Abstract: Foam compositions with improved physical characteristics are from urethane prepolymers in the presence of various modifying agents. Blowing agents employed in the presence of surfactants make it possible to obtain either open or closed cell structures, and the degree of foam stiffness may be desirably controlled with polyols, as well as with polymeric polymethylene polyphenylisocyanates. Suitable modifying agents include asphalts, portland cement, epichlorohydrin, other epoxidized compounds, additional polymers, and various other materials.

Abstract: Foamed resinous products having excellent fire resistance, high thermal insulation and good resistance to heat are obtained at temperatures as low as room temperature and without the need for an added blowing agent by forming a mixture of a phenolic resole having a specified reactivity, an acid hardener for the resole and, uniformly dispersed through the mixture of resole and hardener, at least 20% by weight of a finely divided inert and insoluble particulate solid; products capable of being employed as wood-substitutes are obtained when a dihydric compound is included in the mixture and the solid is talc, fly ash and/or a hydraulic cement.

Abstract: An aqueous slurry of gypsum plaster is stabilized by an organic, polymeric, hydrophilic stabilizer for more than 30 days without setting.Upon activation with a Lewis acid the slurry becomes hydrated. The plaster form or the hydrated form may be employed to impregnate a substrate to form insulating sheeting. The substrate may be fabric, felt, paper, nonwoven, or sponge.Open-cell, foamed gypsum may be used alone or molded to shaped articles such as bricks for a firewall.

Abstract: An open-cell, foamed gypsum absorbent for fluids is prepared by foaming a slurry containing plaster, carbonaceous material, and a weak acid. Some of the preferred carbonaceous material include activated carbon, dried blood, comminuted vegetable matter containing chlorophyll, hemoglobin containing heme, and organometallic chelates. Aluminum sulfate is the preferred weak acid.Some of the gases absorbed are carbon monoxide, carbon dioxide, sulfur dioxide, ammonia, formaldehyde, nitrogen oxides, and tobacco smoke.Some of the liquids absorbed are water, salt water, urine, blood, sperm, catemenial exudate, and perspiration.This invention has applications in cigarette filters, gas masks, diapers, wound dressings, hospital or surgical sheeting, and undergarments for incontinent adults.

Abstract: A filter composition is formed from a foamed gypsum combined with fine particulate carbonaceous material such as activated carbon, dried blood and comminuted vegetable matter. The combination of activated carbon with dried blood provides a particularly effective human user filter system. A broad range of filter uses are contemplated such as face masks and cigarette filters.

Abstract: Foamed resinous products having excellent fire resistance, high thermal insulation and good resistance to heat are obtained at temperatures as low as room temperature and without the need for an added blowing agent by forming a mixture of a phenolic resole having a specified reactivity, an acid hardener for the resole and, uniformly dispersed through the mixture of resole and hardener, at least 20% by weight of a finely divided inert and insoluble particulate solid; products capable of being employed as wood-substitutes are obtained when a dihydric compound is included in the mixture and the solid is talc, fly ash and/or a hydraulic cement.

Abstract: A method of forming a urethane prepolymer comprising the steps of gradually adding an isocyanate compound to a hydrophilic polyether or polyester compound without substantial added mixing whereby a relatively dense isocyanate layer and a polyether or polyester layer overlying the isocyanate layer are formed, and a urethane prepolymer-forming reaction occurs at the interface between the layers. The resulting urethane prepolymer may be reacted with water to form a cellular urethane polymer, or with an aqueous slurry of unconsolidated aggregate material to form a consolidated aggregate product, such as a plant growth supporting rooting medium.

Abstract: Alkali metal polyester silicate resinous products are produced by mixing a polyhydroxy organic compound, an alkali metal silicate and a polycarboxylic acid, then heating the mixture to a temperature between the melting point of the polycarboxylic acid and the boiling temperature of the polyol while agitating until the reaction is complete.

Abstract: Polyester resins are produced by chemically reacting a broken-down alkali metal lignin-cellulose polymer, a substituted organic hydroxy compound and a polycarboxylic acid compound and/or a polycarboxylic acid anhydride. Polyester resins may be used as molding powder, as coating agents and to produce polyurethane foams.

Abstract: Polyester resins are produced by chemically reacting a broken-down alkali metal lignin-cellulose polymer, a substituted organic hydroxy compound and a polycarboxylic acid compound and/or a polycarboxylic acid anhydride. Polyester resins may be used as molding powder, as coating agents and to produce polyurethane foams.

Abstract: Polymerable organic compounds and an epoxide compound are emulsified with aqueous alkali metal silicate solutions then polymerized with a catalyst such as a peroxide type catalyst thereby producing an alkali metal silicate organic plastic which may be used as an adhesive, as molding powder or reacted with an organic diisocyanide to produce polyurethane silicate resins and foams.

