Phosphorus Atom Is Part Of An Organic Compound Patents (Class 521/107)
  • Publication number: 20130324626
    Abstract: The invention relates to a process for producing rigid polyurethane foams by reaction of A) one or more organic polyisocyanates, B) one or more polyester polyols, C) optionally one or more polyether polyols, D) a flame-retardant mixture, E) further auxiliaries or addition agents, F) one or more blowing agents, and also G) catalysts, wherein said flame-retardant mixture D) comprises d1) 10 to 90 wt %, based on the amount of flame-retardant mixture, of a flame retardant having a boiling point of not more than 220° C., and d2) 10 to 90 wt %, based on the amount of flame-retardant mixture, of a phosphorus-containing flame retardant having a boiling point of above 220° C., wherein said components d1) and d2) total 100 wt %.
    Type: Application
    Filed: May 20, 2013
    Publication date: December 5, 2013
    Applicant: BASF SE
    Inventors: Roland FABISIAK, Gunnar Kampf, Lars Schoen, Olaf Jacobmeier
  • Patent number: 8575225
    Abstract: The present invention relates to the use of low triphenyl phosphate, high phosphorous content aryl phosphates with high ortho alkylation as flame retardants in polyurethane or polyisocyanurate foams or polyurethane or polyisocyanurate foam formulations.
    Type: Grant
    Filed: March 19, 2008
    Date of Patent: November 5, 2013
    Assignee: Hickory Springs Manufacturing Company
    Inventors: William J. Layman, Jr., Arthur G. Mack, Techen Tsao, Jeffrey T. Aplin, Hoover Chew
  • Patent number: 8557946
    Abstract: A flexible polyurethane foam with improved resistance to discoloration from oxidation is disclosed. Such discoloration may be due to exposure to oxides of nitrogen, for example, the oxides commonly found in burnt gas fumes. The foam may be used for applications such as intimate apparel and other consumer products that need extended term color stability. The foam composition includes high levels of reactive and non-reactive phosphite esters that improve color stability without disadvantage to the foam's physical and aesthetic properties during and after production.
    Type: Grant
    Filed: February 28, 2011
    Date of Patent: October 15, 2013
    Assignee: Wm. T. Burnett IP, LLC
    Inventor: Scott Christopher Magness
  • Publication number: 20130172435
    Abstract: Process for producing a flame-retardant polyurethane foam of density from 5 to 50 g/L, by mixing (a) organic polyisocyanate with (b) polymeric compounds having at least two hydrogen atoms reactive toward isocyanates, (c) optionally chain extender and/or crosslinking agent, (d) flame retardant, (e) blowing agent, (f) catalysts, and optionally (g) auxiliary and additives to give a reaction mixture and permitting said reaction mixture to react completely, where the flame retardant (d) comprises expandable graphite and oligomeric organophosphorus flame retardant. The present invention further relates to a flame-retardant polyurethane foam which can be produced by a process of the invention, and also to the use of this foam in vehicles for acoustic insulation.
    Type: Application
    Filed: December 31, 2012
    Publication date: July 4, 2013
    Inventors: Iran Otero Martinez, Jose Manuel Lopez Lopez, Ferran Antich Moros
  • Patent number: 8476329
    Abstract: A bioresin composition is used to form a rigid polyurethane article that includes a first and a second biopolyol and is substantially free of aprotic solvents that chemically decompose in the presence of water. The first biopolyol includes a natural oil component. The second biopolyol includes the reaction product of a natural carbohydrate and an alkylene oxide. The rigid polyurethane foam article includes the reaction product of the bioresin composition and an isocyanate which are reacted in the presence of a chemical blowing agent.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: July 2, 2013
    Assignee: BASF SE
    Inventors: Christopher M. Tanguay, Patrick J. Watters, John P. Erickson, Eric W. Banks
  • Publication number: 20130030067
    Abstract: Polyurethane foams which are highly flame resistant are described, as well as the production of such polyurethane foams by the reaction between a natural polyol, such as sucrose or a blend of mono- or disaccharides in place of the standard hydrocarbon-based polyol component, a polyisocyanate and water in the presence of a suitable polyurethane forming catalyst and a flame retardant, and optionally one or more components such as surfactants and/or emulsifiers. The resultant polyurethane foam has a bio-based solid content ranging from about 17% to 30%, may be formulated in a variety of foam densities for a variety of applications, and exhibits a high degree of fire and burn resistance, as exhibited by the flame spread index and the smoke spread values.
