With Transverse Tie Patents (Class 52/426)
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Publication number: 20110131911Abstract: A tie system and method for forming a wall from a hardenable building material. In one embodiment, the tie system includes multiple ties configured to be directly interconnected into a vertically extending tie stack such that multiple tie stacks can be positioned over a footing in a spaced apart arrangement. The multiple tie stacks are configured to extend substantially perpendicular between substantially parallel panel structures. Each tie stack includes one or more base members and one or more wall ties, each of which directly attach to each other in a vertically stacked arrangement.Type: ApplicationFiled: October 7, 2010Publication date: June 9, 2011Inventor: Gregory M. McDonagh
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Publication number: 20110126484Abstract: Precast wall systems and methods for constructing a high-rise building using the precast wall system is disclosed. In one embodiment, the system includes a plurality of interconnected precast panels, each having a top end plate, a bottom end plate, a plurality of vertical bars disposed between the end plates and a cementitious material encasing the vertical bars and defining a plurality of sides of the respective panel. A first of the precast panels has a first column member half defining a right side of the first panel, a second of the precast panels has a second column member half defining a left side of the second panel such that, when the right side of the first precast panel and the left side of the second precast panel are disposed horizontally adjacent to each other, the first column member half and the second column member half collectively form a column member.Type: ApplicationFiled: February 8, 2011Publication date: June 2, 2011Applicant: SKIDMORE OWINGS & MERRILL LLPInventors: Juan Carrion, William F. Baker, John A. Cavanagh, Robert C. Stewart, James E. MacDonald, Charles Besjak
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Publication number: 20110107702Abstract: A building component for a structure, the building component including a component body which includes two spaced apart and generally parallel interconnected side walls having opposed ends and opposed longitudinally extending sides, the building component being adapted to join with a second building component or to a connector for joining the building component to the second building component, the building component further including a plurality of coupling elements arranged at spaced-apart intervals along a length of the sidewalls from one of the longitudinal sides to the other and arranged such that in use the side walls can be cut or otherwise separated along the length thereof so as to provide a coupling element at the cut or separated end which is adapted to cooperate with a coupling element on said connector for securement of the component to the second building component or connector.Type: ApplicationFiled: September 11, 2007Publication date: May 12, 2011Inventors: Nick Koikas, Cleo Koikas
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Publication number: 20110099927Abstract: A construction component is described. The construction component may include: a) a permanent formwork constituted by a pair of separate semi-forms, facing each other and defining a hollow space between them; b) a construction setting material arranged inside the hollow space; and c) auxiliary installations, such as piping, wiring, or cabling. In one example, each semi-form includes a metal plate fitted with protuberances projecting from one side of the metal plate towards the construction setting material, and with slots housing the auxiliary installations. In another example, each semi-form includes a plastic plate, wherein one of the plastic plates is fitted with protuberances and the other plastic plate is fitted with slots. The example method may include arranging of the auxiliary installations in the slots; and arrangement of two semi-forms and subsequent filling with the construction material until it sets; and optionally connecting the systems and/or installing of the coating components.Type: ApplicationFiled: November 4, 2009Publication date: May 5, 2011Inventor: Luis GARCIA VIAR
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Publication number: 20110099932Abstract: A panel interlocking system (100) for locking a panel (102) to an opposite panel structure (202) via substantially vertical (104) and horizontal (106) rods positioned generally parallel to a plane defined by the panel (102) and to be embedded therewith in a filler material poured adjacent the panel (102) in a direction toward the panel structure (202). The system (100) includes at least one panel securing bracket (112) having a body (114) with a first end (116) for connecting to the panel (102) and a generally opposite second end (118) for connecting to the rods (104,106).Type: ApplicationFiled: July 11, 2008Publication date: May 5, 2011Inventor: Roger Saulce
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Patent number: 7913470Abstract: An insulating strip is configured to support two profiles or frames in a spaced relationship. The insulating strip includes a body extending in a longitudinal direction and has at least first and second longitudinal edges. The longitudinal edges are configured to be connected with the respective frames or profiles in a shear-resistant manner. Openings penetrate through one or more walls of the body and one or more struts separate the openings from each other in the longitudinal direction of the body. The body further comprises at least one attachment structure configured to retain a covering profile configured to cover the openings. The covering profile may be integral with the insulating strip body or may be a separate part. A composite structural unit comprises two frames supported in a spaced relationship by such an insulating strip.Type: GrantFiled: April 2, 2008Date of Patent: March 29, 2011Assignee: Technoform Caprano und Brunnhofer GmbH & Co. KGInventors: Thorsten Siodla, Erwin Brunnhofer
