Abstract: A method for producing an automotive equipment part includes the following steps: arranging a porous layer in a foaming mold; injection, on one side of the porous layer, of a foam precursor; expansion of the precursor material to form a foam base layer bonded to the porous layer; and extraction from the mold of the equipment part including the porous layer and the foam base layer bonded to the porous layer. The method further includes a step for injecting a pressurized fluid on a second side of the porous layer to form a counter-pressure to the expansion of the precursor material.

Abstract: In at least some implementations, a foam product includes 50% to 75% by weight thermoset, between 1% and 10% by weight colorant, between 1% and 3% by weight blowing agent, and one or more fire retardant additives embedded in the foam. Such a foam product may be used, for example, as a board, tile, shingle, shake, or other component for an interior or exterior portion of a residential or commercial structure. In the examples of shingles, shakes, tiles and the like, the foam product may be used on a roof or any other desired portion of a structure, and it may be used for decoration, protection and/or insulation of the structure.

Abstract: Methods for producing building materials comprising a reinforced substrate are described herein. The method can include providing a substrate having a first surface and an opposed second surface, applying a fabric material to the first surface of the substrate, applying a hydrophobic polymeric woven mesh to the fabric material, applying a coating to the hydrophobic polymeric woven mesh thereby allowing the coating to penetrate the hydrophobic polymeric woven mesh and fabric material, removing the hydrophobic polymeric woven mesh, and curing the coating thereby bonding the fabric material to the first surface of the substrate. The substrate can include a polymeric material. In some embodiments, the substrate can include a polyurethane foam. The substrate can further include a filler. The hydrophobic polymeric woven mesh used in the building materials can be derived from alkylene monomers.

Abstract: A degradable plastic and a manufacturing method thereof are provided. The degradable plastic is made by mixing plastic, dry crop straw scraps and additives and extruding the mixture into granules with a double-screw extruder. The weight fraction of the plastic, crop straw scraps and additives is 63-73 wt %, 23-33 wt % and 4-6 wt % based on the total weight of raw material. The obtained granules are even, stable and can be used to manufacture daily necessities such as dishware, containers, stationery and bags having smooth surface, high strength, excellent toughness and comfortable hand feeling.

Abstract: The present invention relates to a cleaning implement based on melamine formaldehyde foams comprising, abrasive particles and to a method of cleaning a hard surface with said cleaning implement.

Abstract: Contemplated compositions and methods for protection of concrete and various other cementitious materials comprise a step of formation of a mesoporous polymeric network within the concrete or other cementitious material, wherein the network further includes a cationic component that forms a substantially insoluble precipitate upon reaction with sulfuric acid to so form a composite barrier against further attack by sulfuric acid.

Abstract: The object of the invention is a method for producing polyurethane and/or polyisocyanurate insulating foam based on foaming reaction mixtures containing polyisocyanates, compounds having reactive hydrogen atoms, propellants, stabilizers, nucleation agents, and optionally further additives, which is characterized in that porous solids, in particular silicates having a zeolite structure, are used as the nucleation agents.

Abstract: A fire-resistant polyurethane foam is provided. A hydroxyl-containing inorganic fire retardant is premixed with a polyisocyanate and a polyol, respectively, to form two premixtures. Then, the two premixtures are mixed for reaction to form a fire-resistant polyurethane foam. Preferably, a combination of different particle sizes of the fire retardant is employed to maximize the amount of the fire retardant and increase the fire resistance of the foam.

Abstract: A carbon-containing modified polystyrene type resin particle of the present invention includes: a carbon-containing polypropylene type resin, and a polystyrene type resin in an amount of not less than 100 parts by weight but less than 400 parts by weight per 100 parts by weight of the carbon-containing polypropylene type resin, wherein the polystyrene type resin ratio at the central part of the particle is at least 1.2 times the polystyrene type resin ratio of the overall particle, the polystyrene type resin ratio being calculated by using the ratio (D698/D1376) of absorbances at 698 cm?1 and 1376 cm?1 which are obtained by infrared absorption spectra measured by ATR infrared spectroscopic analysis.

