With Heating Or Cooling Means Patents (Class 55/282.2)
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Patent number: 7410529Abstract: According to an exemplary embodiment of the present disclosure, a system for removing matter from a filtering device of a work machine includes a gas pressurization assembly. An element of the gas pressurization assembly is removably attachable to a first orifice of the filtering device without removing the filtering device from a work machine to which the filtering device is connected. The system also includes a heat source fluidly connected to the gas pressurization assembly.Type: GrantFiled: May 27, 2005Date of Patent: August 12, 2008Assignee: Caterpillar Inc.Inventors: Cheryl Lynn Sellers, David Thaler, Mark T. Grimm, Jeremy Trethewey, Natalie Noel Vanderspiegel, Richard A. Crandell, Dong Fei, Roger A. Hudson, Mark Alan Gasper, Herbert DaCosta, Eric Charles Fluga, Hemant Prasad Mallampalli, Bruce Frazier, Matthew Fletcher
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Patent number: 7396389Abstract: Unless an abnormality exists in piping introducing a pressure from front and rear of DPF 22 into a differential pressure sensor 45, pulsations of pressure propagation through an exhaust passage 21 is offset in a detection value of a pressure difference of the differential pressure sensor 45, and an amplitude of the detection value of the DPF pressure difference resulting from pulsation of the pressure becomes small. If a crack exists in one of the piping 3a and 3b, the influence of a pulsation of the pressure appears in the DPF pressure difference and the amplitude of the detection value of the DPF pressure difference becomes large. The amplitude of the detection value of the DPF pressure difference is compared with the reference value and is detected as being abnormal when it is large, utilizing the phenomenon described above.Type: GrantFiled: February 9, 2005Date of Patent: July 8, 2008Assignee: Denso CorporationInventors: Yasuhiro Kariya, Tsukasa Kuboshima
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Patent number: 7393377Abstract: In a honeycomb filter in which a plurality of cells are formed by porous partition walls, and a predetermined cell whose one end portion is plugged, and a remaining cell whose other end portion is plugged are alternately arranged in such a manner as to form checked patterns in the opposite end portions. In a section of the filter, a sectional area of the predetermined cell is different from that of the remaining cell, a value of a ratio of a channel hydraulic diameter of the cell having a large sectional area to that of the cell having a small sectional area is 1.2 or more, at least a sectional shape of the cell having the large sectional area is a quadrangular shape whose portion corresponding to at least one corner portion is circular, and a value of a ratio of minimum thickness of a portion (intersection portion) in which the partition walls cross one another to a thickness of each partition wall 2 is 0.7 or more and less than 1.3.Type: GrantFiled: February 24, 2005Date of Patent: July 1, 2008Assignee: NGK Insulators, Ltd.Inventors: Yoshiyuki Kasai, Tatsuyuki Kuki
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Patent number: 7393386Abstract: An exhaust aftertreatment filter has a pre-stressed layer bonded to the filter body at the outer periphery and compressively axially pre-stressed in an opposite axial direction to separational axial tensile stress to counteract the latter during regenerative heating, to minimize separational fracture and cracking.Type: GrantFiled: May 26, 2005Date of Patent: July 1, 2008Assignee: Fleetguard, Inc.Inventors: Thomas M. Yonushonis, Tao You, Matthew P. Henrichsen, Rentong Wang
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Patent number: 7390338Abstract: Internal combustion engine exhaust filter devices and the like are regenerated by placement in a reclamation or burn-off furnace, raising the temperature to at least about 800° F. to 900° F. and conducting relatively low volumes of low pressure air through the filter media to combust entrapped particulates and other materials residing on the filter media. The reclamation furnace includes an afterburner for combusting materials discharged from the filter devices into the furnace chamber so that complete combustion of materials is accomplished before discharge from the furnace. The flow of combustion air for the filter devices is controlled by manifolding and valving connected to a source and the oxygen content of combustion air may be enhanced by a separate source of oxygen injected into the combustion air flow stream.Type: GrantFiled: January 25, 2005Date of Patent: June 24, 2008Assignee: Pollution Control Products Co.Inventor: Peyton G. Simpson, Jr.