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Patent number: 7908809Abstract: Disclosed is both an apparatus and system for screeding a three dimensional panel including a screed clip for securing a guide bar to the panel for screeding a cementitious coating to a substantially uniform finish and level. The clips are used in combination and in series to support a guide bar. The clips are attached to the wire grid mats of a three dimensional panel to enable a less than skilled laborer to finish a cementitious coating applied to the panel.Type: GrantFiled: December 12, 2007Date of Patent: March 22, 2011Assignee: Titan Atlas ManufacturingInventor: Franz Meier
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Patent number: 7908807Abstract: An insulated concrete form system for constructing the exterior walls and gable ends of a structure is disclosed using expanded polystyrene forms that interconnect and are bonded to each other and to the structure's slab or foundation with concrete. Internal, substantially columnar voids are provided in each of the panel forms and both the interior and the exterior surfaces of the walls and gable ends may be finished with a variety of finish materials using furring strips that are incorporated into the interior and exterior surfaces of the forms.Type: GrantFiled: February 27, 2006Date of Patent: March 22, 2011Inventor: Roy J. Geilen
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Patent number: 7882672Abstract: A building system is described comprising paired studs (20) for attachment to inside surfaces of facing sheets (10, 11) to provide panel formwork for concrete walls. The studs comprise a head (21) and outwardly extending spaced flanges (22, 23) with inwardly directed teeth (26) and lips (24, 25). Spacer elements (30) are engaged with the recess between the flanges and may be formed from off-cuts of sheet material or as specifically formed elements. The latter are formed from hard plastic and in a preferred embodiment (19) are formed as a rectangular box which can be orientated in alternate directions. The system may include end elements (40), internal top and bottom plates (51), internal corners (90), external corners (100) and a shadow line junction between panels. The invention extends to panels formed with the above system and buildings formed from the panels.Type: GrantFiled: August 25, 2004Date of Patent: February 8, 2011Assignee: Building Solutions Pty Ltd.Inventor: Alan Gayne Emblin
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Publication number: 20110016817Abstract: A multi-storey insulated concrete form structure, a plurality of storeys comprising walls comprising outer insulated forms and inner insulated forms separated by a core of concrete. The walls supporting floors each positioned on a bearing surface of concrete substantially at a level of a top portion of an inner form immediately below the floor. A secondary surface comprising an inside surface of the outer form extending from the bearing surface to a top portion of the outer form, and an edge of the floor extending from the bearing surface to an upper surface of the floor, defining a secondary section of concrete. The secondary section of concrete joining the core of concrete of one storey with the core of concrete of an adjacent storey. The secondary surface affixed in place solely by bonding to the secondary section of concrete.Type: ApplicationFiled: October 7, 2010Publication date: January 27, 2011Inventor: Alven J. Way
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Publication number: 20110011022Abstract: An insulating concrete form block adapted to be interlocked with other insulating concrete blocks to form an insulating concrete form for casting concrete. The insulating concrete block including a first foam panel and a second foam panel supported in a spaced apart, parallel relationship to form a concrete receiving cavity. Each of the first panel and the second panel having a top end, a bottom end, a first end, and a second end. The top end and the bottom end of each of the first and second panels having an outside row of a plurality of projections and an inside row of a plurality of projections. The projections of the outside row being spaced apart to define a plurality of recesses and the projections of the inside row being spaced apart to define a plurality of recesses with the projections of the outside row being adjacent to the recesses of the inside row and the recesses of the outside row being adjacent projections of the inside row.Type: ApplicationFiled: September 23, 2010Publication date: January 20, 2011Inventor: David Michael Garrett
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Patent number: 7866106Abstract: A barrier comprising a body member. The body member has a first side, a second side, a front side, a rear side, and one or more cavities within the body member. The body member further has a first overlap portion and a second overlap portion. The first overlap portion extends from the first side adjacent to the front side and spaced apart from the rear side. The second overlap portion extends from the second side adjacent to the rear side and spaced apart from the second side. The second overlap portion is shaped to mate in an overlapping manner with the first overlap portion of an adjacent body member. A barrier wall comprising two or more barriers is also disclosed.Type: GrantFiled: February 25, 2008Date of Patent: January 11, 2011Inventor: Daniel S. Bowlware
