Non-transition Metal To Carbon Atom Bond Compound Contains At Least Two Atoms Of Same Or Different Non-transition Metal Patents (Class 526/165)
  • Patent number: 8206654
    Abstract: Catalyst feed systems and processes utilizing such systems are described herein. Some embodiments disclosed herein relate to a process for improving the flowability of catalyst in a catalyst feed system, including providing a catalyst feed vessel with at least one heat exchange system for maintaining the catalyst system temperature below a critical flow temperature. Also disclosed is a catalyst feed system for the polymerization of olefins including a catalyst feed vessel; and a heat exchange system for maintaining a temperature of a catalyst within the catalyst feed vessel. Additionally disclosed is a process for polymerization of olefins including maintaining a supported catalyst in a catalyst feed vessel below a critical flow temperature of the catalyst; feeding the catalyst to a polymerization reactor; and contacting the catalyst with an olefin to form a polyolefin.
    Type: Grant
    Filed: December 15, 2008
    Date of Patent: June 26, 2012
    Assignee: Univation Technologies, LLC
    Inventors: William A. Matthews, Michael I. Hurdle, Gerardo Corona, Dung P. Le, Semra Gercek, George W. Schwarz, Jr.
  • Patent number: 8202959
    Abstract: The present invention relates to a copolymer which contains 3-methylbut-1-ene as a comonomer and which contains ethene or propene as a further monomer, the proportion of the incorporated 3-methylbut-1-ene being 0.1 to 40 mol %, and to a process for preparing such copolymers, the polymerization being performed in the presence of a catalyst which comprises at least one cyclopentadienyl group.
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: June 19, 2012
    Assignee: Evonik Oxeno GmbH
    Inventors: Michael Grass, Franz Nierlich, Walter Kaminsky, Stefanie Derlin, Klaus-Diether Wiese, Dagmara Ortmann
  • Patent number: 8188199
    Abstract: The method of promoting olefin polymerization uses a nanoparticle filler to increase the activity of a metallocene catalyst for in situ polymerization of polyolefins. The filler may be nanoparticles of manganese, or nanoparticles of manganese-doped titanium dioxide. The method includes the steps of (a) mixing a metallocene catalyst, e.g., zirconocene dichloride, with nanoparticles of the filler in an organic solvent, e.g., toluene, in a reactor to form a reaction mixture; (b) immersing the reactor in a temperature bath for a period of time sufficient to bring the mixture to an optimal polymerization reaction temperature; (c) adding monomer to the mixture in the reactor; (d) adding methylaluminoxane (MAO) as a co-catalyst to the reaction mixture to initiate polymerization; and (e) quenching the polymerization, e.g., by adding methanol containing 5% hydrochloric acid by volume to the reactor.
    Type: Grant
    Filed: May 11, 2011
    Date of Patent: May 29, 2012
    Assignees: King Fahd University of Petroleum & Minerals, King Abdulaziz City for Science & Technology
    Inventors: Mamdouh Ahmad Al-Harthi, Abdul Kaleel Sulaiman Haniffa, Bijal Kottukkal Bahuleyan, Sadhan Kumar De, Masihullah Jabarulla Khan
  • Patent number: 8173828
    Abstract: Halogen substituted metallocene compounds are described and comprise one or more monocyclic or polycyclic ligands that are pi-bonded to the metal atom and include at least one halogen substituent directly bonded to an sp2 carbon atom at a bondable ring position of the ligand, wherein the or at least one ligand has one or more ring heteroatoms in its cyclic structure. When combined with a suitable activator, these compounds show activity in the polymerization of olefins, such as ethylene and propylene.
    Type: Grant
    Filed: November 22, 2010
    Date of Patent: May 8, 2012
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Alexander Z. Voskoboynikov, Alexey N. Ryabov, Mikhail V. Nikulin, Alexander V. Lygin, Dmitry V. Uborsky, Catalina L. Coker, Jo Ann M. Canich
  • Patent number: 8168556
    Abstract: A metallocene compound with the 4- and 7-positions on the indenyl moiety possessing large aromatic substituents is prepared in accordance with a method which produces substantially 100 percent racemic isomer. Advantageously, polymerization catalysts including the metallocene of the invention provide superior olefin polymerization results.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: May 1, 2012
    Assignee: Lummus Novolen Technology GmbH
    Inventors: Joerg Schulte, Thorsten Sell, Matthew Grant Thorn, Andreas Winter, Anita Dimeska
  • Patent number: 8153545
    Abstract: Metal complexes, catalyst compositions containing the metal complexes, and processes for making the metal complexes and the catalyst compositions are described for the manufacture of polymers from ethylenically unsaturated addition polymerizable monomers. The metal complexes have chemical structures corresponding to one of the following formulae: wherein MI and MII are metals; T is nitrogen or phosphorus; P is a carbon, nitrogen or phosphorus atom; groups R1, R2 and R3 may be linked to each other; Y is a divalent bridging group; X, X1, and X2 are anionic ligand groups with certain exceptions; D is a neutral Lewis base ligand; and s, o, k, i, ii, p, m, a, b, c, d, c, t, and y are numbers as further described in the claims.