Abstract: This invention relates to the field of thermal insulation. In particular, the invention describes superinsulation articles having a desired porosity, reduced pore size and cost-effective methods for manufacturing such articles. In one aspect of the present invention, the article may comprise a material system with at least about 20% porosity. In a further aspect of the invention, an article may comprise greater than about 25% of nanopores having a pore size no greater than about 1500 nanometers in its shortest axis.

Abstract: A spray latex foam for filling wall cavities to enhance the sealing and insulating properties of a building is provided. The spray latex foam includes a latex system and a gaseous coagulating component. In at least one exemplary embodiment, carbon dioxide is included as a gaseous coagulating agent. One latex suitable for use in the spray foam is polyvinylidene chloride (PVDC), which possesses fire retardancy and environmental durability. However, a preferred latex is styrene-butadiene rubber (SBR). The latex system may also include a thixotropic agent, such as Laponite® RD synthetic clay. The spray latex foam is polyurethane-free. A method of preparing a spray latex foam that includes supplying a latex system and adding a gaseous coagulating component to the latex system is also provided.

Abstract: A fire-resistant polyurethane foam is provided. A hydroxyl-containing inorganic fire retardant is premixed with a polyisocyanate and a polyol, respectively, to form two premixtures. Then, the two premixtures are mixed for reaction to form a fire-resistant polyurethane foam. Preferably, a combination of different particle sizes of the fire retardant is employed to maximize the amount of the fire retardant and increase the fire resistance of the foam.

Abstract: A process for production of an abrasive foam based on a melamine-formaldehyde condensate comprising inorganic nanoparticles, comprising the steps of: (1) preparation of a solution or dispersion comprising a precondensate of the foam to be produced, and also comprising inorganic nanoparticles, (2) foaming of the precondensate via heating of the solution or dispersion from step (1), in order to obtain a foam which comprises inorganic nanoparticles, and also, if appropriate, (3) heat-conditioning of the foam obtained in step (2), leads to improved abrasion in the polishing of delicate surfaces.

Abstract: The present invention provides a composite wall panel with good thermal insulation and sufficient strength for structural use which is designed for the fabrication of energy efficient building. The composite wall panel of the present invention comprises a foamed concrete core with sufficient compressive strength and low thermal conductivity which is sandwiched between two lightweight ductile fiber reinforced cementitious composite (FRCC) protective layers with low thermal conductivity, good barrier resistance to moisture/chloride ion/gas, multiple cracking as well as certain amount of steel reinforcements. These composite wall panels are useful in a variety of buildings in both cold and hot regions.

Abstract: The present invention concerns a polycyanurate foam with a structural element A and either terminal amino groups and/or at least one of the following structural elements B, C, or D: wherein the foam has closed pores that contain carbon dioxide. This foam can be produced in that a substance is worked into the starting material for the polycyanurate that releases water or alcohol approximately at the start of polymerization either spontaneously or thermally or catalytically induced. The water/alcohol reacts with free cyanate groups under cleavage of CO2. The resulting amino groups can react further in the polymerization.

Abstract: A molecularly imprinted material made from polymerizing a monomer having the structural formula (OR)3Si—B-A-B—Si(OR)3. A is a divalent organic group, B is a saturated or unsaturated divalent hydrocarbon group or a covalent bond, and R is an independently selected saturated or unsaturated monovalent hydrocarbon group. A preconcentrator having: a container comprising in inlet and an outlet and the above material within the container. The inlet is capable of allowing a fluid to enter the container. The outlet is capable of being coupled to a sensor and of allowing the fluid to exit the container.

Abstract: The present invention relates to methods, materials, and products for forming a foamed product, comprising the steps of combining an epoxy-based component with an amine-based component. The epoxy component is cross-linked through a polymerization reaction catalyzed by the amine formulation. In this regard, an reactive mixture or exothermic reaction is created between the epoxy component and the amine component when combined. The heat generated by the exothermic reaction softens a thermoplastic shell of a blowing agent formulated within the epoxy component thereby enabling a solvent core within the thermoplastic shell of the blowing agent to expand from the heat generated by the exothermic or reactive mixture.

