Abstract: A vacuum adiabatic body includes a first plate configured to define at least a portion of a wall for a first space, a second plate configured to define at least a portion of a wall for a second space having a temperature different from that of the first space, and a support configured to maintain the third space. The support includes a coupling mechanism by which a first support plate and a second support plate are coupled to each other and integrated with each other and a seating mechanism configured to maintain a gap between the first support plate and the second support plate at points at which the first support plate and the second support plate contact each other. The seating mechanisms are spaced apart from the coupling mechanism.

Abstract: Provided is a vacuum adiabatic body. The vacuum adiabatic body includes a supporting unit configured to maintain a vacuum space part. The supporting unit includes a plurality of bars extending in a vertical direction between the first plate member and the second plate member. When a pitch of the bar is a, an elastic modulus of a material forming the bar is E, and a radius of a long axis is n and a radius of a short axis is m when a cross-section of the bar has an elliptical shape is n, the following equation: 1.0354 < Em 3 ? n a 2 < 188.2097 is satisfied.

Abstract: Exemplary embodiments of the present invention are directed to curvilinear frame that may have canvas applied to the outside to create a 360-degree painting surface. The inventive frame gives a wavy or flowing look and may be painted on all exterior surfaces. The inventive frame utilizes new and improved strength-bearing studs made of a lightweight, sturdy foam being surrounded by a rigid member, typically wood.

Abstract: A lumber use designation system includes a building construction plan that shows the layout, wall thickness, wall height, ceiling angles, etc., of a structure, which are color coded from a series of color codes each corresponding to a preselected, standard board size and length of lumber that should be selected for constructing a particular portion of the structure. The system includes a supply of lumber boards marked with a color code correlating to the color code found on the construction plans. The lumber boards may be imprinted by an ink spray head. A method of installing lumber during the construction of a structure is disclosed.

Abstract: Described herein is a wall assembly for use in walls of energy efficient residential or commercial buildings which can provide improved thermal resistance, moisture resistance and structural capacity. The wall assembly includes a frame assembly; a sheathing layer; a closed cell inner foam layer for coupling the layer to the frame assembly; and an outer fiberboard. Also described herein is a method of manufacturing the wall assembly.

Abstract: A sound barrier includes panels comprising a polymeric material and reinforcing inserts encased within the polymeric material; and a frame comprising posts positioned in spaced, parallel relationship and extending vertically upward, and defining inwardly-facing slots for receiving the panels. The panels are mounted lengthwise with ends within the slots and adjacent panels engage each other by tongues and grooves of lateral surfaces. Methods of making the sound barrier are provided.

Abstract: A rotating electrical machine such as a generator has a rotor disposed within a rotor housing and an air flow path passing from the rotor housing to and through a silencer to an exhaust. The silencer comprises at least one air flow path disposed adjacent at least one sound absorbing column, the column comprising a first portion having a first sound absorbing material therein and a second portion having a microperforated panel (MPP) and a resonator cavity. The second portion comprises a reactive sound absorbing unit which can be specifically tuned to suppress aero-acoustic noise generated by ventilation slots in the rotor, typically peaks at 100 Hz or 120 Hz.

Abstract: A metal encapsulated ceramic tile thermal insulation system for rockets and associated methods is disclosed. A representative system includes a launch vehicle having a first end and a second end generally opposite the first end and includes a heat shield positioned at the second end. The heat shield includes a plurality of thermal protection apparatuses, where individual of the thermal protection apparatuses include ceramic tiles encapsulated by inner and outer metal layers, which are positioned on opposing top and bottom surfaces of the ceramic tiles. The plurality of thermal protection apparatuses includes a plurality of pins positioned within corresponding holes drilled through the ceramic tiles and are secured to the metal layers. The outer metal layer can protect the ceramic tile from tool strikes and debris and can also prevent water from reaching and being absorbed by the ceramic tile.

