Abstract: The present invention provides a resin composition containing (A) an ethylene-vinyl alcohol copolymer and (B) an unsaturated aldehyde (B), in which the content of the unsaturated aldehyde (B) with respect to the resin composition containing the ethylene-vinyl alcohol copolymer is 0.01 ppm or more and 100 ppm or less. The unsaturated aldehyde (B) is preferably crotonaldehyde, 2,4-hexadienal, 2,4,6-octatrienal or a combination thereof. In addition, it is preferred that the resin composition further contains a boron compound, and the content of the boron compound is 100 ppm or more and 5,000 ppm or less. Also, it is preferred that the resin composition further contains a conjugated polyene compound, and the content of the conjugated polyene compound is 0.01 ppm or more and 1,000 ppm or less.

Abstract: Compression molded articles containing a polymer component and optionally distributed therein between about 1% and about 45% by weight of a glass bead or fiber reinforcing component based on the weight of the finished composite article, wherein the polymer component contains between about 80% and about 100% by weight of HDPE based on the weight of the polymer component, in which at least about 20% or more by weight of said HDPE is post-consumer HDPE. Plastic panels, uses thereof and methods of manufacturing are also disclosed.

Abstract: A composition comprising 10 to 50 wt % wood pulp fiber and 45 to 85 wt % thermoplastic polymer wherein the average dispersion of the fibers within the thermoplastic polymer composition is equal to or greater than 90% as determined by the Dispersion Test. The pulp can be bleached chemical wood pulp fiber.

Abstract: A process for producing a composite product comprising fibers of a lignocellulosic material or natural fibers and a plastics material utilizes a liquid or particulate binder formulation comprising a thermoset resin and a thermoplastic polymer, monomer, or oligomer. A composite product is formed for use as or in forming a feedstock in plastics manufacture may be broken down under heat and mechanical shearing in a plastics extrusion machine to release the major fraction of the fibers, or the product may be useful as an intermediate product in other form or as an end product.

Abstract: Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.

Abstract: The present invention provides derivatives of native lignin having a certain aliphatic hydroxyl content. Surprisingly, it has been found that consistent and predictable antioxidant activity may be provided by selecting for derivatives of native lignin having a certain aliphatic hydroxyl content.

Abstract: The present invention relates to a method of producing a multilayer component comprising the following steps: providing a mat-like multilayer structure which comprises at least two outer layers and a core layer, the core layer being arranged between the two outer layers, the core layer comprising a fiber tangle, which contains a binder material and a reinforcing fiber material, a melting point of the binder material being lower than a melting point of the reinforcing fiber material, placing the multilayer structure in a press, heating the multilayer structure in the press with exposure to pressure, such that the binder material melts, while the reinforcing fiber material retains its fiber structure, resulting in formation of a semi-finished product, lofting the semi-finished product, processing the semi-finished product to yield the multilayer component and cooling the component.

Abstract: Compositions and methods for producing polymeric composites containing reinforcing additives. In one embodiment, a filler is also included in the formulation. Articles produced from the reinforcing additives and the composites of this invention are useful as building materials and automotive components.

Abstract: A material comprising a biopolymer blend including a crosslinked mixture of polylactic acid (PLA) and a polysaccharide, blended with particles of CaCO3 that have been coated with a fatty acid compound; particles of mica; and a cellulose filler; products made from said material; and methods of manufacturing said material and said products.

Abstract: Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.

Abstract: A composite sheet material and method for forming the same is provided that includes a substrate, a matrix, and a cover sheet. The substrate has a first face surface, a second face surface, and a plurality of edges, and includes a thermoplastic material. The matrix is attached to the substrate. The matrix includes a support component having a first melting point, and a thermoplastic component having a second melting point. The second melting point is less than the first melting point. The cover sheet imparts one or more surface characteristics to the composite sheet material during thermo-pressure formation of the composite sheet material.

Abstract: A composite sheet material and method for forming the same is provided that includes a substrate, a matrix, and a cover sheet. The substrate has a first face surface, a second face surface, and a plurality of edges, and includes a thermoplastic material. The matrix is attached to the substrate. The matrix includes a support component having a first melting point, and a thermoplastic component having a second melting point. The second melting point is less than the first melting point. The cover sheet imparts one or more surface characteristics to the composite sheet material during thermo-pressure formation of the composite sheet material.

