Abstract: A polyol comprising an alkoxylated modified resole, said modified resole being formed by the reaction of(i) a phenolic compound and/or mixtures of homologues thereof,(ii) urea and/or melamine,(iii) an organic primary and/or secondary amine group-containing compound, and(iv) an aldehyde.

Abstract: Graft polymer dispersions are prepared by polymerizing aqueous solutions of acrylamide in unsaturation-containing polyols. These dispersions are employed in preparing polyurethane products.

Abstract: This invention relates to the use of mono- to tetrahydroxyalkyl monoureas corresponding to the following general formula ##STR1## in which A represents a C.sub.2 -C.sub.6 -alkylene group optionally containing OH-groups,n=0, 1 or 2.n'=1 or 2 andn+n'=1, 2, 3 or 4, preferably 2-4 and, more preferably, 3,as reactive flameproofing agents in quantities of from 3 to 100 parts by weight and preferably in quantities of from 11.5 to 50 parts by weight, based on 100 parts by weight of relatively high molecular weight compounds having molecular weights of from 400 to 10,000, preferably relatively high molecular weight polyols, for the production of flameproofed polyurethane foams, and preferably integral skin foams or semirigid to rigid foams. The invention also relates to dispersions or suspensions of mono- to tetrapolyhydroxyalkyl monoureas corresponding to the above formula in relatively high molecular weight compounds containing terminal hydroxyl, primary or secondary amino, carboxyl or hydrazide groups.

Abstract: The present invention is directed to a process for the production of a flexible polyurethane foam comprising reacting(a) an organic polyisocyanate, and(b) a coupled polyol which consists essentially of the reaction product of an organic polyisocyanate and an organic compound having a hydroxy functionality of at least 2 and a primary hydroxy group content of at least 30%, the ratio of hydroxyl groups in said organic compound to isocyanate groups being greater than 1,(c) in the presence of(i) a blowing agent,(ii) a catalyst, and(iii) a foam stabilizer, said foam stabilizer being capable of producing a flexible polyurethane foam meeting the standard specifications for high resilience polyurethane foam as set forth in ASTM D-3770-79, when used in a foam formulation based on toluene diisocyanate and either (A) a polymer polyol prepared by polymerizing one or more ethylenically unsaturated monomers in a polyether polyol, or (B) a dispersion of polyurea and/or polyhydrazodicarbonamide in a hydroxyl group containing

Abstract: Reaction injection molded elastomers made from polymer polyols derived by reacting a liquid terephthalic polyester polyol with an organic polyisocyanate in the presence of a polyether polyol solvent are described. The liquid terephthalic polyester polyol may be made by reacting residue or scrap polyethylene terephthalate (PET) with an oxyalkylene glycol. The oxyalkylene glycol is preferably either diethylene glycol alone or a mixture of diethylene glycol and at least one other oxyalkylene glycol. The liquid terephthalic polyester polyol is preferably distilled to remove ethylene glycol. RIM elastomers made from these polymer polyols have improved hot tear (green strength) and final tear properties than prior art elastomers.

Abstract: Reaction injection molded polyurethanes prepared from a composition comprising (A) a relatively high molecular weight polyol, (B) a chain extender and (C) a polyisocyanate or polyisothiocyanate are improved by replacing a portion of the relatively high molecular weight polyol with an aminated or partially aminated polyoxyalkylene material.

Abstract: A stable dispersion of polyaddition products (also called polyurethane polymer polyols) may be made by reacting a Mannich condensate with an organic polyisocyanate in a polyether polyol. The Mannich condensate is made by reacting a phenol with an alkanolamine and formaldehyde and should not be subsequently water-stripped or alkoxylated. If the Mannich condensate has its water content removed, the ultimate dispersion will be unstable and will phase separate. These dispersions are useful in the production of polyurethane foams.

