Abstract: A process for producing static-free synthetic rubber includes mixing acrylonitrile-butadiene, Anti-static agent, Activated zinc oxide, Zinc stearate, HI-sil (EPDM), Plasticizer, and Stearic Acid prior to a kneading process at 140 degrees Celsius for 8 to 12 minutes. (DCP) Peroxides and Blowing agents are added to the kneeing mixture two minutes before the end of the kneeding process. After the kneeding process, the resultant mixture is fed through rollers to form a sheet of the synthetic rubber. The sheet is then cut into appropriately-sized pieces and put into a mold, where the pieces are subjected to high pressure and a temperature of 160 degrees Celsius. The pieces are then left to cool, and then be used for articles such as static-free footwear.

Abstract: A process for producing poromeric synthetic leather comprises I. producing an essentially nonporous impregnate by impregnating a textile sheet material with an aqueous polyurethane dispersion and drying, and II. producing a poromeric synthetic leather from the impregnate by subjecting the impregnate to the action of an aqueous solution of a Brønsted base.

Abstract: The present invention relates to compositions based on elastomeric polymers of vinylidene fluoride, hexafluoropropene and optionally tetrafluoroethylene suitable for providing microcellular foamed vulcanized articles by extrusion or compression molding. In the case of the production of extruded articles based on vinylidene fluoride and hexafluoropropene copolymers, the compositions comprise: the copolymer, bisphenol AF, a quaternary phosphonium or aminophosphonium salt, azodicarbonamide, MgO, Ca(OH)2, zinc stearate and a plasticizer, each of the components being contained in an exactly defined proportion.

Abstract: Three-phase composite materials system having a low dielectric constant and physico-chemical properties suitable for IC fabrication conditions, and a method for making such materials, are disclosed. The three-phase composite material includes an organic phase, an inorganic phase and a void phase. The organic phase is in the form of an organic polymer matrix, the void phase is represented by microporosity present in the matrix, and the inorganic phase is implemented as inorganic particles that are coupled, via a coupling agent, to the organic matrix. The low dielectric constant of the composite is attributable to the microporous organic polymer matrix. The inorganic particles are responsible, at least in part, for providing thermal stability and other required physico-chemical properties to the composite.

Abstract: An electrically conductive elastomer for grafting to thermoplastic and thermoset substrates is disclosed. If the substrate is a thermoset substrate, the electrically conductive elastomer comprises a mixture of an elastic material, a quantity of electrically conductive flakes, a thermoplastic elastomer material, and a thermoset material. If the substrate is a thermoplastic substrate, the electrically conductive elastomer comprises a mixture of an elastic material, a quantity of electrically conductive flakes, a thermoplastic elastomer material, and a thermoplastic material. The electrically conductive elastomer may further comprise a quantity of electrically conductive particles interspersed within the mixture. Alternatively, a quantity of electrically conductive particles may be imbedded in an outer surface of the electrically conductive elastomer. The electrically conductive elastomer is typically grafted to the substrate by a thermal process.

Abstract: In a process for stabilizing a foamed starting slip material, the starting slip material which is foamed comprises the following constituents: a. inorganic sinterable material, b. a source of blowing gas, c. a framework former which forms a framework when the pH of the starting slip material is changed, d. pH control material, e. liquid, f. if desired, one or more of the following materials: dispersant binder viscosity modifier, and the pH of the starting slip material is changed to initiate or accelerate the formation of the framework from the framework former.

Abstract: Semi-crystalline microcellular foams that include a midlevel amount of nucleating agent, and methods of their production, are provided. The microcellular foams can be produced in typical polymer processing techniques such as extrusion, injection molding and blow molding. The foams exhibit excellent mechanical properties and can be formed over a broad range of density into a number of different foam articles.

Abstract: Naturally occurring bauxites are suitable as flame retardants and can be incorporated into polymeric carpet backings, when they are ground or pulverized to obtain a generally uniform distribution of particles predominantly less than 250 micrometers in size and containing up to 45 wt. % of fines (less than 3 micrometers in size), and then used in combination with an appropriate wetting agent, dispersant, froth aid, latex, and thickener package to wet-out and disperse the particles and provide adequate control of viscosity build. The bauxite should preferably have a high gibbsite content and should preferably have a pH range of from 4.5 to 8. Mechanical stirring can be used to aid in viscosity control. Lowering the specified percent solids in a formulation by adding small amounts of water allows for even finer ground bauxite (up to 55 wt. % of fines) to be used as filler for carpet backings.

