Abstract: A multi-layer, thermal insulation quilt (1) comprises two spaced apart, outer layers (2, 3) at least one of which is a reflective thermal insulation layer, between which outer layers there is provided at least one inner layer (4) of thermal insulation, characterised in that the outer layers (2, 3) secured together by a non-metallic, common restraining tag (5) of such length, that the tag (5) determines the maximum separation of the outer layers (2, 3) but effects no compressive loading on the or each thermal insulation layer (4).

Abstract: An insulating panel to be used in a panelized insulation system for insulating and finishing walls, including basement walls has a foam core made of inorganic materials. The system incorporates a capillary break, an integrated water drainage system and an electrical wire chase system within an insulating wall panel. Vertical slots are provided for insertion of metal studs for use in attaching the interior finish panel, such as inorganic fiber cement board with a vinyl laminate finish, onto the insulating panels. Embedding metal studs in the panel core reduces the sound transmission though the panel and eliminates thermal bridging between warm and cold surfaces. Steps on the edges and the top/bottom surfaces of the insulating panel allow more panels to join together with shiplap joints.

Abstract: A laminated insulated timber is described possessing a laminate essentially composed of plurality of side planks, a top plank and a bottom plank that box in an insulation member. The planks are offset relative to one another to form a tongue and groove arrangement. In this manner, other like laminated insulated timbers join together along the tongue and groove arrangements to interlock and stack, thus forming a structural wall of laminated insulated timbers.

Abstract: A composite panel comprises an outer skins and an inner core. The inner core includes a frame, an elastomeric material disposed between at least a portion of the frame and the outer skin, and a foamed polymer filler. Also disclosed is a method of manufacturing the same.

Abstract: The present disclosure relates to prefabricated building panels for use in structures, and walls external to structures, such as outdoor privacy walls and the like. More particularly, the present disclosure relates to a method and system for providing building panels that provide improved structural integrity, distribute loads, thermal performance, among other attributes using conventional framing members fit into precision cut grooves.

Abstract: A system for constructing a structure comprises a plurality of composite panels having a laminate structure comprising a foam core to which are attached cover layers of the same or different material. One or both of the cover layers may be comprised of composite sub-layers. The system includes a number elongate and preferably extruded components for connecting the panels to form walls, roofs or floors for the structure. The system is modular, thereby allowing for a time and cost efficient means of erecting a structure.

Abstract: A skylight or other like panel comprising a dual glazed framing system is provided. The dual glazed framing system includes opposing glazing panels, a frame with supporting ledges, and translucent insulating particulate material is encapsulated in a insulating cavity defined by the frame and the opposing panes. A movable fill guide is provided and allows for the compression of the translucent insulating particulate material. A method of creating a dual glazed framing system filled with translucent insulating particulate material is also provided.

Abstract: The present invention relates to a lightweight bidirectional hollow core slab, and a doughnut-shaped hollow core body which may be advantageously used in the construction of a bidirectional hollow core slab. The doughnut-shaped hollow core body according to the present invention includes an outer case formed in a generally doughnut shape, wherein a hollow portion with a circular section is formed in the center thereof and corners are rounded with curved surfaces. The bidirectional hollow core slab according to the present invention is made by stably locating the doughnut-shaped hollow core bodies in concrete in such a manner that the doughnut-shaped hollow core body is restrained and mounted in steel bar cages or on the upper and lower steel bars.

Abstract: In one embodiment, a modular dwelling comprises a beam connector comprising a body and multiple arms that extend out from the body, structural beams comprising outer sides that define elongated channels that extend along a length of the beams, each beam being connected to an arm of the beam connector, a locking means that secure the structural beams to their associated beam connector arms, and a structural panel that comprises multiple edges, at least one edge of the panel being received by a channel of at least one structural beam.

Abstract: The invention relates to a structural component for an aircraft or spacecraft, comprising a component core extended across a component area, a first and second cover layer, which are formed on two opposite bounding surfaces of the component core and extend across the component area, a plurality of braces, which are distributed across the component area and connect the first and second cover layers to each other through the component core, and a stiffening belt, which extends between the cover layers along a stiffening line that extends substantially parallel to the component area.

Abstract: A board comprised of a wood structure having a first surface, a second surface, a first lateral edge, a second lateral edge and opposing ends. Sound attenuating elements embedded within the wood structure and stiffening elements positioned within the wood structure to coincide with the location of floor joist to which the board will be secured. The boards further forming a ceiling/floor structure by laying a single set of the boards adjacent to each other and securing them to the floor joists.