Abstract: A polymer polyol made by the reaction of an alkylene oxide adduct of a hydroxyl-containing amine, a polyether polyol of about 3000 to 8000 molecular weight and an organic polyisocyanate is disclosed. This polymer polyol may be used in the manufacture of flexible polyurethane foams. The polymer polyols are more stable than those made by other procedures.

Abstract: A polyurethaneurea which comprises a polymer obtained by a polyaddition reaction of (a) a polyetherpolyol derivative and (b) an at least 2-valent polyisocyanate, the polyetherpolyol derivative having at least, on average, one terminal amino group in which at least, on average, one hydroxyl group is substituted by a residue of para-aminobenzoic acid ester, and having the general formula ##STR1## wherein n is an integer of 2 to 8, x is an average value and a positive number of 0.05 n to (n-1), A is an n-valent radical obtained by removal of hydroxyl groups from an n-valent polyoxyalkylenepolyol having a molecular weight of 400 to 10,000.

Abstract: The present invention relates to a process for the preparation of a cellular polyurethane by the reaction of(A) a polyisocyanate with(B) an isocyanate reactive component containing(1) at least one component having a molecular weight of about 60-2000 and a functionality of 2 to 8, containing isocyanate reactive groups,(2) optionally at least one component having a molecular weight of about 2000 to 12,000 and a functionality of 2 to 8 containing isocyanate reactive groups.(3) about 0.1 to 30 parts, based on 100 parts of (B1)+(B2), of a liquid adduct of an amine and carbon dioxide, and(4) optionally water, blowing agents, foam stabilizers, catalysts and other auxiliary agents and additives,characterized in that the liquid adduct of amine and carbon dioxide is liquid at 20.degree. C., optionally contains water, and is an adduct of carbon dioxide and an amine having at least one amino group and containing at least one primary, secondary or tertiary hydroxyl group, which amine may be solid or liquid at 20.degree.

Abstract: The present invention is directed to a process for the production of polyurea-based microcellular moldings comprising reacting(a) at least one diisocyanate or polyisocyanate containing only aromatically bound isocyanate groups,(b) at least one compound containing at least two isocyanate-reactive groups, and(c) optionally the auxiliaries and additives known in polyurethane chemistry, in closed molds, components (a)-(c) being processed as a one-shot system by reaction injection molding, characterized in that component (b) comprises at least one polyether compound (b1) optionally in admixture with other isocyanate-reactive compounds and containing at least 3 aliphatically bonded ether groups and n-aliphatically bonded isocyanate-reactive groups, n standing for an integer or, statistically a fraction of from 2-4(i) at least (100:n) % of the isocyanate-reactive groups present in component (b1) being aliphatically bonded primary and/or secondary amino groups,(ii) at least 10 equivalent % of said amino groups being

Abstract: Isocyanate-reactive compounds are prepared by the reaction of TDI distillation residue with a polyol in such proportions as to obtain a reaction product having an OH-number (mg KOH/g) of about 200 to about 700. The TDI distillation residue is obtained from the distillation of the product of phosgenating toluene diamine to the corresponding toluene diisocyanate and has a toluene diisocyanate content of about 30% to about 70% by weight. The isocyanate-reactive compounds are useful in polyurethane formulations.

Abstract: The alkylene oxide adduct of bis(aminoethyl)ether may be reacted with formaldehyde in the presence of hydrogen and a hydrogenation-dehydration catalyst to produce compounds of the formula ##STR1## where R is hydrogen or lower alkyl of 1 to 4 carbon atoms and R" is methyl or ##STR2## where R is as above. Monocarboxylic acid salts of these compounds show unexpectedly high efficiency as polyurethane catalysts. Smaller amounts of this amine are required to produce foams having the same reaction profile as foams made with prior art amine salt catalysts.

Abstract: The invention describes a process for harmonizing the reaction rates for the formation of urethane and isocyanurate groups during the preparation of polyurethane-polyisocyanurate foams by reacting organic polyisocyanates with polyols in the presence of blowing agents and salts of amines having the formula ##STR1## as catalysts, wherein R stands for an hydrogen atom or a straight chained or branched alkyl radical with 1 to 19 carbon atoms, and n and m are equal or different whole numbers from 2 to 10.