Abstract: Composition comprising a rubber or plastic material and a zeolite. The composition may be foamed or not. The composition may absorb water or other chemicals, and has characteristics making it useful in the manufacture of a variety of products.

Abstract: Hollow polymer particles are provided to have an average particle diameter of 15 ?m or more and 500 ?m or less and a 10%-compressive strength of 1.5 MPa or more, and the hollow polymer particle includes a hollow portion in the interior. In addition, a porous ceramic filter is provided by firing a shaped material composed of a mixture in which the above-described hollow polymer particles are mixed to disperse in a ceramic composition.

Abstract: Nano-sized particles such as nano-clays can be mixed with polymers through either melt compounding or in-situ polymerization. By modifying the particle surface with various surfactants and controlling processing conditions, we are able to achieve either intercalated (partial dispersion) or exfoliated (full dispersion) nano-clay distribution in polymers with the clay content up to 35% by weight. When a blowing agent is injected into the nanocomposite in an extruder (a continuous mixer) or a batch mixer, polymeric foam can be produced. Supercritical carbon dioxide, an environmentally friendly, low-cost, non-flammable, chemically benign gas is used as the blowing agent. This process forms a microcellular foam with very high cell density (>109 cells/cc) and small cell size (<5 microns) can be achieved by controlling the CO2 content, melt and die temperature, and pressure drop rate.

Abstract: A slip casting mold includes a water absorption layer having self water absorption capability and substantial water resistance. With the water saturation percentage of the water absorption layer being controlled, a slurry layer is deposited in the slip casting mold mainly under capillary attractive forces of the slip casting mold. The water absorption layer comprises an open porous body which is manufactured by stirring a mixture of an epoxy compound having at least one epoxy ring in one molecule, a hardener for reacting with the epoxy compound to harden the epoxy compound, a filler for developing self water absorption capability and mold releasability, and water into an O/W-type emulsion slurry, and casting the emulsion slurry into a mold impermeable to water, hardening the emulsion slurry in the mold while containing water.

Abstract: A sprayable composition and a method of protecting material with the composition is disclosed. The composition comprises a bulking/setting material, a water soluble polymer and water to provide a cover layer which, after spraying, is tough, flexible and water-repellent. Other materials such as clay, fibrous material, a foam producing agent and a hardening retarder can be included in the composition. The composition is effective as a cover layer over material such as soil, refuse at a dump site, stockpiled material, a temporary cover for remediation sites, or tire piles.

Abstract: Prepare a multimodal thermoplastic polymer foam having a distribution of large and small cells in a substantial absence of water by using a blowing agent stabilizer. Multimodal foams of the present invention have blowing agent stabilizer predominantly located proximate to large cells. The resulting multimodal foams have particular utility as thermal insulating materials.

Abstract: Nano-sized particles such as nano-clays can be mixed with polymers through either melt compounding or in-situ polymerization. By modifying the particle surface with various surfactants and controlling processing conditions, we are able to achieve either intercalated (partial dispersion) or exfoliated (full dispersion) nano-clay distribution in polymers with the clay content up to 35% by weight. When a blowing agent is injected into the nanocomposite in an extruder (a continuous mixer) or a batch mixer, polymeric foam can be produced. Supercritical carbon dioxide, an environmentally friendly, low-cost, non-flammable, chemically benign gas is used as the blowing agent. This process forms a microcellular foam with very high cell density (>109 cells/cc) and small cell size (<5 microns) can be achieved by controlling the CO2 content, melt and die temperature, and pressure drop rate.

Abstract: The present invention is directed to a method for reducing waste accumulation by using an environmentally degradable disposable material. The disposable material, which includes a hydroxycarboxylic acid-containing polymer, degrades hydrolytically during operative and disposal stages in a controlled manner such that the disposal degradation rate of the material is accelerated relative to the operative degradation rate of the material.