Abstract: Various embodiments of the present invention provide an insulated structural panel including a superinsulating, desiccant-filled, vacuum-sealed insulating panel sandwiched between a pair of composite panels. The composite panels are configured to impart structural strength to the panel without introducing heat transfer pathways through the vacuum-sealed insulating panel. The desiccant material disposed within the vacuum-sealed insulating panel is capable of absorbing moisture within the vacuum established within the vacuum-sealed insulating panel and thereby reducing the degradation of the vacuum-sealed panel's insulating capacity.

Abstract: A foldable structure is adjustable between a folded condition for storage and shipping, and an unfolded condition for occupation by one or more users. The foldable structure may be substantially prefabricated at a manufacturing facility, transitioned into its folded condition, and placed into a shipping container for shipping to a destination site. A single foldable structure may be placed in the shipping container, or multiple foldable structures may fit in a standard shipping container. For example, in some embodiments, as many as six foldable structures may fit in a single standard shipping container.

Abstract: The present disclosure is directed to a concrete sandwich panel. The sandwich panel may comprise a first reinforced concrete panel; a second reinforced concrete panel; an insulating panel sandwiched between the first reinforced concrete panel and the second reinforced concrete panel; a tie comprising a generally triangle wave-shaped pattern having a period defined by peaks spaced at a regular interval and a peak-to-peak amplitude greater than the thickness of the insulating panel; wherein the insulating panel has a plurality of generally linear slots defined at the regular interval of the tie for receiving the tie such that opposing ends of the tie terminate adjacent to the insulating panel, and the plurality of generally linear slots are filled utilizing an insulating material upon insertion of the tie to reduce thermal bridging; and wherein the peaks of the tie mechanically join the first and second reinforced concrete panels to the insulating panel.

Abstract: A load transfer device is provided to connect concrete elements including, but not limited to, sandwich and double wall panel wythes, roof, floor, balcony and canopy members, and pavement. The device may be used to connect and transfer loads between the components of sandwich and double wall panels. The device includes two load transfer members positioned at an angle with respect to one another. Additionally provided are a retention housing for retaining one or more load transfer members at their angled positions and a depth locating means for retaining one or more load transfer members at their proper depth. Also provided are sandwich wall panels and double wall panels employing the load transfer device and methods for manufacturing sandwich wall panels and double wall panels employing the disclosed load transfer device.

Abstract: A structural insulated panel system includes a frame having a first and second vertical frame members and top and bottom frame members. First and second siding members are attached to opposite sides of the frame, the frame and the first and second siding members forming a cavity, with an insulation material within the cavity. The first vertical frame member includes recesses having a first depth and the second vertical frame member includes projections having a second depth. A first compressible seal is disposed within the recesses and is compressed by the projections of an adjacent panel upon assembly. A second compressible seal is disposed adjacent to each outside edge of the first or second vertical frame member and is compressed by the other frame member upon assembly. A plurality of voids are formed in at least one of the frame members and filled with the insulation fill material.

Abstract: An impact resistant door skin, a door including the same, and a method of manufacturing an impact resistant door skin from a pre-formed door skin are provided. The method includes the steps of providing at least one preformed door skin and applying adhesive to a rear side of the at least one preformed door skin. A fiberglass mesh mat is pressed onto the rear side of the at least one preformed door skin. Then, chopped glass fibers coated with adhesive are sprayed onto the rear side of the at least one preformed door skin using a chopper gun to form a layer of chopped glass fibers on the fiberglass mesh mat. The performed door skin may be a molded door skin having at least one recessed panel formed therein.

Abstract: A building system comprising: a building panel comprising first and second outer sheet members, an inner sheet member disposed between the first and second outer sheet members, and solid insulating material disposed between the first and second outer sheet members and the inner sheet member; a first track member, the first track member and the building panel being arranged such that the panel is engagable along a first side with the first track member and the first track member is connectable to the first and second outer sheet members; a second track member, the second track member and the building panel being arranged such that the panel is engagable along a second side with the second track member and the second track member is connectable to the first and second outer sheet members and the inner sheet member.

