Abstract: The present invention relates to a filler material for a floor, comprising a natural base material and a mixture containing loess and a resin in powder or pellet form, as well as to a method for producing the filler material. The filler material of the present invention uses the natural base material and is thus environmentally-friendly and not harmful to the human body. Further, in the event rice husks are used as the natural base material, a person slipping on the floor is protected from burning caused by friction as the rice husks have a high moisture content. In addition, the loess contained in the filler material keeps the floor from becoming moldy and emits far infrared radiation, and therefore is beneficial to the human body. The resin emulsion of the filler material prevents the natural base material from generating dust, thus preventing dust from entering the human body via the respiratory organs of the human body.

Abstract: A method for forming an absorbent core. The method includes the steps of forming and compressing an absorbent core, followed by passing the absorbent core through a subsequent nip between two rolls. At least one of the rolls has a surface including an elastic material, such that the hard-spot number of the absorbent core is reduced. Also, a device for forming absorbent cores as well as absorbent cores produced using the method.

Abstract: The present invention provides environmentally friendly compositions, resins comprising the same, and composites thereof.

Abstract: A wood-containing composite are described that may include a lignocellulosic material, and a formaldehyde-free binder in contact with at least a portion of the lignocellulose material. The binder is formed from a binder composition that includes a soy flour, a polymer, and a crosslinking agent, at least a portion of each of which are covalently crosslinked to each other in the binder. Also described are methods of making wood-containing composites by providing a pre-mixed, one-part binder composition of at least 60 wt. % soy flour, a polymer, and a crosslinking agent. The binder composition is applied to lignocellulosic material, and the combination may be heated at a temperature of about 100° C. or more to cure the binder composition into a binder. The cured binder has the soy protein, polymer, and crosslinking agent covalently bonded to each other.

Abstract: A method is disclosed for recycling polymer containers contaminated with oil, for example used HDPE motor oil containers, in an energy efficient manner, that does not require a costly washing step. The commercial value of the polymers is preserved by converting the contaminated polymers into value-added products. Composites are made from discarded motor oil containers, the residual motor oil therein, cellulosic fibers, and blending agents or other additives. In one embodiment, the process uses the residual oil to advantage as a fiber blending agent, or to make polymer types in a blend more compatible with one another.

Abstract: The present invention relates to a molding material comprising an unsaturated polyester resin and microfibrillated plant fibers, the microfibrillated plant fibers comprising cellulose and hemicellulose, and having a specific surface area of 5 to 20 m2/g; a method of producing the molding material; a molded article obtained by curing the molding material; and a method of producing an unsaturated polyester resin molded article comprising microfibrillated plant fibers.

Abstract: The present invention provides thermosetting aqueous binder compositions of (i) one or more diprimary diamine, e.g. lysine, or poly(primary amine), e.g. polyethylenimine and tris(2-aminoethyl)amine, and (ii) one or more 5-carbon reducing sugar, such as xylose. The binders are at least substantially formaldehyde free and cure rapidly at temperatures sufficiently low and with sufficiently little swelling to enable one to provide wood or woody material containing articles, such as particle board, oriented strand board and bamboo boards or articles.

Abstract: The present invention relates to a liquid composition which comprises at least one polymer and at least one ionic liquid, the cations of which are derived from polycyclic amidine bases, and a process for isolating cellulose from cellulose-containing sources using at least one such ionic liquid.

Abstract: Composition comprising at least one vinyl halide polymer and 0.1 to 5% by weight, relative to the weight of the vinyl halide polymer, of at least one polymer of at least one acrylic ester obtained by polymerization in solution in a liquid medium comprising at least one chain transfer agent chosen among the C3-C20 hydrocarbons containing at least one secondary alcohol function. Process for its manufacture, article obtained starting from this composition and use of this composition for manufacturing sheets and films via calendaring or for manufacturing profiles by extrusion. Process for the manufacture of a polymer of at least one acrylic ester which can be used in the composition.

Abstract: Wax is a key ingredient in engineered wood composites, such as oriented strand board (OSB) and oriented strand lumber (OSL), to prevent and reduce swelling caused by water uptake. Wax, normally a byproduct of oil refining and lube production, is now considered a precious feedstock for producing higher margin product such as fuel or diesel. Disclosed herein are suitable alternative waxes to petroleum wax for use as sizing agents in producing engineered wood composites.

