Ingredient Is A Nitrogen Containing Compound Patents (Class 521/128)
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Patent number: 5104906Abstract: The present invention relates to a process for the preparation of polyurethane foams in which polyisocyanates are reacted with compounds having a molecular weight of from 400 to 10,000 and containing at least two isocyanate-reactive hydrogen atoms, in the presence of water and/or organic blowing agents, catalysts, melamine as a flameproofing agent, and other flameproofing agents selected from phosphonic acid esters having the general formula ##STR1## wherein R.sup.1 is C.sub.1 -C.sub.6 alkyl, C.sub.2 -C.sub.6 unsaturated alkyl, C.sub.5 -C.sub.12 cycloalkyl, C.sub.7 14 C.sub.15 aralkyl, or C.sub.6 -C.sub.12 aryl, R.sup.2 and R.sup.3 are independently C.sub.1 -C.sub.6 alkyl, C.sub.2 -C.sub.6 unsaturated alkyl, C.sub.5 -C.sub.12 cycloalkyl, C.sub.7 -C.sub.15 aralkyl, or C.sub.6 -C.sub.12 aryl, or R.sup.2 and R.sup.3 together are C.sub.2 -C.sub.4 alkylene, R.sup.4 is C.sub.1 -C.sub.6 alkylene, C.sub.5 -C.sub.12 cycloalkylene, C.sub.7 -C.sub.15 aralkylene, or C.sub.6 -C.sub.12 arylene, R.sup.5 is C.sub.2 -C.sub.Type: GrantFiled: June 21, 1991Date of Patent: April 14, 1992Assignee: Bayer AktiengesellschaftInventors: Peter Haas, Hans Hettel, Gundolf Jacobs
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Patent number: 5104907Abstract: A process for producing a high resilience polyurethane foam by reacting a polyol with a polyisocyanate in the presence of a catalyst, a blowing agent, and a foam stabilizer; said polyisocyanate containing at least diphenylmethane diisocyanate and/or a mixture of diphenylmethane diisocyanate with a derivative thereof, the blowing agent being water, or water and a halogenated hydrocarbon in amounts of not less than 2 parts by weight of water and not more than 20 parts by weight of the halogenated hydrocarbon based on 100 parts by weight of the polyol, and the catalyst being at least one selected from the compounds represented by the formula (I) below: ##STR1## where R.sup.1 is alkyl having 1 to 4 carbons, dimethylaminopropyl, benzyl, vinyl, or hydroxyalkyl having 1 to 3 carbons; R.sup.2 is hydrogen, alkyl having 1 to 4 carbons, alkyl, benzyl or phenyl; and R.sup.3 and R.sup.4 are independently hydrogen, alkyl having 1 to 4 carbons, or hydroxymethyl.Type: GrantFiled: July 30, 1990Date of Patent: April 14, 1992Assignee: Tosoh CorporationInventors: Hiroyuki Yoshimura, Shuichi Okuzono, Shoji Arai
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Patent number: 5102918Abstract: A modified organic polyisocyanate is prepared in such a manner that a trimerization catalyst, an organic phosphite estr, and a surfactant, and optionally a ferrocene compound are added to an organic isocyanate and/or a partially urethanized organic polyisocyanate to cause isocyanuration in an extent that not more than 20% by weight of entire isocyanate groups are isocyanurated; and a stopper is added, if necessary.Type: GrantFiled: January 9, 1991Date of Patent: April 7, 1992Assignee: Nippon Polyurethane Industry Co., Ltd.Inventor: Kiyoshi Moriya
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Patent number: 5100927Abstract: A process for producing a rigid polyurethane foam by use of a decreased amount of a CFC blowing agent and an increased amount of water used as a blowing agent, maintaining a high degree of heat insulation and improving the deterioration in friability of the product. The catalyst is one of the imidazoles represented by the formula (I): ##STR1## where R.sup.1 is alkyl having 1 to 4 carbons, benzyl, dimethylaminopropyl, or hydroxyalkyl having 1 to 3 carbons; R.sup.2 is hydrogen, alkyl having 1 to 4 carbons, allyl, or benzyl; and R.sup.3 and R.sup.4 are independently hydrogen, methyl, or hydroxymethyl.Type: GrantFiled: June 6, 1990Date of Patent: March 31, 1992Assignee: Tosoh CorporationInventors: Yutaka Tamano, Shuichi Okuzono, Masaki Ishida, Shoji Arai, Hiroyuki Yoshimura
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Patent number: 5093378Abstract: An improved process for producing a flexible polyurethane foam having improved flame retardance and physical properties by reacting a polyhydroxy compound and a polyisocyanate compound in the presence of a blowing agent, wherein the improvement comprises using as the polyhydroxy compound one in which an aldehyde condensation polymer has been formed by polycondensation and dispersed such that it accounts for preferably from 5 to 30 wt % of the total amount of the polyhydroxy compound, and adding as the flame retardant a melamine powder preferably in an amount of from 5 to 100 parts by weight for 100 parts by weight of said polyhydroxy compound.Type: GrantFiled: June 22, 1989Date of Patent: March 3, 1992Assignee: Bridgestone CorporationInventors: Takumi Ishiwaka, Hajime Hasegawa, Takashi Ohashi
