Abstract: The compositions disclosed herein are suitable for thermosetting and conversion to vitreous carbon. They comprise intimate uniform mixtures of powder or otherwise blendable form of 20-80% by weight of a solid phenolic-aldehyde Novolak resin and of 20-80% by weight of a solid phenolic-aldehyde resol resin, the percentages being based on the combined weight of the Novolak and resol resins, and the aldehyde in said Novolak resin comprising at least 50 molar percent, preferably substantially 100 percent, furfuraldehyde, together with a carbonaceous filler, preferably graphite, in a proportion as high as 76% by weight based on the total composition. Generally the graphite may comprise 30-70%, advantageously 35-65% and preferably 40-60% of the molding composition. The vitreous carbon produced from these compositions have improved properties in electrical properties and in the capability of being suitably molded and carburized into large thin plates which are much more stress-free than otherwise produced.

Abstract: This invention relates to a storage stable, heat reactive, adhesive dispersion composition comprising a solid epoxy resin containing more than one epoxy group and a solid, sterically unhindered, tertiary amine catalyst in a liquid vehicle which is a non-solvent for the solids but in which said solids are at least partially soluble in the melt. Heating said dispersion to a temperature at or above which the solids melt results in a thermoset product usable as an adhesive, sealant or coating.

Abstract: Water absorbent compositions exhibiting increased gel strengths comprise a water-swellable hydrophilic polymer and an inorganic powder and are prepared by physically blending the polymer and powder. The compositions can be incorporated into film laminates and can be employed in preparing improved disposable diapers.

Abstract: A pulverulent polymer composition which is readily pourable, has a low tendency to form dust and has good stability on storage is composed of a mixture of a vinyl ester polymer and a small proportion of a hydrophobic silica. The composition is prepared by spray drying an aqueous vinyl ester polymer dispersion in the presence of a hydrophobic silica. The silica is preferably a product from the reaction of a hydrophilic silica with an organochlorosilane. The composition can be redispersed in water and the films produced from such dispersions are transparent; they are suitable for the production of paints, glues and adhesives.

Abstract: Pourable, tack-free vinyl chloride graft polymers based on ethylene-vinyl acetate copolymers and vinyl chloride, having more than 30% by weight of ethylene-vinyl acetate copolymer content, are prepared by thermally precipitating small amounts (0.5-10 wt. %) of polyvinyl chloride in the form of a latex onto the graft polymer.

Abstract: Disclosed are crystalline polyesters having low melt viscosities, and thermosetting compositions comprising these polyesters. The compositions are especially useful as powder coatings. At least 40 mole percent of the acid moiety is a terephthalic or isophthalic acid moiety, and the polyester contains as moieties of the dihydric alcohol about 40-100 mole percent 1,6-hexanediol, the polyester being further characterized as having a molecular weight of about 700-3000, a melt viscosity of about 50-3000 cps at 160.degree. C. and a hydroxyl number of about 30-160.

Abstract: A process for preparing filler-containing polytetrafluoroethylene fine powder which comprises mixing together an aqueous dispersion of particles of polytetrafluoroethylene and an aqueous dispersion of particles of a filler adsorbed with polyvalent cation at the surfaces so as to be charged positively in the presence of an anionic surfactant and a water-immiscible organic liquid to coagulate the polytetrafluoroethylene particles and the filler particles in combination and recovering the coagulated particles from the resultant dispersion mixture, said filler particles being per se chargeable negatively in water.

Abstract: An improved powder composition for preparing self-extinguishing coatings containing epoxy resin, fluidizing agent, hardening agent, catalyst, pigment and filler, characterized in that the composition does not contain any halogen component, and the filler is an inorganic filler containing at least one self-extinguishing agent, such as Al(OH).sub.3, which is capable of producing a non-toxic substance exhibiting a self-extinguishing function.

Abstract: The present invention is directed to thermosetting binder compositions for coating, comprising:(I)(1) a non-acidic resinous compound, saturated, molecular weight at least 900, alcoholic hydroxyl content at least 0.2 eq/100 g;(2) a cross-linking agent comprising a nonacidic polyester of a polycarboxylic acid, having more than one beta-hydroxyl ester group per molecule, at least one of components (1) and (2) having an alcoholic hydroxyl functionality of more than 2, and(II) a curing catalyst comprising a transesterification-promoting metal compound which is insoluble in liquid hydrocarbons.These compositions can be used in solvent-based lacquers and paints, in coating powders, aqueous powder suspensions, in aqueous coating compositions for cathodic electrodeposition; for aqueous compositions component (1) (1) is preferably an epoxy resin/amine adduct.

