Powder Coating Compositions Patents (Class 524/904)
  • Patent number: 6734236
    Abstract: To provide a fluorine-containing resin powder coating composition giving a fluorine containing resin coating film having a high whiteness, and various articles having on an outer surface thereof a coating of which has a high whiteness and can be produced by applying the fluorine-containing resin powder coating composition. The fluorine-containing resin powder coating composition is subjected To baking at 300° C. or more, and the fluorine-containing resin composition for forming the coating film comprises surface-treated rutile titanium oxide particles as a whitening agent.
    Type: Grant
    Filed: October 1, 2001
    Date of Patent: May 11, 2004
    Assignee: Daikin Industries, Ltd.
    Inventors: Nobuyuki Tomihashi, Koichiro Ogita, Toshio Miyatani
  • Patent number: 6677484
    Abstract: Powder comprising substantially spherical particles of at least one compound selected from the group consisting of azelaic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, brassylic acid, and the anhydrides of said acids, said at least one compound being distributed substantially uniformly throughout the entirety of each of said particles, said particles having a particle size distribution as follows: d90 - d10 d50 < 1.90 wherein: d50 is a particle diameter at which 50% of the particles have diameters which are greater or smaller than the d50 value; d90 is a particle diameter at which 90% of the particles have diameters which are smaller than the d90 value; d10 is the particle diameter at which 10% of the particles have diameters which are smaller than the d10 value; and d50 is 8 to 30 micrometers.
    Type: Grant
    Filed: July 31, 2000
    Date of Patent: January 13, 2004
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Ronald Lee Amey, George Alan Schurr
  • Patent number: 6624229
    Abstract: The present invention relates to a powder coating material which contains preferably from 0.05 to 5% by weight, preferably from 0.5 to 2% by weight, of at least one polyethylene wax distributed homogeneously within the powder coating material.
    Type: Grant
    Filed: April 26, 2001
    Date of Patent: September 23, 2003
    Assignee: BASF Coatings AG
    Inventors: Helmut Riestenpatt, Rolf Boysen, Birgit Perdun
  • Patent number: 6608128
    Abstract: Polyvinyl alcohol compositions in the form of an aqueous solution are disclosed, where the aqueous polyvinyl alcohol compositions include: (i) polyvinyl alcohol; (ii) at least one polyaldehyde having at least 3 carbon atoms and being masked completely as a water-soluble hydrogen sulfite adduct; and (iii) at least one compound which is acidic in water. The aqueous polyvinyl alcohol compositions are suitable as adhesives and for use in cast films.
    Type: Grant
    Filed: April 13, 2000
    Date of Patent: August 19, 2003
    Assignee: Kuraray Specialities Europe GmbH
    Inventors: Martin Jakob, Richard Gutte
  • Patent number: 6596790
    Abstract: A process for making pigmented PVDF-based powder coatings by coagulation and powder based coatings made by the process. The process involves blending a PVDF latex and a water reducible acrylic polymer and pigment dispersion, adding coagulant to precipitate solid PVDF and pigment associated by ionic interaction with acrylic polymer binder, separating solids and drying the precipitate. Also, methods for coating substrates with the powder coating and coated substrates.
    Type: Grant
    Filed: September 25, 2001
    Date of Patent: July 22, 2003
    Assignee: Solvay Solexis, Inc.
    Inventors: Shiow-Ching Lin, Michelle Kelly, Bradley Kent
  • Patent number: 6552118
    Abstract: An adhesive curable composition which comprises, as the main component, a vinyl polymer having at least one crosslinkable silyl group represented by the general formula (1). Said composition can be used as a sealing composition, a pressure sensitive adhesive composition and a coating composition.
    Type: Grant
    Filed: April 14, 2000
    Date of Patent: April 22, 2003
    Assignee: Kaneka Corporation
    Inventors: Masayuki Fujita, Masato Kusakabe, Kenichi Kitano
  • Patent number: 6537497
    Abstract: The invention discloses a composition and method of absorbing and/or detecting the presence of ignitable liquids. The composition includes a hydrophobic polymer, a hydrophobic long-chain carboxylic acid and, optionally, a hydrophobic solvent indicator dye and a hydrophobic white metallic oxide. The composition may be applied to an area suspected of containing an ignitable liquid and allowed to remain on the area for a time period sufficient to react with the ignitable liquid. If an ignitable liquid is present, the composition will form an aggregate by agglomeration with the ignitable liquid.
    Type: Grant
    Filed: July 14, 2000
    Date of Patent: March 25, 2003
    Inventor: John H. Woodland
  • Patent number: 6534568
    Abstract: Powder coating or adhesive formulations include as a component thereof a silane of formula (I) or hydrolyzates or condensates thereof where R1 is a hydrocarbon, acyl, alkylsilyl, or alkoxysilyl group, R2 is a monovalent hydrocarbon group; R3 is alkylene, optionally interrupted with one or more ether oxygen atoms; a is 0 or 1; Z is a direct bond or a divalent linking group; X is an m-valent organic group or H; and m is 1-20. The silanes are useful as crosslinkers, property modifiers and/or adhesion promoters. Powder adhesives may be similarly formed with the silanes of formula (I). Fillers or pigments, such as titanium dioxide fillers, which are treated with silanes, especially silanes having alkyl, epoxy, acryl, methacryl, polyether, amino, acid anhydride, hydroxyalkyl, carbamato or ureido functionality, may also be usefully employed in powder coating formulations.