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Patent number: 5087384Abstract: A melamine preparation consisting of 80 to 99.9% by weight of melamine having an average particle size of 0.01 to 0.1 mm and 0.1 to 20% by weight of urea, thiourea, biuret or urea or thiourea substituted by lower alkyl groups and a stable dispersion in polyether polyols prepared therefrom, which is used for the preparation of flame-resistant polyurethane foams.Type: GrantFiled: March 22, 1990Date of Patent: February 11, 1992Assignee: Chemie Linz Gesellschaft m.b.H.Inventors: Heinrich Horacek, Friedl Heger, Gerhard Coufal
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Patent number: 5086082Abstract: Improved ignition resistant, flexible, open-celled polyurethane foams are described. The foams are formed in situ from the reaction, in the presence of a catalyst, of an isocyanate, one or more blowing agents including water, a foam stabilizer, a polyether polyol, melamine, and a standard flame retardant additive. Preferred standard flame retardants are halogenated phosphorus esters and a blend of about 80 to 85% pentabromodiphenyl oxide in an aromatic phosphate plasticizer. The melamine is present in the foam formulations in an amount of from 30 to 40 parts by weight per 100 parts by weight of polyol. The standard flame retardant is present in an amount of from 15 to 25 parts by weight per 100 parts by weight of polyol. The compositions of the invention are particularly suitable for use in furniture, bedding, and carpet padding.Type: GrantFiled: September 27, 1989Date of Patent: February 4, 1992Assignee: PMC, Inc.Inventor: Herman Stone
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Patent number: 5084543Abstract: Novel tetracoordinated tin (IV) compounds, well suited as latent catalysts for the preparation of polyurethanes or for the crosslinking of curable diorganopolysiloxanes (upon thermal decomposition thereof into diorganotin dicarboxylates or dialcoholates), have the general formula (1): ##STR1## in which the radicals R, which may be the same or different, are each a linear or branched chain C.sub.1 -C.sub.20 alkyl radical, a mononuclear aryl radical, or an aralkyl or alkaryl radical, the alkyl moieties of which having from 1 to 6 carbon atoms; the radicals R.sub.1 and R.sub.2, which may be the same or different, are each a hydrogen atom, a cyano radical, a C.sub.1 -C.sub.6 alkyl radical, or an alkoxycarbonyl radical, the alkyl moiety of which having from 1 to 6 carbon atoms, with the proviso that R.sub.1 and R.sub.2 may together form a saturated hydrocarbon ring member having from 5 to 8 carbon atoms; the radical R.sub.3 is a hydrogen atom, a linear or branched chain C.sub.1 -C.sub.Type: GrantFiled: June 13, 1991Date of Patent: January 28, 1992Assignee: Rhone-Poulenc ChimieInventors: Jean-Marc Frances, Veronique Gouron, Bernard Jousseaume, Michel Pereyre
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Patent number: 5079270Abstract: A method and composition are disclosed for the preparation of polyurethane and polyurea molded articles, particularly according to the RIM method, in which liquid polybutadiene with an average molecular weight of 1,500 to 6,000 is used as an internal release agent in an amount of 0.5 to 5% by weight, based on the reaction formulation. The release agent is highly effective and demolded products which contain this release agent can be painted over without formation of surface defects.Type: GrantFiled: October 23, 1989Date of Patent: January 7, 1992Assignee: Th. Goldschmidt AGInventors: Georg Burkhart, Hans-Joachim Kollmeier, Helmut Lammerting
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Patent number: 5076959Abstract: Novel compositions comprising isocyanate-reactive hydrogen containing compounds, an organo clay and a cyclic alkylene carbonate. The compositions are useful for making flexible polyurethane foams and rigid polyurethane and polyisocyanurate foams.Type: GrantFiled: September 20, 1989Date of Patent: December 31, 1991Assignee: Imperial Chemical Industries plcInventors: Martin C. Barker, Anthony Cunningham
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Patent number: 5070125Abstract: Polyether polyols having an equivalent weight of from about 200 to about 5000 are prepared by the process of this invention. The process uses barium- or strontium-containing alkoxylation catalysts to provide products with reduced unsaturation in comparison to similar products produced with potassium hydroxide catalysis. The use of these catalysts also increases the capping efficiency with ethylene oxide to provide products with a higher primary hyroxyl content for the same weight percentage of ethylene oxide cap.Type: GrantFiled: January 8, 1991Date of Patent: December 3, 1991Assignee: The Dow Chemical CompanyInventor: Albert J. Heuvelsland
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Patent number: 5057545Abstract: A fire retardant flexible polyurethane foam and method for its production are provided. The foam is prepared by reacting in the presence of a metallic catalyst and a non-metallic catalyst (a) a polyol having a molecular weight between about 1000 and about 9000; (b) a polyisocyanate; (c) a cross-linking agent; (d) a foaming agent; (e) a surfactant; (f) a halogenated hydrocarbon; (g) melamine powder; (h) antimony oxide; and (i) sodium borate.Type: GrantFiled: November 9, 1990Date of Patent: October 15, 1991Assignee: Fire Retardant Foam Technologies, Inc.Inventors: Laszlo A. Muhl, Thomas T. Omori, John Milligan