Abstract: This invention relates to the reaction products of butyrolactone and an aliphatic amine utilizable as a chain extender and curing agent for castable polyurethanes and to the process employing said products in preparing castable polyurethane elastomers and to the process for preparing the butyrolactone amine adducts. The aliphatic amine reactants employed in preparing the butyrolactoneamine adducts are defined by the formula: ##STR1## wherein X is amino (--NH.sub.2) or hydroxy (--OH); R is hydrogen (--H) or methyl (--CH.sub.3) and n has a value of 1 to 2, which amines are reacted with butyrolactone in a mole ratio of between about 1:1 and about 1:3 to provide a curing agent having superior mechanical properties and having the formula: ##STR2## wherein R is hydrogen or methyl, R' is a hydroxy group or ##STR3## and n has a value of 1 or 2.

Abstract: Mixtures of aromatic polyols containing tertiary amine and ester functionalities suitable for use in rigid foams prepared by reacting a phthalic acid residue with an alkylene glycol and an amino alcohol are described. These novel polyols may be blended with conventional polyols to yield rigid polyurethane foams with better flammability resistance as compared with foams made from conventional polyols alone.

Abstract: Mixtures of aromatic polyols containing amide and ester functionalities suitable for use in rigid foams prepared by reacting a phthalic acid residue with an amino alcohol and subsequent alkoxylation are described. These novel polyols may be blended with conventional polyols to yield rigid foams with better flammability resistance as compared with foams made from conventional polyols alone.

Abstract: Improved rigid urethane and isocyanurate foam compositions having improved fire resistance are described. The urethane foams are based on furan compositions having the formula: ##STR1## and from about 100% to about 500% of a stoichiometric amount of a reactive polyisocyanate to produce a foamable composition, and sufficient blowing agent to create a foam having a density from about 1.5 to about 5 pounds per cubic foot. The product has improved fire resistence. The disclosure also described the method of decreasing the flame hazard potential of a rigid foam by adding two urethane or isocyanurate foaming ingredients the appropriate amount of one or more of the compositions listed above. The polymers described are chiefly made from adding propelyne oxide to bis (hydroxymethyl) furan.

Abstract: Polyurethanes prepared from the reaction of hydroxymethyl polyols and polyisocyanates are disclosed.

Abstract: A polyurethane foam formulation for use primarily in sprayed applications has been discovered which provides a smoother than average foam surface. The formulation includes the addition of a primary or secondary mono or polyamine having a hydrogen functionality of two or greater. The compressive strengths of the resultant foams are equivalent to or greater than equivalent formulations without the amines, even though the amines also reduce fluorocarbon loss yielding lower density foams.

Abstract: A polymer-modified polyol is formed by polymerizing an olamine, particularly an alkanolamine, with an organic polyisocyanate in the presence of a polyol. The alkanolamine reacts polyfunctionally with the polyisocyanate to produce polyaddition products.The polyaddition products may constitute a stable dispersion in the polyol and the resulting polymer-modified polyol is particularly useful as a polyol starting material for reaction with a polyisocyanate in the manufacture of polyurethane foam.

Abstract: The incorporation of a crosslinker comprising an ethylene oxide adduct of a Mannich condensate of nonyl phenol, diethanolamine and formaldehyde in molded polyurethane semiflexible foams is disclosed. Semiflexible polyurethane foams incorporating this crosslinker result in foams which offer many advantages including a significant improvement in moldability characteristics and materials utilization as well as other advantages. These improvements are demonstrable over similar formulations using other crosslinkers. The resulting foams find use in energy absorbing applications in the automotive industry and other industries.

Abstract: Graft copolymers are prepared by the polymerization of an ethylenically unsaturated monomer, or a mixture of such monomers, in the presence of an azo di-ester polyol. Presence of the azo group in the polyol reactant itself serves as a free radical initiator site for the graft copolymerization reaction. The copolymers formed are utilized in the formulation of polyurethane compositions.

