Abstract: There is disclosed a sound-absorbing syntactic foam comprising expanded polystyrene microspheres, dispersed randomly in a polyurethane matrix.

Abstract: Flame-retardant poly (polyisocyanate-organic phosphorus) products are produced by mixing and reacting an organic phosphorus containing compound and a polyisocyanate compound in the presence of a polyisocyante catalyst. No other blowing agent is necessary.The flame-retardant polyurethane foam products may be used for thermal and sound-insulation, for cushioning, for molding useful objects and as a cavity filler.

Abstract: In a method of preparing a poly-urethane and/or -urea foam from a formulation including (a) a polyisocyanate, (b) an isocyanate-reactive component, and (c) a visible emissions producing component, wherein (a), (b) and (e) are reacted under reaction conditions sufficient to form a poly-urethane and/or -urea foam and the foam is then cooled, whereby visible emissions are emitted during cooling, an improvement comprising including in the formulation a visible emissions reducing agent, such that the amount of the visible emissions is reduced as compared with the amount emitted by a foam prepared from a formulation which does not contain the visible emissions reducing agent but which is otherwise substantially similar. Foams prepared therefrom exhibit reduction in visible emissions during the cure period, which is particularly evident when the foams are mechanically cooled. They also exhibit generally good physical properties.

Abstract: A stabilizer composition useful as an additive for polyether polyols, particularly those employed in the manufacture of polyurethane foams, is provided which comprises a diarylamine, a sterically hindered phenol and a pentaerythritol diphosphite.

Abstract: Organic resins with high surface areas and porosities, which are insoluble in organic solvents and contain few or no flexible groups in the resin structure, are disclosed. Also disclosed is a process for making such resins from polyfunctional aryl alkali metal compounds and a second polyfunctional monomer. Such resins are useful as absorbants.

Abstract: Flame-retardant polyurethane foam products are produced by mixing and reacting an organic phosphorus containing compound which will react with a polyisocyanate compound and produce a gaseous compound and a polyisocyanate compound in the presence of a polyurethane catalyst. No other blowing agent is necessary.The flame-retardant polyurethane foam products may be used for thermal and sound-insulation, for cushioning, for molding useful objects and as a cavity filler.

Abstract: A stabilizer composition useful as an additive for polyether polyols, particularly those employed in the manufacture of polyurethane foams, is provided which comprises a diarylamine, a sterically hindered phenol and a pentaerythritol diphosphite.

Abstract: Process for the preparation of filled heat-curable compounds of the polyurethane type by reaction of condensation of the constituents of the desired compound in the presence of a pulverulent filler, which is characterized in that the said filler is predispersed in the presence of a stabilizing agent in a liquid organic phase compatible with the desired heat-curable compound in the course of its formation reaction, the said filler being then in the form of a homogeneous and stable suspension, and the suspension thus prepared is then introduced into the reaction mixture before, during or after the introduction of at least one of the constituents of the desired heat-curable compound.The process according to the invention makes it possible to produce compounds of the polyurethane type whose mechanical and physical characteristics are at least equivalent or even improved in relation to those of the unfilled identical compounds by virtue of the excellent distribution of the inorganic filler.

Abstract: A flexible plasticized polyurethane foam is taught in which water is used as the foaming agent and a plasticizer selected from phthalate, phosphate ester adn bezoat plasticizers is added to improve the softness and flexibility of the polyurethane.

Abstract: Polyurethane foams of excellent properties are produced by reacting a) one or more polyether polyols, b) a polymethylene poly(phenyl isocyanate) having a methylene-bis(phenyl isocyanate) content of from 70 to 77% by weight, c) melamine, d) a phosphorous containing compound and d) water as the blowing agent. The isocyanate must have a specific 4,4' to 2,4'-isomer ratio and the amounts of melamine and phosphorous must be within narrowly defined limits.