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Patent number: 7861479Abstract: A corner bracket for modular foam forms for poured concrete walls includes an outer, horizontal strap with generally vertical strips attached thereto or molded therewith for encapsulation in the outside and optionally the inside foam panels of such a form.Type: GrantFiled: January 11, 2006Date of Patent: January 4, 2011Assignee: Airlite Plastics, Co.Inventors: Bradley J. Crosby, Michael D. Hays, Jeffrey A. Blake, Patrick D. Gredys
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Publication number: 20100287864Abstract: A prefabricated rain screen wall panel is provided comprising inner and outer concrete panels secured together by shear connectors. Intermediate members provide insulation, a drainage channel and a vapour barrier.Type: ApplicationFiled: January 8, 2010Publication date: November 18, 2010Inventor: Michael Hatzinikolas
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Patent number: 7827752Abstract: A knocked-down insulating concrete form including two spaced apart lightweight panels maintained in position by a tie assembly. The tie assembly including a pair of vertically elongated anchors which are each attached to one of the two panels, and a tie engaging the anchors to maintain the panels in spaced apart relation. The tie engaging the anchors via a slideable locking mechanism for selectively preventing slideable movement between the tie and the anchors.Type: GrantFiled: January 2, 2007Date of Patent: November 9, 2010Assignee: APS Holdings, LLCInventor: Edward Scherrer
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Patent number: 7823351Abstract: A stackable insulated unit for wall construction for forming a self-supporting wall structure consists of two side wooden planks spaced apart and secured to one another with an intermediate insulating layer bonded thereto, and a plurality of stud longitudinal sections transversely extending through the insulating layer and being secured thereby. The insulating layer ensures structural integrity of the stackable unit. The stud sections are preferably spaced from at least one of the side planks. The invention also includes the method of fabrication of stackable unit.Type: GrantFiled: November 30, 2007Date of Patent: November 2, 2010Assignee: Thermo Structure Inc.Inventors: Sylvain Tiberi, Michel Mathon
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Patent number: 7818935Abstract: Variable length polypropylene ties are used to form an insulated concrete wall by holding sheet materials in a fixed distance part so concrete can be cast between the two sheet materials.Type: GrantFiled: December 19, 2006Date of Patent: October 26, 2010Inventor: Pjer-Mise Velickovic
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Patent number: 7818936Abstract: A set of extruded panels is provided for constructing a form-work for concrete. The set includes a plurality of first, second and connecting wall panels. The first wall panels are arranged edge to edge to form a first wall. The second wall panels are arranged edge to edge to form a second wall generally parallel to the first wall. The connecting wall panels are arranged to span transversely between the first and second walls. Each first wall panel incorporates an outer wall extending between first and second edges of the first wall panel, and an inner wall extending between first and second edges of the first wall panel, the inner wall spaced transversely from the outer wall and located relatively more proximate to the second wall panel. Each first wall panel incorporates a plurality of support walls extending transversely between the outer and inner walls.Type: GrantFiled: October 15, 2008Date of Patent: October 26, 2010Assignee: Octaform Systems Inc.Inventors: Cecil Morin, Clifford Rondin, Brian Reimer, Stanley Lachmansingh
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Patent number: 7818925Abstract: A stay-in-place concrete footings form is used for forming a concrete footing between a spaced-apart pair of the stay-in-place concrete footings forms. Each concrete footing form is elongate and has a cavity inside the form. Each form has a pair of elongate sides wherein openings are formed in the elongate sides to permit water to flow into the cavity. Each form has a dovetail pin or dovetail slot formed along the lengthwise extent of both sides of the form. The dovetails permit clamps, having a mating dovetail slot or dovetail pin, to be clamped to the form for anchoring the form to the ground with a stake carried by the clamps.Type: GrantFiled: September 8, 2009Date of Patent: October 26, 2010Inventor: Bryan Benedict
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Publication number: 20100251651Abstract: The spacer 1 defines a body (2) having two opposed sides (3) and (4). The body (2) defines a separation distance between the opposed sides (3) and (4) for use as a spacer intermediate at least two concrete containment panels (5) and (6). Various preferred embodiments have separation distances suitable for forming walls having concrete thicknesses of 50 mm, 120 mm or 150 mm, for example. Each of the opposed sides (3) and (4) include fastening means (7) and (8) adapted for fastening of a cladding panel (16) disposed external to the concrete containment panels (5) and (6), as shown for example in FIGS. (32) and (33). To counter bulging of the concrete containment panels (5) due to the weight of the concrete a brace (49) adapted for fastening engagement with the spacers (1) may be used, as shown in FIGS. (50) to (55). The brace 49 includes an abutment member (50) for abutment with the concrete containment panels (5).Type: ApplicationFiled: December 8, 2006Publication date: October 7, 2010Inventors: Falekava Mahe, Michael Hoesli