    Type: Grant
    Filed: April 19, 2000
    Date of Patent: March 18, 2003
    Assignee: Crompton Corporation
    Inventors: Lawrence E. Katz, Herbert E. Petty, Shiu-Chin Huang Su, Bruce A. Waldman, Bruce C. Barbera
  • Patent number: 6506498
    Abstract: Coating powders are provided which provide high-temperature, translucent coatings useful for light-emitting devices such as incandescent bulbs. The coating powders comprise a binder, at least 90 wt % up to 100 wt % of which is a silicone resin. The coating powders are filled with between about 10 and about 50 phr of fillers selected from the group consisting of needle-like calcium metasilicate, mica, rod-like glass particles, and mixtures thereof, the fillers having aspect ratios between about 8 and about 40.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: January 14, 2003
    Assignee: Rohm and Haas Company
    Inventors: Owen H. Decker, Charles P. Tarnoski, Lee F. Spencer, Roy M. Berstler, James G. Fotiou
  • Patent number: 6479611
    Abstract: Two types of aminotriazine-based crosslinking agents are provided. Crosslinking agent I includes the ungelled reaction product of (A) a reactive urethane group-containing reaction product and (B) an aminotriazine compound having one or less non-alkylated NH bond per triazine ring. The reactive urethane group-containing reaction product (A) is the reaction product of (1) a polyester polyol, and (2) a mono-isocyanate. The crosslinking agent I is essentially free of urethane NH functionality and has a glass transition temperature of at least 25° C. Crosslinking agent II includes the ungelled reaction product of (A) a reactive urethane group-containing reaction product and (B) an aminotriazine compound having one or less non-alkylated NH bond per triazine ring. The reactive urethane group-containing reaction product (A) is the reaction product of (1) a polyisocyanate and (2) a monohydric capping agent.
    Type: Grant
    Filed: January 28, 2002
    Date of Patent: November 12, 2002
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Ronald R. Ambrose, Anthony M. Chasser, Shengkui Hu, John R. Schneider, Jackie L. Smith
  • Patent number: 6441103
    Abstract: Two types of aminotriazine-based crosslinking agents are provided. Crosslinking agent I includes the ungelled reaction product of (A) a reactive urethane group-containing reaction product and (B) an aminotriazine compound having one or less non-alkylated NH bond per triazine ring. The reactive urethane group-containing reaction product (A) is the reaction product of (1) a polyester polyol, and (2) a mono-isocyanate. The crosslinking agent I is essentially free of urethane NH functionality and has a glass transition temperature of at least 25° C. Crosslinking agent II includes the ungelled reaction product of (A) a reactive urethane group-containing reaction product and (B) an aminotriazine compound having one or less non-alkylated NH bond per triazine ring. The reactive urethane group-containing reaction product (A) is the reaction product of (1) a polyisocyanate and (2) a monohydric capping agent.
    Type: Grant
    Filed: September 21, 2000
    Date of Patent: August 27, 2002
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Ronald R. Ambrose, Anthony M. Chasser, Shengkui Hu, John R. Schneider, Jackie L. Smith
  • Patent number: 6410615
    Abstract: An epoxy resin composition for semiconductor encapsulation comprising an epoxy resin, a phenolic resin, a hardening accelerator and an inorganic filler. The epoxy resin composition having the following properties (X) to (Z) does not cause the chip tilting attributable to resin flow during resin encapsulation, such as semiconductor element shifting or gold wire deformation, and can obtain highly reliable semiconductor devices: (X) the viscosity thereof as measured with a flow tester at 175° C. is from 50 to 500 P; (Y) the minimum melt viscosity thereof as determined from the temperature dependence of viscosity thereof as measured with a dynamic viscoelastic meter at a shear rate of 5 (1/s) is 1×105 poise or lower; and (Z) the ratio of the viscosity thereof as measured at 90° C. (Z1) to that as measured at 110° C. (Z2) both with a dynamic viscoelastic meter at a shear rate of 5 (1/s), (Z1/Z2), is 2.0 or higher.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: June 25, 2002
    Assignee: Nitto Denko Corporation
    Inventors: Takashi Taniguchi, Minoru Yamane, Tsutomu Nishioka, Tadaaki Harada, Toshitsugu Hosokawa, Kazuhiro Ikemura, Sadahito Misumi, Shinichi Ohizumi
  • Patent number: 6375789
    Abstract: Powder coating formulations include as a component thereof a silane formula I: where R1 is a hydrocarbon, acyl, alkylsilyl or alkoxysilyl group; R2 is a monovalent hydrocarbon group; R3 is alkylene, optionally interrupted with one or more ether oxygen atoms; a is 0 or 1; Z is a direct bond or a divalent organic linking group; X is an m-valent organic group or H; and m is 1-20. The silanes are useful as crosslinkers, property modifiers and/or adhesion promoters. Powder adhesives may be similarly formed with silanes of formula I.