Abstract: A two-component on-site foam system for producing an intumescing fire protection foam is described with a density of less than 200 kg/m3 and an increased fire resistance endurance, with a polyol component (A), which contains at least one polyol, one catalyst for the reaction between the polyol and the polyisocyanate, water or a blowing agent based on a compressed or liquefied gas as foam-forming agent and at least one intumescing material based on an acid-forming agent, a carbon-supplying compound and a gas-forming agent, and a polyisocyanate component (B), which contains at least one polyisocyanate, wherein the polyol component (A) contains at least one polyester polyol, at least one aminopolyol, at least one halogen-containing polyol, at least one acid-forming agent, expanding graphite and at least one ash crust stabilizer, the quantitative ratios of the polyols to the polyisocyanate or polyisocyanates being matched so that, when the polyol component (A) is mixed with the polyisocyanate component (B) as spe

Abstract: It is an object of the present invention to provide a dielectric resin foam which has high and uniform dielectric properties and is preferable for use as various dielectric materials. A dielectric resin foam obtained by expanding a resin composition comprising a synthetic resin and a fibrous and/or plate-like dielectric inorganic filler is provided.

Abstract: A method of making a molecularly imprinted porous structure makes use of a surfactant analog of the molecule to be imprinted that has the imprint molecule portion serving as the surfactant headgroup. The surfactant analog is allowed to self-assemble in a mixture to create at least one supramolecular structure having exposed imprint groups. The imprinted porous structure is formed by adding reactive monomers to the mixture and allowing the monomers to polymerize, with the supramolecular structure serving as a template. The resulting solid structure has a shape that is complementary to the shape of the supramolecular structure and has cavities that are the mirror image of the imprint group. Similarly, molecularly imprinted particles may be made by using the surfactant to create a water-in-oil microemulsion wherein the imprint groups are exposed to the water phase.

Abstract: The present invention provides for an acoustically absorbent porous panel that is both rigid and resistant to sagging caused by moisture. The acoustically absorbent porous panel is comprised of at least two layers. The first layer is a facing layer formed from a cured aqueous foamed cementitious material. The foamed cementitious material comprises on a wet basis about 53% to about 68% by weight cement, about 17% to about 48% by weight water, about 0.05% to about 5% by weight fiber, and about 0.01% to about 10% by weight surfactant. Additionally, pores distributed within the cured material comprising about 75% to about 95% by volume of the material. The second layer is a backing layer that is affixed to the facing layer.

Abstract: A foamed gypsum composition is provided. The composition may be used in making a crosslinked, foamed gypsum product. The composition is comprised of gypsum, foaming agents, epoxy resin, and a hardener. Optional ingredients would include one or more additives selected from the group consisting of inert fillers, aggregates, clay, sand, fibers, pigments, dyes, polymeric cement binder, plasticizers, superplasticizers, mineral wool, scrim, and freeze-prevent additives. Objects made from the composition include boards, interior walls, ceiling tiles, acoustical tiles, acoustical panels, roof decking, and flooring.

Abstract: A method for molecular imprinting polymers with large biomolecules. The imprinted polymer composite is made by the interfacial polymerization of a monomer in the presence of the print molecule and host polymer. Since polymerization occurs at the interface between an organic solvent and an aqueous solution, the print molecule can be disposed in the phase that allows the print molecule to remain in its native configuration. The choice of the host polymer and the monomer to be polymerized can be varied to enhance the specificity of the composite toward the biomolecule that is selected to be imprinted.

Abstract: A method of making a molecularly imprinted porous structure makes use of a surfactant analog of the molecule to be imprinted that has the imprint molecule portion serving as the surfactant headgroup. The surfactant analog is allowed to self-assemble in a mixture to create at least one supramolecular structure having exposed imprint groups. The imprinted porous structure is formed by adding reactive monomers to the mixture and allowing the monomers to polymerize, with the supramolecular structure serving as a template. The resulting solid structure has a shape that is complementary to the shape of the supramolecular structure and has cavities that are the mirror image of the imprint group. Similarly, molecularly imprinted particles may be made by using the surfactant to create a water-in-oil microemulsion wherein the imprint groups are exposed to the water phase.

