Abstract: A method for continuously stripping an unreacted monomer from a vinyl chloride paste resin latex, comprising the steps of continuously supplying the latex to a vacuum recovery vessel, wherein the latex is boiling with generation of foam, under the condition that the temperature of the latex to be supplied is higher than that of the latex in the recovery vessel, withdrawing a monomer gas generated in the recovery vessel through an exhaust line provided with a foam separator, contacting the foam entrained into the exhaust line with steam introduced to the exhaust line and/or the foam separator, thereby destroying the foam, and returning the resulting latex in the separator to the recovery vessel. The unreacted monomer can be efficiently recovered from the latex by a continuous operation, and defoaming can be achieved without deteriorating the quality and without lowering the productivity.

Abstract: An improved microbiological fire-fighting foam which comprises a bioremediating component, surfactants, foaming agents, and inorganic nutrients, the bioremediating component consisting substantially of sporulating bacteria which are tolerant of the surfactants used, the surfactants selected being innocuous to the bioremediating component used both when the microbes are in a spore state and when activated, and the selected surfactants further being biodegradable by the microbes of the microbial solution. Alternative embodiments of the invention include formulations which comprise perfumes and/or preservatives in addition to the constituents mentioned above. The improved formulation enables microbiological digestion to inert volatile organic compounds and hydrocarbons which may indeed be ablaze when applied.

Abstract: The present invention relates to a porous crosslinked hydrophilic polymeric material having cavities joined by interconnecting pores wherein at least some of the cavities at the interior of the material communicate with the surface of the material. The present invention also relates to a process for producing the polymeric material. This process involves combining a hydrophilic monomer phase with an oil discontinuous phase to form an emulsion, and polymerizing the emulsion. The emulsion can be a high internal phase emulsion (i.e., a “HIPE”). The polymeric material can be produced in a variety of forms. In one embodiment the emulsion is suspended in an oil suspension medium, and emulsion droplets are polymerized to produce polymeric microbeads.

Abstract: This application relates to flexible, microporous, open-celled polymeric foam materials with physical characteristics that make them suitable for a variety of uses. This application particularly relates to high temperature processes having short curing times for preparing such foam materials from high internal phase emulsions.

Abstract: Disclosed herein is a continuous process to make super absorbing polymer characterized by feeding at the head-end of a pressurized vessel, an aqueous solution of SAP forming monomer solution, either in un-neutralized or pre-neutralized condition, the monomer(s) being conveyed to the reactor vessel at a relatively low temperature of from 5° C. to 15° C. into a pressurized head feed zone of the reactor. The head pressure is maintained the reactor at a minimum level of greater than or equal to about 20 p.s.i.g. and the SAP advances to the discharge end. A relatively constant mass of SAP is maintained of at least 50% volume of SAP in the vessel, and the rate of entry and exit are kept relatively constant. The reaction vessel is equipped with a venting means to regulate the internal bead pressure to advance the SAP to the discharge end without mechanical agitation.

Abstract: There is disclosed a heat-gellable latex composition. The composition comprises a curable natural or synthetic elastomeric latex, an amount of a curing agent sufficient to cure the latex, an amount of ammonia sufficient to prevent gellation of the latex, an amount of a gelling agent sufficient to gell the latex, the gelling agent comprising the reaction product of zinc chloride and an ammonium-containing compound, and an amount of an accelerator sufficient to accelerate vulcanization of the latex, the accelerator comprising a zinc dithiocarbamate. A method for heat-gelling a latex composition is also disclosed.

Abstract: A conductive quasi-solution useful for making a homogeneously conductive single-phase polyurethane, comprising a transition metal salt, a carrier solution, and a dispersing agent, wherein said conductive quasi-solution has a transition metal salt concentration between 10 and 30% by weight, and methods of making thermoset and thermoplastic polyurethane polymers therewith.

Abstract: Naturally occurring bauxites are suitable as flame retardants and can be incorporated into polymeric carpet backings, when they are ground or pulverized to obtain a generally uniform distribution of particles predominantly less than 250 micrometers in size and containing up to 45 wt. % of fines (less than 3 micrometers in size), and then used in combination with an appropriate wetting agent, dispersant, froth aid, latex, and thickener package to wet-out and disperse the particles and provide adequate control of viscosity build. The bauxite should preferably have a high gibbsite content and should preferably have a pH range of from 4.5 to 8. Mechanical stirring can be used to aid in viscosity control. Lowering the specified percent solids in a formulation by adding small amounts of water allows for even finer ground bauxite (up to 55 wt. % of fines) to be used as filler for carpet backings.

