manzer, Munirpallam A. Subramanian
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Patent number: 6362239Abstract: Co-precipitated CoCuMn and CoCuMg catalysts are used in Fischer-Tropsch synthesis.Type: GrantFiled: November 17, 2000Date of Patent: March 26, 2002Assignee: ExxonMobil Chemical Patents Inc.Inventors: Philippe Buess, Raphael Frans Ivo Caers, Alfred Frennet, Eric Ghenne, Claude Hubert, Norbert Kruse
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Publication number: 20020028745Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide hydrogenation reactions, particularly Fischer-Tropsch reactions; the catalyst compositions, use of the catalyst compositions for conducting such reactions, and the products of these reactions. The steps of the process for producing the catalyst comprise mixing together in solution (a) a compound, or salt of a Group VIII metal, e.g., Co(NO3)2; (b) a compound, or salt of magnesium, e.g., Mg(NO3)2; (c) a compound, salt, or powdered oxide of a Group IVB metal, e.g., zirconia; (d) a refractory inorganic oxide, e.g., kieselguhr; and (e) an ammonium or alkali metal salt precipitating agent, e.g., Na2CO3, to produce a precipitated solids mass, or catalyst precursor, and then reducing the precipitated solids mass, or catalyst precursor, to form a catalyst, e.g., (100 Co:6 MgO:10 ZrO2:200 kieselguhr). The precipitated solids mass, or catalyst precursor, is shaped and brought to a critical level of moisture, and reduced.Type: ApplicationFiled: October 15, 1999Publication date: March 7, 2002Inventors: ALLA JURIEVNA KRYLOVA, ALBERT L?apos;VOVICH LAPIDUS, RUSSELL J. KOVEAL, MICHAEL A. DAAGE
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Patent number: 6255358Abstract: A method of conducting hydrocarbon synthesis and a highly stable cobalt on alumina catalyst therefor. The inventive method comprises the step of reacting a synthesis gas in a slurry bubble column reactor in the presence of the catalyst. The catalyst comprises a &ggr;-alumina support doped with an amount of lanthana oxide, barium oxide, or a combination thereof effective for increasing the thermal stability of the catalyst in the slurry bubble column reacting system while maintaining or increasing the activity of the catalyst.Type: GrantFiled: March 17, 2000Date of Patent: July 3, 2001Assignee: Energy International CorporationInventors: Alan H. Singleton, Rachid Oukaci
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Patent number: 5952540Abstract: This invention relates to a process for preparing hydrocarbons, in particular hydrogenation of carbon dioxide over Fe-K/Al.sub.2 O.sub.3 catalyst, which is reduced in hydrogen and activated in the mixture of carbon dioxide and hydrogen.Type: GrantFiled: January 26, 1998Date of Patent: September 14, 1999Assignee: Korea Research Institute of Chemical TechnologyInventors: Kyu Wan Lee, Myoung Jae Choi, Ki Won Jun, Pyoung Ho Choi, Soo Jae Lee
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Patent number: 5945458Abstract: The surface area of a zinc oxide composition is increased, and stabilized to heating, by incorporation of a tri or tetra valent metal, especially aluminium or gallium, e.g. in the form of a spinel with the zinc oxide. The composition is preferably made by coprecipitation of zinc and a compound of said metal and then calcination. The zinc oxide composition may also incorporate a Group VIII metal and be used as a catalyst for a Fischer Tropsch process.Type: GrantFiled: June 25, 1998Date of Patent: August 31, 1999Assignee: The British Petroleum Company p.l.c.Inventor: Nay Barry
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Patent number: 5856365Abstract: Process for the preparation of a catalyst including an inert support, cobalt, ruthenium and a third element selected from scandium and yttrium, comprising at least the following steps:1) Preparation of a first catalytic precursor (A) containing cobalt and the inert support: subsequent calcination, reduction and passivation;2) Preparation of a second catalytic precursor (B) containing cobalt, ruthenium and the inert support, by means of the deposition of ruthenium on the first catalytic support (A): subsequent calcination, reduction and passivation3) Preparation of the final catalyst by means of the deposition of an element selected from scandium and yttrium on the catalytic precursor (B); subsequent calcination, reduction and passivation.Type: GrantFiled: July 19, 1996Date of Patent: January 5, 1999Assignees: Agip Petroli S.p.A., Institut Francais du PetroleInventors: Roberto Zennaro, Andrea Gusso, Mario Gabriele Clerici
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Patent number: 5767166Abstract: Process for producing mixtures of methanol and higher alcohols comprising feeding, into the reaction zone equipped with a catalytic system, H.sub.2, CO and possibly inert products with a molar ratio H.sub.2 /CO of between 0.2 and 10, at a temperature of between 200.degree. and 460.degree. C., at a pressure of between 2,000 and 30,000 KPa, and at a space velocity of between 1,000 and 40,000 GHSV, wherein the catalytic system corresponds to the following empirical formula:Zn.sub.x Cr.sub.y O.sub.t +z%M.sub.2 Owherein the x/y ratio is greater than 0.5 and less than 1, t is what is necessary for satisfying the valence with which the various elements appear in the catalyst,M is an alkaline metal selected from potassium and cesium,z, representing the percentage of alkaline oxide of the final catalyst, when the metal is potassium, is between 0.01 and 8 and, when the metal is cesium, between 0.01 and 20.6.Type: GrantFiled: October 15, 1996Date of Patent: June 16, 1998Assignee: Snamprogetti S.p.A.Inventors: Giambattista Antonelli, Ugo Cornaro