Abstract: A flooring system may comprise a top floor layer, a subfloor, and/or an underlayment material disposed between the sub-floor and the top floor layer. The top floor layer may include a plurality of luxury vinyl tiles, configured such that respective tile joints may be formed between adjacent luxury vinyl tiles. The underlayment material may comprise a cross-linked, polyolefin foam. The composition of the underlayment material may be such that the tile joints between the adjacent luxury vinyl tiles may bend by less than about 45 degrees over a twelve hour period when 3.1 pounds per square inch (psi) of pressure is applied. The underlayment material may have a compressive creep of less than fifty percent of an original thickness associated with the underlayment material at a load of 3.1 psi and/or a compressive strength of more than 15 psi.

Abstract: The present teachings provide a fuser member. The fuser member comprises a release layer comprising microcrystalline cellulose particles dispersed in a fluoropolymer.

Abstract: A low gloss capstock compound is disclosed. The combination of gloss inhibiting agents, metal-based ionomer thermoplastic resins, and acid scavenger added to conventional polyethylene polymer resin achieves a gloss angle at 85° of below 10 GU. Optionally, the compound can also include weathering agents to improve outdoor durability. The compound can be fully formulated or a masterbatch for let-down into polymer to form the fully formulated compound.

Abstract: A wood-filling composition that includes at least one hot melt adhesive, wherein the at least one hot melt adhesive further includes ethylene-vinyl acetate, polyethylene, polypropylene, or combinations thereof; and at least one filler, wherein the at least one filler further includes ceramic microspheres, calcium carbonate, wood flour, or combinations thereof.

Abstract: A composition comprising a fluid, and a material dispersed in the fluid, the material made up of particles having a complex three dimensional surface area such as a sharp blade-like surface, the particles having an aspect ratio larger than 0.7 for promoting kinetic boundary layer mixing in a non-linear-viscosity zone. The composition may further include an additive dispersed in the fluid. The fluid may be a thermopolymer material. A method of extruding the fluid includes feeding the fluid into an extruder, feeding additives into the extruder, feeding a material into the extruder, passing the material through a mixing zone in the extruder to disperse the material within the fluid wherein the material migrates to a boundary layer of the fluid to promote kinetic mixing of the additives within the fluid, the kinetic mixing taking place in a non-linear viscosity zone.

Abstract: A thermoplastic starch composition acquired from compounding a mixture comprises starch-containing agricultural waste in 45 to 70% by weight of total composition that the agricultural waste contains starch content less than 50% in dry weight; thermoplastic synthetic polymer in 25 to 50% by weight of total composition; plasticizer in 0.01 to 10% by weight of total composition; and coupling agent in 1 to 5% by weight of total composition; wherein the compounding is performed at a first temperature which is higher than room temperature.

Abstract: Disclosed therein are wood plastic composites and a manufacturing method thereof, which can provide a high discoloration resistance by removing lignin from wood flour which is a main material of the wood plastic composites. The method of manufacturing wood plastic composites includes the steps of: removing lignin contained in wood chips through a cooking process of high temperature and pressure; crushing the wood chip from which lignin was removed in order to produce wood flour; putting and mixing polymer resins and additives into the wood flour so as to manufacture mixture of a gel phase; and extrusion-molding, injection-molding or compression-molding the mixture to manufacture wood plastic composites. The wood plastic composites and the manufacturing method thereof can prevent decoloration and after-yellowing even though the wood plastic composites are exposed to UV or moisture for a long time to thereby enhance long-term weather resistance.

Abstract: The present invention relates to a binder for composite materials comprising cellulose- or lignocellulose-containing materials, which is based on the components (i) at least one binder from the series consisting of organic resins, isocyanates, natural or near-natural binders and (ii) at least one composition based on an aminoalkylsilane. The invention furthermore relates to a composite material which is at least based on a cellulose- or lignocellulose-containing material and the abovementioned binder, a process for the production of such a composite material and the use of the binder system according to the invention for the production of wood-based materials.

Abstract: The present invention relates to a method for the production of wood material made of fragmentation products containing lignocelluloses, wherein these wood materials have a reduced emission of volatile organic compounds, aldehydes, particularly formaldehyde. Specifically, the invention relates to methods for the production of wood materials having reduced emission of volatile organic compounds and aldehydes, wherein a certain combination of compounds is utilized in order to prevent the emission of volatile organic compounds and aldehydes, particularly formaldehydes, from the produced wood material. The present invention further relates to wood material that can be produced according this method, particularly OSB panels, particle board, and MDF panels. Finally, the present invention provides compositions suitable in the treatment of wood material to reduce the emission of aldehydes, particularly formaldehyde and volatile organic compounds.