Abstract: Polymer foams containing nanoclay are provided, the foams having improved properties such as thermal insulation values.

Abstract: A photo curable resin composition, which comprises (A) an acid-modified, vinyl group-containing epoxy resin, (B) an elastomer, (C) a photopolymerization initiator, (D) a diluent and (E) a curing agent, can give a high performance cured film having distinguished heat resistance, humidity-heat resistance, adhesibility, mechanical characteristics and electrical characteristics, and a photosensitive element, which comprises a support and a layer of the photo curable resin composition laid on the support, has distinguished heat resistance, humidity-heat resistance, adhesibility, mechanical characteristics and electrical characteristics.

Abstract: The object is to obtain a foam, an interior material, and a molded article destined for an interior automotive or other vehicular material which can inhibit the formation of crystals in the fogging test. The present invention is a foam, an interior material and a molded article destined for an interior vehicular material, comprising a fogging inhibitor, to keep the amount of the precipitate detected by the fogging test at 0.8 mg or less. The foam and the interior material obtained according to the present invention can be suitably used as a dash board in front of the driver's seat, an interior material at the door and as an interior material of the ceiling in an automobile.

Abstract: A method of making a molecularly imprinted porous structure makes use of a surfactant analog of the molecule to be imprinted that has the imprint molecule portion serving as the surfactant headgroup. The surfactant analog is allowed to self-assemble in a mixture to create at least one supramolecular structure having exposed imprint groups. The imprinted porous structure is formed by adding reactive monomers to the mixture and allowing the monomers to polymerize, with the supramolecular structure serving as a template. The resulting solid structure has a shape that is complementary to the shape of the supramolecular structure and has cavities that are the mirror image of the imprint group. Similarly, molecularly imprinted particles may be made by using the surfactant to create a water-in-oil microemulsion wherein the imprint groups are exposed to the water phase.

Abstract: A composition for production of cover packing, comprising:

Abstract: The object is to obtain a foam, an interior material, and a molded article destined for an interior automotive or other vehicular material which can inhibit the formation of crystals in the fogging test.

Abstract: A method of making a molecularly imprinted porous structure makes use of a surfactant analog of the molecule to be imprinted that has the imprint molecule portion serving as the surfactant headgroup. The surfactant analog is allowed to self-assemble in a mixture to create at least one supramolecular structure having exposed imprint groups. The imprinted porous structure is formed by adding reactive monomers to the mixture and allowing the monomers to polymerize, with the supramolecular structure serving as a template. The resulting solid structure has a shape that is complementary to the shape of the supramolecular structure and has cavities that are the mirror image of the imprint group. Similarly, molecularly imprinted particles may be made by using the surfactant to create a water-in-oil microemulsion wherein the imprint groups are exposed to the water phase.

Abstract: A silicate-based blowing agent and method for producing foamed polymers provides a blowing agent containing at least one metal silicate, boric acid or a salt thereof, a peroxy compound, a reaction initiator and, optionally, a desiccant. The blowing agent is prepared by mixing the ingredients at least one time and allowing the mixture to rest without mixing until a dry dilatent gel is formed. The blowing agent is useful for the production of foamed polymers, especially for the production of foamed rubber.

Abstract: According to a process for preparing joint sealing foam, gypsum hydrate is uspended in water, the water slurry is intimately mixed with diphenylmethane diisocyanate prepolymers and/or toluene diisocyanate, is introduced into the joint and is allowed to set in.

