Cast Reinforced Vertical And Horizontal Members Patents (Class 52/251)
  • Patent number: 7140155
    Abstract: Joints for constructing a shear wall. The joints include a least an intermediate base joint, and a combination ceiling and floor joint. Each joint includes a bracket, a track wall, an optional base late, a stud, and at least two diagonal braces. The bracket is integrally formed with the shear wall, attached the shear wall to a substrate and prevents uplift of the shear wall. The bracket includes a base from which a pair of side walls upwardly extend. The track wall includes a base from which a pair of side walls upwardly extend, functions as sole and top plates, and sits attachingly in the bracket. The stud extends attachingly from the bracket. The optional base plate, when present, sits attachingly in the bracket and distributes load of the stud. The at least two diagonal braces extend attachingly diagonally outwardly from the pair of side walls of the bracket, respectively.
    Type: Grant
    Filed: September 15, 2003
    Date of Patent: November 28, 2006
    Inventor: Robert Nasimov
  • Patent number: 7121061
    Abstract: A method of forming a portion of a monolithic concrete building provides for two-dimensional support of horizontally extensive portions of the building at all times and thus reduces the strength required of the vertically extensive supports. The method employs flanged wall members having horizontal extents substantially equal to the selected room size. Each of the wall members has at least one flange extending horizontally towards a parallel facing wall member by about ten to twenty five percent of the intramural separation between the walls of the room being constructed. Horizontal floor or ceiling slabs that link the horizontal flanges may be cast in situ using a form plate supported by a temporary trussed joist.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: October 17, 2006
    Inventor: Omar Abdul Latif Jazzar
  • Patent number: 6955016
    Abstract: A self-supporting shearwall structure in the form of an “H,” an “I,” or a “C” is disclosed. The shearwall structure provides vertical and lateral support to the framework of a multi-story building sufficient to support the roof, other exterior and/or interior walls, and intermediate floor loads of the building, as well as the wind load of the building. In the preferred embodiment, the wall structure is made primarily of reinforced concrete, preferably comprising pre-cast concrete panels. The panels are placed end to end on their edge on the first (or lowest) floor of the building and joined to the building's foundation and to at least one other horizontally adjoining panel. The structure is made higher by adding an additional row of panels horizontally aligned at vertical support points and placed on their edge on top of the row of panels that has already been formed such that each subsequent row of panels is supported on and grouted to the prior row.
    Type: Grant
    Filed: June 26, 1997
    Date of Patent: October 18, 2005
    Assignee: Lefrak Organization, Inc.
    Inventors: Charles H. Churches, Anthony Scavo
  • Patent number: 6931803
    Abstract: A modular building system includes a plurality of extruded plastic beams that are stacked and interlocked using a tongue and groove interengagement. Plastic connecting components are provided for interlocking the horizontal beams to a vertical column.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: August 23, 2005
    Inventors: Gary Davis, Wayne Catlett
  • Patent number: 6920728
    Abstract: Site cast or pre-cast columns aligned and braced by pre-cast pre-stressed floor beams are used to erect a concrete skeleton structure for a building. The ends of the horizontal beams are imbedded in the columns at floor levels to stabilize and complete the skeleton. The horizontal beams are pre-stressed and are cast with passages that permit insertion of continuous reinforcing tendons into a network throughout each floor level. The tendons are subsequently post-tensioned so to tie the beams together and to the columns to reinforce the skeleton. Slab drop-forms starting at the roof and progressing floor-by-floor downward allow monolithic post-tensioned floor slabs to be cast to tie the skeleton into a unitary structure. The beams are usually integrated (buried) into each monolithic floor slab, keyed, doweled and bonded with bonding agent at cold joints to become a part of the slab structure.