Abstract: Composite materials contain fibers from natural sources and polyamides, wherein the polyamides have a softening point below 220° C., and a heat deflection temperature above 50° C. The polyamides consist of a) 30 to 70 mol % dimeric fatty acids, b) 30 to 70 mol % aliphatic dicarboxylic acids, c) 70 to 98 mol % aliphatic diamines, d) up to 25 mol % cycloaliphatic diamines e) up to 20 mol % polyether diamines, wherein aliphatic dicarboxylic acids are selected from linear, non-branched C10 to C18 dicarboxylic acids, and wherein the weighted average number of C-atoms is between 11.5 to 14.5, and the sum of mol % for acids and amine each add to 100.

Abstract: The present invention relates to a filler material for a floor, comprising a natural base material and a mixture containing loess and a resin in powder or pellet form, as well as to a method for producing the filler material. The filler material of the present invention uses the natural base material and is thus environmentally-friendly and not harmful to the human body. Further, in the event rice husks are used as the natural base material, a person slipping on the floor is protected from burning caused by friction as the rice husks have a high moisture content. In addition, the loess contained in the filler material keeps the floor from becoming moldy and emits far infrared radiation, and therefore is beneficial to the human body. The resin emulsion of the filler material prevents the natural base material from generating dust, thus preventing dust from entering the human body via the respiratory organs of the human body.

Abstract: A self-supporting composite body comprising a substrate of discrete particles and a network of interconnected mycelia cells extending through and around the discrete particles and bonding the discrete particles together is characterized in being stiff and in having a density of greater than 18 pounds per cubic foot (pcf). The method of making the composite body includes compressing a mass of biocomposite material comprised of discrete particles and a network of interconnected mycelia cells in the presence of moisture into a compressed body having a density in excess of 18 pcf. Compression may take place batch wise. in a press or continuously between a pair of movable endless conveyors.

Abstract: A method for preparing an oxalate of one or more actinides for processing and recycling nuclear fuel, comprising: the precipitation of said actinide or the coprecipitation of said actinides in the form of oxalate particles by bringing into contact an aqueous solution containing the actinide(s) with an aqueous solution of oxalic acid or of an oxalic acid salt; and the collection of the resulting oxalate particles; characterized in that the precipitation or coprecipitation is carried out in fluidized bed.

Abstract: Provided herein are organic solvent-based processes for the removal of rubber from aged briquettes made from compressed plant matter (briquettes) of non-Hevea plants. Also provided are aged briquettes made from the compressed plant matter of non-Hevea plants where the briquettes have been aged for either various time period after formation and the rubber within the briquette has retained its a molecular weight to within a specified range.

Abstract: The present application is generally directed to novel compositions and methods used to produce a biodegradable, starch-based, water-resistant article of manufacture. The teachings include a composition comprising a biodegradable fiber component in an amount ranging from about 5% to about 40% on a dry weight basis, starch component in an amount ranging from about 40% to about 94.5% on a dry weight basis, and an additive component in an amount ranging from more than 0% to about 15% on a dry weight basis. The additive component can comprise an epoxidized vegetable oil, a hydrogenated triglyceride, poly(vinyl acetate), poly(vinyl acetate-ethylene) copolymer, poly(ethylene-vinyl acetate) copolymer, or a combination thereof.

Abstract: In a stack of composite wood boards, the wood boards comprise wood particles and an organic binder.

Abstract: Thermoplastic compositions containing a natural filler and, more specifically, thermoplastic compositions containing a natural filler and having improved thermal and weathering resistance. The wood-plastic composites utilize a cellulose filler, such as wood flour, and vegetal fibers, such as Curauá fiber, as a reinforcement filler. The issues with regard to thermal degradation of cellulose during processing are reduced through the use of specific additives designed to improve its performance during processing. Additionally, other additives are included to improve the UV resistance. Specific combinations of thermal stabilizer and UV additive are provided that enhance the thermal resistance and weathering resistance of the compositions as compared to prior art systems.