Abstract: Rigid polyurethane foams are produced by reacting a polyisocyanate with a polyester containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight of 400 to 10,000 in the presence of water, an organic blowing agent, a flameproofing agent and a compound containing at least two isocyanate-reactive hydrogen atoms and having a molecular weight in the range from 32 to 399 as crosslinking agent, optionally in the presence of known auxiliaries and additives. The polyester, the flameproofing agent and the crosslinking agent are used in quantities such that from about 15 to about 35 parts by weight of polyester, from about 50 to about 80 parts by weight flameproofing agent and from about 5 to about 15 parts by weight of crosslinking agent (with the sum of the parts by weight of these components adding up to 100) are present. These foams are useful as insulating materials in applications where flame resistance is important.

Abstract: This invention relates to a process for preparing a trimer by the steps of: (a) cyclotrimerizing a polyisocyanate in the presence a polymer-bound trimerization catalyst by contacting said polyisocyanate with said catalyst at a temperature of between about 20.degree. and about 135.degree. C. in a reaction to form an isocyanurate-containing cyclotrimerized isocyanate wherein a portion of the isocyanate moieties comprising said polyisocyanate are converted to isocyanurate groups, and (b) separating said catalyst from said cyclotrimerized isocyanate in order to stop said reaction after a desired amount of isocyanate moieties in said polyisocyanate have been converted to isocyanurate moieties.

Abstract: Polyether polyols and polyurethane foams are stabilized by including therein a stabilizer composition of (a) tetrakis[methylene(3,5-di-tert-butyl-4-hydroxyhydrocinnamate)]methane and (b) a reaction product of diphenylamine and diisobutylene wherein the molar ratio of the amine to the diisobutylene is 1:1.1 to 1:2.5. The stabilizer composition may contain a third synergistic component, phenothiazine or certain alkyl derivatives of phenothiazine. The stabilizer composition may further contain trihydrocarbyl phosphite to stabilize the color of same.

Abstract: An expandable, powder coating composition is disclosed which includes (a) a thermoplastic resin containing a hydroxyl group-containing polymer, (b) a cross-linking agent containing a polyisocyanate compound which is capable crosslinking the thermoplastic resin, (c) a blowing agent, and (d) a mixture of a solid plasticizer such as triphenyl phosphate and a liquid plasticizer such as dioctyl phthalate.

Abstract: A method for the preparation of highly elastic foams of reduced compression hardness and having urethane groups is disclosed, in which the reaction of the polyurethane-forming materials is carried in the presence of 0.01 to 5% by weight, based on the polyol, of a compound, which has at least one polyoxyalkylene group and at least one anionic group in the molecule. The use of fluorocarbons to decrease the compression hardness can reduced appreciably by the use of this compound.

Abstract: The present invention is related to polyurethane foam materials, pores thereof being free of halogenated hydrocarbon compounds, in particular free of CFCs, and a process for producing the same wherein no halogenated hydrocarbon, in particular no CFC is used as foaming agent. The pores of the polyurethane foam material contain minor amounts of the vaporized foaming agent used in the process of the invention, i.e. of the organic liquid product selected from the group consisting of a lower alkane having 3 to 6 carbon atoms or a mixture of such lower alkanes, said liquid foaming agent having a boiling point between -10.degree. and =70.degree. C. at normal pressure.

Abstract: New particularly effective fire retardent elements based on foams and expandable graphite are characterized in that they additionally contain one or more components from the group consisting of phosphate-containing polyols, borates and amine salts.

Abstract: The present invention relates to a process for making a flame retardant polyurethane foam which comprises reacting a reaction mixture consisting essentially of a propylene oxide-based polyol that is essentially free of ethylene oxide moieties, a polyisocyanate, melamine in an amount of between about 5 and about 55 parts by weight per hundred parts of the polyol, a halogenated phosphate supplemental flame retardant in an amount of between 8 and about 50 parts by weight per hundred parts of the polyol, and water in an amount of between about 3 and about 6 parts by weight per hundred parts of the polyol, said polyol being further characterized by a molecular weight of between about 2,500 and about 6,000, to provide a polyurethane foam characterized by enhanced flame retardancy.

Abstract: A process for producing a flame-resistant elastic soft polyurethane foam from a foam reaction component mixture of a polyol, a polyisocyanate, and a proportion of expanded graphite in the form of flakes as a flame retardant, includes initially admixing the flakes having a size on the order of magnitude of resultant foam cell walls with the polyol component. The flakes are incorporated to form at least part of the cell walls upon expansion of the foam.