Abstract: Improved concrete form insert assemblies (20) are provided for use in the construction of thermally insulated poured concrete sandwich wall structures (22). The insert assemblies (20) include a central sheet (32) of insulative material such as synthetic resin foam, which is preferably encapsulated by a sheath (78) to enhance the structural integrity of the sheet (32). A pair of reinforcing bar assemblies (46, 48) preferably made up of welded-together horizontal and vertical bars (50, 52) are respectively positioned adjacent the side surfaces (34, 36) of the sheet (32). The bar assemblies (46, 48) are secured to sheet (32) by means of connector elements (54) extending through the sheet (32) and presenting oppositely outwardly extending, apertured segments (56, 58).

Abstract: A previously formed unitary building exterior envelope product is provided, comprising: a mineral fiber insulation board including a binder having a hydrophobic agent and is resistant to liquid water-penetration and has first and second major surfaces, an exterior facing material, which resists air infiltration and liquid water penetration, laminated to the first major surface, the exterior facing material being permeable to water vapor, and a continuous interior facing laminated to the second major surface, so that the second major surface is resistant to liquid water-penetration and is permeable to water vapor. The section of product is mounted to an exterior side of a plurality of framing members of an exterior wall of a building, so that the interior facing faces the framing members. An exterior layer is mounted to the framing members using a connection device that passes through the section of product, with the facing material facing the exterior layer.

Abstract: An insulated metal building panel (100) with integrated un-glazed solar thermal collectors includes an outer metal skin (102) which provides the finished exterior surface, an insulating core (108) which provides the building insulation, an inner metal skin (104) which provides an interior finished surface, and a plurality of fluid conduits (110) and manifolds (112) between the interior and exterior skins, embedded in the core. The conduits circulate a fluid capable of heat transfer. The panels can also include photovoltaic cells (120) mounted to the outer skin. The panels can yield heat as well as gain heat, and can therefore be used as integral parts of hydronic heating and cooling systems. In different embodiments, the panels are suitable for use as floors, walls, and roofs of buildings. The panels minimize the number of components which must be field-assembled, and can provide a rapidly erected, weather-resistant, building envelope.

Abstract: An insulated concrete wall includes a first form board, a second form board, a plurality of spacers, a plurality of rebar rods, a quantity of poured concrete and at least one insulation sheet. Each spacer includes at least one vertical passage for receiving a vertical rebar rod and a horizontal passage for receiving a horizontal rebar rod. The plurality of spacers are attached between the first and second form boards to create a concrete cavity. The quantity of concrete is poured into the cavity. The sheet of insulation may be attached to one or both form boards. The at least one insulated sheet may be replaced by an additional form board and the plurality of spacers. The additional form board would create an additional cavity, which would be filled with an insulation material. Alternatively, the two outer cavities may be filled with concrete and the center cavity filled with insulation.

Abstract: The present invention provides a door panel that comprises an outer panel and an inner panel joined together at adhering portions and, regardless of whether rib portions are formed on the adhering portions in order to prevent deformation of the adhering portions or for other purpose, can be modified to withstand severe heat by means of formation of large ventilation openings in the adhering portions without significantly impairing the shape or the strength of the door panel.

Abstract: The present invention comprises an effective manufactured insulation and ventilating assembly that can insulate a structure, usually in roofing or exterior wall applications, from conductive, convective and radiant heat. The radiant insulating and venting assembly is comprised of an upper layer of a synthetic roof underlayment style partially flexible material that is moisture resistant. The bottom layer of the assembly is made up of a radiant reflective surface. Between the upper moisture resistant layer and the radiant reflective layer are air spacer columns, approximately ?ths to 1 inch in length, that create the needed air space for effective radiant heat reflection and air and moisture venting.

Abstract: A roofing system includes a plurality of roofing panel assemblies. Each roofing panel assembly includes a base having a substantially planar surface, a plurality of I-joists having an upper flange and a lower flange, wherein the base is attached to the lower flanges of the plurality of I-joists, and a cap having a substantially planar surface, wherein the cap is attached to the upper flanges of the plurality of I-joists. The plurality of I-joists includes a first edge most I-joist and a second edge most I-joist. A first edge of the cap is attached to the upper flange of the first edge most I-joist such that a portion of the upper flange of the first edge most I-joist is not covered by the cap. A second edge of the cap extends beyond an edge of the second edge most I-joist for a distance less than a width of the upper flange of the second edge most I-joist.