Abstract: A cellulosic inclusion-thermoplastic composition that includes cellulosic inclusions and a thermoplastic polyolefin that forms a matrix in which the cellulosic inclusions are dispersed. A maleated polymer and a polar thermoplastic polymer resin of a polyamide or polyester are provided to improve adhesion between the cellulosic inclusions and the thermoplastic polyolefin. The polar thermoplastic polymer resin is characterized by a melting temperature greater than that of the thermoplastic polyolefin. The composition as provided has increased break tensile strength relative to a composition devoid of the polar thermoplastic polymer resin but otherwise is unchanged. The break tensile is measured at 23° Celsius and at an elongation rate of 50 millimeters per minute.

Abstract: A process is provided for producing a compatibilized polymeric blend. A first thermoplastic polymer and a reactive moiety are provided to a progressive melt kneading apparatus. The reactive moiety comprises a first reactive group capable of reacting with the first thermoplastic polymer but not a second polymer and a second reactive group capable of reacting with the second polymer but not the first polymer. The first thermoplastic polymer and the reactive moiety are then melt kneaded so that the first reactive group reacts with the first thermoplastic polymer and the second reactive group is grafted to the first thermoplastic polymer, forming a molten self-compatibilizer. A molten second polymer is then provided. The molten self-compatibilizer is melt kneaded with the molten second polymer so that the second reactive group reacts with the second polymer to form a compatibilized polymeric blend. Also provided are articles formed from the compatibilized polymer blend.

Abstract: Members including components of windows and doors are formed by a method that includes obtaining a biopolymer and a filler, feeding them into an extruder, controlling at least the temperature of the biopolymer and the filler within the extruder to promote the initiation of nucleation of the biopolymer, extruding the composite through a die of the extruder to form an extruded member and controlling at least the cooling rate of the extruded member after it leaves the die to promote crystallization of the biopolymer. Methods are disclosed for compounding and pelletizing as well as direct extrusion of the composite. In a preferred embodiment, the biopolymer is polylactic acid (PLA) and the filler is wood fiber. In addition, neat PLA formulations are also disclosed. Further, the heat distortion temperature and the hydrolysis resistance of these members are greatly increased through specific processing conditions and the addition of strategic quantities of additives.

Abstract: By using a vulcanized rubber composition containing a rubber component composed of at least any one of a natural rubber, a modified natural rubber and a synthetic rubber, and chemically modified microfibril cellulose, it is possible to provide a vulcanized rubber composition that is environmentally conscious and that exhibits excellent rupture characteristics and a low energy loss, and a pneumatic tire that is excellent in rolling resistance property, steering stability and durability.

Abstract: A process for the production of a lignocellulose-containing material, in which, based in each case on the lignocellulose-containing material: A) from 30 to 95% by weight of lignocellulose particles; B) from 1 to 25% by weight of expanded plastic particles having a bulk density in the range from 10 to 150 kg/m3; C) from 1 to 50% by weight of a binder selected from the group consisting of aminoplast resin, phenol-formaldehyde resin and organic isocyanate having at least two isocyanate groups, and optionally D) additives are mixed and are then pressed at elevated temperature and under elevated pressure, wherein the component B) comprises a curing agent for the component C).

Abstract: This invention is directed to an extruded product, extrudable compound, and an extrusion method using a polymer, a cellulosic fiber, and at least one lubricant selected from the group consisting of ethoxylated esters of hydantoins, ethoxylated esters of sorbitol or sorbitan, or N, N?-bisalkanoylethylenediamines containing from 8 to 14 carbons of the alkanoyl group and compositions manufactured through such processes which simulate conventional wood products. The N,N?-bisalkanoylethylenediamines are new compositions of matter containing from 8 to 14 carbons of the alkanoyl group having a particle size range from about 90 to 150 ?m, preferably from about 120 to 140 ?m.

Abstract: Use of water redispersible polymer powders stabilized with a protective colloid as a thermoplastic binder for natural particulate materials allows thermoplastic processing such as extrusion, without formation of bubbles due to moisture present, and while maintaining physical properties.

