Polymerizing In The Presence Of Water Patents (Class 526/80)
  • Patent number: 6444771
    Abstract: The present invention provides: an acrylic acid-maleic acid copolymer (or its salt) which is excellent in performances, such as Mg2+ scavengeability, clay dispersibility in the presence of Mg2+, inhibitability upon Mg(OH)2 scale, and inhibitability upon CaCO3 scale; and a production process for such a copolymer (or its salt). The present invention further provides a production process for an aqueous maleic salt solution with a low impurity content which has the advantage of easily giving the above copolymer (or its salt). The present invention still further provides uses of the above copolymer (or its salt) having the above excellent properties.
    Type: Grant
    Filed: August 17, 1999
    Date of Patent: September 3, 2002
    Assignee: Nippon Shokubai Co. Ltd.
    Inventors: Shigeru Yamaguchi, Yoshihiro Maeda, Tamao Ishida
  • Patent number: 6425978
    Abstract: A latex as a binder for nonwoven applications to form a permeable sublayer of personal hygiene articles. The latex is prepared by a process including the steps of (1) polymerizing a monomer mixture comprising styrene, itaconic acid, surfactant and water soluble free radical initiator to form a seed; (2) sequentially adding equal increments of a monomer mixture of styrene, butadiene and acrylic acid to the seed under emulsion polymerization conditions to form a styrene-butadiene-acrylic acid copolymer; and then (3) neutralizing the styrene-butadiene-acrylic acid copolymer to a pH of about 4.5 to 7 to form the latex.
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: July 30, 2002
    Assignee: Omnova Solutions Inc.
    Inventors: David F. Diehl, Carla Dittman McBain
  • Patent number: 6417297
    Abstract: A process for reducing the odor emission of aqueous vinylaromatic/1,3-diene copolymer dispersions and of redispersion powders obtainable therefrom by drying, is by emulsion polymerization of a mixture containing at least one vinylaromatic and at least one 1,3-diene in the presence of one or more surfactant substances and optionally drying of the polymer dispersion obtained thereby. There are 0.01% to 15.0% by weight of one or more monomers of the branched or straight-chain alkyl esters having 1 to 8 C atoms in the alkyl radical of monounsaturated monocarboxylic or dicarboxylic acids and 0.01% to 15.0% by weight of one or more monomers based upon the vinyl esters of branched or straight-chain aliphatic carboxylic acids having 1 to 10 C atoms which are added in one step or in two successive steps toward the end of the polymerization, when the total content of free monomers in the aqueous copolymer dispersion is in the range from ≧0 to ≦20% by weight.
    Type: Grant
    Filed: June 13, 2000
    Date of Patent: July 9, 2002
    Assignee: Wacker Polymer Systems GmbH & Co. KG
    Inventors: Theo Mayer, Peter Ball
  • Publication number: 20020082319
    Abstract: A process for preparing aqueous polymer dispersions comprises first of all subjecting ethylenically unsaturated monomers to free-radical aqueous emulsion polymerization to prepare an aqueous dispersion of a polymer 1 having a glass transition temperature Tg1, then dissolving further, comparatively hard monomers in the dispersed particles of the polymer 1, and subsequently carrying out free-radical polymerization of said monomers dissolved in said particles.
    Type: Application
    Filed: May 15, 2001
    Publication date: June 27, 2002
    Applicant: BASF AKTIENGESELLSCHAFT
    Inventors: Cheng-Le Zhao, Joachim Roser, Eckehardt Wistuba, Bernhard Schuler, Klemens Mathauer
  • Patent number: 6399691
    Abstract: The present invention relates to a hydroxy-functional copolymer P, which is present as a dispersion and/or solution in water, and is obtained by successively carrying out process steps A-D: A) initially introducing a hydrophobic polymer containing hydroxyl groups into a reaction vessel, B) introducing an initiator component into that vessel, C) subsequently polymerizing a hydrophobic monomer mixture containing hydroxyl groups in that vessel and D) subsequently polymerizing a hydrophilic monomer mixture containing hydroxyl and acid groups in that vessel. The present invention also relates to a process for the preparation of copolymers P following the procedure previously set forth and to coating compositions containing these copolymers P and one or more crosslinking agents.
    Type: Grant
    Filed: January 24, 2000
    Date of Patent: June 4, 2002
    Assignee: Bayer Aktiengesellschaft
    Inventors: Martin Melchiors, Rolf Bachmann, Wieland Hovestadt, Karl-Ludwig Noble, Harald Blum
  • Patent number: 6391997
    Abstract: A process for production of diene rubber polymers wherein, during production of a diene rubber polymer by emulsion polymerization, the polymerization is initiated using a portion of the starting material and the polymerization is continued with either continuous or intermittent dropwise addition of the remainder of the starting material during the polymerization, and wherein at least ½ of the total amount of the water and of the monomer in the starting material used is added dropwise during the polymerization, and the temperature of the dropwise added water and monomer is kept to at least 20° C. below the polymerization temperature. The process can produce industrially useful diene rubber polymer latexes at a high productivity rate.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: May 21, 2002
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Masaki Sugihara, Hideaki Makino, Kouji Matsumura, Shinji Furuta, Makoto Kawano
  • Patent number: 6365647
    Abstract: A polymeric latex prepared by aqueous emulsion polymerization of a monomeric mixture comprising styrene and butadiene in the presence of a seed polymer prepared by aqueous emulsion polymerization of styrene and a salt of 2-acrylamido-2-methylpropanesulfonic acid.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: April 2, 2002
    Assignee: Omnova Solutions Inc.