Abstract: A silicate-based blowing agent and method for producing foamed polymers provides a blowing agent containing at least one metal silicate, boric acid or a salt thereof, a peroxy compound, a reaction initiator and, optionally, a desiccant. The blowing agent is prepared by mixing the ingredients at least one time and allowing the mixture to rest without mixing until a dry dilatent gel is formed. The blowing agent is useful for the production of foamed polymers, especially for the production of foamed rubber.

Abstract: A textured metallocene polyethylene foam sheet suitable for use in a floor covering is made using a highly co-activated azodicarbonamide package which blows the metallocene polyethylene effectively. The preferred co-activators are zinc oxide and urea. The textured surface of metallocene polyethylene foam is formed by a chemical embossing process which utilizes a liquid triazole having an alkyl moiety as a foam-expansion inhibitor. The triazole is dissolved in a non-polar solvent to form the foam inhibitor. The preferred inhibitor is a hydrocarbon which may be halogenated.

Abstract: An expandable resin composition comprising:(A) 100 parts by weight of HDPE (high density polyethylene) having a DSC melting point of about 127 to about 136 degrees C.; a density of 0.945 to 0.967 gram per cubic centimeter; and a melt flow rate of about 0.1 to about 10 grams per 10 minutes, and for each 100 parts by weight of component (A),(B) about 2 to about 50 parts by weight of polypropylene having a DSC melting point of at least about 130 degrees C.;(C) about 50 to about 200 parts by weight of an ethylene/alpha-olefin copolymer, prepared with a metallocene catalyst, having a DSC melting point of about 98 to about 121 degrees C.; a density of 0.900 to 0.935 gram per cubic centimeter; and a melt flow rate of about 0.5 to about 3 grams per 10 minutes;(D) about 0.1 to about 5 parts by weight of a polysiloxane-polyether block copolymer having the following formula:R.sub.3 --Si--O--R.sub.2 (SiO).sub.m --RX(SiO).sub.n --SiR.sub.

Abstract: A nucleator for foaming comprising a fluororesin powder comprising particles having a particle size of 0.1-0.5 .mu.m in a proportion of at least 50% by number and containing particles having a particle size of not less than 5 .mu.m in a proportion of not more than 40% by number, a foamable composition comprising this nucleator and an organic polymer, a foam made therefrom, and a production method of the foam. The nucleator of the present invention can produce a foam made from an organic polymer improved in expansion ratio, fineness of the cells, uniformity of foaming and the like by the use of an extremely small amount thereof. It is preferably used for forming an insulating foam layer of a high frequency coaxial cable.

Abstract: An electrically conductive elastomer for grafting to an elastic substrate is disclosed. The conductive elastomer comprises a non-conductive elastic material having a quantity of conductive flakes interspersed therein. The conductive elastomer may further comprise a quantity of conductive particles interspersed in the non-conductive elastic material. Alternatively, a quantity of conductive particles may be imbedded in an outer surface of the conductive elastomer. The conductive elastomer is typically grafted to an elastic substrate by a thermal process.

Abstract: Heat-curing, expanding mouldings based on solid polybutadiene rubber and vulcanization systems free from elemental sulfur are distinguished by the following advantageous properties: in the uncured state in which they are supplied, they have minimal rubber-elastic resilience and are readily formable. During the curing process, no unpleasant odors are given off and, after curing, a soft and elastic foam with a continuous outer skin is formed.

Abstract: Uniaxially oriented microporous breathable films having exceptional toughness transverse to the direction of orientation are disclosed herein. Such films include a particulate filler and a nonelastic material including a copolymer of ethylene with at least one C.sub.4 -C.sub.8 .alpha.-olefin monomer, such copolymers being described in the trade as "super tough", "next generation", etc., and being prepared with "new" or "improved" catalyst systems or with metallocene or similar single-site catalysts. A method of manufacture is also disclosed.