Abstract: Active hydrogen-containing fluorochemical is used as a foam stabilizer in preparing polyurethane foams. For example, rigid or flexible polyurethane foams with high or low density and uniform cellular structure are prepared using fluoroaliphatic radical-substituted poly(oxyalkylene) polyols as foam stabilizers.

Abstract: Oligomeric formal diols are prepared by coupling segments of PTMEG, each having a molecular weight of 1000-3000, with formaldehyde. The formal diols are useful in preparing polyurethanes.

Abstract: A two-part liquid composition capable of being mixed with a foaming agent and placed in a reaction injection molding apparatus to form a microcellular composition, which when cured yields a urethane product having improved flexural modulus properties. The composition is comprised of a part "A" which is comprised of an organic isocyanate, and a part "B" which is comprised of a base polyol, a catalyst, and a chain extending agent mixture comprised of a glycol and at least one high functionality supplemental polyol.

Abstract: The present invention provides a method to improve the rupture stability of polyurea foam materials to such a level that they can be applied on a commercial scale. This is achieved by incorporating 0.5 to 50 parts by weight of at least one alkanolamine having at least one amino group, one hydroxyl group and a molecular weight of from 47 to 2000 per 100 parts by weight of polyisocyanate used for the preparation of said polyurea foam materials. Preferably the foam material prepared is cut into pieces by cutting it in the rise direction, more particularly in the rise direction that is perpendicular to the machine direction of the foam, and subsequently crushing said pieces at least once.

Abstract: This invention relates to solutions of polyisocyanate polyaddition products with a solids content of from 5 to 70% by weight ofA. Reaction products of(a) polyisocyanates,(b) hydrazines and/or polyamines and/or dihydrazides and/or ammonia and/or urea and/or low molecular weight polyols,(c) optionally higher molecular weight polyols and(d) optionally formaldehyde inB. polyhydric alcohols having a molecular weight of between 62 and 450.

Abstract: A substituted urea compound containing at least one 2,2,2-trichloro-1-hydroxyethyl group is provided which is useful as a flame retardant for polymers such as polyurethane.

Abstract: Novel, finely divided, redispersible dispersions of high melting polyesters in low melting polyhydroxyl compounds are disclosed. Disclosed also is a process for their preparation and their use as polyol components containing fillers in the production of cellular or non-cellular polyurethanes.

Abstract: This invention relates to the preparation of soluble compounds containing hydroxyalkyl and urethane groups by alcoholysis from highly cross-linked insoluble distillation residues (from the commercial production of tolylene diisocyanate) which have reacted completely or almost completely with water. The products obtained as solutions, solvent-free melts or powders may be used as raw materials for the production of synthetic resins or their intermediates which are characterized by reduced combustibility. They may also be recyclized by simple hydrolysis into the tolylene diamines ("TDA") from which tolylene diisocyanate ("TDI") is derived.

Abstract: A flame retardant polyol composition is prepared by reacting chloral with a compound selected from the group consisting of urea, diethanolurea, dipropanolurea, thiourea, sulfamide and mixtures thereof in the presence of a polyhydroxy composition having 2 to 8 hydroxy groups. These compositions are useful for preparing flame retardant polyurethane foams.

Abstract: This invention relates to a process for preparing cellular polymers having urethane groups, isocyanurate groups, or both. The cellular polymers are prepared by reacting an organic polyisocyanate with certain polymer dispersions in the presence of a blowing agent.The polymer dispersions comprise(a) as a continuous phase, a polyol having a functionality of 2 to 8 and a hydroxyl number of 150 to 700; and(b) as a dispersed phase, an organic compound having(a) at least one Zerewitinoff active hydrogen atom,(b) a melting point of 30.degree. C. to 260.degree. C., and(c) a molecular weight of 178 to 100,000.