Abstract: A hollow sphere organic pigment in which a core containing a void is encapsulated by a first shell polymer having a glass transition temperature greater than 50.degree. C., the first shell having polymerized thereon a second shell polymer having a glass transition temperature of -15.degree. C. to -50.degree. C. is provided. Also provided is a paper or paperboard coating composition containing the hollow sphere organic pigment, a method for improving the strength and opacity of a paper or paperboard coating by using the coating composition dried, a coated paper or paperboard bearing the dried coating composition, and a method for improving the strength and opacity of paper or paperboard by incorporating a particular hollow sphere organic pigment into the formed wet sheet.

Abstract: The present invention provides a process for preparing an expandable polymer of a vinyl aromatic monomer and a polar water adsorbing monomer. The monomers are partially polymerized and then suspended in water so that the resulting beads contain from 3 to 40 weight % water which act as the sole or a predominant blowing agent.

Abstract: A conductive quasi-solution useful for making a homogeneously conductive single-phase polyurethane, comprising a transition metal salt, a carrier solution, and a dispersing agent, wherein said conductive quasi-solution has a transition metal salt concentration between 10 and 30% by weight, and methods of making thermoset and thermoplastic polyurethane polymers therewith.

Abstract: Disclosed are polymeric foam structures suitable for absorbing and storing body fluids such as urine, menses and the like. These liquid storage structures are high suction collapsible polymeric foam materials. The collapsed foams, upon contact with aqueous fluids, can absorb and expand these fluids even when opposed by significant hydrostatic pressures. These absorbent polymeric foams comprise interconnected open-cells. In one aspect, the foams can absorb at least about 25 g/g against a hydrostatic head pressure of 50 cm. In another aspect, the foams of the present invention will have a vertical hang sorption height at 90% of at least about 60 cm.

Abstract: The present invention relates to a porous crosslinked hydrophilic polymeric material having cavities joined by interconnecting pores wherein at least some of the cavities at the interior of the material communicate with the surface of the material. The present invention also relates to a process for producing the polymeric material. This process involves combining a hydrophilic monomer phase with an oil discontinuous phase to form an emulsion, and polymerizing the emulsion. The emulsion can be a high internal phase emulsion (i.e., a "HIPE"). The polymeric material can be produced in a variety of forms. In one embodiment the emulsion is suspended in an oil suspension medium, and emulsion droplets are polymerized to produce polymeric microbeads.

Abstract: Rapid set cellular articles can be prepared from a latex by the steps of: a) frothing a latex that contains a dispersed polymer having pendant cationic groups or adsorbing cationic molecules or both, and pendant acid groups; and b) rendering the frothed latex sufficiently basic to make the cellular article. The cellular articles of the present invention are advantageously prepared at ambient temperatures and pressures, and in the absence of organic solvents or CFCs.

Abstract: A composition of a vinyl acetate acrylic copolymer or a carboxylated acrylic copolymer with or without additional latices, about 1 to 6 parts of a non-ionic surfactant, from 0 to 4 parts of a coalescing agent and from 0 to 5 parts of a co-surfactant, with about 15 to 100 parts of starch. A propellant is from about 2% to 10% by weight of the entire composition, and the composition is contained in an aerosol can. A method is also described.

Abstract: A superabsorbent foam material is made by a water-in-oil high internal phase emulsion polymerization comprising the steps of (a) dissolving an organic solvent-soluble surfactant in a water-insoluble monomer to form an organic phase; (b) blending the-organic phase with an aqueous phase using high shear mixing to form an emulsion, said aqueous phase comprising a water-soluble polymer, a cross-linking agent, and water; (c) polymerizing the water-insoluble monomer in the organic phase; (d) cross-linking the water-soluble polymer in the aqueous phase; and (e) final curing and drying the resulting foam.