Abstract: Cold-pressed mats of lignocellulosic material having a Push Off Test extension equal to at least 85% of that of a mat made with a urea-formaldehyde resin are produced from a lignocellulosic material and binder system. These mats are produced at ambient temperature by separately adding each component of the binder system to the lignocellulosic material, blending the lignocellulosic material and binder system to coat the lignocellulosic material with the binder system, forming the coated lignocellulosic material into the desired form and applying pressure to the formed lignocellulosic material to obtain the desired thickness. The binder system includes: (i) at least one polyfunctional isocyanate and (ii) at least one aqueous dispersion of an adhesive or tackifier.

Abstract: The present invention provides thermosetting aqueous binder compositions of (i) one or more diprimary diamine, e.g. lysine, or poly(primary amine), e.g. polyethylenimine and tris(2-aminoethyl)amine, and (ii) one or more 5-carbon reducing sugar, such as xylose. The binders are at least substantially formaldehyde free and cure rapidly at temperatures sufficiently low and with sufficiently little swelling to enable one to provide wood or woody material containing articles, such as particle board, oriented strand board and bamboo boards or articles.

Abstract: The present invention relates to a molding material comprising an unsaturated polyester resin and microfibrillated plant fibers, the microfibrillated plant fibers comprising cellulose and hemicellulose, and having a specific surface area of 5 to 20 m2/g; a method of producing the molding material; a molded article obtained by curing the molding material; and a method of producing an unsaturated polyester resin molded article comprising microfibrillated plant fibers.

Abstract: A wood-filling composition that includes at least one hot melt adhesive, wherein the at least one hot melt adhesive further includes ethylene-vinyl acetate, polyethylene, polypropylene, or combinations thereof; and at least one filler, wherein the at least one filler further includes ceramic microspheres, calcium carbonate, wood flour, or combinations thereof.

Abstract: The invention relates to a process and composition for binding of a particulate or fibrous substrate, in particular natural particles or fibres such as for example wood particles and fibers, but also other natural fibers such as straw, flax, grass, straw, hemp, bagasse and bamboo. The current invention describes the composition of a cheap binder that can bind particles and fibers in a fast way, resulting in substrates that have the required mechanical properties. The binder has a good sustainability so that the end product also has an improved sustainability profile. Furthermore, the new binder composition will make the resulting substrates (composite materials) flame retardant.

Abstract: A process for manufacturing eggshell powder for use in the production of bio-based products is provided. The process involves exposing a quantity of eggshell to high air speed at room temperatures to pulverize the eggshell and separate the eggshell component from the inner membrane component. Thus, the process avoids the use of high temperatures and other harsh chemical treatments to remove the inner membrane from the eggshell thereby resulting in an eggshell material that retains the original lipid-protein structure of the native eggshell from which the powder derives. Accordingly, an eggshell powder composition is provided that is substantially free of inner membrane material and possesses a lipid-protein structure substantially similar to that of the eggshell from which the powder is derived. A polymer composite composition comprising an eggshell component and a polymer component is also provided.

Abstract: A low-gloss coating composition is disclosed. The coating composition comprises a unique blend of particles, including untreated silica and organic treated silica and wax treated silica. The use of these particles in combination provides for a significant reduction in the weight percent of certain particles that can impart a suitable level of gloss to a coating. The particles can be included, for example, in a urethane acrylate binder that can be cured using UV radiation.

Abstract: Hydrophobizing agents for use in making composite lignocellulose products are provided. In at least one specific embodiment, a method for making a composite product can include contacting a plurality of lignocellulosic substrates with a resin and a hydrophobizing agent to form a mixture. The hydrophobizing agent can include one or more vegetable waxes, one or more alkaline metal alkylsiliconates, one or more alkyl ketene dimers, one or more organosilanes, one or polysiloxanes, one or more Fischer-Tropsch waxes, one or more fluorinated polyurethanes, one or more fluorinated acrylate polymers, one or more olefin metathesis products, or any mixture thereof. The method can also include at least partially curing the mixture to produce a composite product.

Abstract: The invention relates to a wood material product and a method for producing wood material products from particles containing lignocellulose and adhesives containing formaldehydes, which are intermixed and fed to a forming process after mixing. A zeolite is added to the mixture of adhesives and particles containing lignocellulose.