Abstract: A polyurea polymer polyol made by the reaction of a hydroxyl-containing amine, a polyether polyol of about 3,000 to 8,000 molecular weight and an organic polyisocyanate is disclosed. This polyurea polymer polyol may be used in the manufacture of flexible polyurethane foams which are firmer and stronger than similar products using conventional polyols.

Abstract: A flame retardant composition is prepared by reacting chloral with a nitrogen compound having the formula: ##STR1## wherein: (a) X= ##STR2## or, --SO.sub.2 --; (b) Z is selected from O or S;(c) R.sub.1, R.sub.2, R.sub.3 and R.sub.4 are selected from the group consisting of H, alkyl of 1 to 6 carbons, and substituted or unsubstituted hydroxyalkyl of 2 to 4 carbons and mixtures thereof in a temperature range of 25.degree. to 100.degree. C., in the absence of a solvent and in an apparatus that provides efficient mixing. These compositions are useful for preparing flame retardant polyurethane foams.

Abstract: The instant invention is directed to a process for the production of non-disintegrating suspensions of inorganic fillers in polyhydroxyl compounds of the type used for the production of polyurethanes, comprising reacting a suspension of an inorganic filler in a polyhydroxyl compound with from 0.1 to 2%, by weight, of a polyisocyanate, based on the weight of the suspension, at a temperature of from 30.degree. to 200.degree. C. The invention is also directed to the use of the suspension as the polyol component in the production of cellular polyurethane plastics.

Abstract: The incorporation of formic acid modified low equivalent weight amino polyols as crosslinkers in molded polyether polyurethane semiflexible foams is disclosed. These formic acid modified amino polyols result in foams which, when molded, display improved flowability, lower molded density and decreased usage per part. These improvements are demonstrable over nonformic acid modified low equivalent weight amino polyols and other commercial crosslinkers. The resulting foams find use in energy absorbing applications in the automotive industry and other industries.

Abstract: This invention relates to an urethane group containing polyisocyanurate foam produced from a polyisocyanate and a polyhydroxy compound, wherein the polyhydroxy compound is the reaction mixture of a hydroxyl group containing amine which is at least difunctional and is selected from the group consisting of a secondary amine, a tertiary amine, and a mixture thereof, and a naphthenic acid, or a mixture of said reaction mixture and a conventional polyol, the reaction conditions are a temperature between 0.degree. C. and 150.degree. C. and an amino equivalent to carboxylic equivalent of 0.3:1 to 50:1.

Abstract: This invention relates to a process for the preparation of a finely divided, stable and relatively low viscosity dispersion of a polyisocyanate polyaddition product and an aminoplast and/or phenoplast and/or copolymer thereof in a hydroxyl containing compound and the use of such a dispersion as the starting component for the production of a polyurethane resin.

Abstract: A process for the manufacture of dimensionally stable polyurethane foams by releasing, and curing by interaction with the atmosphere, a mixture, which is under pressure, of prepolymers, containing isocyanate groups, and blowing agents, with or without assistants and additives, wherein the prepolymers, containing isocyanate groups, are obtained by reaction of organic polyisocyanates with difunctional to octafunctional polyester-polyols and/or polyether-polyols, containing chemically bonded tertiary amino groups in the polymer chain, or, preferably, with mixtures of such polyester-polyols and/or polyether-polyols and nitrogen-free polyester-polyols and/or polyether-polyols.

Abstract: Polyurea polymer compositions produced by the isocyanate polyaddition process by reacting compounds having terminal groups and represented by the general formula: ##STR1## wherein z is an integer of 2 to 4, X is oxygen or sulfur and R is a group of the formula:-Y-[Ar-B].sub.kwherein k is an integer of 1 to 4, Ar is an aromatic group, Y is B when k is 1 and when k is 2, then Y is an alkylidene group having 1 to 5 carbon atoms and B represents a divalent polyalkylene ether group or polyalkylene thioether group such as is obtained by the removal of the hydroxyl or mercapto groups from a polyalkylene ether diol or a polyalkylene thioether diol of a molecular weight of about 100 to 15000, with a polyisocyanate. The polymer compositions are useful for the formation of vehicle tires of all types and for the formation of portions of vehicle wheels, for belts, fasteners and shoe soles.