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Publication number: 20100242395Abstract: An insulating concrete form block adapted to be interlocked with other insulating concrete blocks to form an insulating concrete form for casting concrete. The insulating concrete block including a first foam panel and a second foam panel supported in a spaced apart, parallel relationship to form a concrete receiving cavity. Each of the first panel and the second panel having a top end, a bottom end, a first end, and a second end. The top end and the bottom end of each of the first and second panels having an outside row of a plurality of projections and an inside row of a plurality of projections. The projections of the outside row being spaced apart to define a plurality of recesses and the projections of the inside row being spaced apart to define a plurality of recesses with the projections of the outside row being adjacent to the recesses of the inside row and the recesses of the outside row being adjacent projections of the inside row.Type: ApplicationFiled: June 16, 2010Publication date: September 30, 2010Inventor: David Michael Garrett
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Patent number: 7794825Abstract: Prefabricated, lightweight, modular, concrete structures, such as columns and a variety of end caps, have a strong, chip resistant surface exhibiting ornamental designs that include projections and impressions. The high strength of the surface layer is due to reinforcement of the concrete with alkali resistant short length (0.125-0.25 inch) glass fibers that allow replication of fine surface details in the column surface. The surface layer is supported by a second glass fiber reinforced concrete layer that incorporates long length (0.5-1.5 inch) alkali resistant glass fibers. In combination, the first and second layers are about 0.25 to 0.5 inches thick, and the lightweight column is readily handled by forklift trucks or economically transported on flat bed trucks without surface chipping or breakage. The modular concrete structures include concrete columns, end caps and arches, as well as other geometrically decorative assemblies.Type: GrantFiled: April 25, 2006Date of Patent: September 14, 2010Inventor: Jeffrey M Kudrick
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Patent number: 7765765Abstract: A method of assembling molded forms of expanded closed cell polystyrene to receive poured concrete for foundations and walls for buildings, including a laid course of forms molded of expanded polystyrene having vertical spaces in the forms and a plastic or metal strip With claws attached to the plastic or metal strip, and the strip is placed in a groove channel in the form and the strip extending into a groove in next abutting form of expanded polystyrene, and the strip width extending into a groove in the next laid course of expanded polystyrene forms and reinforcing bars placed vertically in vertical spaces in the forms of expanded polystyrene, and the reinforcing bars placed vertically in the vertical spaces and held in position by an aperture guide wire having a bias cut on leg end of the aperture guide wire and spanner wires extending across from side to side of the forms of expanded polystyrene, and the spanner wires having bias cut leg ends to stab into the top edges of the forms of expanded polystyrenType: GrantFiled: April 13, 2007Date of Patent: August 3, 2010Inventor: Eugene R. Perronne
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Patent number: 7762033Abstract: A wall construction system includes a footer attached to a floor or footer; vertical reinforcing bars attached to the footer; horizontal reinforcing bars attached to vertical reinforcing bars at predetermined heights above the footer; blocks attached onto the footer, each layer including a row of blocks, each block including a pair of flat major surfaces and four contoured minor surfaces, and a plurality of longitudinal grooves parallel to the major surfaces and incorporated into the edges of the minor surfaces; a plurality of joining strips, the strips placed end to end and pressed into each longitudinal groove, with about half their width protruding from the longitudinal grooves; a plurality of lateral clips attached to pairs of joining strips across the top of the blocks, perpendicular to the longitudinal grooves; and a quantity of concrete in horizontal and vertical air gaps between adjacent blocks enveloping horizontal and vertical reinforcing bars.Type: GrantFiled: March 29, 2006Date of Patent: July 27, 2010Inventors: Robert E. Scott, Jason E. Scott
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Patent number: 7752819Abstract: This invention teaches inter alia a one-piece layered monolithic modulus of composite thermally-insulated concrete walls comprising a foundation; a concrete wall; a plurality of reinforcing steel plates; a pair of wall form panels; a slab; and optionally a plurality of slab-supporting bars; wherein the wall form panels having a plurality of steel plates distributed in uniform spacing and embedded vertically therein are made of polystyrene foam plastic; a plurality of teeth are vertically arranged on the two peripheral edges of the steel plate; a cavity is formed on each tooth; the teeth and the cavities protrude out of the inner surface of said wall form panels; a pair of channel-shaped steels with slots facing upwards are affixed horizontally on the foundation; the bottom surfaces of the wall form panels are affixed respectively into the slots of the channel-shaped steels; a plurality of welded steel fabrics are embedded in the spaces between the wall form panels; at least two wall form panels are interconneType: GrantFiled: October 17, 2006Date of Patent: July 13, 2010Inventor: Qinjiang Zhu