    Inventor: Ira John Westerman
  • Patent number: 6365683
    Abstract: The invention relates to a process for preparing substantially monodisperse crosslinked bead polymers useful as precursors for ion exchangers.
    Type: Grant
    Filed: December 14, 2000
    Date of Patent: April 2, 2002
    Assignee: Bayer Aktiengesellschaft
    Inventors: Wolfgang Podszun, Lothar Feistel, Olaf Halle, Claudia Schmid, Alfred Mitschker
  • Publication number: 20020035224
    Abstract: The present invention provides: an acrylic acid-maleic acid copolymer (or its salt) which is excellent in performances, such as Mg2+ scavengeability, clay dispersibility in the presence of Mg2+, inhibitability upon Mg(OH)2 scale, and inhibitability upon CaCO3 scale; and a production process for such a copolymer (or its salt). The present invention further provides a production process for an aqueous maleic salt solution with a low impurity content which has the advantage of easily giving the above copolymer (or its salt). The present invention still further provides uses of the above copolymer (or its salt) having the above excellent properties.
    Type: Application
    Filed: August 17, 1999
    Publication date: March 21, 2002
    Inventors: SHIGERU YAMAGUCHI, YOSHIHIRO MAEDA, TAMAO ISHIDA
  • Patent number: 6348552
    Abstract: Fluoroelastomers having copolymerized units of vinylidene fluoride major monomer, at least one other fluorinated major monomer, and at least one cure site monomer are prepared in an aqueous suspension polymerization process using an initiator consisting essentially of a solution of an oil soluble peroxide in a water-soluble hydrocarbon solvent.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: February 19, 2002
    Assignee: DuPont Dow Elastomers L.L.C.
    Inventors: Frantz Duvalsaint, Albert Lloyd Moore
  • Patent number: 6337359
    Abstract: A latex as a binder for nonwoven applications to form a permeable sublayer of personal hygiene articles. The latex is prepared by a process including the steps of (1) polymerizing a monomer mixture comprising styrene, itaconic acid, surfactant and water soluble free radical initiator to form a seed; (2) sequentially adding equal increments of a monomer mixture of styrene, butadiene and acrylic acid to the seed under emulsion polymerization conditions to form a styrene-butadiene-acrylic acid copolymer; and then (3) neutralizing the styrene-butadiene-acrylic acid copolymer to a pH of about 4.5 to 7 to form the latex.
    Type: Grant
    Filed: August 5, 1999
    Date of Patent: January 8, 2002
    Assignee: Gencorp Inc.
    Inventors: David F. Diehl, Carla Dittman McBain
  • Patent number: 6323292
    Abstract: Poly(meth)acrylate dispersions, comprised of: (A) 50-90 wt. % methacrylic acid esters; (B) 5-30 wt. % acrylic acid alkyl esters; (C) 2-10 wt. % of another functionalized monomer; (D) 2-10 wt. % of a radically polymerizable carboxylic acid or a polycarboxylic acid or a partially esterified polycarboxylic acid; and (E) 0-40 wt. % of a monomer which is copolymerizable with components (A) to (D).
    Type: Grant
    Filed: May 11, 2001
    Date of Patent: November 27, 2001
    Assignee: Roehm GmbH Chemische Fabrik
    Inventors: Hubert Scheuermann, Dieter Tessmer, Karl Foelsch, Wilhelm Elser, Michael Wicke
  • Patent number: 6306982
    Abstract: General purpose inherently tacky acrylic pressure sensitive adhesive polymers formed of alkyl acrylates, vinyl esters, diesters of dicarboxylic acid and saturated carbocylic acids, having improved properties, a lower residual monomer content and a reduced polymerization time are formed by a sequential polymerization process in which 50 to 95 percent, typically 90 percent, of the monomers are incrementally added to a reactor as a first charge containing substantially all of the vinyl esters, preferably all of the diesters of dicarboxylic acid, the balance of the monomers being fed in a second incremental charge.