    Type: Grant
    Filed: February 25, 2011
    Date of Patent: April 10, 2012
    Assignee: Styron Europe GmbH
    Inventor: Sven K. H. Thiele
  • Patent number: 8148482
    Abstract: A process for forming tactic polymers employing at least one olefin polymerization catalyst comprising a non-racemic mixture of the R- and S-enantiomers of a metal complex containing at least one asymmetrically substituted (chiral) carbon atom, and a chain shuttling agent, a polar aprotic organic compound, or both a chain shuttling agent and a polar aprotic organic compound.
    Type: Grant
    Filed: May 1, 2008
    Date of Patent: April 3, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Vincenzo Busico, Harold W. Boone, James C. Stevens, Francesca Alfano, Roberta Cipullo
  • Patent number: 8143183
    Abstract: The present invention provides polymerization catalyst compositions employing novel dinuclear metallocene compounds. Methods for making these new dinuclear metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.
    Type: Grant
    Filed: November 10, 2010
    Date of Patent: March 27, 2012
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Rex E. Murray, Kumudini C. Jayaratne, Qing Yang, Joel L. Martin
  • Patent number: 8143430
    Abstract: The present invention provides polymerization catalyst compositions employing novel heterodinuclear metallocene compounds. Methods for making these new dinuclear metallocene compounds and for using such compounds in catalyst compositions for the polymerization of olefins are also provided.
    Type: Grant
    Filed: February 24, 2011
    Date of Patent: March 27, 2012
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Rex E. Murray, Kumudini C. Jayaratne, Qing Yang, Joel L. Martin, Gary L. Glass
  • Patent number: 8138113
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: March 20, 2012
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
  • Patent number: 8138293
    Abstract: The present invention relates to a copolymer which contains 3-methylbut-1-ene as a comonomer and which contains ethene or propene as a further monomer, the proportion of the incorporated 3-methylbut-1-ene being 0.1 to 40 mol %, and to a process for preparing such copolymers, the polymerization being performed in the presence of a catalyst which comprises at least one cyclopentadienyl group.
    Type: Grant
    Filed: May 11, 2007
    Date of Patent: March 20, 2012
    Assignee: Evonik Oxeno GmbH
    Inventors: Michael Grass, Franz Nierlich, Walter Kaminsky, Stefanie Derlin, Klaus-Diether Wiese, Dagmara Ortmann
  • Patent number: 8133832
    Abstract: The present invention relates to new catalyst supports comprising nanofibers, a catalyst system comprising these supports as well as a process for preparing nanocomposites and the nanocomposites prepared. The invention especially concerns a supported catalyst system for polymerization of olefins, comprising a support made of fibers or a fleece of fibers, wherein the mean fiber diameter is less than 1000 nm, preferably less than 500 nm and the mean fiber length is more than 200,000 nm, preferably more than 500,000 nm and especially preferred more than 1,000,000 nm as well as a process for polymerizing olefinic systems in the presence of these catalyst systems and the resulting nanocomposites.
    Type: Grant
    Filed: July 22, 2008
    Date of Patent: March 13, 2012
    Assignee: Basell Polyolefine GmbH
    Inventors: Marc Oliver Kristen, Rolf Mülhaupt, Georg Müller
  • Patent number: 8129487
    Abstract: A process for forming a high molecular weight, multi-block copolymer comprising two or more chemically distinguishable segments or blocks, the process comprising polymerizing one or more olefin monomers in the presence of a chain shuttling agent and a catalyst composition comprising two or more olefin polymerization catalysts capable of preparing polymers having differing chemical or physical properties under equivalent polymerization conditions, or a catalyst composition comprising at least one olefin polymerization catalyst containing multiple active catalyst sites capable of preparing polymers having differing chemical or physical properties.
    Type: Grant
    Filed: May 1, 2008
    Date of Patent: March 6, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Vincenzo Busico, Francesca Alfano, Harold W. Boone, Roberta Cipullo, James C. Stevens
  • Patent number: 8119747
    Abstract: The present invention relates to an ethylene/?-olefin interpolymer product comprising at least one ?-olefin interpolymerized with ethylene and, characterized in at least one aspect, as having improved properties when utilized in a hot melt adhesive formulation. The invention also relates to a process for manufacturing the interpolymer product wherein the process comprises employing two or more single site catalyst systems in at least one reaction environment (or reactor) and wherein the at least two catalyst systems have (a) different comonomer incorporation capabilities or reactivities and/or (b) different termination kinetics, both when measured under the same polymerization conditions. The interpolymer products are useful, for example, in applications such as hot melt adhesives, and also for impact, bitumen and asphalt modification, adhesives, dispersions or latexes and fabricated articles such as, but not limited to, foams, films, sheet, moldings, thermoforms, profiles and fibers.