Abstract: A flame retardant composition, for use in flexible urethane foams, which contains about 5 to 95% of tris(monochloroalkyl, dichloroalkyl or mixtures thereof) phosphate and the remainder is a phenyl phosphate ester which is an alkylated triphenyl phosphate having an approximate average formula (R.sub.x ArO).sub.3 PO wherein x ranges from 1 to 2, each R is individually selected from the group consisting of hydrogen, C.sub.1 -C.sub.4 alkyl and Ar is phenyl. Flexible urethane foam compositions containing 8 to 14 parts per 100 parts polyol of this composition have sufficient flame retardant properties to meet the Cal 117 test standard.

Abstract: A novel high resiliency (HR) polyurethane resin foam composition is provided which contains phosphorus compounds to improve the static fatigue properties thereof. An unusual benefit of using certain phosphorus compounds in HR foams is that improved compression set characteristics are obtained. As might be expected, flammability properties are also improved. Some preferred phosphorus additives include, but are not limited to phosphates, phosphonates, phosphites and phosphine oxides such as tri(.beta.-chloroethyl)phosphate; tri(.beta.-chloropropyl)phosphate; dichloroethyl methylphosphate; tetrakis(2-chloroethyl) ethylene diphosphate; dimethyl methylphosphonate; diphenyl methylphosphate; triethylphosphate; tricrysylphosphate (TCP); triphenylphosphite; triethylphosphite; triethylphosphine oxide; triphenylphosphine oxide; and mixtures thereof.

Abstract: The present invention relates to foam compositions which are expanded with hydrohalocarbon blowing agents in the presence of additives which decrease the formation of haloalkenes during the polymerization. Thus, the present invention provides compositions comprising polyisocyanate, polyol, hydrohalocarbon blowing agent, catalyst, surfactant, and at least one additive wherein the additive is capable of decreasing the amount of decomposition of said dehydrohalocarbon blowing agent to haloalkenes during polymerization of the polyisocyanate and the polyol.Depending upon the polyol and polyisocyanate used and the quantity of polyisocyanate used, the compositions may be used in pour-in-place molded foams; rigid urethane spray foams; rigid high and low density foams for slabstock, froth foams, and molded foams; rigid laminated boardstock; or specialty foams.

Abstract: The water resistance of intumescent compositions is improved if the composition comprises at least one organotin derivative of a polyol. Organotin derivatives of polyols can be produced by reacting polyol with dialkyltin oxide or with dialkyltin dialkoxide.

Abstract: A fire retardant composition comprising a dispersion of a solid fire retardant additive in a liquid isocyanate-reactive compound having a functionality of from 2 to 8 and an average equivalent weight of from about 31 to about 5000 and, as anti-settling agent, an effective amount of a fatty acid ester and/or amide. The composition is useful for preparing polyurethane foams.

Abstract: A polyurethane foam is produced using acetone as an auxiliary blowing agent. A polyol, an isocyanate, water, acetone and a catalyst for catalyzing the formation of polyurethane are mixed to produce an unfoamed liquid mixture, which is then retained in bulk form, preferably in an open-topped reaction vessel, for a dwell time during which an exothermic reaction occurs and the liquid foams. Finally, the foaming liquid is spread on to a surface on which it is allowed to expand and form a solid polyurethane foam material. Significant reductions in the amount of auxiliary blowing agent can be achieved, as compared with conventional formulations using methylene or CFC's as auxiliary blowing agents.

Abstract: The invention relates to a process for the production of polyamide imides from diimidodicarboxylic acids, trimellitic imidocarboxylic acids and diisocyanates and to their use as moldings, films and binders for paints.

Abstract: The present invention relates to a polyol composition used to produce a rigid polyurethane foam by a spraying method and also to a method for producing a rigid polyurethane by a spraying method using the composition.The polyol composition of the present invention is characterized by comprising a polyol mainly composed of an ethylenediamine-alkylene oxide addition polyol and a smaller amount of a halogenated hydrocarbon blowing agent and a larger amount of water than in the production of rigid polyurethane foams by a known spraying method. More particularly, the polyol composition of the present invention comprises a polyol containing not less than 45% by weight of an ethylenediamine-alkylene oxide addition polyol and having an average hydroxyl value of 250-550, and a blowing agent comprising not more than 45% by weight of a low boiling halogenated hydrocarbon blowing agent and 1-6 parts by weight of water, per 100 parts by weight of said polyol.