    Type: Grant
    Filed: April 12, 2000
    Date of Patent: April 23, 2002
    Assignee: Crompton Corporation
    Inventors: Lawrence E. Katz, Hebert E. Petty, Shiu-Chin Huang Su, Bruce A. Waldman
  • Patent number: 6365315
    Abstract: The invention relates to a process for the production of spherical, polyester particles, wherein the particle size can be exactly adjusted in the range of 1 to 200 &mgr;m and a particle size distribution with a span (=d90−d10/d50)≦1.5, as well as the use of the produced particles for toner compositions in electrophotographic and direct printing systems and powder coatings.
    Type: Grant
    Filed: October 18, 2000
    Date of Patent: April 2, 2002
    Assignee: Ticona GmbH
    Inventors: Stefan Wulf, Alexandra Jacobs, Volker Mörs, Toshio Shiwaku, Benett Clayton Ward
  • Patent number: 6348520
    Abstract: The present invention provide a method for color matching of a thermosetting powder coating composition, the method comprising the steps of: (1) dryblending two or more kinds of starting colored thermosetting powder coating compositions of different colors having an average particle size of 20 &mgr;m or less to achieve color matching, and (2) granulating the dryblend to a particle size in the range suitable for powder coating, by heating and agitating the dryblend, or by adding a specific solid binder, or by grinding and classifying a sheet or grains formed by compressing the dryblend. According to the present invention, color matching can be easily made, and a color-matched powder coating composition is obtained which is excellent in application characteristics, finished appearance and film properties.
    Type: Grant
    Filed: January 28, 2000
    Date of Patent: February 19, 2002
    Assignee: Kansai Paint Co., Ltd.
    Inventors: Kazuhiko Ohnishi, Yugen Kawamoto, Hidefumi Takanashi
  • Patent number: 6340720
    Abstract: A process for making a PVDF-based powder coating compositions using a co-coagulation process and compositions comprising co-coagulated PVDF, co-coagulated PVDF-based powder coating compositions and substances coated with these compositions. Vinylidene fluoride polymer latex compositions are mixed with compatible thermoplastic polymer latex, such as acrylic polymer latex, and a coagulant is added. The coagulant precipitates the vinylidene fluoride and polymer, and the precipitant is filtered and dried forming the powder coating. The powder coating is homogenous. The coating comprises no solvents and can be applied to a number of substrates.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: January 22, 2002
    Assignee: Ausimont USA, Inc.
    Inventors: Shiow-Ching Lin, Michelle Kelly, Bradley Kent
  • Patent number: 6340722
    Abstract: The current process for producing powder coatings can be replaced with a process utilizing supercritical fluids including polymer polymerization, compatibilized blending of powder coating ingredients, and particle size control and classification of the powder coating. Traditionally, powder coating resins are polymerized in solvent based system. Next, the resin is blended with additives in a twin screw extruder at high temperatures. The material is then ground and separated by particle size to form the finished powder coating. This invention replaces the previous process by performing all operations in a supercritical fluid, preferably, carbon dioxide. Polymerization is conducted at any pressure above critical pressure and temperature above critical temperature up to 190° C. Solubility of the polymer in the supercritical fluid allows for control and narrow distribution of the molecular weight and a polydispersity of about 2 or less.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: January 22, 2002
    Assignee: The University of Akron
    Inventors: Sunggyu Lee, H. Bryan Lanterman, Paul Pettit, Jr., Kathy L. Fullerton
  • Patent number: 6331581
    Abstract: This invention provides a method for color matching of a thermosetting powder coating composition, the method comprising the steps of: dryblending two or more kinds of starting colored thermosetting powder coating compositions of different colors having an average particle size of 10 &mgr;m or less to achieve color matching, and granulating the dryblend to a particle size in the range which is suitable for coating, by adding at least one binder selected from the group consisting of an aqueous solution of polyethylene glycol and an aqueous dispersion of paraffin wax; and a production process therefor. According to the present invention, color matching can be easily made, and a film of the obtained color-matched powder coating composition is excellent in finished appearance and outstanding in properties.
    Type: Grant
    Filed: December 22, 1999
    Date of Patent: December 18, 2001
    Assignee: Kansai Paint Co., Ltd.
    Inventors: Kazuhiko Ohnishi, Hidefumi Takanashi, Yugen Kawamoto
  • Patent number: 6316049
    Abstract: Coating compositions comprising an epoxy resin and a curative which is methylenedisalicylic acid and/or a methylendisalicylic acid ring-substituted homologue are found to cure at and produce a wrinkle finish at relatively low temperatures when a borontrifluoride:amine complex is used as the cure catalyst.