    Type: Grant
    Filed: March 18, 2009
    Date of Patent: February 21, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Teresa P. Karjala, Brian W. Kolthammer
  • Patent number: 8106137
    Abstract: The invention concerns a novel catalytic combination for polymerizing alpha-olefins based on a titanium diamidide complex. The invention also concerns a method for polymerizing alpha-olefins using said catalytic combination, in the absence of any aluminum-containing compound. The inventive catalytic combination comprises: component A which is a dichlorinated titanium diamidide complex of general formula (I) wherein R represents a methyl group (component A2) or an isopropyl group (component A1); component B which is a dialkylmagnesium whereof the reaction with component A enables an alkylated component AA to be obtained: and as activator of said component AA, component C which is trispentafluorophenylboran (B(C6F5)3).
    Type: Grant
    Filed: June 21, 2006
    Date of Patent: January 31, 2012
    Assignee: Universite des Sciences et Technologies
    Inventors: André Mortreux, Régis Gauvin, Estelle Gautier
  • Patent number: 8101695
    Abstract: A propylene-based terpolymer comprising: a) from 10.0% by mol to 79.0% by mol of propylene derived units; b) from 89.5% by mol to 20.5% by mol of 1-butene derived units; and c) from 0.5% by mol to 15% by mol of derived units of alpha olefin of formula CH2?CHZ wherein Z is a C4-C20 alkyl radical.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: January 24, 2012
    Assignee: Basell Polyolefine GmbH
    Inventors: Luigi Resconi, Simona Guidotti
  • Patent number: 8101696
    Abstract: A catalyst composition comprising a zirconium complex of a polyvalent aryloxyether and a polymerization processes employing the same, especially a continuous, solution polymerization of ethylene and one or more C3-30 olefins or diolefins to prepare interpolymers having improved processing properties, are disclosed.
    Type: Grant
    Filed: April 24, 2007
    Date of Patent: January 24, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Wayde V. Konze, Daniel D. VanderLende
  • Patent number: 8097682
    Abstract: A 1-butene/propylene copolymer composition having a content of propylene derived units from 4 to 10% by weight, wherein at least 50% of the polymer is present in the thermodynamically stable, trigonal form I after 100 hours at room temperature, said composition comprising: a) from 5% by weight to 95% by weight of an atactic 1-butene propylene copolymer having the following features: i) distribution of molecular weight Mw/Mn equal to or lower than 4; ii) no enthalpy of fusion detectable at a differential scanning calorimeter (DSC); and iii) infrared crystallinity lower than 0.5%; b) from 5% by weight to 95% by weight of an isotactic 1-butene propylene copolymer having the following features: i) isotactic pentads (mmmm) measured by 13C-NMR, higher than 80%; ii) melting point (Tm(II)) higher than 70° C.; and iii) distribution of molecular weight Mw/Mn equal to or lower than 4.
    Type: Grant
    Filed: August 23, 2007
    Date of Patent: January 17, 2012
    Assignee: Basell Polyolefine GmbH
    Inventors: Giampaolo Pellegatti, Daniele Bigiavi, Rita Martelli, Maria Silvia Tonti, Luigi Resconi, Simona Guidotti
  • Patent number: 8097681
    Abstract: A 1-butene/propylene copolymer composition having a content of propylene derived units from 1 to 4% by weight, wherein at least 50% of the crystalline polymer is present in the thermodynamically stable, trigonal Form I (detected by DSC analysis) after 100 hours of the first melting at room temperature comprising: b) from 5% by weight to 95% by weight of an atactic 1-butene propylene copolymer having the following features: i) distribution of molecular weight Mw/Mn equal to or lower than 4; ii) no enthalpy of fusion detectable at a differential scanning calorimeter (DSC); and iii) infrared crystallinity lower than 0.5%; b) from 5% by weight to 95% by weight of an isotactic 1-butene propylene copolymer having the following features: i) isotactic pentads (mmmm) measured by 13C-NMR, higher than 80%; ii) melting point (Tm(II)) higher than 70° C.; and iii) distribution of molecular weight Mw/Mn equal to or lower than 4.
    Type: Grant
    Filed: August 22, 2007
    Date of Patent: January 17, 2012
    Assignee: Basell Polyolefine GmbH
    Inventors: Giampaolo Pellegatti, Daniele Bigiavi, Rita Martelli, Maria Silvia Tonti, Luigi Resconi, Simona Guidotti
  • Patent number: 8088867
    Abstract: The invention relates to a polymer blend prepared by the process of combining under polymerization conditions: (A) a first catalyst capable of producing a first crystalline polymer having an Mw of 100,000 or less, (B) a second catalyst capable of preparing a second amorphous polymer having an Mw of 100,000 or less and differing in chemical or physical properties from the first polymer under equivalent polymerization conditions, (C) a cocatalyst, activator, scavenger, or combination thereof, and (D) one or more olefins; wherein the polymer blend is formed in-situ, comprises crystalline polymer segments and amorphous polymer segments, and has an Mw of 100,000 or less.