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Publication number: 20100162649Abstract: An interlocking concrete block for forming horizontal wall-channels for reinforcement of block walls of dry-stack, vertically-offset, double-wythe construction. The block has an outer block wall on one side and a head portion extending to the opposed side. The head portion has a connecting portion which interfits with a receptacle of a similar block. The block has a channel extending generally parallel to the outer block wall. In a block wall, two vertically-adjacent series of the blocks form a horizontal wall channel which can hold a reinforcing bar and in-filled concrete, for horizontal reinforcement of the wall.Type: ApplicationFiled: June 11, 2007Publication date: July 1, 2010Applicant: Habitera Building Solutions, Inc.Inventor: Daniel A. L. Boot
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Patent number: 7739846Abstract: An insulating concrete block adapted to be interlocked with other insulating concrete blocks to form an insulating concrete form for casting concrete. The insulating concrete block including a first foam panel and a second foam panel supported in a spaced apart, parallel relationship to form a concrete receiving cavity. Each of the first panel and the second panel having a top end, a bottom end, a first end, and a second end. The top end and the bottom end of each of the first and second panels having an outside row of a plurality of projections and an inside row of a plurality of projections. The projections of the outside row being spaced apart to define a plurality of recesses and the projections of the inside row being spaced apart to define a plurality of recesses with the projections of the outside row being adjacent to the recesses of the inside row and the recesses of the outside row being adjacent projections of the inside row.Type: GrantFiled: December 7, 2005Date of Patent: June 22, 2010Assignee: BuildBlock Building Systems, L.L.C.Inventor: David Michael Garrett
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Patent number: 7735292Abstract: A masonry cavity wall structure includes a cast-in-place reinforced concrete structural wall member erected between and in confronting engagement with the outer side of a first, inner masonry wythe and the inner side of an outwardly spaced-away, upstanding wall of rigid insulation panels supported by wire tie members in embedded engagement in the mortar joints of the inner wythe, the inner wythe and tie-supported insulation panels also being used during construction of the cavity wall to provide the supporting concrete formwork for the poured structural wall member. A second, outer veneer wythe is erected a predetermined spaced distance outwardly from the insulation panels and forms an airspace cavity therebetween, the wire tie members also engaged in the mortar joints of the second, outer wythe whereby to structurally tie the masonry cavity wall together.Type: GrantFiled: April 5, 2006Date of Patent: June 15, 2010Inventor: Michael C. Massie
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Patent number: 7730688Abstract: A corner bracket member for use in an Insulated Concrete Form (ICF) corner block or other form assembly having a pair of opposed inner and outer spaced apart panels for receiving concrete therebetween, the corner bracket member including at least a pair of side members, each side member having at least a pair of spaced apart flange members adapted for receiving and anchoring exterior facade or other surfaces thereto, and at least one concrete engaging member positioned and located so as to extend in a direction completely across the space formed by and between the inner and outer panels associated with the ICF corner block. The side members and flange members of the corner bracket member are encapsulated within one of the inner and outer panels and the at least one concrete engaging member includes a terminal end portion which is encapsulated within the other of the inner and outer panels when attached thereto.Type: GrantFiled: September 26, 2007Date of Patent: June 8, 2010Assignee: Reward Wall Systems, Inc.Inventor: Henry E. Pfeiffer
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Patent number: 7716890Abstract: A tapered load plate transfers loads across a joint between adjacent concrete floor slabs. The top and bottom surfaces may taper from approximately 4 inches wide to a narrow substantially pointed end over a length of approximately 12 inches. The tapered load plate accommodates differential shrinkage of cast-in-place concrete slabs. When adjacent slabs move away from each other, the narrow end of the tapered load plate moves out of the void that it created in the slab thus allowing the slabs to move relative to one another in a direction parallel to the joint. Tapered load plates may be assembled into a load-plate basket with the direction of the taper alternating from one tapered load plate to the next to account for off-center saw cuts. A tapered load plate and an end cap may be used to provide load transfer across an expansion joint.Type: GrantFiled: June 9, 2008Date of Patent: May 18, 2010Inventors: Russell Boxall, Nigel K. Parkes
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Publication number: 20100095623Abstract: A system of building modules that may readily be assembled into wall structures that, when filled with concrete forms an insulated, roughly-finished wall structure ready to receive both exterior and interior wall treatments. The building modules may readily be assembled by relatively untrained personnel and forms walls typically having an overall R-value in the range of approximately 30. The novel building modules eliminate the need for setting traditional concrete forms and of finishing a bare concrete wall. The modules are provided in various lengths, the lengths typically being multiples of 16 inches.Type: ApplicationFiled: October 17, 2008Publication date: April 22, 2010Inventor: Brian D. Hicks