    Type: Grant
    Filed: January 4, 2000
    Date of Patent: November 13, 2001
    Assignee: Rohm and Haas Company
    Inventors: Owen H. Decker, Charles P. Tarnoski, Michele L. Cramer
  • Patent number: 6313199
    Abstract: Processes for spray drying water-soluble and water-swellable vinyl-addition polymer-containing dispersions, emulsions and microemulsions to obtain substantially dry water-soluble or water-swellable polymer particles, compositions of substantially dry water-soluble or water-swellable polymer particles, methods of agglomerating spray-dried polymer particles, and methods of using sprayed polymer particles and agglomerates in water-treating, mining, paper, food processing, soil conditioning, solution thickening, biotechnological, and oil recovery applications are disclosed.
    Type: Grant
    Filed: June 6, 2000
    Date of Patent: November 6, 2001
    Assignee: Cytec Technology Corp.
    Inventors: William Bloor Davies, John Edward Healy, Gary Kaui Lani Miller, Joseph J. Kozakiewicz, Roderick G. Ryles
  • Patent number: 6277949
    Abstract: The invention provides a coating composition for building use, which contains a base polyamide resin coating and charcoal powder. The base polyamide resin coating contains a copolymeric nyron and a solvent therefor.
    Type: Grant
    Filed: January 31, 2000
    Date of Patent: August 21, 2001
    Inventor: Michiharu Yoshimatsu
  • Patent number: 6270692
    Abstract: Dispersion powders with a reduced tendency to autoignition are obtained by adding antioxidants to dispersions before spray drying or to dispersion powders after spray drying.
    Type: Grant
    Filed: June 26, 1996
    Date of Patent: August 7, 2001
    Assignee: Clariant GmbH
    Inventors: Ulrich Geissler, Helmut Rinno
  • Patent number: 6248824
    Abstract: Coating powders are provided which provide high-temperature, translucent coatings useful for light-emitting devices such as incandescent bulbs. The coating powders comprise a binder, at least 90 wt % up to 100 wt % of which is a silicone resin. The coating powders are filled with between about 10 and about 50 phr of fillers selected from the group consisting of needle-like calcium metasilicate, mica, rod-like glass particles, and mixtures thereof, the fillers having aspect ratios between about 8 and about 40.
    Type: Grant
    Filed: April 9, 1999
    Date of Patent: June 19, 2001
    Assignee: Morton International, Inc.
    Inventors: Owen H. Decker, Charles P. Tarnoski, Lee F. Spenser, Roy M. Berstler, James G. Fotiou
  • Patent number: 6242512
    Abstract: The invention provides a redispersible polymer powder based on a mixture of water-insoluble polymer and a water-soluble atomized protective colloid which can be de-activated through a pH change. In addition, the invention concerns aqueous dispersions that can be prepared with the polymer powder and the use of the polymer powder or its aqueous dispersions as a bonding agent in adhesives, plasters or paints.
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: June 5, 2001
    Assignee: Wacker Chemie GmbH
    Inventors: Reiner Figge, Harald Zeh, Rudolf Weissgerber
  • Patent number: 6228897
    Abstract: Systems, apparatus combinations and methods for producing a powder coating are provided wherein a stream of a powder coating precursor including at least one resin and at least one additional powder coating ingredient is contacted with a process fluid effective to reduce the viscosity of the powder coating precursor to allow processing of the powder coating precursor at a lower temperature.
    Type: Grant
    Filed: April 26, 1999
    Date of Patent: May 8, 2001
    Assignee: Rohm and Haas Company
    Inventors: Andrew T. Daly, Owen H. Decker, Karl R. Wursthorn, Frank R. Houda, Leo T. Grundowski, Carl W. Ernst
  • Patent number: 6197883
    Abstract: Thermosetting coating compositions, e.g., powder coating compositions, are provided and comprise: (a) a first reactant having functional groups, e.g., an epoxide functional (meth)acrylic polymer; (b) a second reactant having functional groups that are co-reactive with the functional groups of the first reactant, e.g., a carboxylic acid functional crosslinking agent; and (c) a polymeric flow control agent. The flow control agent is a block copolymer prepared by controlled radical polymerization and comprises: (i) a first block containing residues of at least one first ethylenically unsaturated radically polymerizable monomer that is free of hydroxy functionality; and (ii) a second block containing residues of at least one second ethylenically unsaturated radically polymerizable monomer that is free of hydroxy functionality. The second monomer of the flow control agent has a calculated Tg of at least 20° C. greater than that of the first monomer.
    Type: Grant
    Filed: June 3, 1999
    Date of Patent: March 6, 2001
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Karl F. Schimmel, Karen A. Barkac, Kurt A. Humbert, Jonathan D. Goetz, James B. O'Dwyer
  • Patent number: 6114414
    Abstract: Systems, apparatus combinations and methods for producing a powder coating are provided wherein a stream of a powder coating precursor including at least one resin and at least one additional powder coating ingredient is contacted with a process fluid effective to reduce the viscosity of the powder coating precursor to allow processing of the powder coating precursor at a lower temperature.