    Type: Application
    Filed: July 30, 2012
    Publication date: January 31, 2013
    Applicant: IMPERIAL SUGAR CO.
    Inventors: Joseph Mooney, Charles Valentine, Thomas Rathke, Douglas Svenson
  • Publication number: 20130023597
    Abstract: A method for improving the thermal stability of polyurethane-modified polyisocyanurate (PU-PIR) foams is provided. Moreover, a process for producing the PU-PIR foams exhibiting improved thermal stability is provided. The foams have incorporated therein a high molecular weight ammonium polyphosphate (APP). APP is employed as a partial or complete substitute for flame retardants conventionally employed in PU-PIR foams. The foams of the invention exhibit excellent and improved thermal stability characteristics as compared to foams to which no APP has been added.
    Type: Application
    Filed: August 21, 2012
    Publication date: January 24, 2013
    Applicant: STEPAN COMPANY
    Inventors: Warren A. KAPLAN, Angelo R. GABBIANELLI, David J. NORBERG
  • Patent number: 8318827
    Abstract: The invention described herein relates to an essentially closed-cell two-component polyurethane foam containing an pesticide, which upon curing provides a barrier to insect infestation.
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: November 27, 2012
    Assignee: Fomo Products, Inc.
    Inventor: Anthony J. Taylor
  • Publication number: 20120264839
    Abstract: A flame retardant blend comprises the following components: (a) at least one diester diol of a ring-brominated aromatic compound; (b) at least one alkylated triphenylphosphate; and (c) at least one hindered phenolic anti-oxidant in which the phenolic ring is substituted by at least one alkanoic alkyl ester group in which the alkanoic acid moiety has from about 2 to about 4 carbon atoms and the alkyl group has about 6 to about 16 carbon atoms. The proportions by weight of components (a) and (b) in the blend are in the range of about 30:70 to about 70:30 and the proportion by weight of component (c) to the sum of components (a) and (b) is in the range of about 0.1:100 to 1:100.
    Type: Application
    Filed: February 23, 2012
    Publication date: October 18, 2012
    Applicant: CHEMTURA CORPORATION
    Inventors: CARL H. POWELL, JR., MATTHEW D. PHILLIPS, STEPHEN B. FALLOON
  • Publication number: 20120214888
    Abstract: The invention relates to a process for preparing a polyurethane foam, wherein a polyether polyol and a polyisocyanate are reacted in the presence of: a blowing agent; of from 1 to 30 ppmw, based on the polyether polyol, of metals derived from a composite metal cyanide complex catalyst; and of from 0.5 to 100 ppmw, based on the polyether polyol, of a phosphoric acid compound comprising a phosphoric acid selected from orthophosphoric acid, polyphosphoric acid and polymetaphosphoric acid, and/or a partial ester of such a phosphoric acid.
    Type: Application
    Filed: September 7, 2010
    Publication date: August 23, 2012
    Inventors: Els Van Eetvelde, Michiel Barend Eleveld, Waltherus Petrus Casparus Mineur, Christophe Martin Swan, Tiew Imm Tan
  • Publication number: 20120172467
    Abstract: The invention relates to a flame retardant comprising a) at least one sulfur compound of the formula (I) b) at least one halogen-free organophosphorus compound with phosphorus content in the range from 0.5 to 40% by weight, based on the phosphorus compound.
    Type: Application
    Filed: December 23, 2011
    Publication date: July 5, 2012
    Applicant: BASF SE
    Inventors: Ingo Bellin, Patrick Spies, Sabine Fuchs, Christoph Fleckenstein, Peter Deglmann, Maximilian Hofmann, Rainer Ostermann, Klaus Hahn, Hartmut Denecke, Klemens Massonne, Geert Janssens, Manfred Döring, Ciesielski Michael, Jochen Wagner
  • Publication number: 20120123004
    Abstract: There is provided herein a composition comprising: (a) a flexible polyurethane foam-forming mixture and; an effective flame retarding amount of at least one non halogen-containing cyclic phosphate ester of the general formula (I): wherein R1 and R2, are the same or different, linear or branched alkyl group containing from up to about 10 carbon atoms, optionally containing heteroatom substituents, provided that R1 and R2 are not both methyl; and R3-R7 are each independently hydrogen or the same or different linear or branched alkyl group containing up to about 4 carbon atoms, optionally containing heteroatom substituents; provided that the cyclic phosphate ester is a liquid or is substantially soluble in at least one different liquid flame retardant and/or the hydroxyl-containing component of the flexible polyurethane foam-forming mixture; the cyclic phosphate ester of formula (I) contains at least 8.