Abstract: A first dispersion phase is dispersed in a first continuous phase comprising a solidifying component so as to prepare a primary emulsion, and this primary emulsion s ispersed in a second continuous phase as a second dispersion phase so as to prepare a secondary emulsion. The solidifying component in the secondary emulsion is then solidified, and the first dispersion phase is removed leaving pores so as to form porous particles.

Abstract: Polyurethane foam pads for use in the topical care and treatment of the skin are disclosed. The polyurethane pads are formed from a polymerized combination of an aqueous mixture having at least one skin conditioning agent (such as Vitamin E or aloe) and a quantity of hydrophilic urethane prepolymer. The skin conditioning agents are incorporated directly into the cell structure of the polyurethane foam pad and are readily released when contacted with water.

Abstract: An improved microbiological fire-fighting foam which comprises a bioremediating component, surfactants, foaming agents, and inorganic nutrients, the bioremediating component consisting substantially of sporulating bacteria which are tolerant of the surfactants used, the surfactants selected being innocuous to the bioremediating component used both when the microbes are in a spore state and when activated, and the selected surfactants further being biodegradable by the microbes of the microbial solution. Alternative embodiments of the invention include formulations which comprise perfumes and/or preservatives in addition to the constituents mentioned above. The improved formulation enables microbiological digestion to inert volatile organic compounds and hydrocarbons which may indeed be ablaze when applied.

Abstract: A process for producing continuous filament fibers from a hydroxy- or amino-alkyl-melamine modified melamine-formaldehyde condensation product comprises filtering the highly concentrated aqueous solution of the melamine-formaldehyde condensation product, forcing the filtrate through a spinneret, drying the extruded filaments in a drying shaft by means of hot air, and treating the dried filaments in a tempering oven at temperatures which rise gradually to a maximum temperature of from 160 to 250.degree. C. to cure the precondensate.

Abstract: A foamable thermal insulating barrier coating produced from an aqueous acrylic based latex emulsion and an unencapsulated chemical blowing agent for coating paper and paperboard and especially suitable for coating one or both sides of cupstock to retain heat and to provide moisture and grease resistance.

Abstract: A conductive quasi-solution useful for making a homogeneously conductive single-phase polyurethane, comprising a transition metal salt, a carrier solution, and a dispersing agent, wherein said conductive quasi-solution has a transition metal salt concentration between 10 and 30% by weight, and methods of making thermoset and thermoplastic polyurethane polymers therewith.

Abstract: The present invention relates to vinyl chloride copolymers, in the latex form, the particles of which are composed of a core, of an outer layer and optionally of an intermediate layer. It also relates to the process for the manufacture of this latex by seeded miscosuspension polymerization and to its applications in paints and plastisols.

Abstract: The present invention relates to a HIPE-derived heterogeneous polymeric foam structure of interconnected open-cells, wherein the foam structure has at least two distinct regions. Such heterogeneous foams have various applications, such as energy and fluid absorption, insulation, and filtration.The invention further relates to a heterogeneous absorbent polymeric foam that, upon contact with aqueous fluids (in particular body fluids such as urine and blood), can acquire, distribute, and store these fluids.The foams of the invention have at least two distinct regions having different density, polymer composition, surface properties, and/or microcellular morphology.The invention further relates to a process for obtaining the heterogeneous foams by polymerizing a high internal phase water-in-oil emulsion, or HIPE. In one aspect, the process utilizes at least two distinct HIPEs, with each emulsion having a relatively small amount of an oil phase and a relatively greater amount of a water phase.

Abstract: The present invention pertains generally to immobilizing particulate matter contained in a "packed" bed reactor so as to prevent powder migration, compaction, coalescence, or the like. More specifically, this invention relates to a technique for immobilizing particulate materials using a microporous foam-like polymer such that a) the particulate retains its essential chemical nature, b) the local movement of the particulate particles is not unduly restricted, c) bulk powder migration and is prevented, d) physical and chemical access to the particulate is unchanged over time, and e) very high particulate densities are achieved. The immobilized bed of the present invention comprises a vessel for holding particulate matter, inlet and an outlet ports or fittings, a loosely packed bed of particulate material contained within the vessel, and a three dimensional porous matrix for surrounding and confining the particles thereby fixing the movement of individual particle to a limited local position.