Abstract: Methods for manufacturing foam wall structures are described. The methods include placing a wall structure proximate to a robotic arm, orienting an imaging device so that the imaging device on the robotic arm faces a cavity in the wall structure, surveying the cavity using the imaging device, determining a spray foaming pattern to fill the cavity to a selected depth with a foam layer, orienting the spray nozzle so the spray nozzle faces the cavity, and spray-applying the foam-forming composition into the cavity to the selected depth by passing the foam-forming composition through the spray nozzle to form the foam layer. Foam wall structure manufacturing systems that are suitable for carrying out such methods are also described.

Abstract: A composite formulation for use in lightweight molded components includes an untreated low density filler, such as glass bubbles, a solvated polymer mixture, and polymer paste. In one embodiment the solvated polymer mixture is used to treat the low density filler to form a treated low density filler. The solvated polymer mixture many include a thermoplastic resin or a reactive resin and an additive package. The additive package may include a dispersing agent and a silane carrier composition.

Abstract: An architectural fixture assembly including a generally U-shaped first beam having a bottom side, a first side, a second side, and a first end. Interior surfaces of the first, second, and bottom sides of the first beam define an interior portion. A connector includes a plate, and a connection key extending away from the plate. The interior surfaces of the first and second sides each include a generally V-shaped alignment notch disposed generally adjacent to the first end of the beam. The connection key includes a pair of generally V-shaped sides disposed on opposite sides of the connection key, and each generally V-shaped side is configured to slidably engage one of the generally V-shaped alignment notches.

Abstract: A stiffener member for a hollow elongate panel. The hollow elongate panel may include a first end wall having a groove formation formed by a pair of inner walls and extending a length of the hollow elongate panel. The groove formation may extend into the hollow elongate panel. The stiffener member may include a bight member having opposing ends; a pair of arm members respectively extending from one of the opposing ends of the bight member to provide a substantially U-shaped configuration; and a flange member extending from each of the pair of arm members. The flange member may extend inwardly to abut one of the pair of inner walls of the groove formation when the stiffener member is received within the hollow elongate panel.

Abstract: The present disclosure relates to a cell structure for an acoustic attenuation device for a nacelle of an aircraft propulsion assembly. This cell structure includes lateral partitions forming channels that each extend between a first end and a second end and skin elements arranged so that each channel is at least partly closed at the first end thereof by at least one skin element. Each skin element is connected to a respective lateral partition and can move relative to the other lateral partitions. A continuous skin can be assembled on this cell structure so as to at least partly close the channels at the second end thereof and to thus form an acoustic attenuation device.

Abstract: A facade panel conditioning system for installation on a new or existing building is disclosed. The system includes modular panels, a structural anchor, hydronic piping, and ductwork. The panels attach to each other around the exterior of the building forming an insulated shell. The anchor attaches the panels to the building structure forming an air cavity between each individual panel and the exterior. The hydronic piping transfers heat to the air cavity and individual units of the building. The ductwork delivers ventilated air and exhaust air to the air cavity and individual units. The hydronic piping of a panel connects to the hydronic piping of an adjacent panel forming a hydronic piping system that distributes heat or cool throughout the shell. The air duct of a panel connects to the air duct of an adjacent panel forming an air duct ventilation system that distributes air throughout the shell.

Abstract: A lumber use designation system includes a building construction plan that shows the layout, wall thickness, wall height, ceiling angles, etc., of a structure, which are color coded from a series of color codes each corresponding to a preselected, standard board size and length of lumber that should be selected for constructing a particular portion of the structure. The system includes a supply of lumber boards marked with a color code correlating to the color code found on the construction plans. The lumber boards may be imprinted by an ink spray head. A method of installing lumber during the construction of a structure is disclosed.

Abstract: Fire-retardant panels that include: a frame with multiple holes in at least two rows that reduce heat conduction through the panel; or a frame that includes two portions separated by a layer of fire-resistant material (e.g., gypsum, calcium silicate, or gypsum board). Some embodiments include layers of skin (e.g., sheet metal) or insulation (e.g., between skin and fire-resistant material). In particular embodiments, the fire-resistant material is (e.g., midway) between: two skins, two layers of insulation, two portions of the frame, or a combination thereof. The portions of the frame can be: sheet metal, attached (e.g., screwed) to the skin(s), or extend around the perimeter. The frame can include: various elongated members, one or two (e.g., parallel) bends, or holes that are: in at least three rows, staggered, elongated, or slots (e.g., parallel to each other or to the skin).