Abstract: A cured silicone foam exhibiting high flame resistance and forming hard chars on burning, contains from about 1 to 60 percent by weight of wollastonite mineral, based on the weight of the composition. The silicone foam can be formed from any of the curable polyorganosiloxane foam-forming compositions known in the art. Preferred are those polyorganosiloxane foams cured using a platinum group metal catalyst. In a preferred composition the silicone foam is formed by curing a composition comprising a liquid polyorganosiloxane containing an average of at least two alkenyl radicals per molecule, an organohydrogensiloxane containing at least three silicon-bonded hydrogen atoms per molecule, a hydroxyl-containing compound, wollastonite, and a platinum catalyst.

Abstract: A foam comprising a metal salt-crosslinked cellular (co)polymer (A) obtained by polymerizing a monomer charge comprising an .alpha., .beta.-unsaturated carboxylic acid and optionally one or more other vinyl monomers, wherein at least part of said monomer charge is concurrently foamed and polymerized in the presence of a metal salt of carbonic acid, and processes for producing them. Low-density foams that are benign to the environment and can be easily produced can be provided.

Abstract: Provided is a curable composition comprising (A) a phenolic compound having a carbon-carbon double bond, (B) a compound having an SiH group, and (C) a foaming agent. The composition can be foamed and cured at room temperature or under heat at relatively low temperatures, and is poorly corrodable and poorly toxic.

Abstract: The present invention relates to compositions which crosslink to give elastomers, which are based on component (A) comprising polyorganosiloxane (I) having at least two alkenyl groups per molecule, at least one hydroxyl-group-containing compound and a metallic catalyst (V) and component (B) comprising polyorganosiloxane (II) having at least two silicon-bonded hydrogen atoms and organic sulfur compound (VI).

Abstract: This invention relates to a foamed material for fireproofing and/or insulating purposes, consisting of 30 to 90 parts by weight of a solution that contains 20 to 70 wt-% Al (H.sub.2 PO.sub.4).sub.3 and 30 to 80 wt-% water, 5 to 55 parts by weight of a mixture that contains 10 to 70 wt-% MgO, 0 to 70 wt-% mica, 0 to 70 wt-% aluminium hydroxide and 1 to 20 wt-% MnO.sub.2, as well as 1 to 30 parts by weight of a foaming agent that contains 3 to 33 wt-% H.sub.2 O.sub.2 and 67 to 97 wt-% water. In accordance with the invention, the term "insulating purposes" refers to the use of the inventive foamed material for heat and sound insulation.

Abstract: An aqueous foamable composition is provided having a delayed foaming action on expulsion from a pressurized container. The composition comprises a major amount of water, a water-immiscible liquified gas foaming agent, at least one foam-stabilizing and emulsifying surfactant, and a water-soluble polymer. The composition is particularly useful for rectal or vaginal administration of pharmaceuticals.

Abstract: Three-phase composite materials system having a low dielectric constant and physico-chemical properties suitable for IC fabrication conditions, and a method for making such materials, are disclosed. The three-phase composite material includes an organic phase, an inorganic phase and a void phase. The organic phase is in the form of an organic polymer matrix, the void phase is represented by microporosity present in the matrix, and the inorganic phase is implemented as inorganic particles that are coupled, via a coupling agent, to the organic matrix. The low dielectric constant of the composite is attributable to the microporous organic polymer matrix. The inorganic particles are responsible, at least in part, for providing thermal stability and other required physico-chemical properties to the composite.

Abstract: The invention relates to a mixture for the manufacture of intumescent shaped parts with a composition containing in percentage by weight, 30-60% thermoplastic, 40-70% expandable graphite and 5-40% filler mixture. The mixture does not attack processing machines and has an improved foaming behavior. A particular characteristic of the mixture is that the filler mixture forms OH.sup.- ions when it contacts moisture.

Abstract: A blow-molded plastic container manufactured from a homogenous mixture of a plastic resin, a calcium carbonate filler, and a blowing agent in specified amounts. The filler reduces the overall material costs, and the blowing agent reduces the specific gravity of the mixture to enable the container to be recycled utilizing existing floatation tank recycling equipment.