Abstract: Refractory shaped articles are prepared by heating refractory mixes comprised of refractory particles and a liquid phenolic resole resin having a methylol group index of about 0.8 or less and a free moisture content of about 8 weight percent or less.

Abstract: This invention relates to a powdered phenolic resin composition suitable for the production of dry processed resinbonded felt. The phenolic resin composition imparts a good release of the felt from the heated platen or belt and has a rapid cure rate. The powdered phenolic composition is composed of a novolac type phenolic resin, or a mixture of novolac and resole type with an aromatic carboxylic acid as an additive. The resin mixture has a bulk density of 0.29-0.36 gm/cm.sup.3, and contains 0.3-5 parts by weight of the aromatic carboxylic acid to 100 parts by weight of phenolic resin. Said aromatic carboxylic acid has the formulaR--Ar--COOHwhereinR is selected from hydrogen, hydroxy or alkoxy groups, andAr is selected from phenyl, phenylalkenyl or phenylalkyl groups.

Abstract: Vegetable oils or vegetable oil alkyds are emulsified in aqueous medium by means of a suitable emulsifying agent providing particles of oil or alkyd encapsulated in an oxygen permeable layer of emulsifying agent. The emulsified oil or alkyd particles are reduced to a predetermined size, and the emulsion is subjected to an oxygen-containing gas, preferably at elevated pressures, to effect autoxidation by cross-linking between olefin groups of unsaturated fatty acid moieties of the vegetable oils. Autoxidation is continued until the emulsified particles gel or nearly gel. When applied to a surface and exposed to air, the particles coalesce into a continuous film, and further oxidation and drying of the emulsion occurs.

Abstract: A thermosetting powder resin based water-slurry coating composition prepared by dispersing water insoluble thermosetting resin particles and an adduct of a structurally symmetrical diol having a molecular weight of from 90 to 300 with ethylene oxide or propylene oxide, or a mixture thereof in an aqueous medium. The composition provides improvements in the anti-sedimentation properties and redispersibility of particles, and consequently in the extended storage stability and application performance thereof. The composition is applied to form a film with excellent smoothness, gloss, water resistance, moisture resistance, corrosion resistance, etc., without developing any pinholing and cratering by solvent popping, and checking on film formation by heating.

Abstract: Improved powder coating compositions are disclosed which comprise a particulate mixture of (1) a qualitatively difunctional copolymer of about 5 to about 20 weight percent of a glycidyl ester of a monoethylenically unsaturated acid, about 2 to about 10 weight percent of difunctional monomers selected from C.sub.5 -C.sub.7 hydroxyalkyl acrylates and C.sub.5 -C.sub.7 hydroxyalkyl methacrylates, and about 70 to about 93 weight percent monoethylenically unsaturated monomers consisting essentially of monfunctional monomers selected from the group consisting of esters of a C.sub.1 -C.sub.8 monohydric alcohol and acrylic acid, esters of a C.sub.1 -C.sub.8 monohydric alcohol and methacrylic acid and C.sub.8 -C.sub.12 monovinyl hydrocarbons, and (2) an anhydride crosslinking agent selected from the group consisting of monomeric anhydrides of dicarboxylic acids and homopolymers of monomeric anhydries of dicarboxylic acids, the same being present in an amount such as to provide about 0.3 to about 1.

Abstract: There is disclosed a process for the production of tack-free, pourable, filler containing elastomer powder which comprises(a) dispersing a carbon black filler in water;(b) mixing the thus dispersed carbon black filler with an elastomer latex;(c) coagulating the thus produced mixture of elastomer latex and carbon black with a two-stage coagulation solution;(d) partitioning the thus coagulated suspension with a coating resin; and(e) filtering, washing and drying of the resultant powder, the improvement comprising using as a coating resin a mixture of a styrene/butadiene resin and a styrene/.alpha.-methylstyrene or a polystyrene resin wherein the weight ratio of the styrene/butadiene resin to the styrene/.alpha.

Abstract: A copolyester resin having modified carboxyl terminated ends is disclosed, as well as the method for making and using that compound with epoxide curing compounds in powder coating resins for substrates. The polymerization of the copolyester resin contains a reactor compounding stage which permits the reaction of the carboxyl termini with a curing reaction catalyst prior to any compounding or mixing of the modified copolyester resin with the epoxide curing compounds. The modification to these end groups of the copolyester resin creates activated termini which, although stable of themselves, react more rapidly, when the modified copolyester resin is compounded with the epoxide curing compounds and subsequently heated on the substrate, than with the conventional introduction of the epoxide catalyst during final compounding.