Abstract: At least one puck is used to manufacture a vacuum insulated panel with a shaped opening. A pair of barrier films are positioned about an insulated core having a shaped opening such as a through bore, cutout, or relief. The puck includes a protrusion having a shape similar to that of the opening of the insulated core. With the barrier films positioned about the insulated core, the pucks are inserted into the opening from opposite sides of the insulated core to thereby compress the barrier films between the shaped protrusions of the pucks to thereby prevent wrinkles and/or creases in the barrier films. The insulated core is then subjected to a vacuum to evacuate the insulated core of any gases and the barrier films are heat sealed to maintain the insulated core in the evacuated state. Excess barrier film is then removed to provide a wrinkle and/or crease free seal.

Abstract: At least one puck is used to manufacture a vacuum insulated panel with a shaped opening. A pair of barrier films are positioned about an insulated core having a shaped opening such as a through bore, cutout, or relief. The puck includes a protrusion having a shape similar to that of the opening of the insulated core. With the barrier films positioned about the insulated core, the pucks are inserted into the opening from opposite sides of the insulated core to thereby compress the barrier films between the shaped protrusions of the pucks to thereby prevent wrinkles and/or creases in the barrier films. The insulated core is then subjected to a vacuum to evacuate the insulated core of any gases and the barrier films are heat sealed to maintain the insulated core in the evacuated state. Excess barrier film is then removed to provide a wrinkle and/or crease free seal.

Abstract: At least one puck is used to manufacture a vacuum insulated panel with a shaped opening. A pair of barrier films are positioned about an insulated core having a shaped opening such as a through bore, cutout, or relief. The puck includes a protrusion having a shape similar to that of the opening of the insulated core. With the barrier films positioned about the insulated core, the pucks are inserted into the opening from opposite sides of the insulated core to thereby compress the barrier films between the shaped protrusions of the pucks to thereby prevent wrinkles and/or creases in the barrier films. The insulated core is then subjected to a vacuum to evacuate the insulated core of any gases and the barrier films are heat sealed to maintain the insulated core in the evacuated state. Excess barrier film is then removed to provide a wrinkle and/or crease free seal.

Abstract: A manway hatch is used with a tank defining a chamber in which fluid is stored and/or transported. The manway hatch comprises a base and a cover. The base is configured to be fixed to the tank and defines an opening configured to communicate with the tank chamber. The cover is movably positioned in a covering relationship with the opening and presents an inner cover surface facing the tank chamber. The inner surface is formed at least substantially of a synthetic resin or other non-corrosive material.

Abstract: A process of manufacturing a cardboard building construction material, said cardboard building construction material comprising a plurality of glued cardboard plies, wherein the cardboard plies are rolled on a drum (122) into a roll (114) and wherein glue (134) is circumferentially applied in spaced apart strips (238) thereby defining a non-glued region between the strips, in which region a cutter (246) cuts the cardboard plies from an outer diameter toward an inner diameter of the roll (114).

Abstract: A prefabricated composite insulation board comprises a facing of a flexible sheet material and a plurality of vacuum insulation panels (VIP) adhesive bonded thereto. A body of insulating foam overlies the vacuum insulating panels and the carrier. There are gaps between adjacent vacuum insulation panels and these gaps are filled with the foam. Alternatively, groups of VIP's may be positioned close to one another and gaps left at defined locations. These gaps may be used to provide regions at which the panel may be cut to a desired length without cutting through and VIP's. External markings such as cut-lines may be provided to indicated the location of these gaps.