Abstract: Polymerable organic compounds and an epoxide compound are emulsified with aqueous alkali metal silicate solutions then polymerized with a catalyst such as a peroxide type catalyst thereby producing an alkali metal silicate organic plastic which may be used as an adhesive, as molding powder or reacted with an organic diisocyanide to produce polyurethane silicate resins and foams.

Abstract: Polymerable organic compounds are emulsified with aqueous alkali metal silicate solutions then polymerized with a catalyst such as a peroxide type catalyst thereby producing an alkali metal silicate organic plastic which may be used as an adhesive or as molding powder.

Abstract: A foamed, low density, highly extended, polymerized unsaturated polyester resin product which exhibits excellent fire, strength and insulative properties. The product is formed by combining a first component comprised of unsaturated polyester resin syrup, reactive, non-reinforcing, extender material capable of providing a blowing agent nd selected from the group consisting of inorganic carbonate compounds, inorganic bicarbonate compounds and mixtures thereof and, optionally, non-reactive, non-reinforcing extender material with a second component comprised of an aqueous solution of aluminum hydroxie chloride and, optionally, non-reactive, non-reinforcing, extender material. When the two components are combined as a composition mixture, the reactive, non-reinforcing, extender material and the aluminum hydroxie chloride solution react to provide a blowing agent and to form a solid product which chemically binds the water originally present.

Abstract: An oxidated silicon compound will react with a substituted organic compound in the presence of an alkali compound to produce organic alkali metal silicate products which may be used as molding powders, as adhesives, as coating agents and be reacted with polyisocyanates to produce insulating foams.

Abstract: The instant invention relates to a process and an apparatus for the production of a foamable mixture from at least two fluid, foam forming reactants and aggregates, in which the aggregate is added to one of the reactants and the resulting preliminary mixture is then mixed with the other reactant.

Abstract: Polyester resins are produced by chemically reacting a broken-down alkali metal lignin-cellulose polymer, a substituted organic hydroxy compound and a polycarboxylic acid compound and/or a polycarboxylic acid anhydride. Polyester resins may be used as molding powder, as coating agents and to produce polyurethane foams.

Abstract: Polymerable organic compounds and an epoxide compound are emulsified with aqueous alkali metal silicate solutions then polymerized with a catalyst such as a peroxide type catalyst thereby producing an alkali metal silicate organic plastic which may be used as an adhesive, as molding powder or reacted with an organic diisocyanide to produce polyurethane silicate resins and foams.

Abstract: Polymerable organic compounds are emulsified with aqueous alkali metal silicate solutions then polymerized with a catalyst such as a peroxide type catalyst thereby producing an alkali metal silicate organic plastic which may be used as an adhesive or as molding powder.

Abstract: A method of forming a hydrophilic urethane prepolymer useful in consolidating aggregate material comprises the steps of adding an isocyanate compound to a hydrophilic polyether or polyester compound which has been heated to such a temperature that the temperature of the reactants after addition of isocyanate is at least as high as about 120.degree. C. The resulting urethane prepolymer may be reacted with an aqueous slurry of unconsolidated aggregate material, such as peat, to form a consolidated aggregate product, such as a plant growth-supporting rooting medium.

Abstract: Small particles of cellulose-containing plants and an oxidated silicon compound are mixed with an alkali metal hydroxide then heated to 150.degree. to 220.degree. C. while agitating thereby producing an alkali metal broken down lignin-cellulose silicate polymer which is then reacted with a polysubstituted organic compound to produce a broken down lignin-cellulose silicate copolymer.

Abstract: A process for impregnating and reacting cellulose particles with oxidated silicon acid to produce lignin-cellulose-silicate and/or cellulose-silicate products impregnated with hydrated silica.

Abstract: A process for impregnating and reacting cellulose particles with oxidated silicon acid to produce lignin-cellulose-silicate and/or cellulose-silicate products impregnated with hydrated silica.

Abstract: A process for impregnating and reacting cellulose particles with oxidated silicon acid to produce lignin-cellulose-silicate and/or cellulose-silicate products impregnated with hydrated silica.

Abstract: Polymerable organic compounds are emulsified with aqueous alkali metal silicate solutions then polymerized with a catalyst such as a peroxide type catalyst thereby producing an alkali metal silicate organic plastic which may be used as an adhesive or as molding powder.

Abstract: Poly (polyisocyanate-polyol-alkali metal silicate) solid or foamed products are produced by mixing a dry granular alkali metal silicate with a polyol while heating to form an emulsion which is then reacted with an organic polyisocyanate.

Abstract: An improvement in intumescent compositions is provided comprising, in part, melamine formaldehyde resin, a cross-linking agent, and a hydrophilic setting agent. The composition chemically absorbs water to yield an intumescent material with reduced cracking properties which decomposes into gas and a solid foam residue upon heating.