    Type: Application
    Filed: February 2, 2010
    Publication date: May 17, 2012
    Inventors: Jeffrey Stowell, Ronald Pirrelli, Sophia Dashevsky
  • Patent number: 8143335
    Abstract: An adhesive composition for use in the manufacture of wood-based boards, wherein the adhesive composition is foamable and comprises a resin, a filler and a foaming agent without any cationic acrylamide copolymer. According to the invention, the adhesive composition contains 40-80 wt % resin, 5-30 wt % filler, 0-40 wt % solvent, and 0.1-10 wt % foaming agent, which has been selected from organic and/or inorganic surface-active sulfate, sulfonate, phosphate or phosphonate compounds or their derivatives or mixtures.
    Type: Grant
    Filed: June 9, 2008
    Date of Patent: March 27, 2012
    Assignee: Momentive Specialty Chemicals Inc.
    Inventor: Jouni Rainio
  • Patent number: 8124665
    Abstract: This invention relates to fire-resistant, flexible, molded, medium density polyurethane foams. These foams typically have a density of from 10 to 30 pcf. The foams are the reaction product of a) at least one polyester polyol, b) at least one highly branched polyether polyol, c) at least one chain extender, d) a polymethylene poly(phenyl isocyanate), an isocyanate group containing prepolymer based on a polymethylene poly(phenyl isocyanate), or mixtures thereof, e) a solid flame retardant and f) water. This invention also relates to a process for preparing these polyurethane foams in open molds.
    Type: Grant
    Filed: August 29, 2008
    Date of Patent: February 28, 2012
    Assignee: Bayer MaterialScience LLC
    Inventors: James W. Rosthauser, Theodore S. Frick, Michael T. Wellman
  • Publication number: 20120016046
    Abstract: The present invention relates to viscoelastic polyurethane foam formulations, viscoelastic polyurethane foams formed from such formulations, and products formed from the viscoelastic polyurethane foams.
    Type: Application
    Filed: July 31, 2008
    Publication date: January 19, 2012
    Applicant: Albermarle Corporation
    Inventors: Eric-Jack Gerard, Haiting Zheng, Jianfeng Wang
  • Patent number: 8097658
    Abstract: Fire-resistant, medium density molded polyurethane foams which may be removed from a mold in substantially shorter times than previously possible are produced by the process of the present invention. These reduced de-mold times are achieved by including a solid flame retardant composition in the polyurethane foam forming composition. This solid flame retardant composition includes a melamine coated ammonium polyphosphate and zinc borate.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: January 17, 2012
    Assignee: Bayer MaterialScience LLC
    Inventor: James W. Rosthauser
  • Patent number: 8058322
    Abstract: A flexible polyurethane foam-forming composition and the flexible polyurethane foam obtained therefrom contain, as flame-retardant additive, a halogen-free phosphonate compound which is substantially unreactive for isocyanate, contains at least about 5 weight percent phosphorus, has an acid value of about 2 mg KOH/g or less, a volatility as measured by thermogravimetric analysis not exceeding a 5.0 percent weight loss at a temperature of about 150° C., and a weight average molecular weight of from about 200 to about 2000.
    Type: Grant
    Filed: May 30, 2006
    Date of Patent: November 15, 2011
    Assignee: ICL-IP America Inc.
    Inventors: Andrew M. Piotrowski, Sophia Dashevsky, Sergei Levchik, Yingzhong Guo
  • Publication number: 20110224319
    Abstract: The invention relates to a foamable mixture which contains at least one alkoxysilane-terminated prepolymer and which can be produced of a) at least one alkoxysilane that was functionalized with isocyanate groups and that can be produced of at least one hydroxyfunctional and/or aminofunctional alkoxysilane and at least one diisocyanate or polyisocyanate, and b) at least one compound that contains at least one OH group, and at least one blowing agent, characterized in that the foamable mixture has a dynamic viscosity of 100 to 25,000 mPas, preferably 500 to 10,000 mPas, at 23° C. The invention further relates to a method for producing said foamable mixture. The foamable mixtures according to the invention are suitable for sealing, insulating and mounting joints, roof surfaces, windows and doors or for filling hollow spaces.