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Patent number: 5028636Abstract: This invention relates to novel urethane-modified polyisocyanate mixtures of the diphenylmethane series prepared by a process comprising reacting polyisocyanates or polyisocyanate mixtures of the diphenylmethane series with certain monohydric and/or polyhydric alcohols and, optionally, subsequently mixing the initially modified products with polyisocyanates or polyisocyanate mixtures of the diphenylmethane series that have not been modified with urethane groups. This invention further relates to the use of the polyisocyanate mixtures in the preparation of polyurethane foams.Type: GrantFiled: August 16, 1990Date of Patent: July 2, 1991Assignee: Bayer AktiengesellschaftInventors: Herbert Gebauer, Pramod Gupta, Gerhard Heilig, Rolf Wiedermann
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Patent number: 5025039Abstract: The present invention is directed to a process for the production of molded polyurethane foams having a compact surface and a density of at least 250 kg/m.sup.3 by the in-mold foaming of a reaction mixture containinga) a polyisocyanate component containing at least one aromatic polyisocyanate,b) an isocyanate-reactive component containing at least one organic compound having at least two isocyanate-reactive groups andc) a blowing agentat an isocyanate index of 75 to 1500, characterized in that organic carboxylic acids are used as blowing agents c), optionally in addition to other chemical or physical blowing agents.The present invention is also directed to the molded polyurethane foams obtained by this process.Type: GrantFiled: November 22, 1989Date of Patent: June 18, 1991Assignee: Bayer AktiengesellschaftInventors: Alfred Neuhaus, Otto Ganster, Richard Kopp
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Patent number: 5023280Abstract: The present invention relates to a process for the production of polyurethane foams by the reaction of 1) polyisocyanates with 2) polyesters, polycarbonates, polylactones, or polyamides having a molecular weight range of about 400 to about 10,000 and containing at least two isocyanate reactive hydrogen atoms, or mixtures thereof, in the presence of 3) water and/or organic blowing agents, 4) catalysts and 5) flame-retardants, and optionally in the presence of 6) compounds with molecular weights of from 32 to 399 containing at least two isocyanate reactive hydrogen atoms and 7) surface-active additives and other auxiliary agents known in the art. The flame-retardants consist of graphite which has been modified with inorganic expandable materials, either alone or in combination with an inorganic co-flame-retardant.Type: GrantFiled: April 7, 1989Date of Patent: June 11, 1991Assignee: Bayer AktiengesellschaftInventors: Peter Haas, Hans Hettel
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Patent number: 5017623Abstract: This invention relates to a process for the preparation of polyurethane foams comprising reacting polyisocyanates with compounds containing at least two active hydrogen atoms and having a molecular weight of 400 to 10,000 selected from polymer-modified polyols and polyols containing predominantly primary hydroxyl groups, in the presence of water and/or organic blowing agents, catalysts, and flameproofing agents having the formula ##STR1## in which R.sup.1 and R.sup.2 are independently hydrogen or C.sub.1 -C.sub.4 alkyl;X is --(CH.sub.2).sub.n -- wherein n is an integer of from 0 to 5 (preferably 0 or 1), --CH.dbd.CH--, a branched alkylene group, an arylene group, or (NH).sub.m wherein m is 1 or 2;Y is --CN or ##STR2## wherein R.sup.1 and R.sup.2 are as defined above or both R.sup.2 together form a bond.Type: GrantFiled: August 21, 1989Date of Patent: May 21, 1991Assignee: Bayer AktiengesellschaftInventors: Peter Haas, Hans Hettel, Andreas Ruckes
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Patent number: 5010114Abstract: Method for polymerizing a monomer suspended in water which comprises:Preparing a polymerization mixture of a water immiscible, liquid, ethylenically unsaturated monomer, a polyisocyanate and an oil soluble free radical initiator, dispersing said mixture in a solution of water and a surfactant, and effecting polymerization of said monomer.Type: GrantFiled: January 16, 1990Date of Patent: April 23, 1991Assignee: The Mead CorporationInventors: Rong-Chang Liang, Emerson K. Colyer, Jing-Den Chen, Karl A. Kintz, Chih-Her Suen