Abstract: A biodegradable bio-plastic material composition comprising of synthetic materials and biological/natural/second natural reusable material is described. The use of natural material that is easily degradable in landfill makes it easy to dispose the article and reduce green gas emission in the environment. Biological reusable materials may be one of polylactic acid based plastic, walnut, almond, coconut and other hard shells, hard skins from rice, wheat, flax, and other seeds, corn husks, and other organic biodegradable matter and synthetic materials may be polypropylene and/or polyethylene.

Abstract: A fiber-cement product which includes a treated cellulose wood pulp fiber. The fiber is treated with fibrillated carboxymethyl cellulose or a carboxyethyl cellulose and poly(diallyldimethylammonium chloride). The fiber can be bleached or partially bleached, refined or unrefined or a mixture of refined and unrefined fiber.

Abstract: The present invention makes public a type of car vibration damping products using high damping rubber compound materials, involving the rubber technical field, whose features are the following ones: chloride butyl, 100; carbon black N220, 10-40; carbon black N330, 20-50; naphthenic oil H-3107, 20-40; age resister RD, 1-3; age resister 4010NA, 1-3; homogenizing agent 40MSF, 3-6; indirect zinc oxide, 5-10; magnesium oxide, 0.1-0.5; accelerating agent BZ, 1-5. By the above deployed car vibration damping products which use high dumping rubber, you get excellent heat and age resisting properties, and also high dumping properties.

Abstract: The present invention provides derivatives of native lignin having a certain aliphatic hydroxyl content. Surprisingly, it has been found that consistent and predictable antioxidant activity may be provided by selecting for derivatives of native lignin having a certain aliphatic hydroxyl content.

Abstract: A wood fibre based panel with surfaces layer with lower parts which has less binders than the upper parts. Also, a method of manufacturing a building panel having a structured surface with a design that has colour variation in register with the structure obtained by a varying pressure distribution applied on the surface.

Abstract: The present disclosure includes a wood composite made from cellulosic particles, a binder, and a water-repelling agent. In some embodiments, the water repelling agent includes aliphatic compounds having a molecular distribution between about 16 and about 36 carbon atoms per molecule. In some embodiments, the water-repelling agent has an average molecular weight of about 220 to about 350 Daltons (solids portion). The water-repelling agent may be applied as a wax emulsion or in neat wax form. The present disclosure also relates to a method for manufacturing a wood composite as described above.

Abstract: A fiberboard comprising dried plant fibers added with binder resins obtained from a reaction between a diisocyanate and a polyol derived from natural oils or fatty acids, and formed by pressing at a temperature range of 50° C. to 150° C.

Abstract: The present invention provides novel nanoscale cellulose particles and also a process for their production. The cellulose-based particles obtained have volume-averaged particle sizes of less than 300 nm. These nanoparticles are produced from amorphous cellulose or by amorphization of cellulose, optional subsequent hydrolysis and by input of energy into a water-containing medium after or during dispersion.

Abstract: A composition comprising 65 to 90 weight percent kraft chemical wood pulp fibers and a thermoplastic polymer and a method of making the composition.

Abstract: Provided is a plant-derived resin composite material which has a sufficiently fast crystallization rate and excellent moldability and heat resistance by using a thermoplastic resin composition containing a plant-derived thermoplastic resin and an organic crystal nucleating agent which is composed of one or more low molecular weight compounds comprising at least two polar groups in the molecule, a spacing between any two of the polar groups being 34±4 angstroms.

Abstract: The present invention is directed to a method for preparing a cellulose reactive adduct of polyvinylamide and a composition resulting from the method. The preparation of the cellulose reactive adduct is carried out close to a Critical Concentration defined herein. When the reaction is run close to this Critical Concentration, the risk of gelation is minimized, consumed glyoxal is maximized, and shelf live is enhanced. Additionally, the glyoxalated vinylamides of the present invention impart improved wet and dry strengthening efficiency to paper and paperboard when compared to adducts disclosed in previously described art.

Abstract: A flame retardant composition is produced by mixing a flammable organic material with an inorganic phosphorus-inorganic phosphoric oxyacid compound or its salts. The inorganic phosphorus-inorganic phosphoric oxyacid compounds are produced by reacting an inorganic phosphorus compound having a valence of 3-4 with an inorganic phosphorus oxyacid with a valence of 5. Carbonization auxiliaries, metal-containing compound having a carbonization acceleration effect, a comb-like polymer and a filler may be added with the flame retardant composition.