    Type: Grant
    Filed: August 2, 2007
    Date of Patent: January 3, 2012
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Peijun Jiang, Armenag Hagop Dekmezian, Jo Ann Marie Canich, Charles Lewis Sims, Ramin Abhari, Cesar Alberto Garcia-Franco, David Raymond Johnsrud
  • Patent number: 8084385
    Abstract: Catalysts useful for polymerizing olefins are disclosed. The catalysts comprise an activator and a bridged cyclopentadienyl complex that incorporates a monoanionic hydroxylamido or hydrazido ligand fragment. Suitable complexes have the structure: wherein M is a Group 4 metal; Z is a divalent linking group; X is N or O; each of R1 and R2 is independently C1-C4 alkyl or C6-C10 aryl; R1 and R2 can be joined together; n is 0 when X is O, and n is 1 when X is N; each Y is independently halide, alkyl, dialkylamido, aryl, or aralkyl. A modeling approach is used to identify particular valuable complexes, each of which incorporates a readily synthesized cyclopentadienyl precursor.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: December 27, 2011
    Assignee: Equistar Chemicals, L.P.
    Inventors: Sandor Nagy, Reynald Chevalier
  • Patent number: 8080624
    Abstract: A propylene-based polymer which is suitably applicable to foam molding, sheet molding, blow molding or the like, because of having good flow characteristics, high melt tension, high swell ratio and thus good molding workability. It is attained by a propylene-based polymer or the like characterized by satisfying the following requirements (i) to (vi). Requirement (i): MFR is 0.1 g/10 minutes to 100 g/10 minutes. Requirement (ii): Q value by GPC is 3.5 to 10.5. Requirement (iii): ratio of components with a molecular weight of equal to or higher than 2,000,000, in a molecular weight distribution curve obtained by GPC, is equal to or larger than 0.4% by weight and less than 10% by weight. Requirement (iv): components, which elute at a temperature of equal to or lower than 40° C., are equal to or less than 3.0% by weight, in temperature rising elution fractionation by ODCB. Requirement (v): isotactic triad fraction (mm) measured with 13C-NMR is equal to or higher than 95%.
    Type: Grant
    Filed: May 16, 2008
    Date of Patent: December 20, 2011
    Assignee: Japan Polypropylene Corporation
    Inventors: Masaaki Ito, Hideshi Uchino, Yoshiyuki Ishihama, Masaru Aoki, Masato Nakano, Fusaaki Katou, Kazuo Asuka
  • Patent number: 8076428
    Abstract: Disclosed are an ethylene polymerization process, a catalyst for use in the process, a production method employing the catalyst, and a product produced thereby. More specifically, disclosed is a process of producing an ethylene copolymer from ethylene and an alpha-olefin comonomer, in which the produced ethylene copolymer has a multimodal molecular weight distribution and excellent processability and physical properties, and thus can increase the value and productivity of products, including pipes and films. Particularly, the produced ethylene copolymer has a trimodal or higher molecular weight distribution or density distribution, and thus, when it is a linear low-density copolymer, it has an excellent effect of improving the impact strength of films, and when it is a medium-density ethylene copolymer, it can be produced into pipes, which have slow crack growth rate and can be used even at high temperature.
    Type: Grant
    Filed: September 2, 2008
    Date of Patent: December 13, 2011
    Assignee: SK Energy Co., Ltd.
    Inventors: Choon Sik Shim, Hyeong Taek Ham, Sung Seok Chae, Dae Ho Shin, Seung Bum Kwon, Jong Sok Hahn, Myung Ahn Ok
  • Patent number: 8067652
    Abstract: The invention relates to a process for forming a polyalphaolefin, the process comprising the step of polymerizing at least one C8-C12 monomer, preferably a decene such as 1-decene, in the presence of an aluminoxane, an activator and a metallocene to form the polyalphaolefin, wherein the molar ratio of the aluminoxane to the metallocene is less than 250:1. The invention also relates to a process for forming a polyalphaolefin having a desired kinematic viscosity from at least one monomer in the presence of an aluminoxane, an organoboron compound and a metallocene. The process comprises the steps of, inter alia, providing a correlation between (i) the molar ratio of the aluminoxane to at least one of the organoboron compound and the metallocene, and (ii) the kinematic viscosity of the polyalphaolefin to form polyalphaolefins having predictable viscosities.
    Type: Grant
    Filed: August 13, 2009
    Date of Patent: November 29, 2011
    Assignee: Chemtura Corporation
    Inventors: Willie C. Bburton, E. Brian Fox
  • Patent number: 8067511
    Abstract: Provided are ethylene copolymers and a process for preparing the same. More specifically, provided are ethylene copolymers exhibiting excellent processibility and physical properties due to its multimodal molecular weight distribution index, through a multi-stage process by using reactors connected in series or in parallel in the presence of catalyst composition containing transition metal catalyst, and a process for preparing the same.
    Type: Grant
    Filed: September 11, 2009
    Date of Patent: November 29, 2011
    Assignee: SK Innovation Co., Ltd.
    Inventors: Daeho Shin, Choonsik Shim, Jisu Jeong, Sungseok Chae, Myungahn Ok, Seungbum Kwon, Dong-Cheol Shin, Ho-Seong Lee
  • Patent number: 8058461
    Abstract: This invention relates to transition metal compounds, catalyst systems comprising said compounds and polymerization processes using such catalyst systems, where the transition metal compound is represented by the formula: This invention also relates to process to produce such compounds.