Abstract: A copolyester resin having modified termini is disclosed, as well as the method for making and using that compound in subsequent reactions with epoxide curing compounds. The polymerization of the copolyester resin may include a compounding preparation stage for modifying the termini of the copolyester resin by reacting those end groups with an aromatic acid to alter the activation energy necessary to cure the modified copolyester resin with the epoxide compound upon mixing and heating of that mixture in a powder coating upon a substrate. The modified copolyester resin improves impact strength and leveling properties between 300.degree. and 450.degree. F., which is desirable for protection of the underlying substrate.

Abstract: A process for preparing resinous particles for a coating composition, which comprises the steps of (1) subjecting an aqueous resin composition having an ionic group and no material solubility or dispersibility in water is dissolved or dispersed in an aqueous medium by at least partly neutralizing the ionic group to treatment with a powdering agent while applying thereto an operation for pulverization to deposit the resin in a particulate form and (2) recovering the deposited resinous particles from the aqueous medium.

Abstract: The present invention is directed to thermosetting binder compositions for coating, comprising:(I) (1) A non-acidic resinous compound, saturated, molecular weight at least 900, alcoholic hydroxyl content at least 0.2 eq/100 g;(2) a cross-linking agent comprising a non-acidic polyester of a polycarboxylic acid, having more than one beta-hydroxyl ester group per molecule, at least one of components (1) and (2) having an alcoholic hydroxyl functionality of more than 2, and(II) a curing catalyst comprising a transesterification-promoting metal compound which is insoluble in liquid hydrocarbons.These compositions can be used in solvent-based lacquers and paints, in coating powders, aqueous powder suspensions, in aqueous coating compositions for cathodic electrodeposition; for aqueous compositions component (I) (1) is preferably an epoxy resin/amine adduct.

Abstract: Improved powder coating compositions are disclosed which comprise a particulate mixture of (1) a qualitatively difunctional copolymer of about 5 to about 20 weight percent of a glycidyl ester of a monoethylenically unsaturated acid, about 2 to about 10 weight percent of a C.sub.5 -C.sub.7 hydroxyalkyl acrylates and C.sub.5 -C.sub.7 hydroxyalkyl methacrylates, and about 70 to about 93 weight percent monoethylenically unsaturated monomers consisting essentially of monofunctional monomers selected from the group consisting of esters of a C.sub.1 -C.sub.8 monohydric alcohol and acrylic acid, esters of a C.sub.1 -C.sub.8 monohydric alcohol and methacrylic acid and C.sub.8 -C.sub.12 monovinyl hydrocarbons, and (2) a crosslinking agent consisting of C.sub.4 -C.sub.20 saturated, straight chain, aliphatic, dicarboxylic acid, said crosslinking agent being present in an amount sufficient to provide about 0.8 to about 1.1 carboxyl groups per functional group (epoxy and hydroxy groups) on said copolymer.

Abstract: A thermosetting acrylic powder coating composition contains an acrylic copolymer of a monoethylenically unsaturated monomer having at least one epoxy group and at least one monoethylenically unsaturated monomer which is free of epoxy groups, a carboxy-terminated primary crosslinking agent, a supplementary crosslinking agent having at least one functional group which can react with either hydroxyl groups or carboxylic acid groups, and at least one ultraviolet light stabilizer or ultraviolet light screener capable of preventing degradation of the coating by ultraviolet light. An acrylic copolymer of methyl methacrylate, n-butyl methacrylate, and glycidyl methacrylate is favored. Preferably, the composition contains a combination of ultraviolet light stabilizer and ultraviolet light screener, is nonpigmented, and provides a clear, glossy, and durable film useful as the clear coat of a clear coat/color coat automobile finish.

Abstract: Improved powder paint compositions are disclosed which comprise a particulate mixture of (1) a qualitatively difunctional copolymer of about 5 to about 20 weight percent of a glycidyl ester of a monoethylenically unsaturated acid, about 2 to about 10 weight percent of C.sub.5 -C.sub.7 hydroxyalkyl acrylates and/or C.sub.5 -C.sub.7 hydroxyalkyl methacrylates, and about 70 to about 93 weight percent monoethylenically unsaturated monomers consisting essentially of monofunctional monomers selected from the group consisting of esters of a C.sub.1 -C.sub.8 monohydric alcohol and acrylic acid, esters of a C.sub.1 -C.sub.8 monohydric alcohol and methacrylic acid and C.sub.8 -C.sub.12 monovinyl hydrocarbons, (2) a C.sub.4 -C.sub.20 saturated, straight chain, aliphatic dicarboxylic acid which is present in an amount that provides about 0.1 to about 0.6 carboxyl group per functional group on said copolymer, and (3) a polyanhydride, i.e.