    Type: Application
    Filed: January 20, 2011
    Publication date: September 15, 2011
    Applicant: Henkel AG & Co. KGaA
    Inventors: Wilfried Huebner, Milan Sebestian, Christiane Kunze, Lars Zander, Johann Klein
  • Patent number: 7919541
    Abstract: The present invention concerns a method of manufacturing flame-retardant polyethylene or polypropylene foam using a derivative of carboxylic acid of phenylphosphinic acid and the flame-retardant polymer foam made thereby. More specifically, this invention concerns a method of manufacturing highly expanded flame-retardant polymer foam prepared by mixing the above mentioned phosphorous flame retardant in a polymer resin and expanding the mixture with a volatile blowing agent or by applying a solution of an organic phosphorous compound to an already-made highly expanded foam and then drying the highly-expanded polymer foam, and the flame-retardant foam prepared thereby.
    Type: Grant
    Filed: May 2, 2007
    Date of Patent: April 5, 2011
    Inventor: Chung Poo Park
  • Publication number: 20110065820
    Abstract: The present invention discloses a method for fabricating aerogels, a method for fabricating surface-modified aerogels, and a method for fabricating biocomposites. Take the fabricating method of biocomposites for example, first, a precursor solution is provided and the precursor solution comprises a hydrophilic ionic liquid, a catalyzed hydrolysis and/or condensation reagent, at least one biomolecule. Next, a curing process is performed for the precursor solution to hydrolyze and polymerize the at least one alkoxide monomer and/or aryloxide monomer to wrap at least one biomolecule and thus form biocomposite. Afterwards, an extracting process is performed by a solvent for the biocomposite to substitute the ionic liquid in the biocomposite. Finally, a drying process for the biocomposite is carried out after the extracting process so as to remove the solvent in the biocomposite. Therefore, the biocomposite is formed.
    Type: Application
    Filed: November 17, 2010
    Publication date: March 17, 2011
    Applicant: CHUNG YUAN CHRISTIAN UNIVERSITY
    Inventors: Yui-Whei Chen-Yang, Yen-Kuang Li, Ching-Yao Yuan, Tzong-Yuan Wu
  • Publication number: 20110060064
    Abstract: A flame-retardant elastic polyurethane-soft-foam produced from a foam reaction mixture, comprising a polyol mixture, a polyisocyanate, an expandable graphite as a flame retardant, and additives. In order to reduce density while retaining long-term service properties, the polyol mixture comprises, in terms of parts by weight, from 50% to 90% of EO-based polyol, and from 50 to 10 parts by weight of standard polyol and/or filler polyol.
    Type: Application
    Filed: March 31, 2009
    Publication date: March 10, 2011
    Inventor: Ulrich Heitmann
  • Publication number: 20100317756
    Abstract: A method for making a flame propagation resistant foam from a foam substrate including the steps of preparing a flame-retardant solution that includes an organic phosphate ester in water, immersing the foam substrate in the flame-retardant solution to obtain a partially treated foam substrate and curing the partially treated foam substrate at a predetermined temperature for a predetermined amount of time.
    Type: Application
    Filed: June 16, 2009
    Publication date: December 16, 2010
    Inventor: George F. Nicholas
  • Publication number: 20100317755
    Abstract: Process for preparation of ethylene homopolymers or copolymers, comprising the steps of a) polymerization of ethylene or of ethylene with one or more other 1-olefins in the presence of a chromium catalyst at temperatures of from 20 to 200° C. and at pressures of from 0.1 to 20 MPa, where the chromium catalyst can be prepared via application of one or more chromium compounds to a silicate support and subsequent thermal activation under oxidative conditions at temperatures of from 620 to 900° C.; b) mixing of the polyethylene in the melt in the presence of from 1000 to 2000 ppm of an antioxidant comprising at least one sterically hindered phenol and comprising at least one phosphite in a mixing ratio of from 1:5 to 5:1, with specific energy input of at least 0.17 kWh/kg.