Abstract: A housing with a first main wall and a second main wall which each extend perpendicularly of a temperature gradient, and auxiliary walls connecting both main walls and extending parallel to the temperature gradient, wherein the auxiliary walls connect with ribs to the main walls, and a filling placed in the housing and able to withstand pressure forces, wherein the pressure within the housing is reduced to a value at which no heat transfer of any significance takes place, and wherein the housing is manufactured from metal, wherein a strip of the auxiliary wall contacting a rib is welded to the main wall, and that a welding strip is welded onto the weld. With mere welding of a sufficiently thin metal foil it is practically impossible to obtain a weld of sufficient quality. With a sandwich weld it is possible to obtain a sufficiently strong and reliable welded connection, even when a very thin metal foil is used as auxiliary wall.

Abstract: A building structure. A plurality of vertically upright wall panels enclose a defined space. The wall panels are linked together to form a stable structure. A plurality of roof panels cover the enclosed space and are affixed to the wall panels.

Abstract: The invention concerns a building component that is assembled from a plastic foam material and a reinforcement netting of a spatial structure being at least partly embedded in the foam material, in which the plastic foam material is provided with a layer of sand at the side where the reinforcement netting projects from the foam material. The individual grains of the layer of sand are mutually connected to a binding agent to be applied in a liquid state, in which directly connecting to the layer of sand, the foam material is formed with the same binding agent.

Abstract: A siding panel assembly includes an ornamental facing and a first insulation layer made from fibrous insulating material. That fibrous insulating material includes polymer fibers and glass fibers, polymer fibers, natural fibers and mixtures thereof. A method for making the siding panel assembly includes the steps of cutting a groove in and molding a first surface of a sheet of the insulation layer to match in profile a concavity in the ornamental facing and assembling the insulation layer and the ornamental facing.

Abstract: A door panel that is capable of maintaining the adhering strength of the adhesive is provided. An outer panel and an inner panel are joined together by an adhesive. Adhesive retaining portions, each of which includes an adhesive retaining channel for retaining the adhesive, are provided in adhering portions of the inner panel. Each adhering portion includes vertically extending portions, and the adhesive retaining portions of the inner panel are formed in the shape of an extended raised portion and extend vertically in the respective vertically extending portions of the adhering portions, along ventilation openings, which are formed at locations corresponding to groups of ventilation holes of the outer panel. Each adhesive retaining portion is provided at the middle of each vertically extending portion of the adhering portions so as to be flanked by adhesion margins of identical width.

Abstract: A thermal barrier system includes a plurality of panels including at least two panels separated from each other so as to define a space between the panels, where each panel of the at least two panels is separated from another panel via at least one spacer structure. Each panel is further formed of an insulation material having a thermal conductivity in the range of about 0.023 W/(m*K) to about 0.099 W/(m*K). In an example embodiment, the insulation material forming the panels has a density of no greater than about 30 lb/ft3. In another example embodiment, the insulation material includes a silicone syntactic foam material.

Abstract: A roofing panel assembly is made of a base and a cap as well as a plurality of I-joists having an upper flange, a lower flange and a web. The base is attached to the lower flanges of one or more of the plurality of I-joists and the cap is attached to the upper flanges of one or more of the plurality of I-joists.

Abstract: This invention provides a new wall arrangement in panels composed of glass wool and fire resistant thermal and acoustical insulating material, adequate for any kind of land and weather condition, to create a habitable environment that may be utilized in many applications such as houses, attendance stations, schools, first aid stations, motels and others. The objective of this invention is to present the conception of a modular wall which comprises a structure composed of a sheet of glass wool, with a wooden frame core and the upper part designed to support cabinets, exhaust fans, and other utensils, offering good mechanical resistance, and receiving in the interior of the hollow areas of the wooden frame, a layer of expanded polystyrene, with grooves to receive the ribs of rock wool. To complete its composition, the structure also has rock wool internal panels, wooden frame with the upper area, a new layer of expanded polystyrene, and completing the assembly a plate of glass wool is added.

Abstract: A locking system for mechanical joining of floorboards, each of the floorboards comprising a body comprising plywood with several layers; a locking groove which is formed in an underside of and extends in parallel with a first joint edge at a distance from the joint plane, the locking groove having an opening, a bottom, and two side walls; a portion projecting from a lower part of the second joint edge and below the first joint edge and integrated with the body of the board; said projecting portion supporting, at a distance from the joint plane, a locking element for cooperating with the locking groove; said projecting portion being located entirely outside the joint plane as seen from the side of the second joint edge; and the walls of the locking groove comprise at least two layers of the body.