Abstract: A crystalline polyamide 6 in a compounding extrusion process to make wood flour-polyolefin composite. The wood plastic composite pellet and can be post-blended with reinforced polyolefin pellets in an injection molding step to produce hybrid fibrous composites. The resulting compatibilization in the hybrid fibrous composites gives molded parts having enhanced mechanical properties at greatly reduced temperatures. There is wide variety of molded parts that can be made by varying the blend ratio of the wood plastic compounded product with or without and glass fiber reinforced pellets in the injection molding step.

Abstract: Sodium tetraborate pentahydrate (SBP) and Ulexite, which release their waters of hydration at 120° C. and 59° C. respectively, can be modified to allow their use as fungicides in lignocellulosic, lignocellulosic thermoplastic, and thermoplastic composites even though processing temperatures for those composites range from about 150° C. to over 300° C. This is accomplished by modifying two boron-containing chemicals prior to their incorporation into the composites. The modification involves the heating of the two chemicals followed by the mixing of the results with glycerol mono stearate (GMS). In other embodiments only heating or mixing with GMS is utilized.

Abstract: Method of manufacturing a fibrous polymer composite material by compounding an organic fibrous component in particulate form with a mouldable polymeric component to obtain a flowable heated paste. The paste which is formed into an artefact which is caused or allowed to set to provide a solid matrix in which the particles of the fibrous component are dispersed. The method includes, prior to the setting of the polymeric component to form the matrix, the step of colouring the fibrous particles by impregnating them with a colouring material. The invention also provides a fibrous polymer composite material which includes an organic fibrous component in particulate form dispersed in a set polymeric component which is in the form of a matrix. The fibrous particles are coloured by means of a colouring material which is impregnated therein.

Abstract: The invention relates to a wood substitute material for wood-encased pencils, comprising the following ingredients: 15-3.0% by weight of at least one polymeric binder, 50-80% by weight of at least one organic filler, 0-20% by weight of at least one inorganic filler, 0.5-5% by weight of at least one adhesion promoter, 1-30% by weight of at least one wax, 0-10% by weight of at least one colour pigment, and 0-10% by weight of at least one additive, the at least one adhesion promoter forming a chemical bond between the at least one polymeric binder and the at least one organic filler, a ratio of the at least one adhesion promoter and the at least one wax in the range from 1:2 to 1:6 being formed, and the sum of organic and inorganic filler being not more than 80% by weight.

Abstract: An application for a substrate for mixing with other ingredients such as water, seeds, fertilizer, wetting agents and dye, to produce Hydroseeding slurry. The substrate includes cellulose materials (e.g. cardboard, paper and/or wood) and an absorbent. In one embodiment, the absorbent is material known as diaper fluff that is created during the production of products such as disposable diapers. The absorbent or diaper fluff improves moisture retention, improves viscosity and reduces friction, improves coverage of the hydroseed mixture.

Abstract: Embodiments of the present invention relate to a method of making a biopolymeric material comprising contacting a biopolymer and a binder sufficient to form a mixture, heating the mixture and profile extruding the mixture sufficient to create a biopolymeric material. Embodiments also relate to a method of making a biopolymeric material comprising contacting a biopolymer and a reactive composite sufficient to form a mixture, heating the mixture and profile extruding the mixture sufficient to create a biopolymeric material.

Abstract: Amino-formaldehyde resins and methods for making amino-formaldehyde resins are provided herein. In one embodiment, the amino-formaldehyde resins are blends of at least a first amino-formaldehyde resin having a first molar ratio of constituents and at least a second amino-formaldehyde resin having a second molar ratio of constituents different than the first molar ratio of constituents. The first amino-formaldehyde resin may be a melamine-urea-formaldehyde resin. The second amino-formaldehyde resin may be a urea-formaldehyde resin, which may optionally include melamine. The blend of the amino-formaldehyde resins may be used in the manufacture of articles, such as composite boards.

Abstract: The invention relates to an adhesive composition comprising at least partly gelatinized starch and one or more polymers (P) containing an amine group or an amide group. It also relates to a method of gluing pieces of wood based materials and to a wood based product.