    Type: Grant
    Filed: March 1, 2010
    Date of Patent: November 15, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Alexander Z. Voskoboynikov, Mikhail V. Nikulin, Aleksey A. Tsarev, Andrey F. Asachenko, Alexander V. Babkin, Garth R. Giesbrecht, Jo Ann M. Canich
  • Patent number: 8058372
    Abstract: This invention relates to a transition metal catalyst compound represented by the formula: LMX2 or (LMX2)2 wherein each M is independently a Group 7 to 11 metal, preferably a Group 7, 8, 9, or 10 metal; each L is, independently, a tridentate or tetradentate neutrally charged ligand that is bonded to M by three or four nitrogen atoms, (where at least one of the nitrogen atoms is a central nitrogen atom and at least two of the nitrogen atoms are terminal nitrogen atoms), and at least two terminal nitrogen atoms are substituted with one C3-C50 hydrocarbyl and one hydrogen atom or two hydrocarbyls wherein at least one hydrocarbyl is a C3-C50 hydrocarbyl, and the central nitrogen atom is bonded to three different carbon atoms or two different carbon atoms and one hydrogen atom; X is independently a monoanionic ligand, or two X may join together to form a bidentate dianionic ligand.
    Type: Grant
    Filed: April 9, 2008
    Date of Patent: November 15, 2011
    Assignee: Exxonmobil Chemical Patents Inc.
    Inventors: Gregory Adam Solan, Christopher James Davies
  • Patent number: 8048973
    Abstract: Provided are a novel transition metal complex where a monocyclopentadienyl ligand to which an amido group is introduced is coordinated, a catalyst composition including the same, and an olefin polymer using the catalyst composition. The transition metal complex has a pentagon ring structure having an amido group connected by a phenylene bridge in which a stable bond is formed in the vicinity of a metal site, and thus, a sterically hindered monomer can easily approach the transition metal complex. By using a catalyst composition including the transition metal complex, a linear low density polyolefin copolymer having a high molecular weight and a very low density polyolefin copolymer having a density of 0.910 g/cc or less can be produced in a polymerization of monomers having large steric hindrance. Further, the reactivity for the olefin monomer having large steric hindrance is excellent.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: November 1, 2011
    Assignee: LG Chem, Ltd.
    Inventors: Choong Hoon Lee, Eun Jung Lee, Seungwhan Jung, Boram Lee, Jung A Lee, Bun Yeoul Lee
  • Patent number: 8044155
    Abstract: A catalyst system obtainable by the process comprising the steps of contacting an adduct of formula (I) MgT2.yAlQj(OR?)3-j??(I) wherein T is chlorine, bromine, or iodine; R? is a linear or branched C1-C10 alkyl radical; y ranges from 1.00 to 0.05; and j ranges from 0.01 to 3.00; with at least one metallocene compound having titanium as central metal and at least one ligand having a cyclopentadienyl skeleton.
    Type: Grant
    Filed: May 1, 2008
    Date of Patent: October 25, 2011
    Assignee: Stichting Dutch Polymer Institute
    Inventors: John Richard Severn, John Clement Chadwick
  • Patent number: 8034886
    Abstract: The present invention relates to a process of manufacturing high, very high, and ultra high molecular weight polymers comprising predominantly ethylene monomers. Ethylene is reacted in the presence of a catalyst system to produce a polymer having a viscosimetrically-determined molecular weight of at least 0.7×106 g/mol. The catalyst system generally includes a bridged metallocene catalyst compound, optionally with a co-catalyst. The catalyst is characterized by a zirconium dichloride central functionality and a dimethyl silandiyl bridge between five-membered rings of indenyl groups. Both rings of the metallocene compound are substituted at the 2-position with respect to the dimethyl silandiyl bridge with a C1-C20 carbonaceous group.
    Type: Grant
    Filed: August 31, 2009
    Date of Patent: October 11, 2011
    Assignee: Ticona GmbH
    Inventors: Tim Dickner, Jens Ehlers, Jörg Schottek, Jens Panitzky
  • Patent number: 8026324
    Abstract: A transition metal complex of the following formula (1): in which A represents an atom of Group 16 of the periodic table; B1 represents an atom of Group 14 of the periodic table; M1 represents a transition metal atom of Group 4 of the periodic table; Cp1 represents a group having a cyclopentadiene anion backbone; R1, R2, R3, R4, R5 and R6 represent independently of one another a hydrogen atom, a halogen atom, a C1-20 alkyl group optionally substituted with a halogen atom; R7, R8, R9, R10, R11 and R12 represent independently of one another a hydrogen atom, a C1-20 alkyl group optionally substituted with a halogen atom; and a 1,3-diene comprising R7, R8, R9, R10, R11, R12 and 4 carbon atoms coordinates on M1, and the 1,3-diene may be of either a cis or trans form, or a mixed form thereof, although the coordination form is not limited, and the double bonds may be delocalized.