    Type: Grant
    Filed: June 25, 1997
    Date of Patent: September 5, 2000
    Assignee: Morton International, Inc.
    Inventors: Andrew T. Daly, Owen H. Decker, Karl R. Wursthorn, Frank R. Houda, Leo T. Grundowski, Carl W. Ernst
  • Patent number: 6084035
    Abstract: A resin composition for powder coating, comprising(A) a carboxyl group-containing resin having a number average molecular weight of 1000 to 20000, an acid value of 5 to 200 and a glass transition temperature of 30 to 120.degree. C.,(B) bis(.beta.-methylglycidyl)terephthalate of the formula (1): ##STR1## as a curing agent, and (D) at least one compound selected from the group consisting of amines having the linkage of the formula (2): ##STR2## in the molecule, a triarylphosphines and onium salts as a ring-opening polymerization inhibitor, the equivalent ratio of (.beta.-methylglycidyl group of the component (B))/(carboxyl group of the component (A)) being 0.5 to 3.0. The composition can give a product of curing excellent in impact resistance, weathering resistance and so on.
    Type: Grant
    Filed: November 4, 1998
    Date of Patent: July 4, 2000
    Assignee: Nissan Chemical Industries, Ltd.
    Inventors: Satoru Miyake, Hisao Ikeda, Toshinari Koda, Motohiko Hidaka
  • Patent number: 6084009
    Abstract: A thermosetting powder paint composition comprising:(A) a (meth)acrylic copolymer having glycidyl groups;(B) a polybasic carboxylic acid and/or polybasic carboxylic anhydride; and(C) particles having a core/shell structure each comprising a core having Tg of 20.degree. C. or below, the core being covered at least partially with a shell having Tg of 40.degree. C. or above, and said shell having no glycidyl group.The paint composition is excellent in weather resistance as well as in impact resistance and chipping resistance.
    Type: Grant
    Filed: April 23, 1997
    Date of Patent: July 4, 2000
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Mitsuyuki Mizoguchi, Yoshiro Fuseya, Yoshihiro Fujita, Yukiatsu Ishino, Masashi Seki, Takahisa Miyawaki
  • Patent number: 6075074
    Abstract: Systems, apparatus combinations and methods for producing a coating powder are provided wherein a stream of a powder coating precursor including at least one resin and at least one additional powder coating ingredient is contacted with a process fluid effective to reduce the viscosity of the powder coating precursor to allow processing of the powder coating precursor at a lower temperature.
    Type: Grant
    Filed: April 24, 1998
    Date of Patent: June 13, 2000
    Assignee: Morton International, Inc.
    Inventors: Andrew T. Daly, Owen H. Decker, Karl R. Wursthorn, Frank R. Houda, Leo T. Grundowski, Carl W. Ernst
  • Patent number: 6066601
    Abstract: A coating additive composition containing the combination of a) at least one non-crosslinked product made by the reaction of an amine and a carboxylic acid, the product containing at least two hydrocarbyl groups each having about 12 to about 100 carbon atoms; and (ii) at least one fluoropolymer. The additive composition is useful as a nonflatting slip-enhancing agent in both in solvent-based and powder coatings. The cured coatings exhibit lower coefficient of friction and substantial gloss retention.
    Type: Grant
    Filed: October 6, 1998
    Date of Patent: May 23, 2000
    Assignee: The Lubrizol Corporation
    Inventor: Thomas F. Steckel
  • Patent number: 6034178
    Abstract: A coating powder for producing a high temperature resistant coating has a resin system which comprises (A) between about 50 and about 93 wt % based on total of (A) plus (B) of a silicone resin and (B) between about 7 and about 50 wt % based on total weight of (A) plus (B) of a polyhydroxyl component. The silicone resin (A) of the coating powder has organic substitutents selected from the group consisting of phenyl, methyl, C.sub.2 through C.sub.6 alkyl and mixtures thereof. The silicone resin has a viscosity of between about 500 and about 10,000 cps at 150.degree. C., a condensable hydroxyl content of between about 2 and about 4.5 wt %, and a glass transition temperature (T.sub.g) of about 55.degree. C. or above. The silicone resin preferably contains about 0.2% or less of organic solvents.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: March 7, 2000
    Assignee: Morton International, Inc.
    Inventors: Owen H. Decker, Charles P. Tarnoski
  • Patent number: 6011089
    Abstract: Processes for spray drying water-soluble and water-swellable vinyl-addition polymer-containing dispersions, emulsions and microemulsions to obtain substantially dry water-soluble or water-swellable polymer particles, compositions of substantially dry water-soluble or water-swellable polymer particles, methods of agglomerating spray-dried polymer particles, and methods of using spray-dried polymer particles and agglomerates in water-treating, mining, paper, food processing, soil conditioning, solution thickening, biotechnological, and oil recovery applications are disclosed.