    Type: Grant
    Filed: January 6, 2003
    Date of Patent: July 26, 2005
    Inventor: James M. Powers
  • Patent number: 6874287
    Abstract: The invention relates to a steel structural system for erecting stories of buildings, especially stories containing dwelling rooms, work rooms or rooms for accommodating household appliances where at least one floor structure (3) and ceiling structure (30) are provided, that each ceiling structure (30) serves as a floor structure (3) for another story, that load-bearing story supports (2) are arranged on the floor structure (3), and the ceiling structure (30) rests on these story supports, that an elastically sound-dampening joining system (4) is provided, which joins each of the story supports (2) with the floor structure (3), that the joining system (4) has a securing element (5), which is provided for laterally fixing the story support (2) to the floor structure (3), and is joined to the floor structure (3), that the joining system (4) exhibits a separating layer made out of flexible material with a high degree of resilience when deformed and a low plastic long-term compression, and that the separating lay
    Type: Grant
    Filed: June 8, 2001
    Date of Patent: April 5, 2005
    Inventor: Ludwig Felser
  • Patent number: 6860075
    Abstract: A device for surface-treating, coating or producing construction elements in a continuous process has production chambers arranged successively closely adjacent to one another in a direction of transport of the construction elements through the device. Each production chamber has opposed ends with through openings and is connectable to a vacuum source. Each production chamber has a stationary chamber part of reinforced concrete and a detachable chamber part of reinforced concrete connected to the stationary chamber part, wherein the stationary chamber parts have first edge areas and the detachable chamber parts have second edge areas, wherein the first and second edge areas have sealing surfaces sealing the stationary and detachable chamber parts relative to one another. Each production chamber has walls defining a hollow interior, wherein the walls consist of a metallic skin anchored in the stationary and detachable chamber parts, respectively.
    Type: Grant
    Filed: February 1, 2001
    Date of Patent: March 1, 2005
    Inventors: Kurt Sager-Hintermann, Emil Bächli
  • Patent number: 6792728
    Abstract: An elementary module (21) having at least one beam, (11) made of a composite, and a longitudinal element, (22) made of an insulating material, right through which at least one channel (23) for housing the beam (11) passes. Also, a building structure provided with a thermal bridge break formed from such elementary modules (21).
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: September 21, 2004
    Assignee: Electricite de France - Service National
    Inventors: Charles Toulemonde, Marion Escudero, Bernard Yrieix
  • Patent number: 6711866
    Abstract: A thin, prestressed concrete panel, having a thickness of about one and one-half inch thickness or less, and apparatus for making the same is disclosed. Pairs of prestressed tendons extend between the side and end portions of the panel. The tendons of each pair are positioned on each side of the mid-plane of the panel and spaced from such mid-plane so as to increase panel strength and prevent warping of the panel. A molding apparatus for casting the panel comprises a bottom plate, a pair of opposite side portions, and a pair of opposite end portions. Slots are defined in the side and end portions through which tendons are inserted prior to pouring concrete in the mold. Tensioning means are provided for prestressing the tendons in the longitudinal and lateral directions of the panel.
    Type: Grant
    Filed: September 5, 2001
    Date of Patent: March 30, 2004
    Inventor: Brian M. Blount
  • Patent number: 6698150
    Abstract: A concrete building panel has a slab and a plurality of ribs and beams. A series of horizontal holes in the end ribs are spaced at a selected constant spacing such that adjacent panels, may be fastened together through them. In one type of panel, the slab is separated from the ribs to provide an air gap. Connections between holes in two adjacent concrete wall panels are made by a hollow conduit having an abutment at either end to engage the concrete wall panels. Other connections between adjacent panels involve a stitch with legs which extend through holes in the beams. Other connections involve a space made by vertical channels of horizontally adjacent panels. A plate fitted into the space aligns the adjacent panels and may extend upwards to align upper panels. Load bearing horizontal holes through the ribs are reinforced with reinforcing bar in the concrete arranged in generally triangular shapes.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: March 2, 2004
    Assignee: Brentmuir Developments (1993) Limited
    Inventor: Nick DiLorenzo
  • Patent number: 6634145
    Abstract: A modular stone stair system using a plurality of modules in the form of stringers, risers, treads and landings in standardized thicknesses and widths. The risers, landings (if any) and treads have different widths dependent upon the width of the stairs desired, with the treads and landing (if any) being of the full width of the stair, and the risers being a modular width such that each tread or landing is underlain by a plurality of risers. Each level of the stair has a plurality of stringers, abutting the back of the tread and riser and running to the back of the stair. The stringers vary in depth depending upon how many steps are to be present, such that each level, except the bottom, overlaps the tread and riser of the next lower level by a fixed amount. The system can easily be assembled by two people, using a shovel, a level, and a ruler, giving the homeowner or contractor the option of choosing threshold heights, widths, and landings with varying depths.
    Type: Grant
    Filed: June 26, 2002
    Date of Patent: October 21, 2003
    Inventor: Ormsby Dolph
  • Patent number: 6625943
    Abstract: An assembly and method for constructing a building having an interior with a loft style or appearance. The assembly and method of present invention discloses a form assembly that is used to form successive levels on the interior of a building that have a loft style or appearance. The form assembly is constructed of a number of pieces of rigid material which may have a roughened or weathered exterior surface that is exposed when the assembly is constructed. The form assembly is then filled with a cast-in-place concrete which sets and provides support for the interior of the building while also creating an interior which has the loft style appearance.