Abstract: A process for producing a porous body of tourmaline includes the step of sintering a mixture of fine powder of tourmaline and fine powder of polyethylene or fine powder of polypropylene.

Abstract: Gaskets comprising either at least one homogeneously branched ethylene polymer or at least one elastic substantially linear ethylene polymer, at least one ethylene/carboxylic acid interpolymer; and at least one slip agent are disclosed. These gaskets may also contain enhanced polyethylenes produced by the direct polymerization of various combinations of novel elastic substantially linear olefin polymers in multiple reactors using either single or multiple catalysts. These gaskets may also be comprised of at least one ethylene polymer and at least one ionomer. The above mentioned gaskets may also contain slip agents and/or foaming agents. The gaskets are particularly useful for sealing food and liquid containers and do not contribute to taste and/or odor of the packaged product, which is especially useful in food-stuff applications.

Abstract: The non-flammable phenolic resin foam with plane surface and high fire resistance in this invention is produced by mixing 30 to 100 parts by weight of resol type phenolic resin, 0.3 to 10 parts by weight of foaming agent, 10 to 50 parts by weight of curing agent, 30 to 800 parts by weight of ceramic micro-hollow particles (compression strength of 600 kgf/cm.sup.2 or more, bulk density of 0.3 to 0.5 g/cm.sup.3 and melting point of 1500.degree. C. or more), 2 to 250 parts by weight of inorganic filling agent, 40 to 250 parts by weight of aluminum hydroxide with water, press molding and heating for curing.

Abstract: The present invention relates to a medium density chlorinated polyvinyl chloride foam and the method of preparing such a foam using a blend of chemical blowing agents. The foam having a specific gravity in the range of about 0.3 to about 1.5 comprises chlorinated polyvinyl chloride, a blend of decomposition type blowing agents, a tin stabilizer, an optional impact modifier and an optional high molecular weight process aid.

Abstract: Members either of the polyglycol family of substances, more generally, or of the polyglycol ether subset of polyether compounds, more particularly, both for their gas absorption properties and for their plasticizing effect in a polyethylenic extrudate, are combined with physical atmospheric blowing agents, such as, nitrogen, argon, carbon dioxide, water, and blends thereof, to produce uncrosslinked polyethylenic foams having densities as low as 10 kg/m.sup.3.

Abstract: Method for obtaining the foamed organosilicon compositions, involving mixing of organosiloxane rubber (OR), organosilicon joining (JA) and modifier (M). Agents acting like (OR) are represented by polyorganosiloxane block-copolymers having formula as follows: {?R.sup.1 SiO.sub.1.5 !.sub.a ?R.sup.2 (OH)SiO!.sub.b, ?R.sup.3 R.sup.4 SiO!.sub.c }.sub.n, where: R.sup.1 R.sup.2 R.sup.3 R.sup.4 are aliphatic, aromatic radicals having from 1 to 6 atoms carbon; n is an integer from 30 to 360; c=1; a is selected from the 0.019-3.760 interval; b is selected from the 0.008-0.240 interval; or the mixture of the above block-copolymer with the ".alpha.", ".omega."-dihydroxypolydiorganosiloxane in the ratio of (0.05-0.5): 1, respectively; while the individual compositions or mixtures of polyorganohydridesiloxanes act as (JA), having general formula as follows: R.sub.3 SiO?R.sup.1 (H)SiO!.sub.m --?R.sub.2 SiO!.sub.n SiR.sub.3 or at least one substance from the compositions having general formula as follows: RSiX.sub.

Abstract: A process for activating double metal cyanide catalysts is disclosed. A polyol starter or starter/catalyst mixture is heated under vacuum under conditions effective to achieve improved stripping compared with that which can be achieved through conventional vacuum stripping. Coupling vacuum stripping with inert gas sparging or stripping in the presence of an organic solvent gives a starter/catalyst mixture that activates rapidly in an epoxide polymerization process. Rapid activation makes process start-ups reliable and reduces cycle time. The process gives polyols with lower viscosity, lower polydispersity, and lower unsaturation for better polyurethanes.