Abstract: An insulator having an inner surface for covering an exhaust system of an internal-combustion engine includes a cover member having a surface, a joint member formed on the surface of the cover member, and a mat member made of material including at least one of ceramic fibers and glass fibers, the mat member being attached to the cover member through binding of the fibers to the joint member, and the mat member being exposed to form the inner surface.

Abstract: A building module. The building module has a rigid inner construction panel defining a planar surface thereon; one or more rigid brackets each affixed by one or more mechanical fasteners to the planar surface of the inner construction panel; a rigid, closed-cell, spray foam or adhesive matrix contiguous to and substantially covering the planar surface of the construction panel and filling and surrounding and/or embedding at least a major portion of the one or more brackets. Each of the one or more brackets bears a planar surface facing substantially away from the planar surface of the inner construction panel. The surface area of the planar surface of each of the one or more brackets is substantially smaller than the surface area of the planar surface of the construction panel to which it is affixed. There is also a method for making a building module, a method for constructing a building using the building module, and brackets useful in the building module.

Abstract: Modular dwellings comprise attached wall members that enclose an interior area, and a central truss system extending across the dwelling. A lower roof member is supported by a truss system lower chord and wall member, and an upper roof member is supported by a truss system upper chord and a wall member. The ends of the truss system are supported by a vertical post. The upper part of a wall section and of the upper chord are in co-planar alignment and the lower chord and the upper part of another wall section are in co-planar alignment. Wall panels include an internal frame and a tongue on one side and a groove on the other side which mate with the tongues and grooves of other like panels to compress resiliently deformable seals. A frame portion positioned at the internal side of the extension supports the extension for proper alignment during construction.

Abstract: The invention provides an arrangement and methods for thermally insulating aircraft, particularly but not exclusively for when the aircraft is operating in extremely hot or cold conditions, and describes an aircraft skin construction including a foam-stiffened CFC sandwich panel forming part of the aircraft outer skin mounted to an underlying load bearing aircraft structure, wherein the panel at the mounting to the structure includes two outer layers of CFC material with an inner layer of foam material sandwiched therebetween.

Abstract: A modular construction kit for erecting a building is provided. The kit comprises a plurality of base track sections, a plurality of roof receiving tracks, and a plurality of wall panels. The base track is a U-shaped channel that extends around the base of the building and maintains the lower edges of the wall panels in a linear alignment. Wall panels include male, female, and hybrid (male/female) varieties, each variety having a different tongue and groove configuration on laterally opposing ends of the panel. Each wall panel has an outer skin and an inner skin separated by two divider walls and a structural bridge, which provide structural support across two axes. The roof receiving track is affixed to the upper edges of the wall panels to provide a supporting shelf for a roof structure. Thus, the invention is an easy to assemble kit for rapidly erecting buildings.

Abstract: The wall serves for separating the inside of a building from the outside. According to a first aspect, the wall has a water vapor diffusion resistance of at most 20 meters, wherein the heat transfer coefficient amounts to at most 1.5 W/(m2·K), and the moisture storage capacity amounts to at least 2 kg/m2. According to a second aspect, the wall has a bearing layer (10) as well as an outer layer (9) and an inner layer (11), which include moisture-buffering materials.

Abstract: A composite sandwich structure comprises a core sandwiched between composite laminate facesheets. The core includes a plurality of core sections spliced together at joints that incorporate integral features for arresting the propagation of irregularities in the facesheets.

Abstract: The composite log module can have an elongated structural shell having a first set parallel walls rigidly interconnected with a second set of parallel walls perpendicular to the first set of parallel walls, the interconnected walls enclosing an elongated cavity housing a core having thermal insulation material, and two opposite mating outer surfaces associated with the first set of parallel walls for stacking identical ones of the composite log, and two sides associated with the second set of parallel walls, the walls each having a structural engineered material.

Abstract: A composite panel comprises an outer skins and an inner core. The inner core includes a frame, an elastomeric material disposed between at least a portion of the frame and the outer skin, and a foamed polymer filler. Also disclosed is a method of manufacturing the same.