    Type: Grant
    Filed: February 27, 2001
    Date of Patent: September 30, 2003
    Inventor: Peter S. Renner
  • Publication number: 20030154674
    Abstract: The invention concerns a reinforced concrete or prestressed concrete part stressed by shearing forces with layers of reinforcement (22, 24) provided at its upper and lower sides. For shear protection at least one plane reinforcing part (30, 32, 34, 36) is provided between these layers of reinforcement which mainly extends at right angles to a surface of the reinforced concrete part and mainly over the entire distance between the layers of reinforcement (22, 24) and crosswise to at least one crack (50) occurring in the reinforced or prestressed concrete part under transverse load.
    Type: Application
    Filed: October 16, 2002
    Publication date: August 21, 2003
    Inventors: Oliver Matthaei, Hans-Peter Andra
  • Publication number: 20030101669
    Abstract: Elementary module (21) for forming a thermal bridge break (1) between a wall (2) and a concrete slab (3).
    Type: Application
    Filed: December 21, 2001
    Publication date: June 5, 2003
    Inventors: Charles Toulemonde, Marion Escudero, Bernard Yrieix
  • Patent number: 6570950
    Abstract: A nuclear steam supply containment system employing prefabricated component supports that are surrounded by steel concrete forms and anchored to the floor liner of a nuclear containment. The prefabricated component supports extend through the concrete forms and a reinforce concrete slab cap to a support elevation for the component. A second inner steel concrete form can be employed to form an annular concrete channel through which the supports extend. The center of the inner form can be filled with a sand-like substance, radiation absorber material or concrete grout.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: May 27, 2003
    Assignee: Westinghouse Electric Company LLC
    Inventor: Donn Moore Matteson
  • Patent number: 6493996
    Abstract: A prefabricated room module (1) is provided for use in the construction of a modular building. The room module comprises a floor slab (2) of generally rectangular shape in plan, and load bearing walls (3,4) formed at adjacent sides of the slab and mutually adjoining at a common corner (5). The module has no ceiling slab opposite the floor slab (2) and an open face opposite one of the load bearing walls (4) which constitutes a party wall. Opposite another of the load bearing walls (3) the module may be open or include a further wall (7) which can have an access opening (10) therein for providing service access to a kitchen or bathroom pod (9) installed in a corner of the module. Edges of the floor slab (2) have projecting tongues (11) and fastening means for engaging complementary recesses and fastening means respectively of an adjacent module. The module may have a ceiling slab instead of a floor slab (2).
    Type: Grant
    Filed: April 10, 2000
    Date of Patent: December 17, 2002
    Inventors: Simon Alexander, James Sanderson Tasker
  • Patent number: 6494004
    Abstract: The disclosure is for a method and apparatus for constructing a concrete wall with a single pouring of concrete. The mold for the pouring of the wall is formed essentially of plastic foam insulation which remains attached to the finished wall to serve as thermal insulation. The wall structure is therefore self jigging and requires no elaborate mold structure or any time or labor to remove the finished wall from the mold.
    Type: Grant
    Filed: April 30, 2001
    Date of Patent: December 17, 2002
    Assignee: SWA Holding Company, Inc.
    Inventor: Melvin M. Zimmerman
  • Patent number: 6463702
    Abstract: A system for forming a safe room including a plurality of preformed concrete wall panels and a roof panel. Each panel includes an extension portion and a top beam which together define a shelf. The wall panels are interconnected to define a generally continuous perimeter shelf. The roof panel is positioned within the room perimeter and is set upon and secured to the generally continuous shelf.
    Type: Grant
    Filed: October 27, 2000
    Date of Patent: October 15, 2002
    Assignee: SWA Holding Company, Inc.
    Inventors: Gary L. Weaver, Robert G. Martin
  • Patent number: 6457289
    Abstract: The invention relates to a reinforcement for surfaces of structural elements or buildings comprising at least one supporting layer (TS) optionally provided with a covering layer (DS), and an adhesive layer (KS) provided as a basis material (UG) for connecting the supporting layer to the structural element surface or to the building surface, said surface being optionally provided with a basis material primer. The aim of the invention is to produce a reinforcement or corresponding materials which permit a long-term escapement of moisture on the side of the basis material by preserving a solidity and rigidity sufficient for a broad range of applications, especially with regard to a reliable alleviation of load on the basis material with a corresponding transmission of tension to the reinforcement.