    Type: Grant
    Filed: June 21, 1996
    Date of Patent: January 4, 2000
    Assignee: Cytec Technology Corp.
    Inventors: William Bloor Davies, John Edward Healy, Gary Kaui Lani Miller, Joseph J. Kozakiewicz, Roderick G. Ryles
  • Patent number: 5977253
    Abstract: Disclosed is a resol phenolic thermosetting resin made by preparing a composition of formaldehyde and a phenol in a molar ratio of about 1:1 to about 3:1, about 1 to about 20 wt %, based on the weight of said composition, of a phenol-formaldehyde polymerization catalyst, and about 0.5 to about 10 wt %, based on the weight of said phenol, of a polyvinyl alcoholic compound. The phenol can be benzophenol, an alkyl from C.sub.1 to C.sub.12 phenol, a bisphenol, or a mixture thereof. The bisphenol can be bisphenol A, bisphenol F, or bisphenol S. The polyvinyl alcoholic compound can be polyvinyl alcohol, polyvinyl acetate, an acetal derived from polyvinyl alcohol, or a mixture thereof. The composition is heated at about 50 to about 120.degree. C. to form the resin.
    Type: Grant
    Filed: March 2, 1998
    Date of Patent: November 2, 1999
    Assignee: Occidental Chemical Corporation
    Inventor: Michelle Warakomski
  • Patent number: 5965213
    Abstract: Disclosed is an aqueous dispersion of a transparent powder coating consisting of a solid powder component and an aqueous component. The solid powder component includes at least one epoxy group-containing binder, at least one crosslinking agent, and optionally catalysts, adjuvants, or additives typical for transparent powder coatings. The binder contains 30-45% glycidyl-containing monomers and optionally vinylaromatic compounds such as styrene. The crosslinking agent is preferably a straight-chain aliphatic dicarboxylic acid and/or a carboxy-functional polyester. The aqueous component includes at least one nonionic thickener and optional materials such as catalysts, adjuvants, and/or other such materials. The nonionic thickener is preferably a nonionic associative thickener. The invention also provides a process for preparing the aqueous dispersion of the invention and a process for coating a vehicle body with the aqueous dispersion of the invention.
    Type: Grant
    Filed: February 2, 1998
    Date of Patent: October 12, 1999
    Assignee: BASF Coatings AG
    Inventors: Lawrence Sacharski, Joachim Woltering, Peter Clark, Heinrich Wonnemann
  • Patent number: 5925700
    Abstract: A halogen-free flame-retardant polyolefin resin composition which can give a molded article improved in low-temperature resistance and surface whitening resistance and improved in flame retardancy and melt index, and an expansion-molded article having uniform and fine gas bubbles without large-sized gas bubbles, the halogen-free flame-retardant polyolefin-based resin composition containing a polyolefin resin, a dihydric or trihydric metal hydroxide surface-treated with a saturated fatty acid, or, when the metal hydroxide is aluminum hydroxide, aluminum hydroxide surface-treated with a saturated or specific unsaturated fatty acid or an alkali metal salt thereof, and an aluminum salt of an unsaturated fatty acid having 10 to 30 carbon atoms.
    Type: Grant
    Filed: December 16, 1997
    Date of Patent: July 20, 1999
    Assignee: Kyowa Chemical Industry Co., Ltd.
    Inventor: Takeshi Imahashi
  • Patent number: 5925698
    Abstract: The present invention is directed to a powder coating composition containing at least one film forming resin and a non-flatting and slip-enhancing amount of at least one additive. The additive is a non-crosslinked reaction product of a hydroxy compound and a carboxylic acid where the reaction product contains at least one ester functionality and at least one straight chain hydrocarbyl group of about 10 to about 100 carbon atoms. The most preferred additive is sorbitan tristearate. The cured powder coatings exhibit lower coefficient of friction and substantial gloss retention.
    Type: Grant
    Filed: February 13, 1998
    Date of Patent: July 20, 1999
    Assignee: The Lubrizol Corporation
    Inventor: Thomas F. Steckel
  • Patent number: 5919857
    Abstract: A plastisol composition based on styrene copolymers, plasticizers and inorganic fillers contains, as styrene copolymers, copolymers which can be produced by emulsion polymerization and contain a) styrene and/or .alpha.-methyl styrene and/or p-methyl styrene and b) 3 to 20 wt.-% (relative to the copolymer) methacrylic acid and/or acrylic acid and/or itaconic acid. To increase the abrasion resistance, further crosslinkers or strengtheners can be added. The plastisols are suitable for use in motor vehicle construction as underseal material, as an adhesive for hood lining, as a compound for grille protection or as a spot-welding paste, and in the packaging products industry as a sealing compound for container closures or as a seam seal or as a flange-joint adhesive for tin cans.