    Type: Application
    Filed: January 24, 2007
    Publication date: December 16, 2010
    Applicant: Basell Polyolefine GmbH
    Inventors: Wolfgang Rohde, Lutz-Gerd Heinicke, Rainer Karer, Manfred Hecker
  • Publication number: 20100298454
    Abstract: The present invention relates to flame retarded flexible polyurethane foam formulations, flame retardant additives suitable for use therein, and flame retarded foams made therefrom.
    Type: Application
    Filed: August 6, 2008
    Publication date: November 25, 2010
    Inventors: Hoover B. Chew, Ravindra R> Joshi, Arthur G. Mack
  • Publication number: 20100240783
    Abstract: A method is provided for preparing polyurethane foams, which comprises contacting at least one organic isocyanate compound, at least one polyol, at least one blowing agent, and a tertiary amine catalyst composition. The catalyst composition has the general formula wherein R1, R2, and Y are, independently, an alkyl group having from one to three carbon atoms or —CH2CH2OH; Z is —CH2CH2OH; and n is an integer from 3 to 7, inclusive. Also provided is a method for catalyzing the reaction between at least one isocyanate compound and at least one active hydrogen-containing compound, such as a polyol and/or a blowing agent.
    Type: Application
    Filed: May 27, 2010
    Publication date: September 23, 2010
    Applicant: AIR PRODUCTS AND CHEMICALS, INC.
    Inventors: Juan Jesus Burdeniuc, Douglas P. Freyberger
  • Publication number: 20100137465
    Abstract: Certain cyclic phosphate ester compounds useful, inter alia, as halogen-free flame-retardant compounds, are disclosed. The compounds are particularly useful for providing flame retarded polyurethane foams.
    Type: Application
    Filed: January 4, 2008
    Publication date: June 3, 2010
    Inventors: Jeffrey Stowell, Weihong Liu
  • Publication number: 20100120930
    Abstract: The present invention relates to the use of low triphenyl phosphate, high phosphorous content aryl phosphates with high ortho alkylation as flame retardants in polyurethane or polyisocyanurate foams or polyurethane or polyisocyanurate foam formulations.
    Type: Application
    Filed: March 19, 2008
    Publication date: May 13, 2010
    Applicant: ALBEMARLE CORPORATION
    Inventors: William J. Layman, JR., Arthur G. Mack, Techen Tsao, Jeffrey T. Aplin, Hoover Chew
  • Publication number: 20100113630
    Abstract: A liquid flame retardant composition having one or more flame retarding agents, which are the epoxides obtainable by reacting tetrabromobisphenol A with epichlorohydrin and their end-capped derivatives represented by Formula (1), is provided. The liquid composition is especially useful in the preparation of rigid polyurethane foams.
    Type: Application
    Filed: May 14, 2007
    Publication date: May 6, 2010
    Applicant: BROMINE COMPOUNDS LTD.
    Inventors: Gelmont Mark, Michael Peled, Dina Alon, Ron Frim, Yoav Bar-Yaakov
  • Publication number: 20100113631
    Abstract: There is provided herein a hydroxyl group-terminated halobenzoate ester of the general formula (1), wherein each X independently is bromine, chlorine, or hydrogen, provided that at least one X is bromine or chlorine, and R is a divalent organic group of from 1 to about 20 carbon atoms, wherein R can optionally contain at least one additional hydroxyl group. There is also provided herein a flame-retardant composition, which comprises a first flame-retardant which is at least one of the aforementioned ester and further comprises a second flame-retardant which is at least one phosphate ester. There is provided flame-retardant polyurethane foams comprising said ester or said composition. There is still also provided herein, process(es) of making the hydroxyl group-terminated halobenzoate ester of the general formula (1) wherein R is a divalent organic group of from 2 to about 20 carbon atoms, wherein R can optionally contain at least one additional hydroxyl group, and polyurethane foams made using the same.
    Type: Application
    Filed: November 19, 2007
    Publication date: May 6, 2010
    Inventors: Anantha N. Desikan, Andrew M. Piotrowski
  • Publication number: 20100113632
    Abstract: The present invention relates to flame retarded polyurethane foam formulations with low smoke performance.