    Type: Grant
    Filed: November 22, 2000
    Date of Patent: October 1, 2002
    Inventor: Josef Scherer
  • Patent number: 6449914
    Abstract: Resilient and flexible grout seal strips for sealing off a space formed between the bottom of a concrete panel and a support beam on which the panels are supported, concrete panels, decks, and support beams having resilient and flexible grout seals and methods for fabricating such panels, beams and decks are disclosed. The grout seal strips have a first longitudinal edge adapted to be anchored on either the bottom of a precast panel or the top of a support beam adjacent the respective side edge thereof and extend substantially the length thereof, and have an opposed second longitudinal edge with a wide sealing portion therebetween adapted to engage the other of the panel bottom or the beam top adjacent the respective side edge thereof and form a sealing relation therewith.
    Type: Grant
    Filed: September 11, 2000
    Date of Patent: September 17, 2002
    Inventors: Eugene A. Horstketter, Ken Bernard, Nat Smith
  • Patent number: 6427406
    Abstract: A stud form and system for forming a preformed concrete wall panel having a solid portion and a plurality of vertical concrete studs joined to the solid portion. The stud form includes a substantially U-shaped channel having a face portion that defines an elongated plane and leg portions extending along side of and away from the elongated plane to define a predetermined channel depth. The stud form further includes means for integrally connecting the stud form to the solid portion of the wall panel with the channel opened toward the solid portion.
    Type: Grant
    Filed: September 20, 1999
    Date of Patent: August 6, 2002
    Assignee: SWA Holding Company, Inc.
    Inventors: Gary L. Weaver, Robert G. Martin
  • Publication number: 20020083652
    Abstract: A method and apparatus for positioning mild steel reinforcing bars within a precast, moment resisting frame of a building. The apparatus includes a hand-receiving access component that can be installed within the concrete beams that make up the building frame so as to permit convenient access to the reinforcing bars that are slidably carried within bar receiving passageways formed within the concrete beams. Additionally, the apparatus includes a bladder-receiving component that can be installed within the concrete beams that make up the building frame in a manner to permit an expandable bladder to be conveniently positioned within the cable receiving passageways formed in the beam. When in position within a cable-receiving passageway, the expandable bladder spans the interface between the beam and the column and effectively prevents grout from entering the cable passageway during the grouting step.
    Type: Application
    Filed: December 10, 2001
    Publication date: July 4, 2002
    Inventor: Bill Hughes
  • Publication number: 20020069602
    Abstract: A precast composite building system usable for walls, roofs, and floors of buildings, comprising a concrete composite panel element having embedded steel I-beams, wire mesh, embed plates, and steel tension reinforcement bars interconnected vertically, horizontally, and angularly by columnar elements rigidly fixed to the supporting foundation, embedded into the panel elements affixed to a transverse steel beam so as to form a perimeter tie-beam connection structure to which additional floor, roof, and wall elements are attached, forming a unitary, superior, load-bearing structure.
    Type: Application
    Filed: December 8, 2000
    Publication date: June 13, 2002
    Inventor: Paulin A. Blanchet
  • Patent number: 6385933
    Abstract: A self sustaining, precast concrete wall panel for installation between a building roof structure and a building slab. The wall panel is reinforced by reinforcing rods configured in horizontal and vertical directions within the wall. To add stability to the wall panel a metal plate is placed on top of the wall panel and a wood plate is placed of top of the metal plate. The metal plate in sandwiched between the wood plate and the wall panel by threaded rods and nuts which are tightened on the rods which are embedded in the wall panel and runs vertically through both plates and protrudes through the top portion of the wall panel. A second rod protrudes through the bottom portion of the wall panel. The second rod is placed into holes provided in the floor and epoxied. Epoxy grout is used to fill voids between the wall panel and the slab providing stability to the wall panel.
    Type: Grant
    Filed: July 14, 2000
    Date of Patent: May 14, 2002
    Inventor: George Owens
  • Patent number: 6385930
    Abstract: A novel and simple method of making a novel concrete slab structure supported on vertical columns (1) and having high strength against punching shear failure involves: placing stirrup cages (3, 3′) with their open sides downwards directly on top of the bottom reinforcement net (7) in a form; laying, crossed bent bars (8) over the top of the column and running along the bottom reinforcement net (7); laying a top reinforcement net (7′) on top of the stirrup cages (3,3′) and the crossed bent bars (8); pouring concrete into the form to a level above the top reinforcement net (7′).
    Type: Grant
    Filed: July 10, 2000
    Date of Patent: May 14, 2002
    Inventors: Carl-Erik Broms, Kent Arvidsson
  • Patent number: 6374556
    Abstract: In a method for forming a block having a core, the core is formed in a vertical orientation, providing for increased control of wall thickness. The block has a projection on one surface and a groove on an opposing surface. The block core is disposed parallel to the projection and the groove. The block may be used in a step assembly, a ramp assembly, or a wall. Assemblies made from the block are easy to construct and can be assembled with or a without adhesive.
