Abstract: In order to manufacture an innerspring unit comprising pocketed springs and having an increased stability at its edge regions, in a first step, an innerspring main body comprising a plurality of first strings of pocketed springs is provided. In a subsequent second step, at least one second string of pocketed springs is attached to a lateral surface of the innerspring main body, so that the at least one second string of pocketed springs extends in a longitudinal direction of the innerspring main body. The springs of the at least one second string of pocketed springs have a spring characteristic or a spring geometry different from the springs of the plurality of first strings of the innerspring main body. The at least one second string of pocketed springs forms together with the innerspring main body the innerspring unit.

Abstract: Disclosed are methods, apparatus, devices, and other implementations, including a method for the production of a pocketed spring unit that includes compressing a plurality of springs, moving the springs to positions between upper and lower layers of fabric or other material, step-wise advancing the material and the springs in a spring unit output direction, and welding together the lengths of fabric or other material at each step-wise advancement to produce a pattern of welds in which are formed a plurality of discrete pockets, each containing a spring.

Abstract: A spring setting device (30) comprises a setting guide (31; 40) configured to receive a spring, an abutment member (32; 50) positioned adjacent to the setting guide (31; 40) and configured to abuttingly engage the spring, and a pusher (35; 71) which is configured to displace the spring along the setting guide (31; 40) and to compress the spring against the abutment member (32; 50). The abutment member (32; 50) may be rotatably mounted.

Abstract: An automatic bagged spring production apparatus comprising a spring treatment assembly including first and second treatment subassemblies, a spring bagging assembly, and a spring welding assembly. The first treatment subassembly includes a first longitudinally axis representing a direction of travel for springs being transported and processed and the second treatment subassembly includes a second longitudinal axis representing a direction of travel for springs being transported and processed, the first longitudinal axis and second longitudinal axis are oriented at an angle relative to each other. The automatic bagged spring production apparatus also includes an apparatus housing in which the spring treatment assembly, the spring bagging assembly and the spring welding assembly are positioned.

Abstract: A method and apparatus for the production of a pocketed spring unit by compressing and feeding a plurality of springs (42) into troughs (2A, 4A) or castellations in opposed conveyor belts (2,4), moving the springs (42) from the troughs (2A, 4A) or castellations to a position between upper and lower layers of fabric or other material (16A, 18A), step-wise advancing the material (16A, 18A) and the springs (42) in the direction of the output of the apparatus and welding together the lengths of fabric or other material (16A, 18A) at each step-wise advancement by a plurality of sequentially controlled welding anvils (10) so as to form a plurality of discrete pockets (46) each containing a spring (42).

Abstract: A method and apparatus for the production of a pocketed spring unit, the method comprising the steps of compressing and feeding a plurality of springs (42) into troughs (2A, 4A) or castellations in opposed conveyor belts (2,4), moving said springs (42) from said troughs (2A, 4A) or castellations to a position between upper and lower layers of fabric or other material (16A, 18A), step-wise advancing said material (16A, 18A) and said springs (42) in the direction of the output of the apparatus and welding together said lengths of fabric or other material (16A, 18A) at each step-wise advancement by a plurality of sequentially controlled welding anvils (10) so as to form a plurality of discrete pockets (46) each containing a spring (42). Apparatus for carrying out the method is disclosed.

Abstract: The device for the assembly of pocket spring strings includes a rack, on which a drum having receptacles for pocket spring strings is rotatably supported. An operator manually places the pocket spring strings into the receptacles and rotates, or initiates the rotation of, the drum about a predetermined angle, for example 60°. Now, the operator places a further pocket spring string into the subsequent receptacle , and at the same time an adhesive is applied to the advanced pocket spring string. Following a further rotational movement of the drum, the next pocket spring string is inserted, an adhesive is applied to the previously inserted pocket spring string, and at the same time the pocket spring string to which the adhesive was applied and which is now located in front of the assembly device is ejected.

Abstract: The present invention is directed to opening a spring roll pack in a controlled manner. A support surface is provided that is positioned to support the spring roll pack. A compression mechanism compresses the spring roll pack. As the spring roll pack is compressed, the spring roll pack is rotated while an accumulator winds wrapping material of the spring roll pack.

Abstract: A spring mattress is disclosed including a plurality of strings interconnected side by side, each string including a plurality of continuous casings and each casing including a coil spring. Further, in at least one embodiment, at least one of the casings in at least one of the strings includes a plurality of stretch openings into the interior of the casing, wherein at least some of said stretch openings are displaced in relation to each other in a lengthwise direction of the spring. At least one embodiment of the present invention also relates to a method and a device for manufacturing of such a mattress, as well as to a bed adapted for such a mattress.