    Type: Grant
    Filed: July 31, 1997
    Date of Patent: October 23, 2001
    Assignee: Avery Dennison Corporation
    Inventors: Ivan S. P. Lee, Charles R. Williams, Colin C. Smith, James R. Bodwell, James P. Akeley
  • Patent number: 6300450
    Abstract: The present invention provides a process for the production of a conjugated diene polymer having a controlled microstructure at a high polymerization activity in the presence of a metallocene type complex of compound of transition metal of the group V of the Periodic Table. A novel catalyst is provided comprising (A) a metallocene type complex of a transition metal of the group V of the Periodic Table, (B) an ionic compound of a non-coordinating anion and a cation, (C) an organic metal compound of the groups I to III and (D) water, wherein the molar ratio of (C)/(D) is from 0.66 to 5.
    Type: Grant
    Filed: November 19, 1998
    Date of Patent: October 9, 2001
    Assignee: UBE Industries, Ltd.
    Inventors: Nobuhiro Tsujimoto, Koji Maeda, Masato Murakami, Michinori Suzuki, Yasumasa Iwamoto, Sakae Yuasa, Satoshi Bandai, Yoshihira Hosoyama, Nobuharu Hisano
  • Patent number: 6291604
    Abstract: A method for producing poly(p-t-butoxystyrene) by a polymerization reaction of p-t-butoxystyrene characterized in that p-t-butoxystyrene or a solution thereof is added little by little to a mixture of the reaction solvent and the polymerization initiator, and water content of the p-t-butoxystyrene or a solution thereof is in a range of 5-70 ppm, and according to the method, poly(p-t-butoxystyrene) having narrow molecular weight distribution can be produced securely, with easy reaction temperature control.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: September 18, 2001
    Assignee: Sumitomo Chemical Company Limited
    Inventor: Hiroharu Takeshima
  • Patent number: 6288192
    Abstract: An olefin polymer selected from the group consisting of a 1-butene homopolymer, a copolymers of 1-butene with propylene and a copolymer of 1-butene with an alkenyl hydrocarbon having 5 or more carbon atoms, wherein said olefin polymer is an amorphous polymer having a polystyrene-reduced number average molecular weight of 200,000 and substantially not having a melting point, an olefin polymerization catalyst obtained by contacting a specific transition metal compound(A), an organoaluminumoxy compound (B) soluble in an aromatic solvent and water (C), and a process for producing said olefin polymer with said catalyst.
    Type: Grant
    Filed: January 12, 1999
    Date of Patent: September 11, 2001
    Assignee: Sumitomo Chemical Company, Ltd.
    Inventors: Masayuki Fujita, Tatsuya Miyatake
  • Patent number: 6271320
    Abstract: A polymer dispersion is prepared by free radical polymerization of an aqueous monomer emulsion by a process in which the monomer emulsion is prepared continuously at the rate of consumption.
    Type: Grant
    Filed: May 20, 1999
    Date of Patent: August 7, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Andreas Keller, Sven Lawrenz, Gerhard Bauer, Jürgen Schmidt-Thümmes, Reinhard Bächer, Jürgen Hartmann, Chung-Ji Tschang
  • Patent number: 6262144
    Abstract: A process for preparing aqueous polymer dispersions comprises first of all subjecting ethylenically unsaturated monomers to free-radical aqueous emulsion polymerization to prepare an aqueous dispersion of a polymer 1 having a glass transition temperature Tg1, then dissolving further, comparatively hard monomers in the dispersed particles of the polymer 1, and subsequently carrying out free-radical polymerization of the monomers dissolved in the particles.
    Type: Grant
    Filed: December 1, 2000
    Date of Patent: July 17, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Cheng-Le Zhao, Joachim Roser, Eckehardt Wistuba, Bernhard Schuler, Klemens Mathauer
  • Patent number: 6225401
    Abstract: Readily filterable and deodorizable aqueous dispersions of pressure-sensitive adhesive, especially for self-adhesive labels, having solids contents of more than 65%, can be prepared with readily reproducible properties by copolymerizing esters of acrylic and/or methacrylic acid in the presence of less than 50 ppm of inhibitor and, preferably, in the presence of from 0.01 to 5% by weight of reducing agent by a special emulsion technique. The highly concentrated pressure-sensitive adhesive dispersion, subsequently deodorized with steam, is free from coagulum and seediness.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: May 1, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Gerd Rehmer, Bernd Stanger, Gerhard Auchter, Johannes Türk, Oral Aydin, Rüdiger Füssl
  • Patent number: 6207771
    Abstract: A process for forming a hydrophobically modified water soluble or water dispersible polymer by utilizing a micellar polymerization technique comprising the steps of: (1) providing a reaction medium including one or more water soluble or water dispersible monomers and one or more surface active agents or protective colloids; (2) incrementally adding one or more ethylenically unsaturated monomers having hydrophobic properties to said reaction medium; (3) initiating polymerization of said one or more water soluble or water dispersible monomers with said one or more ethylenically unsaturated monomers having hydrophobic properties; and (4) continuing polymerization of said one or more water soluble or water dispersible monomers with said one or more ethylenically unsaturated monomers having hydrophobic properties while incrementally adding said one or more ethylenically unsaturated monomers having hydrophobic properties to said reaction medium is provided.