Abstract: A building panel structure is disclosed, where the building panel structure includes composite building panels. A composite building panel includes a core and a coating applied over the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A method of forming a building panel structure is disclosed which includes forming a core using a frame and one or more than block, applying an inner scratch layer to the core, and applying an outer main brown layer over the inner scratch layer.

Abstract: A composite panel for making a wall of a building includes an outer cladding plate, an inner wall plate, and a supporting structure provided between the outer cladding plate and the inner wall plate and which is partially embedded in a polymer foam.

Abstract: A wood-fiberglass hybrid panel door featuring natural wood veneer permanently bonded to at least one side of a fiberglass door. The panel and the stile/rail portions of the fiberglass door skin for bonding wood veneers can be either one-piece compression molded construction or can be separately compression molded pieces joined together by mechanical or chemical methods. The two pieces of door skins are used to make a fiberglass door first. Wood veneer is then bonded to at least one side of the said fiberglass door through the use of a vacuum press. Wood raised molding or flush sticking is applied around the veneered panel to cover the veneer edges on the panel and/or stiles/rails. Wood raised molding or flush sticking is fixed to the door by mechanical or chemical methods.

Abstract: The present invention relates to an assembly wall having improved sound absorption/insulation performance and an assembly structure thereof. The assembly wall includes plate members separated from each other to face each other and each forming at least one layer; stud members alternately placed on different inner surfaces of the plate members and comprising a web formed with a plurality of first perforated holes having at least one diameter; an insulation member interposed in a space defined between the plate members and the stud members; and a sheet member adjoining an outer surface of the insulation member and being formed with a plurality of second perforated holes having at least one diameter. With this structure, the assembly wall has excellent sound absorption and insulation performance over various frequency bands including a low frequency band without increasing wall thickness.

Abstract: A door comprising first and second door skins secured to each other to form a cavity therebetween filled with expended foam. Each of the door skins has an opening therethrough for receiving a glass insert and a flange portion. Distal ends of the flange portions of the first and second door skins engage each other in an overlapping relationship by the expansion pressure of the expanded foam. The door further comprises a glazing rim member having a leg portion snap-locked between the flange portions of the first and second door skins. The method for assembling the door comprises the steps of filling the cavity between the door skins with foam material, then inserting the glass insert through the openings in the door skins and mounting the glazing rim member to the first door skin by snap-locking between the flange portions of the first and second door skins.

Abstract: A roof structure may be made with one or more sandwich panels having a round corner and installed with a drainage slope (e.g., 5-10 degree) to facilitate removal of liquid (e.g., water, rain, snow, sleet, etc.) from the roof structure. The round corner may have any desired curvature and/or angle for establishing a drainage area. A bonding material may be used to secure and/or seal the underlying interface of the round corner. The roof structure may be secured to an exterior wall by the bonding material.

Abstract: The invention is a building wall and a method of framing and constructing a building structure such as a dwelling or commercial building, and more particularly a method utilizing engineered, prefabricated panels having insulating qualities and having grooves and channels therein to aid in the framing of the walls, ceiling and floor of the building. The present invention also relates to a building wall assembled according to the method of the present invention. The present invention also relates to a novel insulated panel for use in framing and constructing a building wall for a commercial or residential structure.

Abstract: A construction method is disclosed. The method includes providing a bottom support between a plurality of structural members and using the bottom support to support a structural material in a plastic state. The method also includes using the bottom support to support the structural material as it hardens from a plastic state into a hardened state. The structural material remains attached to the bottom support after the structural material hardens. The bottom support is transparent or translucent.

Abstract: An insulating panel structure for application to the exterior of a building, the panel structure having an inner surface to be attached to the building and an outer surface to be attached to an exterior load such as cladding material. The panel structure has external stringers along the outer surface of the panel for attachment of the exterior load, connectors extending perpendicularly from the internal surface to the external stringers to transmit compressive forces from the exterior load to the building, lateral connectors that run diagonally upward from the external stringers to the inner surface to transmit tensile forces from the weight of the exterior load from the external stringers of the panel to the building, and insulating foam embedded in the space defined between the inner and outer surfaces.