    Type: Application
    Filed: March 20, 2008
    Publication date: May 6, 2010
    Applicant: Albermarle Europe SPRL
    Inventors: Rinus Sjerps, Eric-Jack Gerard, Jan Vijverman
  • Patent number: 7696256
    Abstract: There is presented a new flame retardant composition comprising a brominated aromatic composition and a butyl substituted phenyl phosphate.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: April 13, 2010
    Assignee: Crompton Corporation
    Inventors: Stephen B. Falloon, Richard S. Rose, Matthew D. Phillips
  • Publication number: 20100041781
    Abstract: There is presented a new flame retardant composition comprising a brominated aromatic composition and a butyl substituted phenyl phosphate.
    Type: Application
    Filed: October 16, 2009
    Publication date: February 18, 2010
    Applicant: Chemtura Corporation
    Inventors: Stephen B. FALLOON, Richard S. Rose, Matthew D. Phillips
  • Publication number: 20100041780
    Abstract: The present invention relates to halogen-free flame-retardant polyurethane foams with low scorch level which comprise, as flame retardant, a mixture composed of at least one polyaryl phosphate and of at least one monoaryl phosphate, and also to a method for the production of these foams, and to their use.
    Type: Application
    Filed: August 10, 2009
    Publication date: February 18, 2010
    Applicant: LANXESS DEUTSCHLAND GMBH
    Inventors: ANNE FRIEDRICH, JAN-GERD HANSEL, HEIKO TEBBE
  • Patent number: 7615168
    Abstract: There is presented a new flame retardant composition comprising a brominated aromatic composition and a butyl substituted phenyl phosphate.
    Type: Grant
    Filed: March 20, 2006
    Date of Patent: November 10, 2009
    Assignee: Chemtura Corporation
    Inventors: Stephen B. Falloon, Richard S. Rose, Matthew D. Phillips
  • Publication number: 20090215915
    Abstract: The present invention relates to flame-retardant compositions for use in polyurethane foams, the flame-retardant composition comprising: (a) a phosphate ester blend comprising triphenyl phosphate and one or more alkyl-substituted triphenyl phosphates; and (b) a polyol crosslinking agent soluble in the phosphate ester blend. The invention also relates to flexible polyurethane foams containing these flame-retardant compositions.
    Type: Application
    Filed: May 3, 2006
    Publication date: August 27, 2009
    Inventors: Danielle A. Bright, Leslie Bright, Barbara A. Williams, Emanuel Pinzoni, Edward D. Weil
  • Publication number: 20090143494
    Abstract: Improved flame retardant additives are formed from (A) at least one bis(alkanoic acid ester) of a ring-brominated aromatic diester diol; (B) liquid alkylated triphenyl phosphate having an approximate average formula (RxPhO)3P?O) in which each R is, independently, a hydrogen atom or a C14 alkyl group and x is an average number in the range of about 0.2 to 3; and (C) at least one alicyclic phosphonate ester having 1, 2 or 3 phosphorus atoms in the molecule, at least one of which is part of an alicyclic ring system, and having a phosphorus content of at least about 15 wt %. Combinations of these components are well-suited for use in various polymers or resins, especially polyurethanes.
    Type: Application
    Filed: April 3, 2007
    Publication date: June 4, 2009
    Applicant: ALBEMARLE CORPORATION
    Inventors: Arthur G. Mack, Hoover B. Chew
  • Patent number: 7423069
    Abstract: Flame retardant flexible polyurethane foam compositions, methods of flame retarding flexible polyurethane foam compositions, articles made therefrom and flame retardants that comprise blends of tetrahalophthalate esters and phosphorus-containing flame retardant having at least about 5 wt. % phosphorus additives. The combined weight of the tetrahalophthalate ester and the phosphorus-containing flame retardant comprises about 5 to about 20% by weight of the flexible polyurethane foam compositions or reaction mixtures. The ratio of the tetrahalophthalate ester to the phosphorus-containing flame retardant is from about 80:20 to about 20:80 percent by weight and preferably from about 60:40 to about 40:60 percent by weight.
    Type: Grant
    Filed: May 5, 2003
    Date of Patent: September 9, 2008
    Assignee: Crompton Corporation
    Inventors: David Buszard, Matthew D. Phillips, Richard S. Rose, Stephen B. Falloon
  • Publication number: 20080153935
    Abstract: The invention relates to a polyester polyurethane foam obtained by reacting an organic polyisocyanate with a liquid polyol having a melting point lower than 25° C. in the presence of a halogen-free organophosphorus flame retardant and a foam stabilizer, characterized in that the stabilizer is fumed silica in an amount of 0.1 to 5 wt. % of the composition.