Abstract: Methods for producing spray-dried phenol-formaldehyde resole resins and products made therefrom. The method can include spray-drying an aerated liquid phenol-formaldehyde resole resin containing about 0.02 wt % or more of a surfactant, based on a combined weight of the liquid phenol-formaldehyde resole resin and the surfactant, to produce a spray-dried phenol-formaldehyde resole resin powder.

Abstract: An earth-friendly tire using raw materials derived from non-petroleum resources instead of all or part of raw materials derived from petroleum resources currently used for tires. The tire is prepared by using a natural rubber instead of a synthetic rubber; an inorganic filler and/or a biofiller instead of carbon black; vegetable oil instead of petroleum oil; and natural fiber instead of synthetic fiber so that the tire has a non-petroleum raw material in an amount of at least 75 % by weight based on the total weight of the tire.

Abstract: The surface rough less of extruded wood composites and the die pressure in the extrusion process is improved by the incorporation of a process aid comprising fluoropolymer and a salt selected from the group consisting of potassium tetraborate, potassium pentaborate, potassium chloride, and the sodium, calcium or potassium salt of sulfate, pyrosulfate, persulfate, sulfite, phosphate, phosphite, and pyrophosphate.

Abstract: Disclosed is a flame-retardant composition comprising (i) 40-66 wt. % alkenyl aromatic resin, (ii) 9-33 wt. % ammonium polyphosphate and (iii) 14-40 wt. % cellulosic material, wherein all weights are based on the total weight of the composition and wherein ammonium polyphosphate and cellulosic material are present in a weight % ratio effective to provide molded articles exhibiting at least V-1 flame rating as determined according to the UL-94 protocol. A process to prepare the composition and articles comprising a composition of the invention and/or made by the process of the invention described herein are also disclosed.

Abstract: Fibrous structures that exhibit low dry lint scores, and more particularly fibrous structures containing filaments and solid additives that exhibit low dry lint scores and methods for making such fibrous structures are provided.

Abstract: Polypropylene fibrous elements and more particularly polypropylene microfiber fibrous elements, fibrous structures including polypropylene fibrous elements, and processes for making same are provided.

Abstract: Elastomeric compositions comprising graphite nanoparticles (preferably graphene nanoparticles) and methods for making same. Such compositions are useful for tire innertubes and tire innerliners.

Abstract: The invention provides for structural composites made from biomaterials such as wood products, plant fibers and the like; and/or a non-biomaterial having free —OH groups; a thermoplastic resin such as a polyolefin; coupling agents such as a thermosetting resin or a second thermoplastic resin; a blocked catalyst, a crosslinker and other functional additives may be used.

Abstract: Disclosed is a resinous, flame-retardant composition comprising (i) 40-66 wt. % alkenyl aromatic resin, (ii) 9-33 wt. % ammonium polyphosphate, (iii) 14-40 wt. % cellulosic material and (iv) an amount of between 0.1 parts per 100 parts resinous components (phr) and 10 phr of at least one metal stearate, wherein all weights are based on the total weight of the composition and wherein ammonium polyphosphate and cellulosic material are present in a weight % ratio effective to provide molded articles exhibiting at least V-1 flame rating as determined according to the UL-94 protocol. Processes to prepare the composition and articles comprising a composition of the invention are also disclosed.

Abstract: The present invention provides a method for production of a molded article comprising a plant-derived composite material in which a plant-derived material is evenly dispersed and a plant-derived composite material molded article prepared therewith, and a method for production of a plant-derived composite material in which a plant-derived material is evenly dispersed and a plant-derived composite material prepared therewith. The present method for production of a molded article is a method for producing a molded article composed of a plant-derived composite material comprising a plant-derived material (e.g., a kenaf core) and a thermoplastic resin (e.g.

Abstract: Color concentrates for thermoplastic biofiber composites are disclosed. The concentrates employ three factors to achieve concentrated delivery of color to the processing machine and excellent and substantially uniform dispersion of color in the processing machine: melt flow of the concentrate exceeding at least 4 g/10 min. using ASTM D-1238; pellet size of the concentrate such that at least 50 pellets weigh less than one gram; and weight percent of the colorant ingredients in the concentrate exceeding at least 30 weight percent.