    Type: Grant
    Filed: January 4, 2001
    Date of Patent: April 23, 2002
    Assignee: Step-by-Step Systems, LLC
    Inventors: Bruce H. Crant, Greg C. Conley
  • Patent number: 6345473
    Abstract: A method and apparatus for positioning mild steel reinforcing bars within a precast, moment resisting frame of a building. The apparatus includes a hand-receiving access component that can be installed within the concrete beams that make up the building frame so as to permit convenient access to the reinforcing bars that are slidably carried within bar receiving passageways formed within the concrete beams. Additionally, the apparatus includes a bladder-receiving component that can be installed within the concrete beams that make up the building frame in a manner to permit an expandable bladder to be conveniently positioned within the cable receiving passageways formed in the beam. When in position within a cable-receiving passageway, the expandable bladder spans the interface between the beam and the column and effectively prevents grout from entering the cable passageway during the grouting step.
    Type: Grant
    Filed: April 24, 2000
    Date of Patent: February 12, 2002
    Assignee: Charles Pankow Builders, Ltd.
    Inventors: Albert W. Fink, Frank E. Woodman, Bill J. Hughes, Brian J. Liske
  • Publication number: 20020011035
    Abstract: An easily constructed, highly secure, walk-in vault uses pre-cast panels. A door frame is molded into one of the panels. The panels have interlocking joints with adjacent panels. The interlocking joints are protected with continuous, double burglary-proof seams situated in the interior of the vault. Abutting panels are securely held together by metal rods that penetrate the interlocking joints.
    Type: Application
    Filed: January 29, 1999
    Publication date: January 31, 2002
    Inventors: MARK L. BOYER, MICHAEL E. BARKER
  • Publication number: 20020005021
    Abstract: Pre-cast concrete panels bodies for constructions in building industry and a method of construction of structure using the pre-cast panel bodies is disclosed. The pre-cast concrete panels bodies includes pre-cast beams (3) at an upper edge and at least one bore (6) extending longitudinally from one end to the other. The bore is adapted to receive starter bars (16) reinforcement steel bars (19), wires, pipes or concrete. The upper edges of the panel bodies include cornices (4) casted simultaneously with the casting of the panel body. All the pre-cast concrete panels and pre-cast concrete slabs (26) are interlocked together by the introduction of steel bars (28) through links (8) extending from the pre-cast concrete panels, adding wires mesh (38) and top bars (40) on the pre-cast concrete slab and pouring concrete over the steel bars, wire mesh and top bars to provide a sturdy structure.
    Type: Application
    Filed: March 28, 2001
    Publication date: January 17, 2002
    Inventor: Tian Khoo
  • Patent number: 6327832
    Abstract: A flat ceiling includes a reinforcement for resisting shear forces. The reinforcement is arranged in a bearing area for the flat ceiling and includes several dowel strips arranged in a substantially radial position with respect to a ceiling support. The reinforcement includes a dowel rail and several vertical, parallel dowels that are spaced from one another along the rail. Each dowel has a shank and an enlarged head disposed on at least an end of the shank located opposite to the rail. The shanks located adjacent to the support having a larger diameter than the shanks located farther from the support.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: December 11, 2001
    Assignee: DEHA Ankersysteme GmbH & Co. KG
    Inventors: Peter Ernst, Gerhard Schrader
  • Publication number: 20010032425
    Abstract: This invention is a revolutionary building technique with multiple applications that addresses many known needs in a vast marketplace that far surpasses existing technology. Energy savings alone is an extremely important worldwide issue that has not been addressed by other building techniques today, as it should have been. Today, Americans are dependent upon the radical and unstable oil producing nations for our energy. This trend is unwise and extremely dangerous to the peace of our nation. Measures must be taken now to slow down the depletion of natural energy resources. This process is a cutting edge, innovative technological building system that produces the highest energy efficiency in addition to fire protection, termite protection, moisture protection, sound resistance and wind resistance possible at a cost comparable to wood, block or steel construction.