Abstract: A process for the preparation of flame-resistant soft polyurethane foams which produce less smoke in the event of fire involves reactinga) an organic polyisocyanate and/or a modified organic polyisocyanate withb) a high-molecular-weight compound containing at least two reactive hydrogen atoms and, if desired,c) a chain extender and/or crosslinking agent, in the presence ofd) a mixture of flameproofing agents which contains:di) melaminedii) expandable graphite and, if desired,diii) at least one further flameproofing agent, preferably a modified or unmodified ammonium polyphosphate,e) a blowing agent,f) a catalyst and, if desired,g) assistants and/or additives, and melamine/expandable graphite/polyether-polyol dispersions which are suitable for this purpose.

Abstract: In order to be able to produce formed elements or building elements with a significantly increased strength with a building material or structural material, it is suggested to provide the material with a largely uniform fine pore structure or a microcellular structure. These fine pores preferably have a diameter in the range of approx. 0.01.mu. to approx. 5.mu. and are self-contained. The material contains a reactive binding agent or a reactive matrix material, which can be a cement/water mixture or also a synthetic resin, for example polyurethane, epoxy resin, etc.

Abstract: Soundproofing materials consisting essentially of zinc oxide whisker particles having a nucleus body and needle crystal portions extending radially from the central body in different plural directions. The materials may comprise a support material for supporting the zinc oxide whisker particles. Such support materials include inorganic materials such as metals, ceramics, glasses, cements, mortars and various fillers in the form of powder, flakes, fibers and the like, and organic materials such as resins, rubbers, waxes and the like. These materials are particularly suitable for sound insulation, sound proofing, vibration damping and vibration insulation.

Abstract: A foamed cellular cementitious composition useful for sound absorbing, thermal insulation and fire proofing is described. The cementitious composition is produced utilizing a mineral cement, an aggregate, water, and a stabilized foaming composition which includes at least one water-soluble film forming agent, and at least one foaming agent. The stabilized foaming composition provides air to the cementitious composition in an amount substantially in excess of that used in conventional air entrainment of cements. The film forming agent is preferably a resin emulsion and the foaming agent is preferably a nonionic surfactant, anionic surfactant or mixture thereof. The cementitious compositions have a density which is substantially lower than the density of a composition composed of mineral cement and aggregate per se.

Abstract: Polyisocyanate composition comprising an organo clay and a cyclic alkylene carbonate. The composition is useful for wood-binding, preparing polyurethanes and rigid and flexible polyurethane foams.

Abstract: A water-base endothermic fire protective material comprising a heat curable thermosetting resin, inorganic fibers, an endothermic inorganic filler, and thermoplastic binder resin is disclosed. The material can vary in viscosity from a putty that is moldable or trowelable into place to a thin paste that can be sprayed to form a flexible and stable fire stop seal or coating. The material with essentially no shrinkage retains strength and adhesion qualities before and after exposure to fire and retains superior resistance to the impact, erosion, and cooling effects of a hose stream used to combat a fire.

Abstract: Sterically hindered cyclic amines which are substituted by a photoactivatable acyl group at the basic nitrogen atom can be deacylated by irradiation with UV light. This is advantageous if the basicity of the amines proves troublesome during application. Examples of such photoactivatable acyl groups are phenylglyoxyl, phenylacetyl or naphthylacetyl groups.

Abstract: A wall board structure is formed of one of pulverized straw, pulverized chaff and pulverized palm material having a maximum dimension of from 1 to 3 mm. The pulverized material is mixed with a substantially equal quantity of clay. A fibrous material is added to the mixture, the fibrous material including one or more of palm material fibers, hemp fibers and shredded straw, the fibrous material having a length of from 3 to 5 cm. The mixture of pulverized material and clay and the added fibrous material is poured into a form and then dried. The form preferably includes means for forming one of recesses and through holes in the poured mixture.

Abstract: The present invention is directed to a process for the manufacture of plasterboard optionally strengthened with reinforcing materials by mixing gypsum capable of rehydration with water and optionally reinforcing materials and subsequently pressing the resulting mixture, characterized in that polyisocyanates are added to the mixture used for producing the plasterboard and/or are applied to the surface of the finished plasterboard. The invention is also directed to the optionally reinforced plasterboard.