Abstract: The invention provides a woody synthetic resin composition having excellent weather resistance, and a molded body thereof. The synthetic resin composition contains a wood flour in an amount of 5 to 200 parts by mass and a hindered amine compound having a partial structure represented by the following general formula (1) (wherein R1, R2, R3 and R4 each independently represents an alkyl group having 1 to 4 carbon atoms, and R represents an alkyl group having 1 to 18 carbon atoms, an alkyl group substituted by hydroxyl group having 1 to 18 carbon atoms or a cycloalkyl group having 5 to 8 carbon atoms), in an amount of 0.01 to 5 parts by mass, with respect to 100 parts by mass of a synthetic resin, and a molded body thereof.

Abstract: A lignocellulose-containing material, obtainable by treating lignocellulose particles A with a binder B, the binder B comprising the following components: An aqueous component (I) comprising (i) a polymer A which is composed of the following monomers: a) from 80 to 100% by weight of at least one ethylenically unsaturated mono- and/or dicarboxylic acid (monomer(s) A1) and b) from 0 to 20% by weight of at least one further ethylenically unsaturated monomer which differs from the monomers A1 (monomer(s) A2) and optionally (ii) a low molecular weight crosslinking agent having at least two functional groups which are selected from the group consisting of hydroxyl, carboxylic acid and derivatives thereof, primary, secondary and tertiary amine, epoxy and a component (II) as an aqueous dispersion comprising one or more polymer(s) M which are composed of the following monomers: a) from 0 to 50% by weight of at least one ethylenically unsaturated monomer which comprises at least one epoxide group and/or at least

Abstract: The invention relates to a method of stabilizing natural composites against damage by heat and light by treating the wood derived fillers with a water based solution of a sterically hindered amine, drying the treated wood derived filler and then combining with plastic via compounding methods such as extrusion.

Abstract: The present invention relates to surface-mineralized organic fibers comprising organic fibers having a length in the millimeter range, the surface of which is at least partially coated with finely divided alkaline earth carbonate nanoparticles by means of binders based on copolymers comprising as monomers one or more dicarboxylic acids and one or more monomers from the group of diamines, triamines, dialkanolamines or trialkanolamines and epichlorohydrin, a method for producing such surface-mineralized organic fibers, aqueous slurries thereof, their use in papermaking, in surface finishing of paper, plastic, cement and clay surfaces, in paints and varnishes and the use of the inventive binders for coating the organic fibers with nano alkaline earth carbonates.

Abstract: A composition comprising a fluid, and a material dispersed in the fluid, the material made up of particles having a sharp blade-like surface, the particles having an aspect ratio larger than 0.7 for promoting kinetic boundary layer mixing in a non-linear-viscosity zone. The composition may further include an additive dispersed in the fluid. The fluid may be a thermopolymer material. A method of extruding the fluid includes feeding the fluid into an extruder, feeding additives into the extruder, feeding a material into the extruder, passing the material through a mixing zone in the extruder to disperse the material within the fluid wherein the material migrates to a boundary layer of the fluid to promote kinetic mixing of the additives within the fluid, the kinetic mixing taking place in a non-linear viscosity zone.

Abstract: A profile-extruded article is disclosed, made of a fiber-reinforced polymer of vinyl-chloride monomer, wherein the article has a ratio of actual specific gravity to theoretical specific gravity of nearly unity. A method of making the article is also disclosed.

Abstract: A flame-retardant chlorine-containing resin composition is obtained by blending components (A), (B), and (C), and additionally component (D) if necessary, into a chlorine-containing resin: Component (A): a (poly)phosphate compound represented by the following general formula (1); Component (B): a (poly)phosphate compound represented by the following general formula (3); Component (C): wood flour; and Component (D): zinc oxide. In the formula (1), n represents a number from 1 to 100; X1 represents e.g. a triazine derivative represented by the general formula (2); and 0<p?n+2. In the formula (2), Z4 and Z2 each represent e.g. a —NR5R6 group. In the formula (3), r represents a number from 1 to 100; Y1 represents e.g. [R1R2N(CH2)mNR3R4]; R1, R2, R3, and R4 each represent e.g. a linear or branched alkyl group having 1 to 5 carbon atoms; m represents an integer from 1 to 10; and 0<q?r+2.