    Type: Application
    Filed: February 9, 2006
    Publication date: June 26, 2008
    Applicant: SUPRESTA LLC
    Inventor: Johan Antoni Wuestenenk
  • Patent number: 7390839
    Abstract: Flame retardant flexible polyurethane foam compositions, methods of flame retarding flexible polyurethane foam compositions, articles made therefrom and flame retardants that comprise blends of (alkyl substituted) triaryl phosphate ester and phosphorus-containing flame retardant having at least about 5 wt. % phosphorus additives. The combined weight of the (alkyl substituted) triaryl phosphate ester and the phosphorus-containing flame retardant comprises about 5 to about 40% by weight of the flexible polyurethane foam compositions or reaction mixtures. The ratio of the (alkyl substituted) triaryl phosphate ester to the phosphorus-containing flame retardant is from about 95:5 to about 50:50 percent by weight.
    Type: Grant
    Filed: January 17, 2006
    Date of Patent: June 24, 2008
    Assignee: Great Lakes Chemical Corporation
    Inventors: Matthew D Phillips, Richard S Rose, Stephen B Falloon
  • Publication number: 20080125504
    Abstract: A multicomponent polyurethane/vinyl ester hybrid foam system for forming a gradient foam with soft and rigid foam regions, with a polyol component (A), a polyisocyanate component (B), and a component (C), which contains a catalyst for the polymerization of the vinyl monomer, with the polyol component (A) containing, as vinyl monomer, a mixture of vinyl esters of at least one polymerizable hydroxyvinyl ester and at least one branched, at least trifunctional, polymerizable vinyl ester, and the polyisocyanate component (B) containing a thermally activatable free radical-forming agent as catalyst for the polymerization of the vinyl monomers, with the proviso that the proportion by weight of the vinyl ester mixture is greater than the proportion by weight of the at least one polyol as well as the proportion by weight of the at least one polyisocyanate.
    Type: Application
    Filed: November 28, 2007
    Publication date: May 29, 2008
    Inventor: Arne Reinheimer
  • Patent number: 7288577
    Abstract: A polyurethane foam can be flame retarded by the incorporation therein of a flame retardant blend that comprises: (a) a non-oligomeric non-halogenated organophosphorus flame retardant (e.g., a phosphate ester) that is adapted for use in a polyurethane foam formulation; and (b) an oligomeric organophosphorus flame retardant (e.g., a phosphate ester) having a phosphorus content of no less than about 10%, by weight, and at least three phosphate ester units therein.
    Type: Grant
    Filed: September 9, 1999
    Date of Patent: October 30, 2007
    Assignee: Supresta U.S. LLC
    Inventors: Larry L. Bradford, Emanuel Pinzoni, Barbara A. Williams, Theodore Halchak
  • Patent number: 7122135
    Abstract: A flame retardant blend, suitable for incorporation into a polyurethane foam, comprises: an oligomeric organophosphourus flame retardant, preferably an organophosphate, having a phosphorus content of no less than about 10%; a benzofuran-2-one stabilizer; and a monomeric phosphate ester containing alkyl and/or haloalkyl groups to act as a solubilizing addtive for the oligomeric organophosphorus flame retardant and benzofuran-2-one stabilizer.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: October 17, 2006
    Assignee: Supresta U.S. LLC
    Inventors: Barbara A. Williams, Lambertus A. DeKleine
  • Patent number: 7008973
    Abstract: A flexible, flame-retarded, polyurethane foam comprising brominated and/or phosphorous flame retardants and an acid scavenger.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: March 7, 2006
    Assignee: PABU Services, Inc.
    Inventors: Stephen B. Falloon, Richard S. Rose, Mathew D. Phillips
  • Patent number: 6967223
    Abstract: A fiber-free molding composition containing: (a) a binder selected from the group consisting of an epoxide, a polyisocyanate, a furane-resin-free phenolic resin, and mixtures thereof; and (b) a filler mixture containing: (i) an inorganic high-temperature-resistant filler; and (ii) a heat-activatable swelling agent.