    Type: Grant
    Filed: October 21, 1999
    Date of Patent: March 27, 2001
    Assignee: Rhodia Chimie
    Inventor: Eric H. Larson
  • Patent number: 6160062
    Abstract: A PDMA polymer for a photosensitive resin composition. The PDMA polymer is obtained by polymerizing an acrylamide, N,N-dimetylacrylamide monomer, and a vinyl-type silane. The PDMA polymer having a molecular weight of 1,000,000.about.
    Type: Grant
    Filed: January 13, 1999
    Date of Patent: December 12, 2000
    Assignee: Samsung Display Devices Co., Ltd.
    Inventors: Chang-wook Kim, Eak-Cheol Eam, Seung-Jun You, Eun-Ha Hu, Gi-Wook Kang
  • Patent number: 6127494
    Abstract: A process for forming a hydrophobically modified water soluble or water dispersible polymer by utilizing a micellar polymerization technique comprising the steps of: (1) providing a reaction medium including one or more water soluble or water dispersible monomers and one or more surface active agents or protective colloids; (2) incrementally adding one or more ethylenically unsaturated monomers having hydrophobic properties to said reaction medium; (3) initiating polymerization of said one or more water soluble or water dispersible monomers with said one or more ethylenically unsaturated monomers having hydrophobic properties; and (4) continuing polymerization of said one or more water soluble or water dispersible monomers with said one or more ethylenically unsaturated monomers having hydrophobic properties while incrementally adding said one or more ethylenically unsaturated monomers having hydrophobic properties to said reaction medium is provided.
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: October 3, 2000
    Assignee: Rhodia Chimie
    Inventor: Eric H. Larson
  • Patent number: 6121364
    Abstract: A polymeric material comprising at least first and second polymer parts, which first part has a number average molecular weight higher than that of the second part and which first and second polymer parts each comprise a respective polymer part derived from at least one ethylenically unsaturated monomer, is prepared by a process which comprises the steps of (1) preparing, by aqueous suspension polymerisation the first, higher molecular weight polymer part in the presence of a free radical initiator, but in the absence of a chain transfer agent to form a suspension of the first, higher molecular weight part and thereafter (2) preparing by aqueous suspension polymerisation the second, lower molecular weight part, which preparation step (2) is carried out in the presence of the suspension of the first, higher molecular weight part, a free radical initiator and a catalytic chain transfer agent (CCTA).
    Type: Grant
    Filed: April 13, 1998
    Date of Patent: September 19, 2000
    Assignee: Zeneca Limited
    Inventors: Stephen George Yeates, Anita Margaret De La Motte
  • Patent number: 6087457
    Abstract: The invention relates to a method of surface sizing cellulose based products such as paper, board and paper board. The method comprises applying to the surface of said products an aqueous dispersion of a copolymer obtainable by free-radical emulsion polymerization of a monomers mixture comprising at least one monomer selected from the group consisting of styrene and derivatives thereof; at least one monomer selected from the group consisting of esters of ethylenically unsaturated carboxylic acids and alkanols; and at least one monomer selected from the group consisting of ethylenically unsaturated carboxylic and sulfonic acids and salt thereof; optionally in combination with other ethylenically unsaturated copolymerizable monomers.
    Type: Grant
    Filed: March 29, 1996
    Date of Patent: July 11, 2000
    Assignee: Eka Chemicals AB
    Inventor: Yi-Guan Tsai
  • Patent number: 6036869
    Abstract: A method for improving the flocculation of suspended solids in a Bayer process liquor in a primary settler stage. The method includes the step of adding to a primary settler feed a composition including water-continuous polymer, said polymer being hydrolyzable in a Bayer process liquor to an acid form, said acid form being an active red mud flocculent. A novel emulsion, and a polymerization technique for obtaining high molecular weight emulsions are also disclosed.
    Type: Grant
    Filed: December 12, 1997
    Date of Patent: March 14, 2000
    Assignee: Nalco Chemical Company
    Inventors: Radhakrishnan Selvarajan, Everett C. Phillips
  • Patent number: 5981671
    Abstract: The invention relates to a process and an apparatus for the microsuspension polymerization of vinyl chloride in vessels whose contents are agitated predominantly by natural convection where, in a reactor having a ratio of height H to diameter D of H/D 2, which is equipped externally or internally with a heat exchanger provided with water and connected to a pumped circulation system provided with water, the introduction of the cooling water takes place in the upper third of the heat exchanger and the cooling water is conducted downward and is conducted away in the lower third of the heat exchanger.