Abstract: Board, wherein this board substantially consists of a material mass which is pressed and which comprises at least two components, namely a first component consisting of organic material, and a second component functioning as a binding agent for said first component, with the characteristic that said material mass is composed differently in the plane of the board. The invention also relates to methods by which such board can be manufactured, as well as to panels comprising such board material.

Abstract: Engineered wood products, methods of making the products, laminates including the products, and articles of manufacture which include the engineered products or composites, are disclosed. The products include wood and/or other cellulosic fibers, and can include non-cellulosic fibers, all or part of which can be derived from post-industrial and/or post-consumer materials. The products also include a binding agent, such as a latex dispersion, as well as hydrophobic materials, processing aids, colorants, and the like. The product can be in the form of a sheet, a three dimensional article or a plurality of laminated sheets, and can include one or more additional layers, such as top coat layers, reinforcing layers, cushioning layers, wood veneer layers, and/or additional product layers. The products can be used as flooring, and in construction, cabinetry, and the like.

Abstract: The present invention resides in one aspect in a building material that comprises wood and a composite polymeric material that is combined with the wood in a heterogenous admixture. The composite polymeric material incorporates fibers in a polymeric matrix. The fibers can be chopped, continuous, or combinations thereof. In addition, the fibers can be unidirectionally oriented and/or randomly oriented. Suitable fibers for use in the composite polymeric material are glass, polymers, carbon, combinations thereof, and the like. However, the present invention is not limited in this regard as other fibers known to those skilled in the pertinent art to which the invention pertains can be used without departing from the broader aspects of the present invention. Suitable polymeric material for the polymeric matrix include thermoplastic polymers, thermosetting polymers, or a combination of thermosetting and thermoplastic polymers.

Abstract: The present invention relates to light wood-base materials comprising from 30 to 92.5% by weight, based on the wood-base material, of wood particles, the wood particles having a mean density of from 0.4 to 0.85 g/cm3, from 2.5 to 20% by weight, based on the wood-base material, of polystyrene and/or of styrene copolymer as a filler, the filler having a bulk density of from 10 to 100 kg/m3, and from 5 to 50% by weight, based on the wood-base material, of a binder, the mean density of the light wood-base material being less than or equal to 600 kg/m3.

Abstract: It is an object of the present invention to provide a modified propylene resin containing very small amounts of low-crystalline and low-molecular-weight components. The present invention relates to a modified propylene resin characterized by satisfying the following requirements (1) to (4). (1) The melting point (Tm) measured with a differential scanning calorimeter (DSC) is 140° C. or higher. (2) The amount of grafts of ethylenic unsaturated bond-containing monomer after hot xylene washing is 0.1 to 5 percent by weight. (3) The amount of components soluble in o-dichlorobenzene at 70° C. is 1.5 percent by weight or less. (4) The intrinsic viscosity [?] is 0.1 to 4 dl/g.

Abstract: Resin compositions (A) and (B) are described: wherein resin composition (A) comprises a naturally occurring component or derivative thereof comprising protein, an aromatic hydroxyl compound-aldehyde resin and an amino resin, wherein the naturally occurring component or derivative thereof is chemically bound to the aromatic hydroxyl compound-aldehyde resin to form an ncPF resin and the naturally occurring component or derivative thereof is optionally chemically bound to the amino resin; wherein resin composition (B) comprises a condensation product of a naturally occurring component or derivative thereof, an aromatic hydroxyl compound-aldehyde resin and at least 20 wt % of urea based on the total mass of the resin composition, wherein at least 50 wt % of the naturally occurring component or derivative thereof is chemically bound directly or indirectly to the aromatic hydroxyl compound-aldehyde resin (ncPF), and wherein the naturally occurring component or derivative thereof comprises protein.

Abstract: A method and composition are disclosed for providing a two-part polymer binder additive for a fibrous sheet for improving both its strength and durability. The two-part polymer binder may be added to augment organic binders to increase board strength and durability or to reduce the amount of organic binder required. The polymers may also be added in place of conventional organic binders or added in addition to organic binders to improve sag resistance and fibrous sheet performance.