Abstract: A method and apparatus for the production of a pocketed spring unit, the method comprising the steps of compressing and feeding a plurality of springs (42) into troughs (2A, 4A) or castellations in opposed conveyor belts (2, 4), moving said springs (42) from said troughs (2A, 4A) or castellations to a position between upper and lower layers of fabric or other material (16A, 18A), step-wise advancing said material (16A, 18A) and said springs (42) in the direction of the output of the apparatus and welding together said lengths of fabric or other material (16A, 18A) at each step-wise advancement by a plurality of sequentially controlled welding anvils (10) so as to form a plurality of discrete pockets (46) each containing a spring (42). Apparatus for carrying out the method is disclosed.

Abstract: The device (1) for the assembly of pocket spring strings (3) comprises a rack (15), on which a drum (13) having receptacles (19) for pocket spring strings (3) is rotatably supported. An operator B manually places the pocket spring strings (3) into the receptacles (19) and rotates, or initiates the rotation of, the drum (13) about a predetermined angle, for example 60°. Now, the operator B places a further pocket spring string (3) into the subsequent receptacle (19), and at the same time an adhesive is applied to the advanced pocket spring string (3). Following a further rotational movement of the drum (13), the next pocket spring string (3) is inserted, an adhesive is applied to the previously inserted pocket spring string (3), and at the same time the pocket spring string (3) to which the adhesive was applied and which is now located in front of the assembly device (25) is ejected.

Abstract: A spring mattress is described, including a plurality of strings interconnected side by side. Each string includes a plurality of continuous casings and, enclosed therein, coil springs. Moreover, between at least some of the springs in at least one of the strings a slot is arranged which opens towards the upper or lower side of the mattress. It is preferred for the springs between which the slot is arranged to be separated with an intermediate separation distance, which separation distance exceeds about 10% of the diameter of the largest turn of the adjoining springs. In addition, it is preferred for the casing portions to be arranged at the ends of the spring to be moved towards each other, through the spring, and connected to each other by at least one connecting device.

Abstract: A method and apparatus for the production of a pocketed spring unit, the method comprising the steps of compressing and feeding a plurality of springs (42) into troughs (2A, 4A) or castellations in opposed conveyor belts (2, 4), moving said springs (42) from said troughs (2A, 4A) or casetellations to a position between upper and lower layers of fabric or other material (18A, 18A), step-wise advancing said material (16A, 18A) and said springs (42) in the direction of the output of the apparatus and welding together said lengths of fabric or other material (16A, 18A) at each step-wise advancement by a plurality of sequentially controlled welding anvils (10) so as to form a plurality of discrete pockets (46) each containing a spring (42). Apparatus for carrying out the method is disclosed.

Abstract: A container insert for taking up extra space may be placed in a container intended for storage and/or shipment of material to an end user. The insert may be generally longitudinal having a helical configuration that may be expanded and constricted for taking up different volumes of space within the container respective of the amount of material stored therein. The insert may also be elastically deformable or generally pliable and may absorb impact forces for preventing or minimizing damage to the material.

Abstract: An apparatus for producing a pocket coil bag row has two or more coil spring producing apparatuses for producing springs having different wire diameters and has an apparatus for transporting coil springs from each coil spring producing apparatus to a coil chute section. The coil chute section has receiving chambers corresponding to coil springs having different diameters sent in from each coil spring producing apparatus, and opening/closing sections are provided in the lower portions of the receiving chambers. The coil chute section has one exit and has a control device for controlling opening/closing so that the opening/closing of the opening/closing sections is performed in accordance with a previously set arrangement pattern of the coil springs. The coil chute sends coil springs to the exit of the coil chute section in a preset order and individually seals the coil springs in continuous bags.

Abstract: A string (12) of pocketed coil springs (14) is formed by inserting compressed springs between upper and lower plies of a folded, preferably thermally weldable fabric (16). The springs are maintaned in a compressed configuration while a longitudinal seam (54) joins the free edges of the thermally welded fabric (16) together. Subsequently, the compressed springs (14) are allowed to relax into an expanded configuration after which a transverse seam (80) is formed in the fabric (16) between the adjacent springs (14) thereby encapsulating each spring (14) within a fabric pocket (86). The string (12) of pocketed coil springs (14) is advantageously formed without the need for reorienting the springs (14) after being inserted between the plies (24,26) of the fabric (16) and thereby avoiding the disadvantages and complications associated with turning or reorienting the pocketed coil spring (14).