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Publication number: 20100064615Abstract: A brace for concrete forms employing first and second form elements includes at least one attachment member adapted and constructed to secure the brace to at least one of the form elements. A span member is connected to the at least one attachment member, and has a length sufficient to hold the first and second form elements apart. At least one article securing mechanism secures the article associated with the concrete form to the brace.Type: ApplicationFiled: September 28, 2009Publication date: March 18, 2010Inventors: Jason D. Boese, Dwight Lamm, Darryl Byle, Todd Charlebois
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Publication number: 20100050551Abstract: A foam panel concrete form is provided for using concrete reinforcement rods which extend on each side of a joint in the foam panel concrete form and into complementary shaped openings in ties which hold two adjacent panels in a spaced and parallel relationship. The concrete reinforcement rod can pass into the openings in adjacent ties with little resistance in a first rotary position of the concrete reinforcement rod. When the concrete reinforcement rod is rotated to a second rotational position within the openings the reinforcement rod is in a tight frictional fit in the openings for helping to hold adjacent ties and the adjacent foam panels in a fixed relationship with respect to each other during a time when concrete is poured between the foam panels, thereby also serving to re-enforce the concrete after the concrete has cured.Type: ApplicationFiled: November 12, 2009Publication date: March 4, 2010Inventor: Patrick E. Boeshart
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Patent number: 7654052Abstract: A building component having first and second high density foam panels and improved bridging members for connecting the panels that extend between and may be molded into the panels. The bridging members include a pair of elongated end plates oriented in a top to bottom direction of the panels, a pair of substantially identical web members joining the end plates and being substantially symmetrically disposed above and below a central horizontal axis of the bridging member, and a pair of strip members oriented in the top to bottom direction of the panels intersecting the web members. The web members have a unique configuration that maximizes load bearing capacity with a minimum amount of material. The strip members may abut against and be substantially flush with respective inner surfaces of the foam panels to assist in positioning and forming the panels during molding. Seating areas for positioning horizontally and/or vertically disposed rebar in predetermined positions are also provided.Type: GrantFiled: September 17, 2007Date of Patent: February 2, 2010Assignee: ARXX Building Products, Inc.Inventors: Bruce Cooper, G. Richie Scott, Robert E. Sculthorpe, Graham A. Knowles
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Patent number: 7641593Abstract: A is provided for constructing a jump pit with a sand area. The form is constructed in sections. Each section has an inside wall and an outside wall. A support member is located between the outside wall and the inside wall. The sections are secured together onsite. Caps are mounted on the support members. The caps include an inclined surface which slops upwardly and away from the sand area forming the inclined surface. A cover over the sand area is supported by the inclined surface. Optionally, a chamber is located adjacent the outside wall. A grate covers the chamber and the grate is supported by a brace. A mat covers the grate. Openings in the grate and in the mat permit sand through them, thrown from the sand area to drop into the chamber.Type: GrantFiled: April 18, 2006Date of Patent: January 5, 2010Assignee: Sportsfield Specialties, Inc.Inventor: Burt Goulet
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Publication number: 20090308011Abstract: An insulated concrete form (ICF) panel reinforcement is disclosed. The ICF comprises a main panel, a reinforcement on the main panel for stiffening the main panel, a spacer retention element integrated in the reinforcement for securing a spacer to the panel, and a first opposing panel opposite the main panel and having a first opposing spacer retention element integrated therein for securing the spacer to the first opposing panel. The ICF panel reinforcement is particularly useful at high stress locations in ICF systems, such as at T-wall intersections.Type: ApplicationFiled: July 13, 2007Publication date: December 17, 2009Applicant: PHIL-INSUL CORPORATIONInventor: Michel Joseph Rene Philippe
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Patent number: 7603823Abstract: A wall panel 100 has an elongate hollow body portion 102 having a storage cavity 103 provided therein for retaining water. The body portion 102 has a rectangular cross-section defined by an inner wall 104 and an outer wall 106 held in spaced apart relation by two side walls 108a and 108b. Each side wall 108 is adapted to be joined to the side wall 108 of an adjacent wall panel 100? so as to form a wall tank 110 for a building. Each wall panel 100 thus forms a structural component of the wall 110, which is sufficiently strong to support a roof structure 112 thereon. The side walls 108 are provided with an opening 120 therein, adapted to align with a matching opening 120? in the side wall 108? of an adjacent wall panel 100?, to permit the communication of water from the cavity 103 in one wall panel to the cavity 103? in the adjacent wall panel. The storage cavity 103 is bounded at the top by a lid 132 and at the bottom by a base tray 130.Type: GrantFiled: December 23, 2005Date of Patent: October 20, 2009Assignee: Superwall Systems Pty. Ltd.Inventor: Robert John Buckingham Cann