    Type: Grant
    Filed: February 17, 1999
    Date of Patent: November 22, 2005
    Assignee: Cognis Deutschland GmbH & Co. KG
    Inventors: Robert Graf, Maria-Elisabeth Kaiser, Klaus Lehr, Wolfgang Six
  • Patent number: 6894139
    Abstract: Catalysts contain, as structural units, at least one tertiary amino group and at least one group which, after its decomposition, is capable of complexing or protonating the tertiary amino group.
    Type: Grant
    Filed: July 4, 2001
    Date of Patent: May 17, 2005
    Assignee: BASF Aktiengesellschaft
    Inventors: Martin Kreyenschmidt, Hauke Malz, Dieter Rodewald, Thomas Flug, Ansgar Frericks
  • Patent number: 6861452
    Abstract: The present invention provides a composition for flame-retardant flexible polyurethane foam comprising: (i) a polyol component; (ii) a polyisocyanate component; (iii) a halogen-free phosphate ester that meets the following conditions (a) to (d), and that contains at least one alcoholic hydroxyl group: (a) an acid value of 2 KOHmg/g or less, (b) a viscosity of 5 Pa·s or less at 25° C., (c) a hydroxyl value of 5 to 250 KOHmg/g, and (d) a weight average molecular weight of 200 to 2000; (iv) a tertiary amine carboxylate; (v) a silicone foam stabilizer; and (vi) a blowing agent. The composition for flame-retardant flexible polyurethane foam of the present invention can give a flexible polyurethane foam that has satisfactory flame retardant properties, as well as excellent properties such as better heat resistance, fogging resistance and scorch resistance and extremely low compression strain.
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: March 1, 2005
    Assignee: Daichi Chemical Industry Co., Ltd.
    Inventors: Noriaki Tokuyasu, Katsumi Kameda
  • Patent number: 6855275
    Abstract: Alkylene-bridged diphosphate compounds can be used to modify, namely, reduce, the viscosity of fluid flame retardants (polybrominated aryl oxides, oligomeric phosphate esters, etc.) which are useful in flame retarding polyurethane and thermoplastic compositions.
    Type: Grant
    Filed: September 9, 1996
    Date of Patent: February 15, 2005
    Assignee: Ripplewood Phosphorus U.S. LLC
    Inventors: Danielle A. Bright, Alan M. Aaronson, Ronald L. Pirrelli
  • Patent number: 6787575
    Abstract: The invention relates to the technological sector of mineral fillers used in the sector which manufactures polyurethane foams and in particular fillers of the carbonate, hydroxide, silicate, sulphate type and similar mineral fillers. The invention relates in particular to a method of treating mineral fillers of a specific grain size with the aid of treatment agents of the organic phosphate type, incorporating a de-agglomeration step, and optionally a selection step, with a view to improving the techniques used to manufacture polyurethane foams either by foaming without an auxiliary blowing agent or with a blowing agent such as CO2, and composite polyurethane, whilst reducing the time needed to mix this treated filler treated with the polyol and other reagents. Numerous applications for block foams or moulded foams, for mattresses and similar, the automotive industry, various industrial components, etc . . .
    Type: Grant
    Filed: May 14, 2001
    Date of Patent: September 7, 2004
    Assignee: Omya SA
    Inventors: Jean Pierre Fichou, Maurice Husson, Georges Ravet, Pierre Blanchard
  • Patent number: 6765035
    Abstract: Process for preparing rigid and flexible polyurethane foams by reacting a polyisocyanate, polyols and water in the presence of a catalyst and a fire retardant which is a combination of expandable graphite and phosphorous-containing compound.
    Type: Grant
    Filed: April 5, 2002
    Date of Patent: July 20, 2004
    Assignee: Huntsman International LLC
    Inventors: Berend Eling, Christopher Ian Lindsay, Gordon John Seeley
  • Patent number: 6765032
    Abstract: Method for the treatment of mineral fillers using organic phosphate treatment agents. Treated mineral fillers obtained by said method and suspension of these treated mineral fillers in polyols. Use of these suspensions in the manufacture of flexible, semirigid, or rigid polyurethane foams used for the manufacture of molded or nonmolded objects.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: July 20, 2004
    Assignee: Omya S.A.
    Inventors: Jean-Pierre Fichou, Maurice Husson, Georges Ravet, Pierre Blanchard