Abstract: A method of roll packing a variety of compressible materials is provided which prevents the rotatable mandrel about which the materials are rolled from radially collapsing. The method further provides for easy removal of the roll packed material without tearing or telescoping of the material. One embodiment of the present invention provides for wrapping a corrugated material around the rotatable mandrel prior to the compressible material being wrapped around the mandrel. In another embodiment, roll-packing material is laminated prior to being wound upon the mandrel before the compressible material is wrapped around the mandrel.

Abstract: A string (12) of pocketed coil springs (14) is formed by inserting compressed springs between upper and lower plies of a folded, preferably thermally weldable fabric (16). The springs are maintaned in a compressed configuration while a longitudinal seam (54) joins the free edges of the thermally welded fabric (16) together. Subsequently, the compressed springs (14) are allowed to relax into an expanded configuration after which a transverse seam (80) is formed in the fabric (16) between the adjacent springs (14) thereby encapsulating each spring (14) within a fabric pocket (86). The string (12) of pocketed coil springs (14) is advantageously formed without the need for reorienting the springs (14) after being inserted between the plies (24,26) of the fabric (16) and thereby avoiding the disadvantages and complications associated with turning or reorienting the pocketed coil spring (14).

Abstract: An exemplary pocket spring assembly comprises a plurality of elongate fabric tubes disposed adjacent each other. Each fabric tube has a plurality of pockets, with at least some of the pockets of adjacent fabric tubes being welded together at midpoints on the adjacent pocket. Further, a spring is disposed in each of the pockets.

Abstract: A spring unit comprises a continuous coil spring (5) contained within a sleeve (26) of strong, yet flexible, material. The unit is produced by providing a folding attachment device (2) having oppositely inclined spaced walls (13, 14) which converge from a feed end (3) to an outlet end (4), and simultaneously drawing the flexible material and the coil spring through the folding attachment device from the feed end to the outlet end with the spaced walls acting to fold the material over the coil spring and to apply a substantially uniform compressive force to the coil spring. As the material and the spring are drawn through the outlet end (4), overlapping edges of the flexible material are joined together to complete the spring unit.

Abstract: An apparatus and method for roll packing a variety of compressible materials including a radially collapsible mandrel for easy removal of the roll packed material without tearing or telescoping of the material. The apparatus further includes an adjustable compression roller for setting the amount of compression in the rolled material and a roll handling device that facilitates removal of finished rolls from the apparatus. In one embodiment of the invention, a packing material dispenser supplies packing material to the in-fed compressible material as it is wound upon the mandrel.

Abstract: A method and apparatus for forming spring units for use in a mattress, bed, divan bed, or other upholstered unit, the method including the step of inserting a second spring (12A) into a first spring immediately prior to said first spring being formed into a pocketted spring. The second spring (12A) may be formed into a pocketted spring prior to insertion into said first spring. The apparatus includes means (4) for feeding a second spring (12A) to a composite spring forming station (6) immediately prior to a first spring being fed to said station, means to compress and rotate the formed composite spring (30) through substantially 90°, means to insert the composite spring into a sleeve of material, and means to form said composite spring and a portion of said sleeve into a pocketted spring unit.

Abstract: With the device according to the invention pocketed uprightly standing springs (3) may be securely set up. A pivotably arranged rod (13) comes into contact with the upper lying end rings and displaces these within the spring pocket (1) to the side. If it is not succeeded in setting up the spring (3) with the first displacement then at least a further time it gets into the pivoting region of the rod (13) and then together with the subsequent spring (3) is set up.

Abstract: The invention discloses a spring unit for use in a sprung unit such as a bed, divan bed, mattress, or other upholstered unit, the spring unit comprising a pocket of fabric or other suitable material and having at least two sub-pockets, each of said sub-pockets containing a resilient member. The pocket will preferably be divided across, laterally, or diagonally so as to form said at least two sub-pockets. The spring unit may be formed with two sub-pockets or three or more sub-pockets each containing a resilient member. The sub-pockets may be of equal length or of differing lengths, and the resilient members will preferably be springs which may be of equal lengths or of differing lengths and of equal or differing rates of compression. The pocket will be divided by fabric or other suitable material which is integral with the pocket or by discrete piece(s) of fabric or other suitable material secured to said pocket to form said sub-pockets.