    Type: Grant
    Filed: July 2, 1998
    Date of Patent: November 9, 1999
    Assignee: Vinnolit Kunststoff GmbH
    Inventors: Hardo Wiemer, Axel Dieckmann, Steffen Kunze, Oliver Mieden
  • Patent number: 5804678
    Abstract: In a gas phase olefin polymerization, an olefin is continuously fed to a fluid bed reactor in which a metallocene catalyst is present. At least one compound selected from water, alcohols and ketones is added in a specified amount simultaneously with the feeding of the olefin. Thus, an olefin polymer having a satisfactory drop second count index as defined by the below indicated formula is produced: ##EQU1## wherein t.sub.0 and t respectively represent a flow time measured in the flow test according to ASTM D-1775 of the olefin polymer obtained when none of the water, alcohols and ketones is incorporated in the reactor, and when at least one compound of water, alcohols and ketones is incorporated in the reactor. The flowability of the polymer formed in the reactor is excellent, so that blocking, bridging and the like do not occur during the gas phase polymerization. Thus, it is feasible to stably produce a (co)polymer having excellent particle properties in high yield for a prolonged period of time.
    Type: Grant
    Filed: July 12, 1994
    Date of Patent: September 8, 1998
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Yoshinori Morita, Hiroshi Nishikawa, Yutaka Haneda, Satoru Ohtani, Kenji Doi
  • Patent number: 5770660
    Abstract: An improved continuous process for the production of nitrile butadiene rubber with high bound acrylonitrile is provided wherein incremental amounts of butadiene monomer are continuously added in each of a plurality of reaction vessels to obtain a copolymer having superior environmental resistance and tensile strength properties.
    Type: Grant
    Filed: April 27, 1995
    Date of Patent: June 23, 1998
    Inventor: John W. Lightsey
  • Patent number: 5763521
    Abstract: An aqueous polymer dispersion is prepared by free radical aqueous emulsion polymerization of a mixture of monomers having at least one ethylenically unsaturated group, which comprises at least 30% by weight of monomers having two conjugated ethylenically unsaturated double bonds, by a process in which the polymerization temperature is varied in the course of the free radical aqueous emulsion polymerization.
    Type: Grant
    Filed: December 4, 1996
    Date of Patent: June 9, 1998
    Assignee: BASF Aktiengesellschaft
    Inventors: Peter Claassen, Onno Graalmann, Wolfgang Alois Hormuth, Marinus Visseren
  • Patent number: 5756605
    Abstract: A method for the solution or amulsion polymerization of ethylenically unsaturated monomers, styrene, and other free radical polymerizatable monomers in aqueous media in which a cobalt chain transfer agent is used which has both hydrolytic stability and solubility in water and in the organic phase with preferential solubility in the organic phase.
    Type: Grant
    Filed: May 5, 1997
    Date of Patent: May 26, 1998
    Assignees: E. I. du Pont de Nemours and Company, Commonwealth Scientific and Industrial
    Inventors: Graeme Moad, Catherine Louise Moad, Julia Krstina, Ezio Rizzardo, San Hoa Thang, Michael Fryd
  • Patent number: 5744563
    Abstract: A flocculant copolymer of acrylamide and Mannich base of acrylamide is provided which purifies and treats water and/or waste water, and/or sludge, and/or other contaminated liquids resulting from municipal discharges and industrial process effluents, as well as separating suspended and colloidal particles from liquids in industrial manufacturing processes. The copolymer has the general formula: ##STR1## wherein R.sub.1 is hydrogen or C.sub.1-4 alkyl groups, R.sub.2 and R.sub.3 are C.sub.1 to C.sub.8 alkyl groups and may be the same or different.It is prepared in two stage reaction. In the first stage Mannich base of acrylamide is produced by reacting acrylamide with formalin and dimethylamine or other secondary C.sub.1-8 -alkylamines: ##STR2## and in the second stage copolymer of acrylamide and Mannich base of acrylamide is produced by polymerizing in the presence of redox-initiator system. The mole ratio of acrylamide to Mannich base of acrylamide of 1:(0.05-0.
    Type: Grant
    Filed: February 18, 1997
    Date of Patent: April 28, 1998
    Inventor: Tamara V. Vyshkina
  • Patent number: 5733857
    Abstract: A maleic acid-based copolymer is provided which has a weight-average molecular weight of 1,000 to 100,000, a calcium ion-capturability of 300 mgCaCO.sub.3 /g or higher calculated as calcium carbonate, and a clay-dispersibility of 1.2 or higher. Another maleic acid-based copolymer is also provided which has a level of adsorption to clay within the range of 20 to 90% and a calcium ion-stabilization degree constant of 4.0 or larger.
    Type: Grant
    Filed: July 19, 1994
    Date of Patent: March 31, 1998
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Shigeru Yamaguchi, Keishi Tsuboi, Yoshio Irie
  • Patent number: 5726259
    Abstract: A bimodal latex having high printing strength, reduced residue and a controlled polymer gel content which can be utilized for paper coating compositions and to a process for making the bimodal latex. The high strength bimodal latex, prepared by emulsion polymerization, includes in polymerized form open chain conjugated diene monomer, alkenyl aromatic monomer and at least one ethylenically unsaturated monomer selected from the group consisting of ethylenically unsaturated carboxylic acid and derivatives thereof.