Abstract: Rigid and semiflexible polyurethane foams having superior flame retardant properties are produced by incorporating into the pre-foam formulation the reaction product of a phenol, an aldehyde, and an aromatic amine.

Abstract: The flexible polyurethane foams having high flame resistance and smoke resistance can be produced by reacting a polyhydroxyl compound and a polyisocyanate with a urea derivative selected from the group consisting of(a) a compound represented by the general formula ##STR1## wherein at least one of R.sub.1, R.sub.2, R.sub.3 and R.sub.4 represents hydroxylalkyl, alkoxyalkyl, alkyl and aryl groups and the remainder represents hydrogen atom, and(b) a urea-formaldehyde condensation product in the presence of a catalyst, a surfactant and a blowing agent.These polyurethane foams can easily provide the favorable foam sheets by compression-molding these foams under heating.

Abstract: A stable high-resilient (HR) flexible polyurethane foam may be made from an MDI type isocyanate, a polyether polyol and an amount of diethanolamine in an amount effective for preventing splits in the finished foam. The foams disclosed herein use water as the blowing agent. The disclosed foams have excellent properties and process without splitting.

Abstract: The invention relates to new polyamines, preferably containing polyether segments, a process for their preparation and their use as starting components for the production of polyurethane resins. The process involves producing ketimines, aldimines or enamines containing hydroxyl groups by reacting a hydroxyl amine with an aldehyde or ketone and removing the water by product. The ketimine, aldimine, or enamine is then reacted with an NCO prepolymer wherein the hydroxyl group of the material reacts with the isocyanate group without disturbing the blocked amine. This polyaddition product is then hydrolyzed to unblock the high molecular weight polyamine.

Abstract: This invention relates to an improved process for the preparation of a mixture of various low molecular weight hydroxyaldehydes, hydroxyketones and polyhydric alcohols by the condensation of formaldehyde with itself. The essential feature of the improvement is that unpurified synthesis gases of the kind obtained from the large scale industrial production of formaldehyde can be used directly as the source of formaldehyde.

Abstract: In the disclosed process of producing resilient open-celled, cross-linked polyurethane foams, by foaming polyol, polyisocyanate, catalyst and blowing agent, the foaming is effected in the presence of a cross-linker which is a saturated or unsaturated, aliphatic, cycloaliphatic, heteroaliphatic or arylaliphatic crystalline polyhydroxy compound having at least 3 hydroxy groups. The crystalline polyhydroxy compound is insoluble or only slightly soluble in the polyol to be foamed and melts within the temperature range of about 60.degree.-160.degree. C. The amount of crystalline polyhydroxy compound to be used corresponds to about 0.1-5.0 hydroxy equivalent weights per 1 hydroxy equivalent weight of the polyol to be foamed.

Abstract: The instant invention is directed to polyhydroxyl compounds containing at least two hydroxyl groups and at least one sulfonic acid ester group and having an average molecular weight of from 300 to 12,000, wherein at least one hydroxyl containing compound contains a urethane aryl sulfonic acid hydroxyalkyl ester group. The invention also relates to a process for producing these compounds and the product by the process.

Abstract: Polyols produced by the reaction of an N-.alpha.-alkylol compound and at least one hydroxyl-containing compound are disclosed. These polyols are particularly suitable for use in the production of polyurethane foams.

Abstract: A process for producing a flame resistant rigid polyurethane foam by reacting a reaction mixture comprising a polyetherpolyol and/or a polyesterpolyol having an active hydrogen atom, a polyisocyanate, water and/or a volatile foaming agent and an emulsifying agent, in which a specific amine compound shown by the general formula as defined hereinafter in the specification is added to the reaction system, the weight ratio of amine compound to polyetherpolyol and/or polyesterpolyol being from 70:30 to 30:70, and also the flame resistant rigid polyurethane foam produced by the process.