Abstract: The object of the present invention is to provide a thermoexpandable microcapsule which can be expanded at a lower temperature without decrease of various properties such as chemical resistance and heat resistance; said thermoexpandable microcapsule contains at least two kinds of volatile expanding agents having different boiling points lower than softening temperature of a polymeric material forming a shell, production thereof; and a method of expanding the microcapsule in which it is subjected to first heating below the starting temperature of expanding and then to the second heating.

Abstract: The invention provides a process for the preparation of polyurethane microspheres, which comprises of preparing a solution of diol or polyol having a molecular weight in the range of 200-2000, crosslinker and a catalyst selected from amino or organometallic compounds, dispersing, this solution in dilute solution of stabilizer which consists of a block copolymer having the general formula ?A!.sub.n -?B!.sub.m where A and B are chemically and compositionally dissimilar segments and n and m segments are in between 30-115 and 10-60 units respectively, such that the sum of n and m does not exceed 175 units, in an aliphatic hydrocarbon, adding an isocyanate dropwise to this dispersion agitating the mixture at high speed of 100-1200 revolutions per minute, a temperature between 30.degree. to 55.degree. C. to permit the formation of polyurethane microspheres, separating these microspheres by filtration, washing with lower aliphatic hydrocarbon and drying the microspheres under vacuun.

Abstract: The present invention relates to a HIPE-derived heterogeneous polymeric foam structure of interconnected open-cells, wherein the foam structure has at least two distinct regions. Such heterogeneous foams have various applications, such as energy and fluid absorption, insulation, and filtration.The invention further relates to a heterogeneous absorbent polymeric foam that, upon contact with aqueous fluids (in particular body fluids such as urine and blood), can acquire, distribute, and store these fluids.The foams of the invention have at least two distinct regions having different density, polymer composition, surface properties, and/or microcellular morphology.The invention further relates to a process for obtaining the heterogeneous foams by polymerizing a high internal phase water-in-oil emulsion, or HIPE. In one aspect, the process utilizes at least two distinct HIPEs, with each emulsion having a relatively small amount of an oil phase and a relatively greater amount of a water phase.

Abstract: Lignocellulosic light weight molding products which are useful as heat insulator, shock absorber, sound absorber and so on and have open-celled foam-structure are mainly composed of lignocellulose that is able to use in not only fibrous shape but also other various shapes. They are at least composed of four components shown hereunder; (1) lignocellulose, (2) water soluble high polymer containing not less than two OH groups in a molecule and having the film properties of tensile strength 10 to 300 MPa and surface tension 30 to 65 mN/m in 0.4 wt % aqueous solution at 20.degree. C., (3) water soluble high polymer containing not less than two carboxyl groups in a molecule and/or anionic surfactant, and (4) high polymer having the film properties of tensile strength 0.1 to 10 MPa and ultimate elongation 200 to 2000%, 2nd transition point 30.degree. to 40.degree. C. and cohesion energy density 30 to 200 cal/cc.

Abstract: A foam-expanded material of the invention has biodegradability, and is suitable for use as a shock absorber that prevents environmental pollution. When the foam-expanded material is formed, a granular material is prepared by mixing starch, rubber latex and water. The granular material is packed in a mold and heated to thereby form the foam-expanded material.

Abstract: Microvoid polyurethane materials having densities below 300 kg/M.sup.3 and void sizes below 5 micron which are suitable for use as insulating filler in evacuated insulation panels.

Abstract: The present invention relates to porous crosslinked polymeric microbeads having cavities joined by interconnecting pores wherein at least some of the cavities at the interior of each microbead communicate with the surface of the microbead. The present invention also relates to a process for producing a porous, crosslinked polymeric microbead as well as the product of this process. This process involves combining an oil phase with an aqueous discontinuous phase to form an emulsion, adding the emulsion to an aqueous suspension medium to form an oil-in-water suspension of dispersed emulsion droplets, and polymerizing the emulsion droplets to form microbeads. At least 10% of the microbeads produced in accordance with the present invention are substantially spherical or substantially ellipsoidal or a combination of the two.