Abstract: A string (12) of pocketed coil springs (14) is formed by inserting compressed springs between upper and lower plies of a folded, preferably thermally weldable fabric (16). The springs are maintained in a compressed configuration while a longitudinal seam (54) joins the free edges of the thermally welded fabric (16) together. Subsequently, the compressed springs (14) are allowed to relax into an expanded configuration after which a transverse seam (80) is formed in the fabric (16) between the adjacent springs (14) thereby encapsulating each spring (14) within a fabric pocket (86). The string (12) of pocketed coil springs (14) is advantageously formed without the need for reorienting the springs (14) after being inserted between the plies (24, 26) of the fabric (16) and thereby avoiding the disadvantages and complications associated with turning or reorienting the pocketed coil spring (14).

Abstract: A method of packaging spring units in which first and second webs of insulator material are fixedly located against the top and bottom surfaces of the spring units. The webs are folded around outermost coil springs along longitudinal edges of the spring units. The reverse sides of the webs are glued, welded or otherwise permanently secured together. In another embodiment, side portions of the webs are secured together, sandwiching the spring units therebetween. The resultant bedding products are then roll-packed.

Abstract: An exemplary pocket spring assembly comprises a plurality of elongate fabric tubes disposed adjacent each other. Each fabric tube has a plurality of pockets, with at least some of the pockets of adjacent fabric tubes being welded together at midpoints on the adjacent pocket. Further, a spring is disposed in each of the pockets.

Abstract: A string (12) of pocketed coil springs (14) is formed by inserting compressed springs between upper and lower plies of a folded, preferably thermally weldable fabric (16). The springs are maintained in a compressed configuration while a longitudinal seam (54) joins the free edges of the thermally welded fabric (16) together. Subsequently, the compressed springs (14) are allowed to relax into an expanded configuration after which a transverse seam (80) is formed in the fabric (16) between the adjacent springs (14) thereby encapsulating each spring (14) within a fabric pocket (86). The string (12) of pocketed coil springs (14) is advantageously formed without the need for reorienting the springs (14) after being inserted between the plies (24, 26) of the fabric (16) and thereby avoiding the disadvantages and complications associated with turning or reorienting the pocketed coil spring (14).

Abstract: A system and method for manufacturing pocketed compound nested coil springs includes inserting a compressed, preferably pocketed, smaller coil spring into a vertically oriented larger coil spring either prior to compressing and inserting the outer coil spring into pocket material or after the larger coil spring has been compressed and prior to being encapsulated in the pocket. Alternative systems and methods are also contemplated which include forming the outer coil spring around the inner coil spring and pocketing the resulting nested spring unit.

Abstract: A method of packaging spring units in which first and second webs of insulator material are fixedly located against the top and bottom surfaces of the spring units. The webs are folded around outermost coil springs along longitudinal edges of the spring units. The reverse sides of the webs are glued, welded or otherwise permanently secured together. In another embodiment, side portions of the webs are secured together, sandwiching the spring units therebetween. The resultant bedding products are then roll-packed.

Abstract: A spring unit comprises a continuous coil spring (5) contained within a sleeve (26) of strong, yet flexible, material. The unit is produced by providing a folding attachment device (2) having oppositely inclined spaced walls (13, 14) which converge from a feed end (3) to an outlet end (4), and simultaneously drawing the flexible material and the coil spring through the folding attachment device from the feed end to the outlet end with the spaced walls acting to fold the material over the coil spring and to apply a substantially uniform compressive force to the coil spring. As the material and the spring are drawn through the outlet end (4), overlapping edges of the flexible material are joined together to complete the spring unit.

Abstract: A string of pocketed coil springs is formed by inserting compressed springs between upper and lower plies of a folded, preferably thermally weldable fabric. The springs are maintained in a compressed configuration while a longitudinal seam joins the free edges of the thermally welded fabric together. Subsequently, the compressed springs are allowed to relax into an expanded configuration after which a transverse seam is formed in the fabric between the adjacent springs thereby encapsulating each spring within a fabric pocket. The string of pocketed coil springs is advantageously formed without the need for reorienting the springs after being inserted between the plies of the fabric and thereby avoiding the disadvantages and complications associated with turning or reorienting the pocketed coil spring.