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Patent number: 5006569Abstract: Improved, flexible, open-celled polyurethane foams of reduced density, but with stability and firmness characteristics comparable to those of standard foams, are described. The foams are formed in situ from the reaction, in the presence of a catalyst, of an isocyanate, one or more blowing agents including water, a foam stabilizer, a polyether polyol, and a liquid salt produced from the reaction of CO.sub.2 with a water-soluble amine or amino alcohol. Preferred amines or amino alcohols for the CO.sub.2 salt include primary amines and polyols which contain primary amino end groups, secondary amines which contain primary hydroxyl groups, and a variety of low molecular weight aminohydroxy compounds. The liquid salt is present in the foam formulations in an amount of at least 2 parts by weight per 100 parts by weight of polyol.Type: GrantFiled: August 16, 1989Date of Patent: April 9, 1991Assignee: PMC, Inc.Inventor: Herman Stone
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Patent number: 4981878Abstract: The present invention is directed to a process for the production of heat curable, flexible, polyurethane molded foams by the reacting inside a closed mold(a) polyisocyanates with(b) compounds having a molecular weight of 400 to about 10,000 and containing at least two isocyanate-reactive groups and(c) optionally chain lengthening and/or cross-linking agents in the molecular weight range of 32 to 399 and containing at least two isocyanate-reactive groups in the presence of(d) a catalyst based on carbonic acid diamide and(e) a blowing agent based on water, characterized in that1. the polyisocyanates (a) are based on diphenyl-methane diisocyanate which may optionally be alkyl substituted, toluylene diisocyanate, hexamethylene diisocyanate and/or isophorone diisocyanate,2. carbonic acid diamide is used in a quantity of 0.05 to 1.0 parts by weight, preferably about 0.3 to 0.7 parts by weight, based on 100 parts by weight of component (b),3.Type: GrantFiled: August 31, 1989Date of Patent: January 1, 1991Assignee: Bayer AktiengesellschaftInventors: Hans-Joachim Kogelnik, Martin Brock, Hans Hettel
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Patent number: 4977194Abstract: The present invention relates to a process for the preparation of polyurethane foams comprising reacting polyisocyanates with dispersions of (i) polymer-containing relatively high molecular weight hydroxyl compounds that are prepared by reaction of mono- or polyisocyanates with NH-containing compounds selected from the group consisting of polyamines containing primary and/or secondary amino groups, hydrazines, hydrazides, and alkanolamines in (ii) a compound containing 1 to about 8 primary and/or secondary hydroxyl groups and having a molecular weight of about 400 to about 16,000, in the presence of water and/or organic blowing agents; catalysts; and flameproofing agents comprising an expandable graphite modified by inorganic expandable materials, alone or in combination with inorganic co-flameproofing agents.Type: GrantFiled: August 11, 1989Date of Patent: December 11, 1990Assignee: Bayer AktiengesellschaftInventors: Peter Haas, Hans Hettel
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Patent number: 4975469Abstract: This invention relates to oriented porous films having cells with polygonal cross sections and average pore diameters of about 5 to about 30 microns and interconnecting pores between the cells which have a diameter of about 0.2 to about 20 microns which are formed from a polypropylene-based resin and a process for forming the film which comprises the steps of forming a film containing beta-spherulites, selectively extracting a portion of the beta-spherulites to form a porous film and stretching the porous film in at least one direction to form the oriented polymeric porous film.Type: GrantFiled: March 20, 1989Date of Patent: December 4, 1990Assignee: Amoco CorporationInventors: Philip Jacoby, Charles W. Bauer
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Patent number: 4966920Abstract: The present invention provides a composition comprising a combustible material containing urethane linkages; and as a smoke and toxic gas suppressant, a polyester which has an acid value below 30 mg KOH/g, preferably below 10 mg KOH/g, and which is derived from:Ia.[A] a component which contains 4 carboxyl groups or anhydride thereof, and which is preferably an aromatic component, orIb. a mixture of [A] and [B]:[B] one or more components which contain 2 to 12, preferably 2 to 4, carboxyl groups or 1 to 6, preferably 1 or 2, carboxylic anhydride groups, selected from:[B.sub.1 ] an aliphatic carboxylic acid compnent containing 2-16 carbon atoms; [[B.sub.2 ] a cyclic non-aromatic carboxylic acid containing 7-17 carbon atoms; and[B.sub.3 ] an aromatic carboxylic acid containing 8-16 carbon atoms; andII.Type: GrantFiled: January 19, 1989Date of Patent: October 30, 1990Assignee: Ciba-Geigy CorporationInventors: James Gainer, Robert L. Bentley