    Type: Grant
    Filed: April 7, 1997
    Date of Patent: July 6, 1999
    Assignee: Teroson GmbH
    Inventors: Klaus Ruch, Ingolf Scheffler
  • Patent number: 5919568
    Abstract: A power coating and a substrate coated with the coating are provided, wherein the coating contains a mixture ofA) a pulverulent polyisocyanate component which is a solid at temperatures of less than 50.degree. C. and a liquid at temperatures above 160.degree. C., of the formula I ##STR1## where R, R.sup.1 and n are as described herein, and B) a pulverulent, organic polyhydroxy component which is a solid at temperatures of less than 50.degree. C. and a liquid at temperatures above 160.degree. C. and having a ratio of secondary to primary OH groups of at least 3.1,wherein components A and B are present in a ratio of equivalents of NCO:OH groups of from 0.5:1 to 1.3:1,and wherein component B is selected from the group consisting of bisphenol A-containing epoxy resin, oligoamides containing secondary hydroxyl groups, and mixtures thereof.
    Type: Grant
    Filed: December 12, 1996
    Date of Patent: July 6, 1999
    Assignee: Huels Aktiengesellschaft
    Inventor: Elmar Wolf
  • Patent number: 5908911
    Abstract: Disclosed herein is a resin composition for cationic electrodeposition coating containing (A) an epoxy resin (a base resin) having cationic groups and (B) a blocked polyisocyanate (a curing agent), characterized in that, a blocked polyisocyanate (B) in which a part of the isocyanate groups is polymerized with a polyol and which is blocked by (1) a blocking agent represented by a formula R--(OC.sub.2 H.sub.3 X).sub.n --OH (wherein R is an alkyl having 1-6 carbon atom(s); X is H or methyl; and n is 1-6) and having a molecular weight of not less than 150 and also by (2) another blocking agent having a deblocking temperature of not higher than about 150.degree. C. is used.
    Type: Grant
    Filed: May 22, 1997
    Date of Patent: June 1, 1999
    Assignee: Shinto Paint Co., Ltd.
    Inventors: Masaaki Nakashio, Junko Kawashima, Shoichiro Arakura
  • Patent number: 5907006
    Abstract: The invention relates to compositions for the coating of substrates of matt surface appearance, based on thermoplastic and/or heat-curable resins such as PA, PP, polyesters and epoxy resins and containing one or a number of matting agents which are predominantly in the form of terephthalic acid dianilide or its substituted derivatives needles or flakes of average length of between 1 and 200 .mu.m and of aspect ratio of between 10 and 40.These compositions, generally in the form of powders, are employed for coating various substrates. The coatings are applied especially by dipping in a fluidized bed or by electrostatic spraying. The coated articles may be components of furnishing, of decoration or of construction.
    Type: Grant
    Filed: February 7, 1997
    Date of Patent: May 25, 1999
    Inventors: Stephen Rennie, Arnaud Tedoldi, Didier Juhue
  • Patent number: 5886068
    Abstract: A new molding composition used, for example, in a rotationally-molded thermoplastic refuse container of the type having a hollow handle integrally-molded with a refuse carrying compartment of the container, the improvement which includes a wall integrally-formed with the refuse container and sealingly enclosing the hollow handle from communication with the refuse-carrying compartment of the container for providing greater strength to the container and preventing refuse from lodging in the hollow handles.
    Type: Grant
    Filed: November 25, 1996
    Date of Patent: March 23, 1999
    Assignee: Toter Incorporated
    Inventors: J. Timothy Prout, Todd E. Wright, Smith E. Trent, III, Anthony J. Brescia, Jerry E. Lambert
  • Patent number: 5874524
    Abstract: Polymer powders which are redispersible in an aqueous medium are prepared by drying an aqueous polymer dispersion whose polymer particles dispersed in the aqueous medium have a positive or a negative electric surface charge, with the addition of a water-soluble polyelectrolyte as a drying assistant, the electric charge of the polyion being opposite to the electric surface charge of the disperse polymer particles.
    Type: Grant
    Filed: October 23, 1996
    Date of Patent: February 23, 1999
    Assignee: BASF Aktiengesellschaft
    Inventors: Joachim Pakusch, Reinhold Dieing, Jurgen Tropsch
  • Patent number: 5856378
    Abstract: A powder coating composition, suitable for providing a coating having certain appearance or performance attributes, which includes composite particles that are agglomerates of individual particulate components fused or bonded together into composite particles such that the composite particles are air-fluidizable and can be applied to a substrate by electrostatic spray without causing the individual particles in the composite particles to break down under the mechanical and/or electrostatic forces associated with their application to a substrate.
    Type: Grant
    Filed: June 6, 1994
    Date of Patent: January 5, 1999
    Assignee: Courtaulds Coatings (Holdings) Limited
    Inventors: John Ring, Stephen Paul Cassidy, Andrew George Cordiner, Andrew Robert Morgan, Timothy Marc Handyside, John David Sinclair-Day
  • Patent number: 5854311
    Abstract: Methods and means for grinding materials to fine powders in a media mill in which the materials are ground while immersed in a liquid. In the preferred embodiments, the liquid is a gas at room temperatures and pressures, the materials are resin mixtures and the fine powders are predominantly in a size range of from about 10 to about 40 micrometers. Other benefits may be achieved if the gas is in a supercritical state.