Abstract: A method of producing a polysaccharide foam is provided. The method comprises mechanically foaming an aqueous solution of a soluble polysaccharide and thereafter reacting the foam to produce stable foam. Typically, the soluble polysaccharide is an alginate, hyaluronate, carrageenans, chitosan or starch.

Abstract: The present invention relates to a medium density chlorinated polyvinyl chloride foam and the method of preparing such a foam using a blend of chemical blowing agents. The foam having a specific gravity in the range of about 0.3 to about 1.5 comprises chlorinated polyvinyl chloride, a blend of decomposition type blowing agents, a tin stabilizer, a optional impact modifier and a optional high molecular weight process aid.

Abstract: Disclosed is a foamable olefin thermoplastic elastomer composition comprising (A) a partially crosslinked thermoplastic elastomer composition, (B) long-chain branch-containing polypropylene and (C) a foaming agent. The partially crosslinked thermoplastic elastomer composition (A) is obtained by dynamically heat-treating a mixture in the presence of organic peroxide, said mixture comprising specific proportions of a peroxide-crosslinking type olefin copolymer rubber (a), which is an ethylene/.alpha.-olefin copolymer rubber composed of ethylene, an .alpha.-olefin of 3 to 20 carbon atoms and optionally a nonconjugated diene, and a peroxide-decomposition type olefin plastic (b), which is an .alpha.-olefin (co)polymer containing a specific amount of an .alpha.-olefin of 3 to 20 carbon atoms and having a specific MFR. Also disclosed is a foamed product obtained by heating the foamable olefin thermoplastic elastomer composition.

Abstract: Fluoropolymer having unstable end groups is used to form foamed fluoropolymer structures without added blowing agent.

Abstract: A composition for use in sculpturing, a sculpturing piece comprising the composition and a method for obtaining the piece, wherein the composition comprises 90 to 99% of a particulate material consisting of particles having a size from 0.05 to 2 mm, and a plastic binder from 1 to 10% by weight based on the total weight of the composition, each particle of the particulate material being encapsulated by a film layer of the plastic binder.

Abstract: A foam cell nucleating agent that is a combination of sulfonic or phosphonic acid or salt thereof and inorganic salt containing a polyatomic anion yields improved foaming of thermoplastic resins such as polyolefins and melt-fabricable fluoropolymers.

Abstract: Disclosed is a closed-cell polymer foam comprising a quantity of titanium dioxidce particulates sufficient to reduce the thermal conductivity of the foam to less than that of a corresponding foam without the titanium dioxide particulates. The titanium dioxide particulates have a wetting aggent applied to a substantial portion of their surfaces. Further disclosed are processes for making the foams.

Abstract: The invention provides a biodegradable thermoplastic composition made of soy protein, a plasticizing agent, a foaming agent, and water, that can be molded into biodegradable articles that have a foamed structure and are water-resistant with a high level of physical strength and/or thermal insulating properties.

Abstract: A sprayable, foam-forming, phenolic resin composition having the combination of properties of:(i) a viscosity suitable for spraying,(ii) a cure rate suitable for spraying to prevent running or sagging of sprayed foam,(iii) which when suitably cured provides a foam having a high temperature resistance, and(iv) the cured foam produces substantially non-toxic fumes when burned. The sprayable, foam-forming, phenolic resin composition is made from a phenol-aldehyde resin; optionally a phenol compound; a catalyst for catalyzing a curing reaction of said phenol-aldehyde resin; and a gas-generating compound which generates a gas during said curing reaction of said phenol-aldehyde resin. The invention also provides a method for making a phenolic-resin foam layer and a sprayed phenolic-resin foam layer.

Abstract: An antistatic additive including a hexahalogenated ionic compound, and an antistatic additive composition for organic polymer compositions including an antistatically-effective amount of the hexahalogenated ionic compound, a solvent for the hexahalogenated ionic compound, and a diluent compatible with the hexahalogenated ionic compound, the solvent and the organic polymer composition. The hexahalogenated phosphate compound is preferably either potassium hexafluorophosphate, sodium hexafluorophosphate, and ammonium hexafluorophosphate. Organic polymer compositions containing the additive also are disclosed, as are methods of manufacturing both the additive and the polymer compositions.