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Patent number: 4963593Abstract: Flexible polyurethane foam prepared from foam forming compositions of a polyether polyol, an organic isocyanate compound, a blowing agent, and a curing agent of a melamine derivative in an amount effective to rapidly cure the resultant foam and improve the compression set properties of the foam, the amount of curing agent generally ranging from about 0.01 up to about 2 parts by weight based on 100 parts polyether polyol. Also, flame retardant polyether polyurethane foam prepared from foam forming components of a polyether polyol, an organic isocyanate compound, water, a liquid phosphorus ester in an amount of about 4 to 10 parts by weight and the curing agent in an amount of 0.4 to 2 parts by weight, each based on 100 parts by weight of the polyether polyol in the composition. The most preferred curing agent has the formulaC.sub.3 N.sub.6 (R.sub.2).sub.x (R.sub.1).sub.6-xwherein R.sub.1 is hydrogen or an alkyl, alkenyl, cycloaliphatic or aryl moeity having between one and twelve carbon atoms; R.sub.Type: GrantFiled: July 7, 1988Date of Patent: October 16, 1990Assignee: Knoll International Holdings, Inc.Inventors: Michael A. Ricciardi, Fred N. Teumac
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Patent number: 4939019Abstract: Plastic foam materials having a high degree of structural integrity, cell network uniformity and small cell size are obtained from (meth)acrylic acid and (meth)acrylonitrile by incorporating acrylamide as a comonomer additive within certain ranges of concentration. Incorporation of the latter together with conventional additives normally used in preparing foams from the principal monomers helps to avoid preliminary precipitation during the polymerization process, and the gradients in the polymer microstructure which frequently result and cause internal stresses and weaknesses in the ultimate product.Type: GrantFiled: November 15, 1989Date of Patent: July 3, 1990Assignee: Hexcel CorporationInventors: Ching-Chi Kuo, Mark Robertson, Kyu W. Lee
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Patent number: 4933374Abstract: Polyether polyols and polyurethane foams are stabilized by including therein a stabilizer composition of 2,6-di-tert-butyl-4-sec-butylphenol and a reaction product of diisobutylene, styrene and diphenylamine wherein the ratio of the phenol to the reaction product is about 1:5 to 5:1. The stabilizer composition may further include trihydrocarbyl phosphite to stabilize the color of same.Type: GrantFiled: May 24, 1989Date of Patent: June 12, 1990Assignee: R. T. Vanderbilt Company, Inc.Inventors: Richard A. Suhoza, Bruce R. Garney
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Patent number: 4931480Abstract: This invention relates to a process for the preparation of polyurethane foams by the reaction of a foamable reaction mixture. A liquid blowing agent is added to either the isocyanate or the polyol prior to mixing of the components. An inert gas is dispersed in the component which contains the blowing agent and the gas charged component is immediately and continuously mixed with the other component, at the same time keeping it at least under the pressure required for charging it with gas until mixing has been completed, and leaving the resulting reaction mixture to foam up. The key to the present invention is in the small amount of gas charging.Type: GrantFiled: February 27, 1989Date of Patent: June 5, 1990Assignee: Bayer AktiengesellschaftInventors: Kurt Krippl, Klaus Schulte, Erwin Hoffmann, Rolf Wiedermann
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Patent number: 4927864Abstract: This invention relates to the use of polyamine compounds having their backbone modified by the incorporation of aminocarbonyl or aminothiocarbonyl moieties as cell opening agents in the preparation of open-celled flexible polyurethane foams.Use of the polyamine compound as cell opening agent provides for improved cell opening and provides foam with acceptable physical properties.Type: GrantFiled: January 31, 1989Date of Patent: May 22, 1990Assignee: The Dow Chemical CompanyInventors: Kurt C. Frisch, Jr., Robert F. Harris
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Patent number: 4927862Abstract: Disclosed is a storage stable blend of a long chain polyol and a short chain diol wherein the diol is present in an amount whereby the diol and polyol form an incompatible blend. The blend is rendered storage stable by the addition of a compatibilizing amount of a urethane.Type: GrantFiled: May 1, 1989Date of Patent: May 22, 1990Assignee: Ashland Oil, Inc.Inventor: Timothy A. Tufts
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Patent number: 4918110Abstract: Plastic foam materials having a high degree of structural integrity, cell network uniformity and small cell size are obtained from (meth)acrylic acid and (meth)acrylonitrile by incorporating acrylamide as a comonomer additive within certain ranges of concentration. Incorporation of the latter together with conventional additives normally used in preparing foams from the principal monomers helps to avoid preliminary precipitation during the polymerization process, and the gradients in the polymer microstructure which frequently result and cause internal stresses and weaknesses in the ultimate product.Type: GrantFiled: September 12, 1988Date of Patent: April 17, 1990Assignee: Hexcel CorporationInventors: Ching-Chi Kuo, Mark Robertson, Kyu W. Lee