    Type: Grant
    Filed: July 12, 1996
    Date of Patent: March 10, 1998
    Assignee: GenCorp Inc.
    Inventors: Peter C. Hayes, Nick Triantafillopoulos
  • Patent number: 5710226
    Abstract: An aqueous polymerization method is disclosed for forming polymers containing, as polymerized units, at least one monomer having low water solubility, including the steps of:(1) complexing at least one monomer having low water solubility with a macromolecular organic compound having a hydrophobic cavity; and(2) polymerizing in an aqueous system from about 0.1% to about 100%, by weight of the monomer component, based on the total weight of the polymer, of the complexed monomer having low water solubility with from about 0% to about 99.9% by weight, based on the total weight of the polymer, of at least one monomer having high water solubility.The method is also useful for forming aqueous solution polymers having low water solubility.
    Type: Grant
    Filed: June 24, 1996
    Date of Patent: January 20, 1998
    Assignee: Rohm and Haas Company
    Inventor: Willie Lau
  • Patent number: 5703189
    Abstract: An saturated nitrile-conjugated diene copolymer obtained by copolymerizing acrylonitrile with butadiene in the presence of a free radical initiator and an alkylthiol compound as a molecular weight modifier. A part of the monomers is incorporated in a monomer charge before polymerization, and the remainder thereof is added in a polymerization mixture during polymerization. The alkylthiol compound has 12 to 16 carbon atoms, which include at least three tertiary carbon atoms, and further has a sulfur atom directly bound to at least one of the tertiary carbon atoms. The copolymer has a Mooney viscosity of 15 to 450 and a bound nitrile content of 10 to 60% by weight. The breadth (.DELTA.AN) of compositional distribution of the unsaturated nitrile in the copolymer is 3 to 20. The copolymer is used in combination with a sulfur-containing vulcanizer.
    Type: Grant
    Filed: February 28, 1997
    Date of Patent: December 30, 1997
    Assignee: Nippon Zeon Co., Ltd.
    Inventors: Suguru Tsuji, Yuichi Uchizono
  • Patent number: 5652293
    Abstract: A method for making a polymer includes adding a first portion of a colloidal stabilizer to an aqueous medium, adding a monomer mixture, said monomer mixture including a monomer charge and a second portion of colloidal stabilizer and said monomer charge including from about 40 parts by weight to about 70 parts by weight of a vinyl ester monomer per 100 parts by weight monomer charge and from about 30 parts by weight to about 60 parts by weight of a (C.sub.1 -C.sub.12)alkyl (meth)acrylate monomer per 100 parts by weight monomer charge, to the aqueous medium and polymerizing the monomers to form an emulsion of the polymer in the aqueous medium.
    Type: Grant
    Filed: October 25, 1995
    Date of Patent: July 29, 1997
    Assignee: Rohm and Haas Company
    Inventors: Eric Karl Eisenhart, Bradley Anson Jacobs, Louis Christopher Graziano
  • Patent number: 5635574
    Abstract: A method for the production of a microsphere without use of a dispersion stabilizer is disclosed which permits the microsphere to be produced in the form of discrete particles readily treatable for purification. The method which produces this microsphere comprises the steps of dissolving in an organic solvent such as an alcohol a monomer mixture including an ethylenically unsaturated amide and 10 to 70% by weight, based on 100% by weight of said monomer mixture, of a cross-linking agent thereby preparing a mixed solution, keeping said mixed solution at a temperature in the range of from 30.degree. to 95.degree. C., and adding thereto at least one initiator selected from the group consisting of peroxide type initiators and azo type initiators in an amount such as to be contained therein at a final concentration in the range of from 1.times.10.sup.-5 to 8.times.10.sup.-2 mol/liter thereby inducing polymerization of said monomer mixture.
    Type: Grant
    Filed: March 15, 1996
    Date of Patent: June 3, 1997
    Assignee: Fujimoro Kogyo Co., Ltd.
    Inventors: Juuro Aoyagi, Toyoaki Suzuki, Reiko Kato, Masanori Nagata
  • Patent number: 5525678
    Abstract: A bimetallic catalyst produces broad or bimodal molecular weight distribution polyolefin resin whose composition depends on the ratio of the concentration of the two metals of the catalyst producing the HMW and LMW components. The bimetallic catalyst produces a broad/bimodal MWD resin whose HMW and LMW components depend on the relative productivity of each of the transition metal sites of the catalyst. Water and/or carbon dioxide are cofed to the polymerization reactor at levels necessary to modify the weight fractions of the HMW and LMW components, thus achieving a target molecular weight distribution, MWD. The invention allows the resin MWD to be adjusted in the reactor. The weight fraction of the high molecular weight component decreases with the addition of the water and or the carbon dioxide and the FI of the overall product increases with a decrease in the HMW component weight fraction in the product.