Abstract: A string (12) of pocketed coil springs (14) is formed by inserting compressed springs between upper and lower plies of a folded, preferably thermally weldable fabric (16). The springs are maintained in a compressed configuration while a longitudinal seam (54) joins the free edges of the thermally welded fabric (16) together. Subsequently, the compressed springs (14) are allowed to relax into an expanded configuration after which a transverse seam (80) is formed in the fabric (16) between the adjacent springs (14) thereby encapsulating each spring (14) within a fabric pocket (86). The string (12) of pocketed coil springs (14) is advantageously formed without the need for reorienting the springs (14) after being inserted between the plies (24, 26) of the fabric (16) and thereby avoiding the disadvantages and complications associated with turning or reorienting the pocketed coil spring (14).

Abstract: This method and apparatus contemplate the making of pocketed springs for mattresses and cushions by inserting compressed springs at intervals along and between the plies of a folder two-ply strip of sheeting, maintaining the springs compressed therein while seaming the edges of the plies to form a sleeve about the compressed springs as the strip is drawn lengthwise toward a release point at which each spring is free to expand to spread the plies. This transposes the edge seaming to mid-height of the spring. A previously made cross seam incorporating the transposed edge seaming limits the forward movement of the spring and a further such cross seam made behind the spring encloses the spring within an individual pocket of the sleeve. The repetition of spring release and cross seaming behind each spring released produces a string or chain of pocketed springs with the closing seam of the sleeve at mid-height of the springs.

Abstract: A method and apparatus for forming a mattress having a core formed from a plurality of elongated rows of interconnected coil spring containing fabric pockets, each row having a plurality of spaced apart pockets with a spring encased in each pocket, and having a reinforcing and/or adhesive material between adjacent rows. A first row of spring encased pockets is placed in a tray in a horizontal position and held in the tray by fingers which engage the fabric of the pockets at the ends of each spring, there being a finger at each end of each pocket. An adhesive, if necessary, may be placed on the upper surface of the row. The tray is mounted on a pivotable plate which is then rotated to a vertical position and moved linearly toward a table containing prior rows of the core to bond the row carried in the tray to the last row on the table.

Abstract: A system and method for manufacturing pocketed compound nested coil springs includes inserting a compressed, preferably pocketed, smaller coil spring into a horizontally oriented larger coil spring either prior to compressing and inserting the outer coil spring into pocket material or after the larger coil spring has been pocketed thereby requiring the first spring to be inserted into and through an opening in the pocket material.

Abstract: A cased coil spring producing apparatus comprises a coil spring producing mechanism for forming coil springs, a conveying mechanism including a conveyer for conveying the coil springs fed from the coil spring producing mechanism, a hardening-and-cooling mechanism for hardening the coil springs and cooling them, a sheet feeding mechanism for double folding a sheet and feeding it, a compression-and-insertion mechanism for compressing the coil springs and inserting them in the double folded sheet, a bonding mechanism for bonding the double folded sheet inserting therein the coil springs together, and a coil spring arraying mechanism for changing position of the coil springs inserted in the sheet. The conveyer of the conveying mechanism includes coil spring supporting members aligned in two or more rows rising upwardly therefrom. A sorting mechanism is provided for sortably distributing the coil springs fed from the coil spring producing mechanism to the coil spring supporting members.

Abstract: The apparatus takes coil springs and sequentially forms fabric pockets around the coil springs to form a string of pocket coil springs. It includes a system for forming a length of folded fabric for movement on a frame, a split cylinder which moves to an inclined position to receive a coil spring and then to a generally vertical position to locate the coil spring on a support member and to allow a compressing member to extend through the gap of the split cylinder to compress the coil spring. An inserting device is employed to insert the compressed coil spring between the folded layers of the length of folded fabric which then is moved on the frame to bonding units to allow an edge bond and transverse bonds to be made to form a pocket around each coil spring. The bonding units includes of two stationary ultrasonic bonding devices fixedly located below the length of folded fabric with movable anvils located above the length of folded fabric which are employed for carrying out the bonding operations.

Abstract: A spring assembly comprises upper and lower superimposed webs of strong yet flexible material which are connected together at spaced intervals to define a plurality of similar pockets (30, 31, 32, 33 . . . ) arranged side-by-side in a parallel relationship, and a length of continuous spring (20) inserted into each successive pre-formed pocket. Apparatus and a method of manufacturing the spring assembly are also disclosed.

Abstract: For making a mattress web having two fabric webs which are attached to one another in a transverse direction of the web by seams that are spaced apart in a longitudinal direction of the, thereby to form a succession of sleeves, each of which contains a slightly tensioned spring, one of the fabric webs is continuously conveyed in the longitudinal direction in such a manner as to be supported from below. An upwardly opening curve is formed in the transverse direction. A respective spring is introduced into each curve from above, the spring being non-tensioned and having a height exceeding the curve depth. While in the curve, the spring is compressed in the vertical direction under the action of a force acting at a distance from the downstream wall of the curve, and the curve, with the compressed spring therein, is brought together with the other of the two fabric webs, which is continuously conveyed in a longitudinal direction.