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Fire retardant for isocyanate-based foams comprising ammonium sulfate and a cyanuric acid derivative
Patent number: 4908161Abstract: Ammonium sulfate powder is employed, alone, or in conjunction with a weakly basic powder to neuturalize the acidity of the sulfate, as a flame retardant for isocyanate-based foams and, in particular, rigid and flexible polyurethane foams.Type: GrantFiled: June 23, 1988Date of Patent: March 13, 1990Assignee: Harry FischerInventor: Kaneyoshi Ashida -
Patent number: 4895878Abstract: A flexible highly elastical polyurethane foam having a density ranging between 25 and 150 kg/m.sup.3 and a relatively high fire resistance obtained by the reaction of an isocyanate and/or a chemically modified derivate thereof with a highly molecular reactive polyol in presence of a catalytic agent, of a cross-linker, and/or an extender, of water as blast means and of a fire retardant, characterized in that said fire retardant comprises at least one of the following components: (1) linear urea-formol oligomer mixture having the general formula NH.sub.2 --CO--NH--[CH.sub.2 --NH--CO--NH].sub.n --CH.sub.2 --NH--CO--NH.sub.Type: GrantFiled: September 19, 1988Date of Patent: January 23, 1990Assignee: RecticelInventors: Lucien Jourquin, Eddie Du Prez
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Patent number: 4894403Abstract: Polyisocyanates containing dissolved or colloidally dispersed polymers containing rigid moieties are disclosed. Included among the dissolved or colloidally dispersed polymers are polymers ethylenically unsaturated polyaromatic compounds, ethylenically unsaturated benzoic acid derivatives, ethylenically unsaturated steroid derivatives, and rigid aromatic polyurethane and/or polyurea polymers. The dissolved or colloidally dispersed polymers provide substantial reinforcement and physical property improvement to polyurethane or polyurea polymers made from the polyisocyanate solution or dispersion.Type: GrantFiled: July 14, 1987Date of Patent: January 16, 1990Assignee: The Dow Chemical CompanyInventors: Oomman P. Thomas, Richard D. Peffley, Earl E. Burt, III
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Patent number: 4892893Abstract: The invention pertains to flame retardant flexible polyurethane foams resistant to cigarette smoldering after being subjected to flex fatigue, prepared by reacting a conventional polyether polyol, toluene diisocyanate, and a blowing agent, and incorporating substantially uncrushed melamine in an amount ranging from about 5 weight percent to about 25 weight percent.Type: GrantFiled: February 17, 1989Date of Patent: January 9, 1990Assignee: BASF CorporationInventors: Oscar M. Grace, Theodore M. Smiecinski, Steven E. Wujcik
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Patent number: 4886626Abstract: An electrically conductive polyurethane foam product is prepared by the in situ combination of polyurethane-forming reactants and an effective amount of a charge transfer agent selected from the group consisting of tetracyanoethylene (TCNE), picric acid and analogs thereof, for lowering electrical resistance of the foam product to less than 1.times.10.sup.12 ohms. In a preferred embodiment, the conductive foam product is reticulated to a void volume of more than 80% after completion of the foam forming reaction.Type: GrantFiled: November 19, 1987Date of Patent: December 12, 1989Assignee: Crest-Foam CorporationInventors: Richard P. Cope, Leo Fisher
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Patent number: 4880848Abstract: Ternary polyurethane-polyisocyanurate-polyurea foams having, by weight of the reaction product, 10 to 35 percent polyurethane, 30 to 55 percent isocyanurate and 20 to 45 percent polyurea, and having a light-weight density in the range of 0.5 to 0.9 pounds per cubic foot, overcome the normal fragile nature and friability of polyisocyanurate and polyurea components while rendering the polyurethane component essentially fire resistant. The resultant foam has excellent heat insulating properties, is semi-flexible, extremely light in weight, and can be inexpensively produced by existing two-component foam dispensing equipment.Type: GrantFiled: November 13, 1987Date of Patent: November 14, 1989Inventor: Ragui Ghali
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Patent number: 4880845Abstract: The present invention is directed to an isocyanate-functional composition useful for forming a coating, adhesive, elastomer, or like article. Cure of the composition preferably involves trimerization of the isocyanate groups in the presence of an amino catalyst including a tertiary amine, an amine salt, and quaternary ammonium salts. The novel catalyst system used in achieving cure of the isocyanate-functional compound-containing liquid curable composition comprises an amino catalyst and an ortho-carboxylic acid ester.Type: GrantFiled: November 30, 1988Date of Patent: November 14, 1989Assignee: Ashland Oil, Inc.Inventors: Christopher T. Moss, Timothy A. Tufts, Robert S. Bock