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Patent number: 5508246Abstract: A new catalyst based on coprecipitated mixtures or solid solutions of alkaline earth oxides and rare earth oxides, such as mixtures or solid solutions of magnesium oxide and cerium oxide, Mg.sub.5 CeO.sub.x, or magnesium oxide and yttrium oxide, Mg.sub.5 YO.sub.x, which catalyze aldol condensation reactions leading to the selective formation of branched C.sub.4 alcohols. The catalysts may also contain a Group IB metallic component and further an alkali dopant. Preferably, Cu in concentrations at or lower than 30 wt % and K in concentrations at or lower than 3 wt % will be used. The catalyst affords the advantage of being run at pressures lower than those required by prior art catalysts and are more active and selective to methanol and isobutanol.Type: GrantFiled: November 18, 1994Date of Patent: April 16, 1996Assignee: Exxon Research and Engineering CompanyInventors: Carlos R. Apesteguia, Stuart L. Soled, Sabato Miseo
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Patent number: 5302622Abstract: The invention relates to a process for the conversion of synthesis gases into a mixture of essentially linear and saturated hydrocarbons, characterized by the use of a catalyst prepared by a gelling procedure, incorporating cobalt, copper and ruthenium, the cobalt, copper and ruthenium being dispersed on a support having at least one oxide of a metal chosen from within the group formed by silica and alumina, the cobalt content, expressed by cobalt weight based on the catalyst weight, being between 1 and 60% by weight, the ruthenium content, expressed by ruthenium weight based on the cobalt weight, being between 0.1 and 20%, and the copper weight, expressed by copper weight based on the cobalt weight, being between 0.1 and 10%.Type: GrantFiled: May 5, 1993Date of Patent: April 12, 1994Assignee: Institut Francais Du PetroleInventors: Patrick Chaumette, Catherine Verdon, Daniel Cruypelinck
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Patent number: 5140049Abstract: This invention relates to a process for producing C.sub.2 -C.sub.20 olefins from a feed stream consisting of H.sub.2 and CO.sub.2 using an iron-carbide based catalyst.Type: GrantFiled: May 6, 1991Date of Patent: August 18, 1992Assignee: Exxon Research and Engineering Co.Inventors: Rocco A. Fiato, Stuart L. Soled, Gary W. Rice, Sabato Miseo
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Patent number: 5118891Abstract: A composition for use after reductive activation as a catalyst in the conversion of synthesis gas to hydrocarbons, the composition having formula: Ru.sub.z A.sub.b CeO.sub.Type: GrantFiled: July 30, 1991Date of Patent: June 2, 1992Assignee: The British Petroleum Company p.l.c.Inventors: Graham Butler, Malcolm P. Heyward
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Patent number: 5109027Abstract: A process for converting synthesis gas to olefins or higher alcohols depending on operating pressure includes an alkali metal-containing cobalt synthesis gas conversion catalyst. The process allows great flexibility in selecting the product mix by changing process conditions.Type: GrantFiled: May 13, 1991Date of Patent: April 28, 1992Assignee: Amoco CorporationInventors: Jeffrey T. Miller, Cecelia A. Radlowski
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Patent number: 5096688Abstract: A two-stage process for converting synthesis gas to higher alcohols includes an alkali metal-containing cobalt synthesis gas conversion catalyst in a first stage and a copper-containing catalyst in a second stage. The process allows great flexibility in selecting the product mix by changing catalyst compositions and process conditions.Type: GrantFiled: June 13, 1989Date of Patent: March 17, 1992Assignee: Amoco CorporationInventors: Jeffrey T. Miller, Cecelia A. Radlowski
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Patent number: 4906671Abstract: An improved Fischer-Tropsch process for hydrocarbon synthesis operated in the fluid mode of the Sasol's Synthol Process provides increased diesel and heavier hydrocarbon yield wherein a Fischer-Tropsch synthesis catalyst modified by a minor amount of a zeolite catalyst selectively converts enough waxy product to prevent adhesion between catalyst particles which might interfere with catalyst flow thereby permitting maximization of diesel oil and heavy hydrocarbon yield.Type: GrantFiled: February 25, 1987Date of Patent: March 6, 1990Assignee: Mobil Oil CorporationInventors: Werner O. Haag, James C. Kuo, Paul B. Weisz
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Patent number: 4888361Abstract: A process for the production of methanol comprising contacting a gaseous mixture of carbon monoxide and hydrogen with a catalytic system, obtainable by combination of:component (a): a salt containing a cation of an element of Group VIII of the Periodic Table of the Elements,component (b): an alcohol, andcomponent (c): an alcoholate derived from an alkali metal or from an alkaline earth metal,and activation the combined components, and a catalyst system to be used in this process.Type: GrantFiled: January 17, 1989Date of Patent: December 19, 1989Assignee: Shell Oil CompanyInventors: Swan T. Sie, Eit Drent, Willem W. Jager
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Patent number: 4880763Abstract: A catalyst for converting synthesis gas composed of hydrogen and carbon monoxide to hydrocarbons. The catalyst includes cobalt in catalytically active amounts up to about 60 wt % of the catalyst, rhenium in amounts of about 0.5 to 50 wt % of the cobalt content of the catalyst and an alkali in amounts ranging from about 0.5 to 5 atom percent of the cobalt content of the catalyst, supported on alumina. A metal oxide promoter may be added.Type: GrantFiled: October 18, 1988Date of Patent: November 14, 1989Assignee: Den norske stats olijeselskap a.s.Inventors: Sigrid Eri, James G. Goodwin, Jr., George Marcelin, Trygve Riis