    Type: Grant
    Filed: March 18, 2008
    Date of Patent: September 27, 2011
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hidenori Hanaoka, Masaaki Nabika
  • Patent number: 8022005
    Abstract: This invention relates to an activator, catalyst system, and the use thereof. In one aspect, the catalyst system includes one or more polymerization catalysts and at least one activator. The activator comprises one or more heterocyclic heteroatom containing ligands coordinated to an alumoxane, wherein the activator is a reaction product of one or more alumoxanes and one or more heterocyclic heteroatom containing compounds, the one or more heterocyclic heteroatom containing ligands represented by the formula: where Y is O, S, PH or NH; wherein each substituent X2, X3, X4, X5, X6, and X7 is independently selected from the group consisting of hydrogen, chlorine, fluorine, iodine, and bromine, provided at least one of X2, X3, X4, X5, X6 and X7 is not hydrogen when Y is NH; and wherein the ratio of the heterocyclic heteroatom containing ligand to aluminum is between about 0.01 and about 10 molar equivalents. The catalyst system may be supported or non-supported.
    Type: Grant
    Filed: November 8, 2007
    Date of Patent: September 20, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Matthew W. Holtcamp, Renuka N. Ganesh
  • Patent number: 8017541
    Abstract: The present invention discloses catalyst components based on ferrocenyl ligands, their method of preparation and their use in the polymerization of olefins.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: September 13, 2011
    Assignees: Total Petrochemicals Research Feluy, Centre National de al Recherche Scientifiqaue (CNRS)
    Inventors: Cyril Revault, Olivier Lavastre, Sabine Sirol
  • Patent number: 8017705
    Abstract: Disclosed is a method for producing a syndiotactic propylene polymer having a syndiotactic pentad fraction (rrrr fraction) of not less than 85%, a melting point (Tm) within the range of 145-170° C. and a limiting viscosity [?] within the range of 0.1-10 dl/g by a solution polymerization method using a group 4 crosslinked metallocene compound, which is not accompanied by precipitation of a polymer (excluding white turbidity). Also disclosed is a production method which enables to continuously perform such a production.
    Type: Grant
    Filed: November 16, 2007
    Date of Patent: September 13, 2011
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Tomohiro Yamaguchi, Junpei Tanaka, Shiro Otsuzuki, Yasushi Tohi, Kouji Nagahashi, Nobukazu Yamahira, Shigenobu Ikenaga, Sunil Krzysztof Moorthi, Kazunori Kamio
  • Patent number: 8013086
    Abstract: Provided is a process for preparing copolymers of ethylene with ?-olefin. More specifically, provided are transition metal compound being useful as catalyst for preparing those copolymers, a catalyst composition comprising the same, and a process for preparing elastic copolymers of ethylene with ?-olefin, having the density of not more than 0.910, which can be adopted to a wide variety of applications including film, electric wires, and hot-melt adhesives. The catalyst composition is a catalytic system which comprises transition metal catalyst comprising a cyclopentadiene derivative and at least one anionic ligand(s) of aryloxy group with an aryl derivative at ortho-position, and boron or aluminum compound as an activator. Provided is a process for copolymerizing ethylene with ?-olefin to produce copolymer having narrow molecular weight distribution and uniform density distribution with the density of not more than 0.910, with high activity and excellent reactivity on higher ?-olefin.
    Type: Grant
    Filed: November 4, 2009
    Date of Patent: September 6, 2011
    Assignee: SK Energy Co., Ltd.
    Inventors: Myungahn Ok, Daeho Shin, Seungbum Kwon, Jongsok Hahn, Hoseong Lee, Choonsik Shim, Hyeongtaek Ham, Jisu Jeong, Sungseok Chae
  • Patent number: 8003739
    Abstract: Embodiments of the invention generally include multi-component catalyst systems, polymerization processes and heterophasic copolymers formed by the processes. The multi-component catalyst system generally includes a first catalyst component selected from Ziegler-Natta catalyst systems including a diether internal electron donor and a metallocene catalyst represented by the general formula XCpACpBMAn, wherein X is a structural bridge, CpA and CpB each denote a cyclopentadienyl group or derivatives thereof, each being the same or different and which may be either substituted or unsubstituted, M is a transition metal and A is an alkyl, hydrocarbyl or halogen group and n is an integer between 0 and 4.
    Type: Grant
    Filed: October 17, 2007
    Date of Patent: August 23, 2011
    Assignee: Fina Technology, Inc.
    Inventors: Tim J. Coffy, Michel Daumerie, Kenneth P. Blackmon, William J. Gauthier, Jun Tian, Joseph L. Thorman
  • Patent number: 7977444
    Abstract: A process for preparing a polymer containing derived units of one or more alpha olefins of formula CH2?CHW wherein W is a C3-C10 hydrocarbon radical and optionally from 0 to 81% by mol of derived units of propylene or 1-butene, comprising contacting under polymerization conditions one or more alpha olefins of formula CH2?CHW and optionally propylene or 1-butene in the presence of a catalyst system obtainable by contacting: a) a metallocene compound of formula (I) wherein M, X, L, T, R1, R2, R7 and R8 are described in the text; and (b) an alumoxane or a compound capable of forming an alkyl metallocene cation.