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Patent number: 4849459Abstract: The invention pertains to flame retardant flexible polyurethane foams prepared by reacting a polyether polyol, or organic isocyanate, and a blowing agent incorporating (a) melamine in an amount ranging from about 30 weight percent to about 55 weight percent and an effective amount of (b) another flame retardant.Type: GrantFiled: April 14, 1988Date of Patent: July 18, 1989Assignee: BASF CorporationInventors: Oscar M. Grace, William W. Levis, Jr., Steven D. Gagnon
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Patent number: 4847307Abstract: The present invention is directed to a process for the production of optionally cellular, polyurethane elastomer moldings or optionally cellular, rigid structural polyurethanes by reacting a reaction mixture containing(i) a polyisocyanate,(ii) a high molecular weight polymer having at least two hydroxy groups and having a molecular weight of 400 to about 10,000,(iii) about 5 to 50% by weight, based on the weight of component (ii) of a chain-extender having at least two hydroxy groups and(iv) about 0.05 to 10 weight percent, based on the weight of components (ii) and (iii) of a salt based on a carboxy functional siloxane and an amidine group-containing compound of the formula ##STR1## wherein R.sub.1, R.sub.2 and R.sub.Type: GrantFiled: August 8, 1988Date of Patent: July 11, 1989Assignee: Mobay CorporationInventors: John E. Dewhurst, Stephen J. Harasin
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Patent number: 4839087Abstract: Disclosed is a storage stable blend of a long chain polyol and a short chain diol wherein the diol is present in an amount whereby the diol and polyol form an incompatible blend. The blend is rendered storage stable by the addition of a compatibilizing amount of a urethane.Type: GrantFiled: April 20, 1988Date of Patent: June 13, 1989Assignee: Ashland Oil, Inc.Inventor: Timothy A. Tufts
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Patent number: 4828771Abstract: A method of producing a porous material having open pores comprises the steps of preparing an emulsion slurry by vigorously agitating a mixture comprising (i) a glycidyl type epoxy resin, (ii) a first hardener selected from the group consisting of modified polyamine hardeners each being prepared by modifying a polyamine hardener with a modifier, amine hardeners and mixtures thereof, (iii) a second hardener selected from the group consisting of polyamide hardeners, (iv) a filler and (v) water, casting said slurry in a water-impermeable mold, and hardening said slurry while it contains water. A large size molded product having a complicated contour and having open pores whose average pore diameter ranges from 0.2 to 10 microns can be produced with high dimensional accuracy.Type: GrantFiled: August 21, 1987Date of Patent: May 9, 1989Assignee: Toto Ltd.Inventors: Noboru Kishima, Akio Matsumoto
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Patent number: 4826884Abstract: The invention pertains to flame retardant flexible polyurethane foams resistant to cigarette smoldering after being subjected to flex fatigue prepared by reacting a polyether polyol, an organic isocyanate, and a blowing agent incorporating melamine in an amount ranging from about 5 weight percent to about 25 weight percent.Type: GrantFiled: July 20, 1987Date of Patent: May 2, 1989Assignee: BASF CorporationInventors: Oscar M. Grace, Theodore M. Smiecinski, Steven E. Wujcik
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Patent number: 4818775Abstract: Methods for rapidly curing flexible polyether-derived foam in situ by adding to the foam forming composition an ammonia containing material having a decomposition temperature below the temperature of the highest reaction exotherm of the foam-forming composition and decomposing the ammonia containing material by exposure to the heat of the exotherm produced by reaction of the foam-forming components to release ammonia to cure the foam by contact therewith.Type: GrantFiled: May 21, 1987Date of Patent: April 4, 1989Assignee: Reeves Brothers, Inc.Inventors: Fred N. Teumac, Michael A. Ricciardi, Ronald L. Murph, Gregory W. Howard
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Patent number: 4798849Abstract: An organic bulk polymer is disclosed having microscopically dispersed therein a liquid crystalline polymer in an amount sufficient to measurably improve the properties of the organic polymer relative to a like bulk polymer in the absence of the liquid crystalline polymer.Type: GrantFiled: October 16, 1987Date of Patent: January 17, 1989Assignee: The Dow Chemical CompanyInventors: Oomman P. Thomas, Robert B. Turner
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Patent number: 4797430Abstract: Amine-modified polyurethane (urea) foams are made by reacting a polyisocyanate with a relatively high molecular weight isocyanate-reactive compound in the presence of a difunctional and/or polyfunctional amine corresponding to the formula(e) ##STR1## in which X, R', R", m and n each represent specified groups or values. The amine is used in a quantity of from 0.01 to 5 parts by weight for every 100 parts by weight relatively high molecular weight isocyanate-reactive compound. Known additives and auxiliaries may also be included in the reaction mixture. The foams thus produced are characterized by improved mechanical properties and reduced amine odor. These foams are usefuel as cushioning materials, insulating materials, coatings and elastomeric materials.Type: GrantFiled: June 3, 1987Date of Patent: January 10, 1989Assignee: Bayer AktiengesellschaftInventors: Peter Haas, Hans-Joachim Kogelnik