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Publication number: 20090235601Abstract: A method of manufacturing a wall unit comprises assembling a set of substantially parallel vertical elongated wall ties having opposite edges which are substantially coplanar on each side of the set. Each wall tie has a plurality of triangular openings distributed along its length with the openings of adjacent wall ties substantially aligned in a horizontal direction. A plurality of reinforcing rods are inserted horizontally through respective sets of aligned openings. Due to the triangular configuration of the openings each rod is deflected under gravity towards, and comes to rest adjacent, an edge of the wall tie. One or more formwork panels are secured to the substantially coplanar edges on each side of the wall ties.Type: ApplicationFiled: March 19, 2009Publication date: September 24, 2009Applicant: OFF SITE CONSTRUCTION R&D LIMITEDInventor: Eoghan MELLETT
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Patent number: 7565777Abstract: A tie for insulated concrete forms that has a Z-bend configuration so that the tie is nestable with similar Z-bend ties in order to optimize the cubic volume and the weight of a container of nested ties for shipment.Type: GrantFiled: July 21, 2005Date of Patent: July 28, 2009Assignee: East West Manufacturing, LLCInventors: Jeff S. Sweeney, Wei Wei Chen, Charles Barry Ward
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Patent number: 7559176Abstract: A formwork assembly is adapted to receive concrete to produce structures such as wall structures. The formwork includes PVC tubular form elements having recessed female engagement portions. The female engagement portions are adapted to receive respective male engagement portions. An octagonal form element has a female engagement portion positioned at each vertex between adjacent sides. A recessed female engagement portion is closed to the interior of the form element but open to the exterior of the form element. Thus, the form element includes a plurality of vertices open to the exterior. The form elements also include male engagement portions at an open side. Wall panels, corner panels, and joint connectors can also include male engagement portions. The male engagement portions and female engagement portions are adapted to mate to form a formwork arrangement having a substantially flat exterior wall.Type: GrantFiled: October 14, 2003Date of Patent: July 14, 2009Assignee: Polyone CorporationInventors: David S. Foell, William M. Bjerke
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Publication number: 20090120027Abstract: A tie for connecting and maintaining first and second panels of a concrete formwork in a fixed, spaced relationship during a wall building process is provided. The tie includes a first connector connectable to the first panel; and a second connector connectable to the second panel and connectable to at least one third panel such that the at least one third panel is spaced from the concrete surface.Type: ApplicationFiled: November 8, 2007Publication date: May 14, 2009Inventor: Victor Amend
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Publication number: 20090107074Abstract: A foam panel concrete form is provided for using connectors which extend on each side of a joint in the foam panel concrete form and into complementary shaped openings in ties which hold two adjacent panels in a spaced and parallel relationship. The connector can pass into the openings in adjacent ties with little resistance in a first rotary position of the connector. After the connector is inserted a predetermined distance into the openings, then the connector is rotated to a second rotational position within the openings so that flanges of the connector are disposed on each side of respective ties and thereby hold adjacent ties and the adjacent foam panels in a substantially fixed relationship with respect to each other during a time when concrete is poured between the foam panels.Type: ApplicationFiled: January 8, 2009Publication date: April 30, 2009Inventor: Patrick E. Boeshart
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Patent number: 7509779Abstract: A building block for construction of a structure, such as house, is provided that is lightweight and portable. The building block has a first or lightweight portion that can be made from a thermally insulative material. The building block also has a second or rigid portion that can be made from a material having a high compressive strength. The first and second portions are affixed to each other to provide a preformed building block with a high compressive strength. The rigid portion can be a number of rigid sheets substantially embedded in the lightweight portion.Type: GrantFiled: October 15, 2004Date of Patent: March 31, 2009Inventor: Joseph J. Makovich
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Publication number: 20090064619Abstract: A plurality of pre-formed panels are provided. Each panel comprises construction boards held apart from each other by spaced apertured metal strength members (2) to form a sandwich construction. Each strength member is provided with at least one bar (10) extending beyond an edge of the construction boards. Each strength member has a bar receiving portion (63) associated with its end opposite the at least one bar. To construct a wall, a first such panel is first erected with its strength members (2) extending vertically and with the bars (10) projecting above the remainder of the panel. The void between the construction boards is then filled with a settable material. A second panel is located vertically above the first by slotting the bars of the first panel into bar receiving portions of strength members in the second panel. Thereafter, the void between the construction boards of the second panel is filled with the settable material.Type: ApplicationFiled: March 1, 2007Publication date: March 12, 2009Inventor: Hugh Gordon Bowerman