    Type: Application
    Filed: February 2, 2001
    Publication date: October 25, 2001
    Inventor: Leonard R. Terry
  • Patent number: 6298630
    Abstract: A wall plate for attaching a horizontal or sloping beam to a vertical or nearly vertical masonry wall is disclosed. The wall plate comprises a flat plate having a multiplicity of nail holes and at least two bolt holes therethrough, at least one anchor extending from a first side of the flat plate and fixed to it, and means for threadedly attaching at least two bolts to the flat plate from its other side. A method of attaching a horizontal or sloping beam to a vertical or nearly vertical masonry wall using the wall plate is also disclosed. A vertical nailable form is erected and the wall plate is nailed to the inside of the form. Concrete is poured into the form to a height above the anchors of the wall plate. After the concrete has hardened, the forms are removed. Two angle connectors are bolted to the wall plate and a horizontal or sloping beam is bolted to the two angle connectors.
    Type: Grant
    Filed: May 18, 2000
    Date of Patent: October 9, 2001
    Inventors: Russell L. VeRost, Martin A. VeRost, Sr.
  • Patent number: 6295770
    Abstract: A steel frame building structure includes steel posts, steel beams fixed with connect members, and connectors connected to the connect members with bolts and nuts, support frames of wall structures fixed with the beams to construct wall structures, and the wall structures connected tightly with the sides of steel bar nets of an upper and a lower floor by means of fix steel bars. The posts and the beams have their support frames directly assembled with connect members, and the support frames have reinforcing steel bars lateral and vertical in the interior. Holed plates are fixed on outer surfaces of the support frames of the wall structures and the support frames of the posts and the beams, and sealed with sealing means. Then concrete can be placed through openings into hollow spaces in the whole structure with fastness and forming the steel frame building having a strong structure to resist earthquakes.
    Type: Grant
    Filed: December 29, 1999
    Date of Patent: October 2, 2001
    Inventors: Chyi Sheu, Sin-Yuan Lu
  • Patent number: 6293063
    Abstract: A pre-cast concrete form for cast-in-place beams and columns and a method of forming the same. The form includes a form body having a channel through a length thereof and a shear bonding key along the length, the channel being adapted to receive cast-in-place concrete therein to form a beam or column. The shear bonding key is integrally formed in the body and has a grooved portion and a ribbed portion for bonding the cast-in-place concrete to the form body. The form body may further include a reinforcing stirrup tie cast therein and extending into the channel, adapted to secure the form body to an opposed form body. The form body may include a plurality of shear bonding keys and reinforcing stirrup ties spaced apart along the length thereof.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: September 25, 2001
    Inventor: David A. Van Doren
  • Patent number: 6260320
    Abstract: The present invention provides a concrete building panel comprising a slab having top and bottom flanges and side flanges generally defining a box, and a plurality of ribs extending between the top and bottom flanges and being parallel to the side flanges. The panels of the invention can be used to form the walls, floor or roof of a building.
    Type: Grant
    Filed: June 9, 1999
    Date of Patent: July 17, 2001
    Inventor: Nick Di Lorenzo
  • Publication number: 20010003234
    Abstract: A pre-cast concrete form for cast-in-place beams and columns and a method of forming the same. The form includes a form body having a channel through a length thereof and a shear bonding key along the length, the channel being adapted to receive cast-in-place concrete therein to form a beam or column. The shear bonding key is integrally formed in the body and has a grooved portion and a ribbed portion for bonding the cast-in-place concrete to the form body. The form body may further include a reinforcing stirrup tie cast therein and extending into the channel, adapted to secure the form body to an opposed form body. The form body may include a plurality of shear bonding keys and reinforcing stirrup ties spaced apart along the length thereof.
    Type: Application
    Filed: March 27, 2000
    Publication date: June 14, 2001
    Inventor: David A. Van Doren
  • Patent number: 6185890
    Abstract: To improve sound damping in prefabricated building elements having two parallel welded wire mesh mats 1, 2, interconnected by web wires 7, 7′ enclose, therebetween, an insulating body (8) for example of foam plastic. Concrete is then sprayed on both sides over the mesh wires to form inner and outer shells. These concrete shells are interconnected by forming the insulating body with through-holes, which, upon concrete spraying, will form concrete webs or plugs (14, 14′) interconnecting the two shells, thus preventing resonant sound vibrations of the concrete shells. The through-holes (10, 11, 11′) can be molded during manufacture of the insulating body (8) or drilled or stamped therethrough, and may extend at right angles through the major extent of the foam body or obliquely, preferably downwardly and distributed randomly.
    Type: Grant
    Filed: November 21, 1997
    Date of Patent: February 13, 2001
    Assignee: EVG Entwicklungs- u. Verwertungs-Gesellschaft m.b.H.
    Inventor: Klaus Ritter
  • Patent number: 6119413
    Abstract: A method of seismically strengthening a structure having a concrete beam mechanically coupled to a concrete deck. The method comprises forming a continuous, substantially linear bore through the deck and the beam and then attaching the deck to the beam via a threaded fastener. The deck and the beam are compressed between an enlarged head and a nut of the threaded fastener. Additionally, the method comprises placing a fireproof cap on an end of the threaded fastener protruding from the nut.