Abstract: A longitudinally extending string of springs comprising a row of springs and a pair of fabric retainers securing the springs together. The row of springs may be a band of coil springs made of a single length of wire shaped to form a plurality of coil springs or multiple individual springs. The upper and lower end turns of the springs are located within pockets or receptacles created in the fabric retainers.

Abstract: A system and method for manufacturing pocketed compound nested coil springs includes inserting a compressed, preferably pocketed, smaller coil spring into a horizontally oriented larger coil spring either prior to compressing and inserting the outer coil spring into pocket material or after the larger coil spring has been pocketed thereby requiring the first spring to be inserted into and through an opening in the pocket material.

Abstract: An automated method for the manufacture of a coil spring assembly including inserting coil springs having predetermined multiple spring rates into respective individual pockets of a continuous pocket strip in a predetermined order. The predetermined multiple spring rates of at least one coil spring may differ from that of the other coil springs, and each of the multi-rate coils has at least two different spring rates. One or more wires having a substantially uniform thickness are coiled to form the multiple rate coil springs before insertion into the continuous pocket strip. The wire is preferably coiled to produce a coil spring having at least two different diameters and at least two different pitches. The method also includes cutting the spring-filled strip into one or more desired lengths, placing at least two spring-filled lengths adjacent to each other; and attaching adjacent lengths together. A coil spring assembly may thus be provided with one or more firmness zones.

Abstract: Methods and apparatus are provided for forming strings of springs enclosed within pockets having flat overlapping side seams avoiding problems with false loft in mattress construction.

Abstract: A pocket coil spring producing apparatus includes a coil spring forming mechanism for forming coil springs, a hardening mechanism for hardening coil springs fed from the coil spring forming mechanism, a conveyor mechanism for cooling and conveying the hardened coil springs, and a compress inserting mechanism for compressing and inserting the coil springs conveyed by the conveyor mechanism into a two-fold sheet form of a sheet material. A sheet supplying mechanism folds the sheet material in two and feeds the same. A joining mechanism joins the two-fold form of the sheet material to have a row of substantially rectangular pouches into which are supplied respective of the compressed coil springs. A spring alignment mechanism aligns each compressed coil spring in a respective pouch in a lengthwise direction to return to a free, released state. A control mechanism controls the foregoing mechanisms.

Abstract: A method of packaging a resiliently compressible article comprises the steps of inserting the article into a tube of deformable material such that excess material is provided at the ends of the tube. A first end of the tube is then sealed closed. Air is then evacuated from the tube through the second end thereby deforming the tube around the article and causing the article to compress. While a vacuum is maintained in the tube, the second end of the tube is sealed closed. A containment sleeve is fitted over the sealed tube to maintain the article in a compressed state. When the article is unpackaged, the containment sleeve is severed and the tube is allowed to expand in a gradual controlled fashion by the bleeding of air back into the tube.

Abstract: Methods and apparatus are provided for forming strings of springs enclosed within pockets having flat overlapping side seams avoiding problems with false loft in mattress construction.

Abstract: A method and apparatus for manufacturing mattresses, including the steps of forming a coil spring from wire, conditioning said coil spring to reduce stresses formed therein, placing said coil spring within pockets to create elongate strings of pocketed coil springs, attaching said elongate strings to create innerspring constructions.

Abstract: Apparatus for encapsulating spring units (38-40) is disclosed. The apparatus comprises a device (13) for inserting a spring unit between a pair of webs (16), a device (26) for tightening or tensioning the webs about the spring unit, and a securing device for securing the webs together in close proximity to the compressed spring unit to encapsulate same. A method for encapsulating spring units is also disclosed.

Abstract: A method of packaging a resiliently compressible article comprises the steps of inserting the article into a tube of deformable material such that excess material is provided at the ends of the tube. A first end of the tube is then sealed closed. Air is then evacuated from the tube through the second end thereby deforming the tube around the article and causing the article to compress. While a vacuum is maintained in the tube, the second end of the tube is sealed closed. A containment sleeve is fitted over the sealed tube to maintain the article in a compressed state. When the article is unpackaged, the containment sleeve is severed and the tube is allowed to expand in a gradual controlled fashion by the bleeding of air back into the tube.