    Type: Grant
    Filed: March 8, 2005
    Date of Patent: July 12, 2011
    Assignee: Basell Polyolefine GmbH
    Inventors: Luigi Resconi, Eleonora Ciaccia, Friederike Morhard, Giampaolo Pellegatti
  • Patent number: 7972987
    Abstract: The present invention relates to a novel cyclopentadienyl compound, a fourth group transition metal compound having the cyclopentadienyl compound, a method of preparing the fourth group transition metal compound, a method of preparing an olefin polymer by using the fourth group transition metal compound, and an olefin polymer prepared by using the method.
    Type: Grant
    Filed: February 13, 2008
    Date of Patent: July 5, 2011
    Assignee: LG Chem, Ltd.
    Inventors: Jung-A Lee, Bo-Ram Lee, Eun-Jung Lee, Seung-Whan Jung, Choong-Hoon Lee
  • Patent number: 7973113
    Abstract: Catalyst systems and methods of forming the catalyst systems are described herein. The methods generally include contacting a support material with an activator to form a support composition, contacting a component with at least a portion of an aluminum containing compound including TIBAl, wherein the component is selected from the support composition, the transition metal catalyst compound and combinations thereof and contacting the support composition with a transition metal catalyst compound to form a supported catalyst system.
    Type: Grant
    Filed: December 21, 2009
    Date of Patent: July 5, 2011
    Assignee: Fina Technology, Inc.
    Inventors: Jun Tian, William Gauthier, Joseph Thorman, Shady Henry
  • Patent number: 7968660
    Abstract: This invention relates to a method for producing carbon nanotubes in a dispersed state. The method comprises a stage whereby polymerization is carried out from at least one so-called monomer of interest, in the presence of a catalytic system. The catalytic system comprises a co-catalyst/catalyst catalytic couple that is supported by a catalyst carrier, which corresponds to said carbon nanotubes. The invention also relates to composite materials obtained by said method, and to a catalytic system for implementing said method. The invention further relates to the use of the inventive method and products in a field of polymers, especially that of nanotechnologies.
    Type: Grant
    Filed: June 10, 2009
    Date of Patent: June 28, 2011
    Assignee: Nanocyl S.A.
    Inventors: Philippe Dubois, Michael Alexandre, Daniel Bonduel, Michael Mainil
  • Patent number: 7960487
    Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: June 14, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
  • Patent number: 7956148
    Abstract: The present invention relates to a process for the preparation of polypropylene using a catalyst system of low porosity, the catalyst system comprising an asymmetric catalyst, wherein the catalyst system has a porosity of less than 1.40 ml/g.
    Type: Grant
    Filed: April 16, 2007
    Date of Patent: June 7, 2011
    Assignee: Borealis Technology Oy
    Inventors: Eberhard Ernst, Manfred Stadlbauer
  • Patent number: 7943807
    Abstract: The invention relates to a polyalphaolefin formed from a decene and propene and having a branch level greater than 19% and to a process for forming such polyalphaolefins. The invention also relates to a process for forming a polyalphaolefin from at least two monomers, the two monomers comprising a decene and propene, the process comprising the steps of, inter alia, providing a correlation between the total amount of propene used to form the polyalphaolefin and at least one of branch level or viscosity of the polyalphaolefin to make polyalphaolefins comprising decene and propene with predictable branch levels and viscosities.
    Type: Grant
    Filed: February 6, 2008
    Date of Patent: May 17, 2011
    Assignee: Chemtura Corporation
    Inventors: Willie Charles Burton, E. Brian Fox
  • Patent number: 7943716
    Abstract: A process for preparing a polymer containing derived units of one or more alpha olefins of formula CH2?CHW wherein W is a C3-C10 hydrocarbon radical and optionally from 0 to 81% by mol of derived units of propylene or 1-butene, comprising contacting under polymerization conditions one or more alpha olefins of formula CH2?CHW and optionally propylene or 1-butene in the presence of a catalyst system obtainable by contacting: a) a metallocene compound of formula (I) wherein M, X, L, T1, T2, T3 and R1 are described in the text; and (b) an alumoxane or a compound capable of forming an alkyl metallocene cation.
    Type: Grant
    Filed: March 8, 2005
    Date of Patent: May 17, 2011
    Assignee: Basell Polyolefine GmbH
    Inventors: Luigi Resconi, Eleonora Ciaccia, Friederike Morhard, Giampaolo Pellegatti
  • Patent number: 7928173
    Abstract: Provided are transition metal catalytic systems for preparing ethylene homopolymers or copolymers of ethylene with ?-olefins. More specifically, provided are Group 4 transition metal catalysts, which is characterized in that the catalyst comprises around the Group 4 transition metal a cyclopentadiene derivative, and at least one aryloxide ligand(s) having a fluorenyl group or a derivative thereof (which is ready to be substituted at 9-position) that functions as an electron donor and serves to stabilize the catalytic system by surrounding an oxygen atom that links the ligand to the transition metal at ortho-position, and there is no cross-linkage between the ligands; catalytic systems comprising such transition metal catalyst and aluminoxane cocatalyst or boron compound cocatalyst; and processes for preparing ethylene homopolymers or copolymers of ethylene with ?-olefins by using the same.