Abstract: The present invention relates to compressable polymeric foam materials useful as insulation. These polymeric foams are prepared by polymerization of certain water-in-oil emulsions having a relatively high ratio of water phase to oil phase, commonly known as "HIPEs." The polymeric foam materials comprise a generally hydrophobic, flexible or semi-flexible, nonionic polymeric foam structure of interconnected open-cells. The foam structures have:(a) a specific surface area per foam volume of at least about 0.01 m.sup.2 /cc;(b) an expanded density of less than about 0.05 g/cc; and(c) a ratio of expanded to compressed thickness of at least about 3:1;wherein when the foam is compressed to 33% of its original expanded thickness and is thereafter maintained without artificial restraint on its surface, said foam will reexpand by no more than 50% after 21 days at ambient temperature (22.degree. C.).

Abstract: Aqueous polymer dispersions whose polymer is built up ofa) at least 50% by weight of butadiene, isoprene or a mixture thereof,b) at least 10% by weight of an ester of (meth)acrylic acid and a C.sub.1 -C.sub.8 -alkanol andc) from 0 to 10% by weight of other comonomers,where the total amount of monomers a) and b) makes up at least 90% by weight of the total amount of monomers, are useful for producing flame-resistant latex foam rubber which contains only hydrates of inorganic salts as flame retardants.

Abstract: An emulsifier comprising as an active ingredient a water-soluble hemicellulose derived from a soybean cotyledon, an emulsion composition comprising the emulsifier, and a powder composition produced by powdering the emulsion composition. The emulsifier of the present invention can provide a very stable emulsion composition.

Abstract: Stable and water-resistant aqueous foam composition containing (1) a long chain cationic organic compound and (2) a long-chain anionic organic compound in a weight ratio of from 0.05:1 to 15:1. The stable foam composition of the invention may be mixed with various water-soluble or water-dispersible organic, polymeric, or inorganic substances and used in applications where lightweight, heat, sound or other insulative, barrier properties or homogeneous material distribution are needed. Such applications include cementitious or gypsum containing substances, adhesives, binders, paper treating materials, coatings, ceramics, landfills, geofills, and firefighting and fireproofing materials.

Abstract: An improved microbiological fire-fighting foam which comprises a bioremediating component, surfactants, foaming agents, and inorganic nutrients, the bioremediating component consisting substantially of sporulating bacteria which are tolerant of the surfactants used, the surfactants selected being innocuous to the bioremediating component used both when the microbes are in a spore state and when activated, and the selected surfactants further being biodegradable by the microbes of the microbial solution. Alternative embodiments of the invention include formulations which comprise perfumes and/or preservatives in addition to the constituents mentioned above. The improved formulation enables microbiological digestion to inert volatile organic compounds and hydrocarbons which may indeed be ablaze when applied.

Abstract: Process for preparing polycondensates of citric acid and/or isocitric acid, by converting(a) citric acid, isocitric acid or mixtures thereof in an organic solvent in the presence of a water-withdrawing agent at least partially into the anhydride form and then condensing the reaction mixture, if desired after addition of two cocondensable compounds selected from the group consisting of(b) other hydroxycarboxylic acids and/or(c) amino acids, alcohols, amines and/or at least dibasic carboxylic acids other than carboxylic acids (a) and (b), at temperatures of at least 80.degree. C. to form polycarboxylates which have an average molecular weight of at least 500, polycondensates of citric acid and/or isocitric acid obtainable thereby, anduse of said polycondensates as ingredients in phosphate-free and reduced-phosphate detergents and cleaners, and also detergents and cleaners which contain at least one surfactant and optionally builders and other customary constituents with from 0.

Abstract: A conductive quasi-solution useful for making a homogeneously conductive single-phase polyurethane, comprising a transition metal salt, a carrier solution, and a dispersing agent, wherein said conductive quasi-solution has a transition metal salt concentration between 10 and 30% by weight, and methods of making thermoset and thermoplastic polyurethane polymers therewith.

Abstract: The present invention relates to a foamable plant fiber composition made from short plant fiber, plant fiber powder, gelling material, water, foaming agent and (if necessary) aids by a certain process, and the foamed material and shaped article thereof. The composition has a good processability, and the shaped article made from it is light, and is biodegradable without pollution. It can replace the plastics to make non-reused tablewares and cushioning materials, etc. the price of it is only one fifth that of the plastics ones.

Abstract: A flexible open-cell polyurethane is described that is the reaction product of a mixture comprising(a) a polyisocyanate component comprising monomeric or polymeric MDI, and(b) a polyol component having at least 50% of its 0H functional groups as secondary OH groups.