    Type: Grant
    Filed: September 22, 1994
    Date of Patent: June 11, 1996
    Assignee: Mobil Oil Corporation
    Inventors: Robert I. Mink, Thomas E. Nowlin, Pradeep P. Shirodkar, Sandra D. Schregenberger, Grace O. Tsien
  • Patent number: 5514758
    Abstract: This invention discloses a process for preparing a latex which is particularly beneficial for utilization in manufacturing high performance masking tape, which includes the sequential steps of (1) terpolymerizing a vinyl aromatic monomer, an alkyl acrylate monomer, and an alkyl propenoic acid monomer in an aqueous polymerization medium by free radical polymerization to produce a seed polymer latex; (2) neutralizing the seed polymer latex to a pH of about 6 to about 9 by the addition of an alkali; (3) adding additional vinyl aromatic monomer and alkyl acrylate monomer to the neutralized seed polymer latex; and (4) allowing the additional vinyl aromatic monomer and alkyl acrylate monomer to polymerize in a second polymerization step to a solids content of about 30% to about 50% to produce the latex which is particularly beneficial for utilization in manufacturing high performance masking tape.
    Type: Grant
    Filed: September 30, 1994
    Date of Patent: May 7, 1996
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Pascale F. J. Muller, Fabienne Rouviere
  • Patent number: 5484840
    Abstract: A textile sizing composition comprising one or more aqueous-based dispersions containing between about 15 and about 50 percent by weight solids wherein said solids comprise one or more polymers derived from one or more ethylenically unsaturated monomers, said solids having an average particle size of less than 100 nanometers is disclosed.
    Type: Grant
    Filed: December 21, 1993
    Date of Patent: January 16, 1996
    Inventor: Jesse A. Binkley
  • Patent number: 5455315
    Abstract: An in situ process for the preparation of resin particles comprising: preparing a seed particle latex by aqueous emulsion polymerization of a first mixture comprised of at least one monomer, an optional chain transfer agent, and a water soluble free radical initiator, wherein the reaction of the free radical initiator and monomer produces oligomeric radicals which provide in situ stabilization to the resulting first generation seed particles; optionally diluting the first seed particle latex with water; heating and starve feed adding to the first generation seed particles a second mixture comprised of at least one monomer, an organic soluble free radical initiator, an optional chain transfer agent, an optional water soluble free radical initiator, and an optional surfactant to form a third mixture comprised of second generation seed particles; heating and starve feed adding to the second generation seed particles additional said second mixture to form a fourth mixture comprised of third generation seed partic
    Type: Grant
    Filed: June 6, 1994
    Date of Patent: October 3, 1995
    Assignee: Xerox Corporation
    Inventors: Anthony J. Paine, Kevin J. O'Callaghan, Alfred Rudin
  • Patent number: 5444140
    Abstract: Simultaneous control of the molecular weight and the molecular weight distribution in the production of toner resins can be accomplished by using a starve fed emulsion polymerization process, which includes: selecting a desired molecular weight and molecular weight distribution of the polymer resin; determining a starve fed fraction to achieve the desired molecular weight and molecular weight distribution; and charging a reaction vessel with a chain transfer agent and a first monomer emulsion, and polymerizing monomer in the first monomer emulsion while simultaneously adding to the reaction vessel additional monomer, in the form of a second monomer emulsion, and additional chain transfer agent. The resins thus produced may be used in dry toners, liquid developers and inks suitable, for example, for ink jet applications.
    Type: Grant
    Filed: June 22, 1994
    Date of Patent: August 22, 1995
    Assignee: Xerox Corporation
    Inventors: Anthony J. Paine, Fatima M. Pontes, Karen A. Moffat
  • Patent number: 5278262
    Abstract: In a process for the microsuspension of emulsion polymerization of vinyl chloride using a polymerization apparatus equipped with an agitator the improvement where the ratio (H/D) of the effective height (H) of the apparatus to the effective inner diameter (D) of the apparatus is 4 or more.
    Type: Grant
    Filed: May 19, 1992
    Date of Patent: January 11, 1994
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Yoshio Tomishima, Kazuo Dairaku, Takekazu Maeda, Nobuki Toba, Hideyuki Kametani, Keizo Hayashi, Mitsumasa Hasegawa, Masahiro Tsujinaka
  • Patent number: 5272228
    Abstract: (Co)polymer particulates soluble in their corresponding (co)monomer composition, e.g., particulates of acrylic, methacrylic or styrene polymers, are produced by finely dispersing an aqueous phase including at least one polymerization initiator in an organic phase which comprises such (co)monomer composition and at least one nonsolvent for such (co)polymer which is miscible with such (co)monomer composition, and suspended emulsion polymerizing such mixed-phase polymerization recipe.
    Type: Grant
    Filed: February 21, 1992
    Date of Patent: December 21, 1993
    Assignee: Elf Atochem S.A.