    Type: Grant
    Filed: February 5, 1999
    Date of Patent: September 19, 2000
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 6115979
    Abstract: Resilient grout seal strips for sealing off a space formed between the bottom of a concrete panel and a support beam on which the panels are supported, concrete panels, decks, and support beams having resilient grout seals and methods for fabricating such panels, beams and decks are disclosed. The resilient seal strips have a first longitudinal edge adapted to be anchored on either the bottom of a precast panel or the top of a support beam adjacent the respective side edge thereof and extend substantially the length thereof, and have an opposed second longitudinal edge with a wide sealing portion therebetween adapted to engage the other of the panel bottom or the beam top adjacent the respective side edge thereof and form a sealing relation therewith.
    Type: Grant
    Filed: April 2, 1998
    Date of Patent: September 12, 2000
    Inventors: Eugene A. Horstketter, Ken Bernard, Nat Smith
  • Patent number: 6058669
    Abstract: The joint of concrete building elements includes a system of connecting pins (2), formed by rows of mutually parallel bars, the central parts of which cross the area end sections, concreted in mutually joined building elements. The connecting pins (2) are arranged in a brush system in at least one row in particular, however, into a group of mutually parallel rows of the connecting pins (2) arranged one over the other. The system of connecting pins (2) is concreted, in part of its length, into the contact surfaces of the supporting column head (1), from which the protruding second sections of the length of connecting pins (2) are concreted in the ceiling structure, particularly in the ceiling slab (3) and/or in ceiling girders (4).
    Type: Grant
    Filed: December 17, 1997
    Date of Patent: May 9, 2000
    Assignee: Sicon, s.r.o.
    Inventors: Ivan Argay, Vojtech Halik
  • Patent number: 6009677
    Abstract: A prefabricated building panel for use in constructing a building structure includes a generally planar concrete panel, a metal member separate from the concrete panel and positioned on an end surface of the concrete panel so that the metal member is exposed for serving as a welding surface, and a plurality of bar anchors welded to the metal member and embedded in the concrete panel. The bar anchor is welded to the metal member to fix the metal member in place relative to the concrete panel. The metal member serves as a connection region for connecting the building panel to another building panel through welding.
    Type: Grant
    Filed: July 29, 1997
    Date of Patent: January 4, 2000
    Assignee: Strathclyde Technologies, Inc.
    Inventor: Joseph Anderson
  • Patent number: 5992123
    Abstract: A shear stud assembly is formed at the construction site by assembling double-headed shear studs with a channel system which engages one-headed end of the shear studs. The shear stud assembly may be positioned in a slab, beam, or horizontal element around columns or vertical elements for reinforcement with the studs hanging downwardly from the channel system through the normally congested steel reinforcing. Several forms of channel system are disclosed, each of which permit the length of the assembly and the spacing of the studs to be adjusted to fit, and yet still remain within the design parameters, all without the use of skilled labor or special tools.
    Type: Grant
    Filed: July 16, 1997
    Date of Patent: November 30, 1999
    Assignee: Erico International Corporation
    Inventor: Antonius M. Kies
  • Patent number: 5867964
    Abstract: A monolithic, reinforced concrete framework for a multi-level, multi-unit building results from the utilization of factory prefabricated and finished wall panels, floor/ceiling panels and utility core modules, the juxtaposition of which, without forms, defines volumetric beam voids. The beam voids are exterior to the wall panels, floor/ceiling panels and core modules. Wall panels include light gage studs, which are loadbearing studs, and light gage column frames. Beam voids and column frames for a building level are poured with concrete at one time. Each building level is erected and poured in one day; and the next level can commence the following morning, without need for exterior scaffolds. The beams and columns carry the weight of the building down into the foundation. Large open areas, such as lobbies, can be provided, using building weight supporting trussed wall panels having support for the beams overlying the open area.
    Type: Grant
    Filed: December 17, 1996
    Date of Patent: February 9, 1999
    Inventor: Arthur Perrin
  • Patent number: 5862634
    Abstract: A load bearing device is disclosed, which includes a girder to support the load. The girder is accommodated in a housing connected to the load and can be pulled out from the house to engage a girder receptacle, which is fastened to a wall or the like. By means of this bearing device, it is possible to mount prefabricated structural elements such as stairway landings in easy manner.