Abstract: A planar, solid-state electrochemical oxygen sensor having a substrate, conductive strips deposited on the substrate, and a dielectric layer insulating portions of the conductive strips except those portions which define a working electrode and at least one second electrode. The working electrode may be defined by an open printed region of the dielectric, or by a needle-punched or laser-burned hole or opening in the dielectric which exposes a small region of one of the conductive strips. A solid electrolyte contacting the electrodes is covered by a semipermeable membrane which may comprise an acrylonitrile butadiene copolymer or an acrylate-based copolymer. A sample chamber is defined by the membrane, a cover member, and a gasket therebetween, and has a volume of from about 1 to about 2 .mu.m. The gasket is formulated from the highly cross-linked polymerization product of epichlorohydrin. All sensor components are selected such that a sensor operable for at least 2 days under normal conditions is produced.

Abstract: Antibody-latex reagents are prepared that utilize a novel site-specific covalent linkage of antibodies, via their interfering Fc moieties, onto novel polymeric latex sphere substrates, thereby preserving the antigen binding sites of the antibodies. This immobilization of antibodies is essential for high specific activity and sensitivity assays, and is also economical and much simpler than other covalent immobilizations.

Abstract: A process for the preparation of expandable thermoplastic polymers by post-impregnation with a blowing agent in aqueous suspension in the presence of a mixture of magnesium pyrophosphate and a sulfonate group-containing extender as suspension stabilizer, in a reactor comprisesa) preparing the magnesium pyrophosphate in the same reactor at below 50.degree. C. by adding a solid magnesium salt in an amount corresponding to an at least 3% stoichiometric excess, based on pyrophosphate, to an aqueous solution of the pyrophosphate,b) heating the suspension medium to from 70.degree. to 140.degree. C. andc) adding the blowing agent in this temperature range.

Abstract: A molded porous polyvinyl alcohol sponge includes an outer skin capable of absorbing and passing water to interior portions of the sponge, and is substantially smooth except for predetermined structural details imparted by the mold used in its making. The outer skin has smaller average pore size than does the interior portion of the product.

Abstract: A molded porous polyvinyl alcohol sponge includes an outer skin capable of absorbing and passing water to interior portions of the sponge, and is substantially smooth except for predetermined structural details imparted by the mold used in its making. The outer skin has smaller average pore size than does the interior portion of the product.

Abstract: A process for making a crosslinked, highly porous body derived from a water-soluble, hydrogel polymer, wherein the porous body is characterized in that it has an open-celled 3-dimensional lattice structure, a density of less than about 1.0 g/cm.sup.3, a surface area of equal to or greater than about 30 m.sup.2 /g, and a compression strength of equal to or less than about 75% yield at 300 psi.

Abstract: Methods and apparatus are disclosed for producing a composition material which embodies both physical and chemical properties of a physically expanded polymer and specific structural and/or chemical properties of solid particles fully encapsulated within membranes in the expanded polymer.

Abstract: This invention relates to polymer particles that are acid-free in the swellable polymer core and to hollow polymer particles derived therefrom, and to a process for the production of these particles. The acid-free core advantageously decreases the polymer particle's affinity to water. Applicants have discovered that non-carboxylated latexes having a variety of Tg's will swell at temperatures higher than the Tg of the polymer. These latex particles are useful as opacifying plastic pigments for various coatings and particularly as gloss-enhancing plastic pigments for paper and paperboard coatings. Preparation of the hollow polymer particle comprises the use of (meth)acrylate ester monomers, vinyl esters of carboxylic acids or a mixture thereof which are hydrolyzable and swellable at higher temperatures in alkaline environments. The particles may be encapsulated with a hard shell.

Abstract: The pourable porous carrier material is produced from at least one thermoplastic basic polymer with additives incorporated in the porous structure.First suitable foaming agents are added to the basic polymer, the mass is melted, mixed before and/or after melting. The mixture is then preferably extruded and cooled to form a pourable porous carrier material.At least one additive is added to the porous carrier material and mixed with this at a temperature (T.sub.M) below the melting point of the basic polymer but above the melting point of the additive.The porous carrier material has preferably ellipsoid pores which are brought into their longitudinal form during extrusion.