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Patent number: 4794126Abstract: Polyurethane foams containing halogenated phosphorus-based flame retardants are protected from scorching by the incorporation therein of an anti-scorch package which comprises a diaryl arylenediamine, the reaction product of a diarylamine and a lower alkyl ketone, and a hindered phenol.Type: GrantFiled: May 2, 1988Date of Patent: December 27, 1988Assignee: Akzo America Inc.Inventors: Gerald Fesman, Barry Jacobs, Barbara Williams
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Patent number: 4789688Abstract: The present invention is directed to a process for the production of optionally cellular, polyurethane elastomer moldings or optionally cellular, rigid structural polyurethanes by reacting a reaction mixture containing(i) a polyisocyanate,(ii) a high molecular weight polymer having at least two hydroxy groups and having a molecular weight of 400 to about 10,000,(iii) about 5 to 50% by weight, based on the weight of component (ii) of a chain-extender having at least two hydroxy groups and(iv) about 0.05 to 10 weight percent, based on the weight of components (ii) and (iii) of a salt based on a carboxy functional siloxane and an amidine group-containing compound of the formula ##STR1## wherein R.sub.1, R.sub.2 and R.sub.Type: GrantFiled: January 20, 1988Date of Patent: December 6, 1988Assignee: Mobay CorporationInventors: John E. Dewhurst, Stephen J. Harasin
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Patent number: 4788224Abstract: Molded articles are produced in a two-stage process. In the first stage, an organic polyisocyanate is reacted with an organic compound containing at least two epoxide groups (NCO: epoxide equivalent ratio of 1.2:1 to 500:1) in the presence of a tertiary amine catalyst. This reaction is stopped when no more than 65% of the isocyanate groups have reacted by adding an alkylating sulfonic acid alkyl ester of methyl iodide and/or of dimethyl sulfate in an amount equivalent to the amount of tertiary amine catalyst present. A latent catalyst capable of being activated by heat is subsequently added to the intermediate product and the resultant mixture is heated in a mold to complete the crosslinking of the intermediate product and to form the molded article.Type: GrantFiled: December 11, 1987Date of Patent: November 29, 1988Assignee: Bayer AktiengesellschaftInventors: Hanns P. Muller, Walter Uerdingen, Heinrich Heine
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Patent number: 4774268Abstract: Flame resistant foams and other compositions containing polyurethane and/or polyisocyanurate groups are prepared by reacting an organic polyisocyanate with a polyol in the presence of flame retardants, catalysts, blowing agents as well as optionally chain extenders, cross-linkers auxiliaries and additives. The flame retardents comprise a phenol or melamine formaldehyde condensate, pentaerythritol as well as ammonium phosphate and preferably in addition dicyandiamide.Type: GrantFiled: January 20, 1988Date of Patent: September 27, 1988Assignee: Dr. Wolman GmbHInventors: Hans-Norbert Marx, Wendelin Hettler
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Patent number: 4774040Abstract: There is provided a process for the manufacture of molded bodies of polyurethane integral foam, such as body parts for the automotive industry, in which the first step of the process, the polyol component is prepared and in the second step of the process the polyol component is reacted with the isocyanate component according to the reaction injection molding method. In the mold and/or after removal from the mold, the molded bodies are subjected to thermal aftertreatment within the framework of a third process step for thirty minutes to three hours at 120.degree. to 180.degree. C. Also, the polyol component may contain nucleating agents, so that the nucleated molded bodies may or may not need be thermally aftertreated.Type: GrantFiled: September 4, 1987Date of Patent: September 27, 1988Assignee: Phoenix AktiengesellschaftInventors: Thies Timm, Herbert Schaper, Reinhard Krassig
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Patent number: 4771025Abstract: A catalyst system useful in the preparation of rigid foams containing urethane and isocyanurate groups comprises an alkali metal or tertraalkyl ammonium carboxylate, a group IIA metal carboxylate and, optionally, an amine co-catalyst.Type: GrantFiled: December 18, 1986Date of Patent: September 13, 1988Assignee: Imperial Chemical Industries PLCInventors: Berend Eling, Anthony Cunningham, Chris Debien