    Type: Grant
    Filed: January 23, 1997
    Date of Patent: January 26, 1999
    Assignee: MEA Meisinger, Stahl and Kunststoff GmbH
    Inventors: Xaver Berger, Karl Radimersky, Thomas E. Lernet
  • Patent number: 5845441
    Abstract: This invention provides a premanufactured portable concrete house and efficient systems for making such a house and for providing portability to a housing site. Floor, roof, and wall components are made by casting concrete in molds with features such as electrical and water conduits being concrete-embedded during the casting. Also concrete-embedded in the various house components are steel plates used for welding to secure the components to each other during assembly of a portable house. Spaced core holes for holding lift rods are cast into the periphery of the floor/foundation component; and these are used as lift points in lifting the house onto a truck for transport to a housing site.
    Type: Grant
    Filed: July 1, 1996
    Date of Patent: December 8, 1998
    Inventor: Paul D. Swartz
  • Patent number: 5809712
    Abstract: A precast concrete system is provided that consists of columns and slabs joined together in one point. Each corner of the slab is equipped with a steel pipe mounted on a steel plate that is attached at and covers the top surface of the column. Each column is equipped with high tensile steel reinforcement strands protruding at the top end to penetrate the steel pipes of the four corners of four slabs, through the holes in the steel base plate attached at the bottom surface of the next column above it, and through the pipes implanted vertically at the lower section of the next column. The implanted pipes are in line with the holes on the base plate. The four steel pipes of four slabs meeting on one column are tied together with high tensile steel wire rope through three holes drilled horizontally at three places of the pipe length: upper, middle, and lower sections. The pipes of the slab corners and the gaps between pipes and slabs are filled with a special mortar cement that hardens fast.
    Type: Grant
    Filed: June 5, 1997
    Date of Patent: September 22, 1998
    Inventor: Johan Hasiholan Simanjuntak
  • Patent number: 5765818
    Abstract: A vibration damping structure for a machine tool is provided. The structure includes first and second plate members disposed in an opposing spaced apart relationship with one another. A cast structure formed of a polymer concrete extends between the first and second plate members. A first structure is attached to the first plate member and extends inwardly of the cast structure. The first structure has a compression surface extending in a spaced apart relationship from the surface of the first plate member. A second structure is attached to the second plate member and extends inwardly of the cast structure.
    Type: Grant
    Filed: July 17, 1996
    Date of Patent: June 16, 1998
    Inventors: David B. Sabatino, Alan T. Hughes
  • Patent number: 5737895
    Abstract: A monolithic, reinforced concrete framework for a multilevel, multi-unit building results from the utilization of factory prefabricated and finished wall panels, floor/ceiling panels and utility core modules, the juxtaposition of which, without forms, defines volumetric beam voids. The beam voids are exterior to the wall panels, floor/ceiling panels and core modules. Wall panels include light gage studs, which are loadbearing studs, and light gage column frames. Beam voids and column frames for a building level are poured with concrete at one time. Each building level is erected and poured in one day; and the next level can commence the following morning, without need for exterior scaffolds. The beams and columns carry the weight of the building down into the foundation.
    Type: Grant
    Filed: December 20, 1995
    Date of Patent: April 14, 1998
    Inventor: Arthur Perrin
  • Patent number: 5697196
    Abstract: A element based wall construction, process of modular construction and apparatus for constructing structures of spaced concrete cylinders and beams and foam insulating blocks. The wall construction includes spaced, vertical concrete cylinders interconnected by horizontal concrete beams, reinforced by centrally located reinforcing bars, with a pilaster projecting inwardly beyond the cylinders and beams to support roof and floor joists or trusses, and insulating foam blocks occupying the spaces between cylinders and beams and projecting outwardly beyond the cylinders and beams to define channels for mounting plumbing and electrical conduits and wiring beneath the sheet rock or siding which abuts the foam block surfaces.
    Type: Grant
    Filed: May 29, 1996
    Date of Patent: December 16, 1997
    Assignee: Unique Development Corporation
    Inventor: Fareed-M. SalahUddin
  • Patent number: 5682717
    Abstract: Prefabricated vertical and horizontal support elements. The vertical support elements consist of columns which have breaches on the concrete at the floor levels. The horizontal support elements are made of supporting and rigidity beams, that have protruding elements which can be inserted in the cited breaches of the columns. Every protruding element of every beam is inserted between the vertical rods of the column into which it is assembled. The beams are held in place by other rods that are laid longitudinally. These rods are anchored to the beams by means of protruding steel rods or similar devices before the concrete is poured.
    Type: Grant
    Filed: November 29, 1995
    Date of Patent: November 4, 1997
    Inventor: Rene Carranza-Aubry