Abstract: This invention relates to the use of phosphorus-containing compounds, specifically cyclic organophosphorus compounds, as carbodiimidization catalysts in the preparation of open-celled flexible polyurethane foam for the purpose of controlling foam density and providing softer foams. foams that are softer and of lower density can be prepared with significantly reduced quantities of blowing agents in comparison to foams prepared in the absence of such phosphorus-containing compounds. Additionally, use of such catalysts provides for a reduced reaction exotherm during the preparation of the foam thereby minimizing foam discoloration or scorching. Preferred phosphorus-containing compounds are the 1-alkyl-1-oxophospholenes, especially 1-methyl-1-oxophospholene.

Abstract: Improved ignition resistant, flexible, open-celled polyurethane foams are described. The foams are formed in situ from the reaction, in the presence of a catalyst, of an isocyanate, one or more blowing agents including water, a foam stabilizer, a polyether polyol, melamine, and a standard flame retardant additive. Preferred standard flame retardants are halogenated phosphorus esters and a blend of about 80 to 85% pentabromodiphenyl oxide in an aromatic phosphate plasticizer. The melamine is present in the foam formulations in an amount of from 30 to 40 parts by weight per 100 parts by weight of polyol. The standard flame retardant is present in an amount of from 15 to 25 parts by weight per 100 parts by weight of polyol. The compositions of the invention are particularly suitable for use in furniture, bedding, and carpet padding.

Abstract: This invention relates to a process for manufacturing a spray urethane elastomer. More particularly it relates to a process for manufacturing a solventless, non-cellular spray urethane elastomer, which comprises spraying a partial prepolymer component having a high molar ratio of NCO/OH prepared from an organic polyisocyanate and from polytetramethylene ether glycol (PTMEG) having a molecular weight of 400 to 2000 and a resin component containing the PTMEG, a specified chain extender and an organobismuth compound catalyst onto a substrate by use of a two components high pressure spray machine.According to the present invention, spraying only of the stock solutions by use of the two components high pressure spray machine accomplishes coating and the stock solutions are cured in one second to ten and several seconds after being sprayed without producing cells even when thick-coated.

Abstract: A semi-flexible or flexible phenolic foam composition having a substantially open cellular structure. It comprises the reaction product of a mixture of a phenol-aldehyde resin, a surfactant, a blowing agent; optionally a wetting agent and a catalyst. Also within the scope of the present invention is a method for producing a semi-flexible or flexible phenolic foam composition having a substantially opened cellular structure. This method comprises mixing a phenol-aldehyde resin with a surfactant, a blowing agent and optionally a cell opening and wetting agent; curing the mixture by reacting it with an acid catalyst; compressing the cured or semi-cured product below its original thickness and releasing the pressure, thereby obtaining the desired semi-flexible or flexible phenolic foam composition. The semi-flexible or flexible foam thus obtained possesses excellent insulation and flame retardant properties.

Abstract: Internal mold release compositions for use in preparing molded polymeric products are disclosed which contain (a) a primary or secondary amine, (b) a carboxylic acid or amido carboxylic acid salt of a group II metal or of aluminum, lithium, copper, iron, cobalt or nickel, and optionally (c) a carboxylic acid or amido carboxylic acid.

Abstract: Internal mold release compositions for use in preparing molded polymeric products are disclosed which contain (a) a primary or secondary amine, (b) a carboxylic acid or amido carboxylic acid salt of a group II metal or of aluminum, lithium, copper, iron, cobalt or nickel, and optionally (c) a carboxylic acid or amido caroxylic acid.

Abstract: Inorganic organic flame-retardant polyols are produced by mixing and chemically reacting an epoxy compound with a compound containing reative hydrogens and acidic boron compound in the presence of an epoxy catalyst. These polyols may be utilized to produce polyester resinous products, polyamide resinous products and polyurethane solid and foamed products which may be utilized as coating agents, adhesives, sound and thermal insulation and molding agents.