Abstract: A building wall system includes first and second panels with each panel having inner and outer facing sheets and a foam core positioned between the inner and outer facing sheets. The first and second panels define a joint positioned between the first and second panels. A facade fastening member is configured to be received by and arranged within the joint.

Abstract: The present disclosure relates to a wall structure of a building, including a first plate-shaped support body made of a solid foam material, the surface of which to be directed toward the inside of the building adjoins an insulation layer, a first wavelike metal wire grille, which is foamed at least partially into a surface of the first support body to be directed toward the outside of the building, and first fastening elements, which penetrate both the first metal wire grille and the first support body in order to fasten support elements, between which the insulation layer is accommodated.

Abstract: A self supporting panel system used to fabricate ceilings, floors, walls, or roofs. The panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members. In a preferred embodiment, the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.

Abstract: A manufactured composite insulating panel comprises an external sheet having an outer face and an inner face, an internal sheet having an outer face and an inner face, and an insulating body between the inner face of the external sheet and the inner face of the internal sheet. The external sheet has a portion that extends beyond the internal sheet and the insulating body to define an overlap part for overlapping with part of an adjacent panel, on assembly and a seal is applied to the inner face of the overlap part of the external sheet. The panel has a side overlap part to which a side seal is factory applied. An end seal is also factory applied to an end overlap part of the panel.

Abstract: The wall serves for separating the inside of a building from the outside. According to a first aspect, the wall has a water vapor diffusion resistance of at most 20 meters, wherein the heat transfer coefficient amounts to at most 1.5 W/(m2·K), and the moisture storage capacity amounts to at least 2 kg/m2. According to a second aspect, the wall has a bearing layer (10) as well as an outer layer (9) and an inner layer (11), which include moisture-buffering materials.

Abstract: A composite product includes gypsum in an amount of 60 to 90% by weight, fibers in an amount of 1.5 to 26% by weight substantially homogeneously distributed through the composite, and a rheology-modifying agent in an amount of 0.5 to 6% by weight. The composite is caused or allowed to cure to form a cured composite. The cured composite is a fire resistant component used in a fire-rated door core, a fire-rated door or a fire-rated building panel. The fire resistant component may include a building panel, a door panel, a door core, a door rail, a door stile, a door lock block, a door border, or a door insert.

Abstract: A motor vehicle having interconnected outer skin components and a method for connecting outer skin components is provided. In cutting off damaged outer skin components and replacing same, in a connected state of the two outer skin components, a reinforcing component is arranged on an inner surface of each of the two outer skin components via an adhesive. This results in a two-layer construction at the joint between the two outer skin components.

Abstract: In the case of a window or door element (1) having a metal frame and an insulated glass pane (7) inserted into the frame (2), a solution is to be created, with which such window or door elements can be produced without requiring cold-forming, extrusion production of light-metal profiles, or another form of production of the frame elements. This is achieved in that the outer and/or inner surface of the frame (2) is formed, in each instance, by a flat metal frame (4, 5), wherein an insulation body (3) is positioned between the frame elements (4, 5), using sandwich construction.

Abstract: A subfloor component includes an insulating foam panel having first and second opposing faces and a plurality of intersecting grooves to define, in cross-section, a plurality of pedestals having walls that extend into the panel from the first face toward the second face. The subfloor component also includes a moisture-resistant film attached to the first face of the panel and that conforms to the pedestals, and a hardboard layer on the second face of the panel. A method of manufacturing subfloor components is also disclosed.

Abstract: The present invention comprises an effective manufactured insulation and ventilating assembly that can insulate a structure, usually in roofing or exterior wall applications, from conductive, convective and radiant heat. The radiant insulating and venting assembly is comprised of a rigid upper layer that is moisture resistant. The bottom layer of the assembly is made up of a radiant reflective surface. Between the rigid upper moisture resistant layer and the radiant reflective layer are non-collapsing air spacer columns, approximately ?ths to 1 inch in length, that create the needed air space for effective radiant heat reflection and air and moisture venting.