Abstract: An insulated siding member and a method of fabricating an insulating siding member is described. The siding member may include a siding panel, an insulation member and a backing layer. The siding panel may have a cavity that may serve as a molding receptacle to allow the insulating material to be molded directly into the cavity of the remainder of the siding panel. The cavity may also allow for the insulation layer to be applied directly to the panel, whereby there may be no need for an additional adhesive layer to attach the insulation member with the siding panel. Thus, the backing layer may be attached directly to the insulation member. The siding member may have a configuration that may also allow the siding member to be easily engaged with or be interlocked with another siding member to provide for better and more uniform insulation.

Abstract: There is described a method for fabricating a modular panel, the method comprising a continuous production cycle comprising: providing a space between two parallel exterior faces continuously supplied, the space also enclosed between two opposite outer edges; positioning a fastener within the space, along at least one of the two opposite outer edges, the positioning performed at a given rate to form a customized and predetermined pattern, and while the space is being provided; at least partially filling the space with an insulation layer, the insulation layer being also used for holding said fastener in place; and cutting at least the insulation layer to form the modular panel, the cutting according to the customized and predetermined pattern.

Abstract: An underlayment for supplementing one or more physical properties of wall, ceiling, and floor construction components is used to in a wall, ceiling, or floor assembly that may be fabricated on site. The assembly includes: first and second wall, ceiling, or floor construction components which each have physical properties and an underlayment component which has at least one supplemental physical property for supplementing the physical properties of the first and second construction components. The construction components may or may not be secured together with the underlayment sandwiched between the second and first construction components to form a wall, ceiling, or floor assembly with the supplemental physical property or properties of the underlayment. The supplemental physical property or properties of the underlayment may include, but are not limited to, latent storage of thermal energy, sound transmission reduction, and/or burn through resistance.

Abstract: The present invention describes a connection system for prefabricated panels of the type comprising at least two outer concrete layers (12, 14), provided with metallic reinforcement (18), and an intermediate layer (16) made of heat-insulating material, arranged between the two outer concrete layers (12, 14). The system comprises a plurality of plate-like connection elements (10) having such a length (L) as to allow them to extend, in an orthogonal direction with respect to the panel's development plan, through the heat-insulating layer (16) and to partially penetrate inside the outer concrete layers (12, 14). Each connection element (10) is provided, at two opposed terminal ends, with respective hooking means (22, 24) to the outer concrete layers (12, 14). At least one (24) of the hooking means provided at the opposed terminal ends of each connection element (10) is made up of two distinct C-shaped edges (24A, 24B), side by side and parallel to each other.

Abstract: A door comprising first and second door skins secured to each other to form a cavity therebetween filled with expended foam. Each of the door skins has an opening therethrough for receiving a glass insert and a flange portion. Distal ends of the flange portions of the first and second door skins engage each other in an overlapping relationship by the expansion pressure of the expanded foam. The door further comprises a glazing rim member having a leg portion snap-locked between the flange portions of the first and second door skins. The method for assembling the door comprises the steps of filling the cavity between the door skins with foam material, then inserting the glass insert through the openings in the door skins and mounting the glazing rim member to the first door skin by snap-locking between the flange portions of the first and second door skins.

Abstract: A concrete component connecting system includes first and second precast components (112, 118) adapted to be arranged in abutting relationship in an assembled configuration, the first and second precast concrete (112, 118) having respective first and second edges (116, 120) which face each other in the assembled configuration. A locking mechanism (122, 126) is also provided including mutually engageable components disposed at the facing edges (116,120). The locking mechanism (122, 126) including a remote actuating means to effect locking of the mutually engageable components (122, 126) at or beyond a third edge of one of the first and second precast components (112, 118), to secure the first and second precast components (112, 118) together. One of the building components may comprise a building panel (12) which is generally planar in form. The building panel (12) has a core (14) which is substantially planar in form with opposite sides and is substantially aligned with the plane of the building panel.

Abstract: A structural insulated panel system includes a frame having a first and second vertical frame members and top and bottom frame members. First and second siding members are attached to opposite sides of the frame, the frame and the first and second siding members forming a cavity, with an insulation material within the cavity. The first vertical frame member includes recesses having a first depth and the second vertical frame member includes projections having a second depth. A first compressible seal is disposed within the recesses and is compressed by the projections of an adjacent panel upon assembly. A second compressible seal is disposed adjacent to each outside edge of the first or second vertical frame member and is compressed by the other frame member upon assembly. A plurality of voids are formed in at least one of the frame members and filled with the insulation fill material.