Abstract: There is disclosed a process for producing alkenyl aromatic foams utilizing a combination of atmospheric and organic gases as blowing agent, preferably using greater than 30% by weight of atmospheric gas, and preferably also using a predetermined about of a masterbatch mix comprising a styrenic polymer, a rubbery block copolymer, and a solid blowing agent. Also disclosed are alkenyl aromatic foams produced by the process which exhibit increased densities, increased thermoforming capabilities, increased post-expansion properties, and increased retainment of the atmospheric and organic gases.

Abstract: Insulating foam for refrigerators and the like is prepared by blowing in the presence of carbon dioxide as the sole or principal blowing agent. The thermal conductivity of the foam is decreased by sealing said foam in a gas-impervious enclosure with at least one getter, such as an alkaline material, capable of removing carbon dioxide and at least one drying agent which will produce a relative humidity greater than the equilibrium relative humidity over a saturated aqueous solution of the getter, thus removing water without rendering the getter anhydrous. For example, calcium chloride dihydrate may be used when the getter is sodium hydroxide.

Abstract: A composition which cures and foams at room temperature contains a acid-catalyzed, polymerizable resin, an acid and a filler which liberates gas in an endothermic reaction with the acid. The acid serves the dual purpose of catalyzing the polymerization reaction and generating the foaming gas.

Abstract: Insulating foam for refrigerators and the like is prepared by blowing in the presence of carbon dioxide as the sole or principal blowing agent. The thermal conductivity of the foam is decreased by sealing said foam in a gas-impervious enclosure with at least one getter, such as an alkaline material, capable of removing carbon dioxide and at least one drying agent which will produce a relative humidity greater than the equilibrium relative humidity over a saturated aqueous solution of the getter, thus removing water without rendering the getter anhydrous. For example, calcium chloride dihydrate may be used when the getter is sodium hydroxide.

Abstract: A plastic foam material composed of a blended resin composition which includes at least two thermoplastic resins and a silane-modified based resin. The blended resin composition consists essentially of 100 parts by weight of at least two thermoplastic resins, from about 1 to about 50 parts by weight of a silane-modified, cross-linked, thermoplastic resin; from about 0.001 to about 2.5 parts by weight of a cross-linking catalyst for use in a silane compound and from about 1 to about 20 parts by weight of a foaming agent. According to one embodiment of the present invention, the thermoplastic resins include at least two substantially incompatible and substantially uncross-linked thermoplastic resins, while in another embodiment the two thermoplastic resins need not be substantially incompatible. The blended resin composition may further include reinforcers such as glass fibers and filler. The thermodecomposition foaming agent decomposes at sufficiently high temperatures to yield a plastic foam material.

Abstract: The invention provides pyrotechnic sheet material comprising a substrate of porous, vapour-permeable oxidizing polymeric film, for example a halogenopolymeric film, having a layer of oxidizable material for example magnesium, on at least part of its surface, the substrate and the oxidizable material being conjointly capable of reacting together on ignition. Advantageously at least part of the oxidizing material is accommodated within the polymer pores.The pyrotechnic sheet material burns faster than material comprising solid polymeric film.

Abstract: A stabilized powdered endothermic blowing agent .[.which.]. is a mixture or a polycarboxylic acid and an inorganic carbonate, .[.and.]. .Iadd.the .Iaddend.polycarboxylic acid and inorganic carbonate each having been surface treated with a component which prevents water from being absorbed thereby. The blowing agent is incorporated into a polymeric concentrate used for producing foamed products.

Abstract: Compositions for producing foamed products which include additives and blowing agents which cause the surface treatment additives to migrate to the surfaces of foamed products. The products produced from the compositions require less additives because the incorporated additives are concentrated at the surface thereof.

Abstract: Compositions for producing foamed products which include filler and/or pigment additives and blowing agents which enhance the strength of weld lines which are produced when the compositions are molded. The products produced from the compositions have weld .[.line.]. .Iadd.lines .Iaddend.that demonstrate superior strengths as compared to similar foamed products which do not utilize the particular blowing agents.