    Type: Grant
    Filed: June 24, 1996
    Date of Patent: December 29, 1998
    Inventor: Douglas S. Richart
  • Patent number: 5777018
    Abstract: A halogen-free flame-retardant polyolefin resin composition which can give a molded article improved in low-temperature resistance and surface whitening resistance and improved in flame retardancy and melt index, and an expansion-molded article having uniform and fine gas bubbles without large-sized gas bubbles, the halogen-free flame-retardant polyolefin-based resin composition containing a polyolefin resin, a dihydric or trihydric metal hydroxide surface-treated with a saturated fatty acid, or, when the metal hydroxide is aluminum hydroxide, aluminum hydroxide surface-treated with a saturated or specific unsaturated fatty acid or an alkali metal salt thereof, and an aluminum salt of an unsaturated fatty acid having 10 to 30 carbon atoms.
    Type: Grant
    Filed: February 23, 1996
    Date of Patent: July 7, 1998
    Assignee: Kyowa Chemical Industry Co., Ltd.
    Inventor: Takeshi Imahashi
  • Patent number: 5744532
    Abstract: An injection molding binder permitting formation of a molded article incapable of sustaining such defects as a crack or an expansion at the degreasing step and allowing the degreasing treatment to be completed quickly, an injection molding composition, and a method for the production of a sintered member are disclosed. The powder injection molding binder contains a polymer (I) which is obtained by polymerizing a monomer component composed of 50 to 100% by weight of a long side chain-containing monomer and 0 to 50% by weight of other polymerizable monomer. The powder injection molding composition comprises the binder, a binder auxiliary, and a powdery material capable of sintering. The method for the production of a sintered member comprises the steps of injection molding the composition, subjecting the molded mass to a degreasing treatment, and sintering the degreased molded mass.
    Type: Grant
    Filed: March 20, 1995
    Date of Patent: April 28, 1998
    Assignee: Nippon Shokubai Co. Ltd.
    Inventors: Yoshimitsu Kankawa, Toshiki Nikaya
  • Patent number: 5731249
    Abstract: The object of the present invention is to provide a spray-on (gunning) refractory composition having high anti-stripping property, adhesive strength and corrosion resistant property suitable even for high temperature operation in steelmaking furnace. To refractory materials, resol type phenolic resin powder, being in semi-melting state at 80.degree. C. to 500.degree. C. and having weight average molecular weight of 1,000 to 15,000 and residual monomer of not more than 1,000 ppm, or phenol-formaldehyde resin powder, being in heat melting, self-hardening state at 100.degree. C. to 500.degree. C., having weight average molecular weight of 1,000 to 15,000 and residual monomer of not more than 1,000 ppm, and containing reactive methylol group by 6 to 9 weight %, said phenol-formaldehyde resin powder being added by 2 to 10 weight %, and pitch with high softening point of 100.degree. C. to 500.degree. C. being added by 2 to 10 weight %.
    Type: Grant
    Filed: November 4, 1996
    Date of Patent: March 24, 1998
    Assignee: Shinagawa Refractories Co., Ltd.
    Inventors: Hiroyuki Sugimoto, Tasuku Matsuda, Koichi Tanaka, Hiroshi Takenaka
  • Patent number: 5691067
    Abstract: The present invention comprises powdered coatings for cookware to improve the non-stick and/or release characteristics at elevated temperatures. Specifically, the powdered coatings comprise a solid silicone resin that is heat resistant and an siloxane additive, with or without polytetrafluoroethylene. In the preferred embodiment of the present invention, the silicone resin is methyl phenyl silicone or phenyl silicone or methyl polysiloxane or phenyl alkyl polysiloxane resin and the additive is either methyl alkyl polysiloxane or dimethyl polysiloxane.
    Type: Grant
    Filed: August 8, 1996
    Date of Patent: November 25, 1997
    Assignee: Coatings America, Inc.
    Inventor: Rajendra Patel
  • Patent number: 5668209
    Abstract: A plastisol composition based on styrene copolymers, plasticizers and inorganic fillers contains, as styrene copolymers, copolymers which can be produced by emulsion polymerization and contain a) styrene and/or .alpha.-methyl styrene and/or p-methyl styrene and b) 3 to 20 wt.-% (relative to the copolymer) methacrylic acid and/or acrylic acid and/or itaconic acid. To increase the abrasion resistance, further crosslinkers or strengtheners can be added. The plastisols are suitable for use in motor vehicle construction as underseal material, as an adhesive for hood lining, as a compound for grille protection or as a spot-welding paste, and in the packaging products industry as a sealing compound for container closures or as a seam seal or as a flange-joint adhesive for tin cans.
    Type: Grant
    Filed: February 14, 1996
    Date of Patent: September 16, 1997
    Assignee: Teroson GmbH
    Inventors: Klaus Ruch, Ingolf Scheffler