Abstract: Active hydrogen-containing compositions having internal mold release components are used in a process in preparing molded polymeric products. In the process, the active hydrogen-containing composition contains (a) a primary or secondary amine, (b) a carboxylic acid or amido carboxylic acid salt of a group II metal or of aluminum, lithium, copper, iron, cobalt or nickel, and optionally (c) a carboxylic acid or amido carboxylic acid.

Abstract: Flame-retardant polyurethane products are produced by mixing and reactive an amino-salt of a phosphorus acid, a compound containing at least two reactive hydrogens, and a compound containing at least two isocyanate radicals. This improved polyurethane product may be used in many forms such as insulating and sound proofing foam, coating agents, cushions, cavity fillers, molded products and the like.

Abstract: Active hydrogen-containing compositions having internal mold release components for use in preparing molded polymeric products are disclosed which contain (a) a primary or secondary amine, (b) a carboxylic acid or amido carboxylic acid salt of a group II metal or of aluminum, lithium, copper, iron, cobalt or nickel, and optionally (c) a carboxylic acid or amido carboxylic acid.

Abstract: Flame-retardant polyurethane products are produced by mixing a basic salt-forming compound with an acidic salt-forming compound containing boron compounds in a polyol and/or a polyisocyanate, then reacting the polyol and polyisocyanate.The flame-retardant polyurethane products may be used for thermal and sound insulation, as a coating agent, as an adhesive, for caulking, for cushioning and for molding useful objects.

Abstract: Polyisocyanurate Rigid Foams having improved fire resistance and smoke emission characteristics can be achieved by employing high isocyanurate index (e.g., at least 500) together with a high relative amount of the polyisocyanurate in the foam formulation. Trimerization catalysts can be employed to prepare the polyisocyanurate foam.

Abstract: A shock-absorbing polyurethane foam is formed of a polyol component and a polyisocyanate component. The polyol component is a mixed polyol having an average hydroxyl number of 130-250 and composed at least of 20-70 parts by weight of a low-molecular polyol having a molecular weight of 300-500 and 80-30 parts by weight of a high-molecular polyol having a molecular weight of 1,500-8,000 per 100 parts by weight of the whole polyol component. The foam further contains 5-150 parts by weight of a plasticizer having a solidification point not higher than -20.degree. C. per 100 parts by weight of the whole polyol component. The foam can be produced by reacting the polyol component and polyisocyanate component in the presence of 5-150 parts by weight of the plasticizer per 100 parts by weight of the polyol component.

Abstract: The present invention provides a composition comprising a combustible material containing urethane linkages; and as a smoke and toxic gas suppressant, a polyester which has an acid value below 30 mg KOH/g, preferably below 10 mg KOH/g, and which is derived from:Ia.[A] a component which contains 4 carboxyl groups or anhydride thereof, and which is preferably an aromatic component, orIb. a mixture of [A] and [B]:[B] one or more components which contain 2 to 12, preferably 2 to 4, carboxyl groups or 1 to 6, preferably 1 or 2, carboxylic anhydride groups, selected from:[B.sub.1 ] an aliphatic carboxylic acid compnent containing 2-16 carbon atoms; [[B.sub.2 ] a cyclic non-aromatic carboxylic acid containing 7-17 carbon atoms; and[B.sub.3 ] an aromatic carboxylic acid containing 8-16 carbon atoms; andII.

Abstract: Flexible polyurethane foam prepared from foam forming compositions of a polyether polyol, an organic isocyanate compound, a blowing agent, and a curing agent of a melamine derivative in an amount effective to rapidly cure the resultant foam and improve the compression set properties of the foam, the amount of curing agent generally ranging from about 0.01 up to about 2 parts by weight based on 100 parts polyether polyol. Also, flame retardant polyether polyurethane foam prepared from foam forming components of a polyether polyol, an organic isocyanate compound, water, a liquid phosphorus ester in an amount of about 4 to 10 parts by weight and the curing agent in an amount of 0.4 to 2 parts by weight, each based on 100 parts by weight of the polyether polyol in the composition. The most preferred curing agent has the formulaC.sub.3 N.sub.6 (R.sub.2).sub.x (R.sub.1).sub.6-xwherein R.sub.1 is hydrogen or an alkyl, alkenyl, cycloaliphatic or aryl moeity having between one and twelve carbon atoms; R.sub.