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Publication number: 20090041552Abstract: The present invention concerns embodiments of a block subassembly, a building block system and methods for constructing a retaining wall. In an illustrated embodiment, a block subassembly includes at least a first block and a second block and an adjustable connector which extends between the first and second blocks and is connected to the blocks. The adjustable connector is configured to have an adjustable length to adjust the spacing between the first and second blocks. In particular embodiments, the adjustable connector is pivotably connected to the first and second blocks.Type: ApplicationFiled: August 8, 2008Publication date: February 12, 2009Inventor: James Hammer
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Patent number: 7481031Abstract: A tapered load plate transfers loads across a joint between adjacent concrete floor slabs. The top and bottom surfaces may taper from approximately 4 inches wide to a narrow substantially pointed end over a length of approximately 12 inches. The tapered load plate accommodates differential shrinkage of cast-in-place concrete slabs. When adjacent slabs move away from each other, the narrow end of the tapered load plate moves out of the void that it created in the slab thus allowing the slabs to move relative to one another in a direction parallel to the joint. Tapered load plates may be assembled into a load-plate basket with the direction of the taper alternating from one tapered load plate to the next to account for off-center saw cuts. A tapered load plate and an end cap may be used to provide load transfer across an expansion joint.Type: GrantFiled: September 13, 2002Date of Patent: January 27, 2009Inventors: Russell Boxall, Nigel K. Parkes
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Publication number: 20090013629Abstract: A foam panel concrete form is provided for using concrete reinforcement rods which extend on each side of a joint in the foam panel concrete form and into complementary shaped openings in ties which hold two adjacent panels in a spaced and parallel relationship. The concrete reinforcement rod can pass into the openings in adjacent ties with little resistance in a first rotary position of the concrete reinforcement rod. When the concrete reinforcement rod is rotated to a second rotational position within the openings the reinforcement rod is in a tight frictional fit in the openings for helping to hold adjacent ties and the adjacent foam panels in a fixed relationship with respect to each other during a time when concrete is poured between the foam panels, thereby also serving to re-enforce the concrete after the concrete has cured.Type: ApplicationFiled: July 9, 2007Publication date: January 15, 2009Inventor: Patrick E. Boeshart
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Publication number: 20080307735Abstract: An improved concrete form (20) is provided having spaced apart, opposed, multi-panel wall sections (22, 28) interconnected by connection assemblies (68). Each wall section (22, 28) is made up of at least two form panels (24, 26, 30, 32) which are placed in side-by-side, abutting relationship. Each form panel (24, 26, 30, 32) has a planar panel segment (34) with a pair of projecting, apertured sidewalls (42) secured to the outer surfaces (38) thereof. Each segment (34) has a series of recesses (62) formed in the butt edges (60) thereof outboard of the proximal sidewalls (42), so that when the form panels (24, 26 or 30, 32) are adjacent each other, a series of through-openings (64) are cooperatively defined by the recesses (62). The connection assemblies (68) include an elongated, threaded connector (70) of length to bridge the wall sections (22, 28) and to present threaded end segments (78, 80) extending beyond the wall sections (22, 28).Type: ApplicationFiled: June 15, 2007Publication date: December 18, 2008Inventor: Douglas E. Trimmer
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Publication number: 20080307736Abstract: Improved concrete form systems (10) are provided which permit erection of the systems (10) in close quarters adjacent existing structures, e.g., the systems (10) may be successfully installed with as little as 2-½ inches of clearance between such existing structures. The systems (10) include spaced apart outer and inner wall sections (12, 14) each formed of juxtaposed, interconnected form panels (16, 18, 20, 22), with connection assemblies (24, 25) serving to interconnect the adjacent form panels (16, 18, 20, 22) of each wall section (12, 14), and to cross-connect the wall sections (12, 14). Each form panel has a planar panel segment (26) having, side marginal connection structures (48) preferably including concave surfaces (50, 52).Type: ApplicationFiled: June 15, 2007Publication date: December 18, 2008Inventor: Douglas E. Trimmer
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Patent number: RE41994Abstract: The invention provides a building component comprising first and second high density foam panels each having inner and outer surfaces, top and bottom, and first and second ends, the panels arranged in spaced parallel relationship with their inner surfaces facing each other, and at least two bridging members extending between and through and molded into the panel members. Each bridging member comprises a pair of elongated end plates oriented vertically and abutting against the outer surfaces of the panels; a thin narrow strip member joining the mid-areas of the end plates; a series of first narrow bracing members extending from positions adjacent a mid-point of the narrow strip member to positions spaced a short distance from the ends of the end plates; and a series of second narrow bracing members extending from positions on the first bracing members to positions on the strip member intermediate the plates and the mid-point of the strip member.Type: GrantFiled: August 13, 1999Date of Patent: December 14, 2010Assignee: ARXX Building Products, Inc.Inventor: Jan Hendrik Mensen