Abstract: A building panel structure is disclosed, in which composite building panels are used to form a structure. A composite building panel is disclosed which includes a core and a coating applied over the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A method of forming a building panel structure is disclosed which includes forming a core using a frame and one or more than block, applying an inner scratch layer to the core, and applying an outer main brown layer over the inner scratch layer.

Abstract: Insulated panels and methods of forming insulated panels are provided. According to the method, mold bulkhead and a sealing strip including a first anchor extension, a second anchor extension, and a panel cap are provided. The method also includes removably attaching the exterior face of the sealing strip to the interior mold surface on at least one of the plurality of mold sides, wherein the first anchor extension and the second anchor extension project into the interior mold volume, and wherein the sealing strip defines a sealed insulation zone. A curable building material is introduced into the interior mold volume to form a first slab. The first slab at least partially surrounds the first anchor extension. The method also includes inserting an insulation material layer into the interior mold volume, wherein the insulation material layer is at least partially within the sealed insulation zone.

Abstract: An insulated siding panel comprises a foam insulation layer, an attachment member, and optionally a veneer layer. The foam insulation layer comprises a front face, a rear face, a tongue along a first end edge, a groove along a second end edge, and a slot defined in the rear face. The attachment member comprises an attachment rail and a member extending transversely from the attachment rail. The member of the attachment member is inserted into the slot of the foam insulation layer. When present, the veneer layer is attached to the front face of the foam insulation layer. When joined with other insulated siding panels, the interlocking occurs along the foam insulation layers to form an unbroken layer of insulation.

Abstract: A fire-resistant assembly may be attached to a wall frame assembly of a building and configured to transfer loads from a load-bearing assembly into the wall frame assembly. The assembly provides for a desired amount of fire resistance by virtue of a fire-resistant filler and provides for a desired amount of structural capacity by virtue structural sheets that form a cavity for the filler. In addition, a load-limited connector may be coupled to the assembly to transfer loads from the load-bearing assembly up to a desired load threshold.

Abstract: The present invention is an attic insulating material comprised of polystyrene separating components mixed with cellulose fibers, which has a stabilized R-factor compared to cellulose insulation. The addition of polystyrene to the cellulose prevents settling of the insulation and the resulting diminished R-factor.

Abstract: A thermal board including a first layer, a reflective layer a spacing device and a second layer bonded together as a single unitary structure. The spacing device forms a cavity between the first and second layers in which insulation may be positioned. It is contemplated that in one embodiment the first layer is provided as gypsum board and the second layer is a paper material. In another embodiment, a third layer is positioned between the first and second layers, where the third layer is a dense fiber board. Reflective layer(s) is/are provided as thermally reflective layers are provided as, for example, a spray coating and/or a metallic foil acting like a mirror to Infrared Radiation. The thermal board may be provided as a 4?×8? sheet of material as a single bonded, unitary structure that may be cut and installed in the same manner as standard drywall.

Abstract: A movable door panel having a front facer with opposed longitudinal edge profiles, rails secured to the longitudinal edge profiles, a rear facer secured to the rails, and foam disposed within an inner volume defined by the front facer, the rails and the rear facer is disclosed. Transverse stiffeners are disposed within the inner volume and the foam, and extend between the opposed rails. The door panel may be made by continuously providing the front facer with a rail secured thereto, continuously positioning transverse stiffeners on the front facer and extending between the metal rails, and continuously applying a foaming material on the front facer and the transverse stiffeners. The method concludes by bringing a rear facer into contact with the metal rails, and drawing the panel through a laminator. Hardware may then be attached to one or both of the facers and the stiffener.

Abstract: An air chamber for the housing of air handling components including an interior shell surrounded by an exterior shell, the shells being separated by materials of relatively low thermal conductivity. The interior shell is peripherally mounted on an interior base. The interior base is disposed within an exterior base that supports the exterior shell. A structural thermal insulation material is disposed interstitially between the interior and exterior bases and the interior base and interior shell are thermally isolated from the exterior base and exterior shell.

Abstract: A door panel that is light in weight and has sufficient strength is provided. A door panel has an outer panel, an inner panel, and a foamed material filling a space between the outer panel and the inner panel. The inner panel is formed by means of press molding so as to have an uneven surface with adhering portions and a raised portion. The adhering portions are affixed to the inner surface of the outer panel, and the space is formed between the raised portion and the outer panel. The outer panel has a thickness ranging from 1.2 to 5.0 times that of the inner panel. A hemmed portion is formed by folding the peripheral edge of the outer panel so as to curl over the peripheral edge of the inner panel and then pressing down the folded part.