    Inventors: Valerie Mailhos-Lefievre, Pierre Nogues
  • Patent number: 5219943
    Abstract: A process for producing monodispersed fine particles of a vinyl polymer is disclosed, which comprises polymerizing monomers containing at least one vinyl monomer selected from the group consisting of aromatic vinyl compounds, acrylic esters, and a methacrylic ester in the presence of (1) a surface active agent represented by formula (I) ##STR1## wherein R.sub.1 and R.sub.2, which may be the same or different, each represents a substituted or unsubstituted alkyl group having from 4 to 8 carbon atoms, a substituted or unsubstituted phenyl group, or a substituted or unsubstituted cyclohexyl group and M represents an alkali metal, (2) from 10.sup.-3 to 10.sup.-1 mol/l of a persulfate as a polymerization initiator, and (3) from 10.sup.-4 to 10.sup.-2 mol/l of a divalent metal sulfate as an electrolyte. Monodispersed vinyl polymer fine particles having a particle size of 1 .mu.m or greater with a very narrow size distribution are obtained.
    Type: Grant
    Filed: July 29, 1991
    Date of Patent: June 15, 1993
    Assignee: Fuji Xerox Co., Ltd.
    Inventors: Yutaka Akasaki, Naoya Yabuuchi, Tatsuro Ohki
  • Patent number: 5216065
    Abstract: A process for emulsion polymerization to form a latex having a particle size greater than about 0.5 micrometers by charging to a reaction vessel under agitation a reaction mixture including water, emulsifiers at an initial concentration slightly greater than or equal to the critical micelle concentration, a protective colloid, ethylenically unsaturated monomers, and an ionically balanced combination of an anionic and a cationic water soluble free radical initiator or a nonionic initiator; reacting the mixture to form an emulsion of polymerized monomer; and adding additional monomer, emulsifier, and protective colloid and a water soluble chain transfer agent to the reactor while continuing to agitate the mixture under conditions such that the emulsifier concentration does not exceed that at which new polymeric nuclei are formed.
    Type: Grant
    Filed: November 29, 1990
    Date of Patent: June 1, 1993
    Assignee: The Mead Corporation
    Inventors: Emerson K. Colyer, Elizabeth A. B. Reno, Charles G. Ruffner, Jr., Rong-Chang Liang
  • Patent number: 5210159
    Abstract: A process for preparing a porous and water-absorbent resin which includes dispersing an aqueous solution containing at least one .alpha.,.beta.-unsaturated carboxylic acid monomer, its alkali metal salt or its ammonium salt in a hydrophobic organic solvent, and conducting a reversed phase suspension polymerization by using a water-soluble radical polymerization initiator, while distilling away the hydrophobic organic solvent together with water. A porous and water-absorbent resin having excellent absorbency and a remarkably improved rate of water absorption can be easily and efficiently obtained on an industrial scale.
    Type: Grant
    Filed: March 27, 1991
    Date of Patent: May 11, 1993
    Assignee: Nippon Gohsei Kagaku Kogyo Kabushiki Kaisha
    Inventors: Hiroshi Aoyama, Tetsuo Moriya, Susumu Kondo
  • Patent number: 5177153
    Abstract: A suspension polymerization process for the preparation of a polymeric material formed from at least two monomers, a non-gaseous monomer and a gaseous monomer. The composition of the beads or particles of the polymeric material is controlled by adding gaseous monomer to the vapor phase after polymerization of about 5% to about 90% by weight of the non-gaseous monomer or by removing a portion or substantially all of the gaseous monomer in the vapor phase before polymerization of about 70% by weight of the gaseous monomer in the aqueous suspension, or a combination thereof.
    Type: Grant
    Filed: June 10, 1992
    Date of Patent: January 5, 1993
    Assignee: Xerox Corporation
    Inventors: George Liebermann, William J. Dale, Nam S. Ro, Daniel M. McNeil, Stephan Drappel
  • Patent number: 5106925
    Abstract: A process for forming a stable and processable polymer comprised of methacrylonitrile (10 to 80 percent) and acrylonitrile (20 to 90 percent) by controlling the ratio of the monomers in the reaction mixture.
    Type: Grant
    Filed: December 21, 1990
    Date of Patent: April 21, 1992
    Assignee: The Standard Oil Company
    Inventors: Benedict S. Curatolo, George S. Li
  • Patent number: 5071918
    Abstract: A process for producing a toner resin by a two-step suspension polymerization process, which entails preparing a polymer of high molecular weight having a weight average molecular weight of greater than about 350,000 from at least one monomer having a polymerizable vinyl group using a compound having at least three t-butyl peroxide groups in one molecule, as a polymerization initiator, and then preparing a low molecular weight polymer in the presence of the high molecular weight polymer. A toner having an excellent fixing property and offset resistance can be obtained from the above resin.
    Type: Grant
    Filed: July 25, 1989
    Date of Patent: December 10, 1991
    Assignee: Mitsubishi Rayon Company, Ltd.
    Inventors: Ryo Funato, Syuji Takahiro, Keiji Yoshida, Shinji Kubo, Motoshi Inagaki