    Type: Grant
    Filed: September 23, 2009
    Date of Patent: April 19, 2011
    Assignee: SK Energy Co., Ltd.
    Inventors: Myungahn Ok, Dongcheol Shin, Jisu Jeong, Hoseong Lee, Jongsok Hahn, Choonsik Shim
  • Patent number: 7928256
    Abstract: Provided are a novel transition metal complex where a monocyclopentadienyl ligand to which an amido group is introduced is coordinated, a catalyst composition including the same, and an olefin polymer using the catalyst composition. The transition metal complex has a pentagon ring structure having an amido group connected by a phenylene bridge in which a stable bond is formed in the vicinity of a metal site, and thus, a sterically hindered monomer can easily approach the transition metal complex. By using a catalyst composition including the transition metal complex, a linear low density polyolefin copolymer having a high molecular weight and a very low density polyolefin copolymer having a density of 0.910 g/cc or less can be produced in a polymerization of monomers having large steric hindrance. Further, the reactivity for the olefin monomer having large steric hindrance is excellent.
    Type: Grant
    Filed: March 22, 2007
    Date of Patent: April 19, 2011
    Assignee: LG Chem, Ltd.
    Inventors: Choong Hoon Lee, Eun Jung Lee, Seungwhan Jung, Boram Lee, Jung A. Lee, Bun Yeoul Lee
  • Patent number: 7919569
    Abstract: The present invention relates to a process for the polymerization of olefins, comprising the steps of introducing at least one olefin, at least one polymerization catalyst, at least one cocatalyst and at least one cocatalyst aid, and optionally a scavenger, into a polymerization reactor, and polymerizing the olefin, wherein the cocatalyst aid is a reaction product prepared separately prior to the introduction into the reactor by reacting at least one metal alkyl compound of group IIA or IIIA of the periodic system of elements and at least one compound (A) of the formula RmXR?n, wherein R is a branched, straight, or cyclic, substituted or unsubstituted, hydrocarbon group having 1 to 30 carbon atoms, R? is hydrogen or any functional group with at least one active hydrogen, X is at least one heteroatom selected from the group of O, N, P or S or a combination thereof, and wherein n and m are each at least 1 and are such that the formula has no net charge.
    Type: Grant
    Filed: May 12, 2006
    Date of Patent: April 5, 2011
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wei Xu, Vugar O. Aliyev, Sirajudeen Mohamed, Atieh Abu-Raqabah
  • Patent number: 7919639
    Abstract: The present invention provides polymerization catalyst compositions employing novel heterodinuclear metallocene compounds. Methods for making these new dinuclear metallocene compounds and for using such compounds in catalyst compositions for the polymerization of olefins are also provided.
    Type: Grant
    Filed: June 23, 2009
    Date of Patent: April 5, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Rex E. Murray, Kumudini C. Jayaratne, Qing Yang, Joel L. Martin, Gary L. Glass
  • Patent number: 7915367
    Abstract: A process for manufacturing a branched polypropylene, said branched polypropylene having a branching index g? of less than 1.00, the process comprising the step of polymerizing propylene and optionally one or more other comonomers under non-supercritical conditions in a reaction vessel, wherein: c. the pressure during the polymerization of propylene and optionally one or more other comonomers in said reaction vessel is at least 45.4 bar; d. the temperature during the polymerization of propylene and optionally one or more other comonomers in said reaction vessel is below 90° C.; and c. the polymerization of propylene and optionally one or more other comonomers is conducted in said reaction vessel in the presence of a catalyst system having a surface area of not more than 350 m2/g, measured according to ISO 9277, and said catalyst system comprises a metallocene catalyst having zirconium as the transition metal.
    Type: Grant
    Filed: June 24, 2009
    Date of Patent: March 29, 2011
    Assignee: Borealis Technology Oy
    Inventors: Eberhard Ernst, Kimmo Hakala, Petri Lehmus
  • Patent number: RE42957
    Abstract: A process for producing an olefin polymer is provided, in which ethylene and at least one kind or more of monomers selected from ?-olefins are polymerized by a high temperature solution polymerization in a temperature range between 120 and 300° C., in the presence of an olefin polymerization catalyst composed of a bridged metallocene compound represented by general formula [I] described below and at least one kind or more compounds (B) selected from (b-1) an organoaluminum oxy-compound, (b-2) a compound capable of forming an ion pair in a reaction with the bridged metallocene compound mentioned above, and (b-3) an organoaluminum compound.
    Type: Grant
    Filed: March 30, 2005
    Date of Patent: November 22, 2011
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Yasushi Tohi, Kenji Sugimura, Toshiyuki Tsutsui