Abstract: Included are the title phosphorate compounds, and a process to prepare them comprising contacting a carbylphosphorate mono acid halide with a carbyloxide. For example, ((2-(3-bromo-2,2-bis(bromomethyl)propoxy)ethyl(chloroethyl)-(ethyl))phosph orate can be prepared with (2-(3-bromo-2,2-bis(bromomethyl)propoxy)ethyl)(ethyl)-chloridophosphorate and ethylene oxide. The compounds are useful so-called flame-retardants for polyurethanes, especially flexible foams because, for example, substantially non-scorching and non-odoriferous flame-retardant flexible foams can be readily prepared with the compounds.

Abstract: Combustion modified foams are produced by reacting an organic aromatic polyisocyanate with an isocyanate reactive compound in the presence of a blowing agent and Mg(OH).sub.2. The Mg(OH).sub.2 is generally used in a quantity of from 4-100 parts by weight based on the foam taken as 100 parts by weight. Mg(OH).sub.2 having a particle size of from 0.5-50 .mu.m is preferably used. The foams produced by the process are particularly useful in construction applications.

Abstract: The present invention relates to the obtention of a rigid polyurethane compound, cellular or micro-cellular, reinforced or not, having a density ranging from 0.20 to 1.30 g/cm.sup.3 ; the formation of this compound happens through the mixing of a resin composed of a mixture of polyether and polyester polyols aminated or not, having a molecular weight ranging from 100 to 5000, employed at 5 to 100 parts by weight; surfactant based on dimethylpolysiloxane, employed at 0.1 to 5 parts by weight; amine catalysts of the tetramethylethylenediamine and dimethylcyclohexylamine type employed at 0.

Abstract: This invention relates to the stabilization of polyurethane foam by using a combination of a phenothiazine with at least a co-stabilizing effective amount of a compound selected from the group consisting of certain dithiocarbamates, thiuramsulfides, mercaptobenzothiazole, phosphites, phosphonites, phenolic antioxidants, pentaerythritol-tetrakis(beta-laurylthiopropionate), 4,4'-thiobis(2-t-butyl-5-methylphenol) and mixtures thereof.

Abstract: This invention is an antistatic thermoplastic, phase-segregated polyurethane containing, as an antistatic additive an effective amount of a monovalent metal tetraphenylboron salt, in the substantial absence of a fatty acid salt, a C.sub.6 -C.sub.30 carboxylic acid ester or phosphate ester compound.Suprisingly, it has been found that, with this particular type of polyurethane, tetraphenylboron salts are very effective antistatic additives even in the absence of enhancer compounds as were previously employed. Accordingly, the antistatic polyurethane is useful for applications such as electronics components and packaging, and other applications where static dissipative ability is needed or desirable.

Abstract: Internal mold release compositions suitable for use in preparing polyurethane and polyurea moldings comprise a tertiary amine compound, a metal salt of a carboxylic acid, amidocarboxylic acid, phosphorus-containing acid or boron-containing acid. The metal is from Group IA, IB, IIA, or IIB metal or aluminum, chromium, molybdenum, iron, cobalt, nickel, tin, lead, antimony or bismuth.

Abstract: A flexible highly elastical polyurethane foam having a density ranging between 25 and 150 kg/m.sup.3 and a relatively high fire resistance obtained by the reaction of an isocyanate and/or a chemically modified derivate thereof with a highly molecular reactive polyol in presence of a catalytic agent, of a cross-linker, and/or an extender, of water as blast means and of a fire retardant, characterized in that said fire retardant comprises at least one of the following components: (1) linear urea-formol oligomer mixture having the general formula NH.sub.2 --CO--NH--[CH.sub.2 --NH--CO--NH].sub.n --CH.sub.2 --NH--CO--NH.sub.

Abstract: Flame retardant polyurethane foam compositions incorporate an effective amount of a polybrominated higher alkylbenzene as a flame retardant and, optionally, a polyaryl phosphate agent.