Abstract: Poly(aldehyde amino silicate) foams are produced by mixing an amino compound, an aldehyde, a silicon oxide compound and a blowing agent; then a curing agent is added, thereby producing a rigid, porous product.

Abstract: A polyisocyanate is reacted with an unsaturated polyester containing a vinyl monomer and a water-binding agent, then cured with water containing an oxidated silicon compound and an initiator such as a peroxide to produce solid or cellular solid inorganic-organic plastic.

Abstract: The invention provides a composition for forming an intumescent material which upon heating decomposes into gas and a solid foam residue, comprising: a water-dispersible melamine formaldehyde resin which when cured is hydrophobic; a setting agent which hardens in the presence of water thereby to cause the composition to set; a cross-linking agent for curing the resin, the cross-linking agent being a polyamido compound; an ammonium phosphate; polyvinyl acetate; a solid polyhydroxy compound; and reinforcing fibrous material. To form the intumescent material, the composition is caused to set and the melamine resin is cured. The intumescent material has improved anti-cracking properties.

Abstract: Unsaturated polyester resins will form foamed or solid plastics with water-binding agents containing an oxidated silicon compound in the presence of an initiator.

Abstract: Poly(aldehyde amino silicate) foams are produced by mixing an amino compound, an aldehyde, a silicon oxide compound and a blowing agent; then a curing agent is added, thereby producing a rigid, porous product.

Abstract: Silicon halides will react chemically with polyols to produce polyol silicate resinous products which will react chemically with polyisocyanates to produce polyisocyanate silicate solid or cellular solid products.

Abstract: Foamed phenolic resins containing CaSO.sub.4. nH.sub.2 O, where n is 0-2, having reduced tendency to shrink and reduced weight loss on aging.

Abstract: The instant invention is directed to a process for the production of inorganic-organic resins, by reaction of an organic polyisocyanate with aqueous basic solutions having an inorganic solid content of from 20 to 80% by weight in the presence of catalysts and optionally other additives, characterized in that the organic polyisocyanate and the aqueous basic solution are used in a proportion by weight of between 80:20 and 10:90 parts by weight and that organic ammonium compounds are used as catalysts.

Abstract: An inorganic-organic plastic having improved strength, elasticity, dimensional stability with increase in temperature and flame resistace and adapted for use in filling cracks and cavities and for making materials useful in the building industry is prepared by (1) premixing (c) an organic compound having at least two reactive hydrogen and at least one non-ionic hydrophilic group with (b) an aqueous silicate and then mixing the resulting mixture with (a) an organic polyisocyanate or (2) mixing (a), (b) and (c) simultaneously and reacting the mixture thus obtained to form a colloidal xerosol.

Abstract: This invention relates to a process for preparing organosilicate polymers by reaction of a water glass solution with a compound having at least two isocyanate groups. The reaction is carried out in the presence of a zwitterion compound acting as catalyst and optionally in the presence of propellants and/or water glass hardening agents, the zwitterion compound having in the molecule at least one group with positive charge, at least one group with negative charge, and additionally at least one hydrogen atom with Zerewitinov activity.

Abstract: The instant invention relates to hydrophobic inorganic-organic lightweight foams produced from aqueous suspensions of finely divided water-insoluble inorganic materials and polyisocyanates. More particularly, the invention relates to a process for the production of highly filled, hydrophobic, lightweight polyurea foams comprising reacting(a) liquid, water insoluble polyisocyanates free from ionic groups, having viscosities of more than 200 cP at 25.degree. C. and having isocyanate functionalities of greater than 2.1, with(b) an aqueous suspension of inorganic filler, said suspension having a solids content of from 30 to 80 percent by weight and having a pH value of above 8, at least 50 percent by weight of the suspended fillers having a particle size of less than 50 microns,(c) in the presence of the foam stabilizer of the polyether/polysiloxane type and in the presence of a tertiary amine catalyst,The weight ratio of components (b) to component (a) being better 1:2 and 6:1.

Abstract: A cellular high-temperature insulation composite molded product comprising the molded and cured product obtained by preparing a mixture of(1) a dry blend of(a) expanded perlite,(b) a calcium aluminate cement,(c) a refractory clay, and(d) wollastonite, with(2) an aqueous liquid composition comprising(a) an auxiliary binder, and(b) waterAnd molding and curing the mixture, and a method for the production of the above-described cellular high-temperature insulation composite molded product. Additional embodiments comprise use of reinforcing fibers and a surface active agent additionally in the aqueous liquid composition, generally as a foamed aqueous liquid composition and use of a chemical cement curing accelerator additionally in the aqueous liquid composition.

Abstract: Poly (polyisocyanate-polyol-alkali metal silicate) solid or foamed products are produced by mixing a dry granular alkali metal silicate with a polyol while heating to form an emulsion which is then reacted with an organic polyisocyanate.