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Patent number: 7387657Abstract: A honeycomb structural body is constituted with a ceramic block comprising a plurality of through-holes arranged in a longitudinal direction and separated from each other through partition walls, either end portions of which through-holes being sealed. The ceramic block constituting the honeycomb structural body is made of a composite material consisting of ceramic particles and crystalline silicon and having an excellent thermal conductivity, so that the honeycomb structural body is excellent in the thermal diffusibility but also excellent in the resistance to thermal shock because the storing of thermal stress is less and no crack is caused even if a temperature distribution is caused at a relatively low temperature or cool-heat cycle is repeated over a long period of time.Type: GrantFiled: October 7, 2003Date of Patent: June 17, 2008Assignee: Ibiden Co., Ltd.Inventors: Masafumi Kunieda, Atsushi Kudo
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Publication number: 20080134648Abstract: In a method for operating an exhaust-gas cleaning unit of a diesel engine including a particle filter and a nitrogen oxide storage device arranged upstream of the particle filter, wherein sulfur regeneration of the nitrogen oxide storage device is performed periodically at raised exhaust gas temperatures and, in certain phases, with a rich exhaust gas composition, and also soot regeneration of the particle filter is performed at raised exhaust gas temperatures with a lean exhaust gas composition, at least some of the sulfur regeneration and the soot regeneration phases are performed in a combined soot and sulfur regeneration phase, and for the sulfur regeneration, at least temporarily, a rich exhaust-gas composition with a temperature higher than the temperature of the lean exhaust gas composition is provided for the soot regeneration of the particle filter.Type: ApplicationFiled: January 7, 2008Publication date: June 12, 2008Inventors: Frank Duvinags, Stefan Kurze, Thomas Liebscher, Arno Nolte, Markus Paule, Norbert Ruzicka, Joachim Schommers
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Patent number: 7384441Abstract: There is provided a honeycomb filter obtained by bonding, into one piece, a plurality of honeycomb segments comprising partition walls having filtering function, and a number of through-holes divided from each other by the partition walls and extending in an axial direction. Predetermined through-holes are plugged at one end face of the filter, and the remaining through-holes are plugged at the other end face of the filter. The honeycomb filter is characterized in that the honeycomb segment disposed in a peripheral portion of the honeycomb filter has a lower average bulk density than that of the honeycomb segment disposed in a central portion.Type: GrantFiled: March 19, 2003Date of Patent: June 10, 2008Assignee: NGK Insulators, Ltd.Inventors: Tadato Ito, Shigeharu Hashimoto
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Patent number: 7357822Abstract: In order to calculate an estimation of the quantity of accumulated particulates in a filter (32), a first estimation calculation unit (100) that outputs first estimation data (XA) calculated from the filter before and after differential pressure, and a second estimation calculation unit (110) that outputs second estimation data (XB) based on the engine operation status. Of the first and second estimation data (XA, XB), the estimation data having the higher dependability, as viewed from the engine speed at that time, is selected, whether or not to regenerate the filter is determined and with the differential between the first and second estimation (XA, XB) also taken into consideration, when the differential is larger than a prescribed value, even if the engine speed is high, the first estimation data XA is not selected since there is a risk that the dependability of the estimation value is low due to cracking of the accumulated particulates.Type: GrantFiled: August 8, 2003Date of Patent: April 15, 2008Assignee: Bosch Automotive Systems CorporationInventors: Toshihiro Hamahata, Tomonori Watanabe
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Patent number: 7341614Abstract: The invention provides a filter that has a plurality of through holes and satisfies the expression 2.5×A/B+52.5?C?2.5×A/B+60.2 (A?20, 0<B?20), where A(%) represents the ratio of pores with a pore diameter of 10 ?m or less to the total pore volume in a wall part between the through holes; B(%) represents the ratio of pores with a pore diameter of 30 ?m or more to the total pore volume in the wall part; and C(%) represents the aperture ratio of a plane perpendicular to the through holes.Type: GrantFiled: July 17, 2006Date of Patent: March 11, 2008Assignee: Ibiden Co., LtdInventors: Masayuki Hayashi, Kazutake Ogyu, Akihiro Ohira, Kazushige Ohno
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Publication number: 20080041025Abstract: An endless filtering sheet, having an interior entrained about rollers, extends in a path of movement over an air inlet in a housing for receiving air flow and presents an exterior from which dirt and debris collected from the incoming air flow and which dirt and debris is removed in a horizontal reach by gravity and/or an air flow. A drive mechanism continuously moves the sheet in the endless path to provide a continuously operating air filtration system for a heat exchanger in a HVAC system that is self-cleaning.Type: ApplicationFiled: August 17, 2006Publication date: February 21, 2008Inventors: Eugene C. Boyer, Gregory J. Kowalski
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Patent number: 7329300Abstract: A honeycomb structure includes partition walls arranged so as to form a plurality of cells extending to an other-end portion from a one-end portion through an axial direction. There are provided a honeycomb structure including a partition wall having a different height in the axial direction in the one-end portion, and a manufacturing method suitable for the structure. There is provided a honeycomb structure comprising: a plurality of partition walls arranged so as to form a plurality of cells extending through an axial direction; and a plugging portion in an open end portion of a predetermined cell. The honeycomb structure includes convex and concave plugging portions, and intersecting portions of surrounding partition walls of one cell which does not any plugging portion contact one or more cells including the convex plugging portions and one or more cells including the concave plugging portions for each intersecting portion. A manufacturing method suitable for this honeycomb structure is also provided.Type: GrantFiled: April 2, 2004Date of Patent: February 12, 2008Assignee: NGK Insulators LtdInventor: Yukihito Ichikawa
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Patent number: 7326271Abstract: A honeycomb filter 1 includes a cylindrical honeycomb structure 2 having a plurality of cells 4, and plugging members 7 disposed to alternately plug openings 5 of predetermined cells 4a on the side of one end face 6a and the openings 5 of the remaining cells 4b on the side of the other end face 6b of the structure 2 in checkered flag form, and further having second plugging members 8 disposed to plug openings 5 of cells 4 which are not plugged by the first plugging member 7 on either side of two end faces 6a and 6b of the structure 2 corresponding to 0.2 to 2.5% of the area of the cross section perpendicular to the center axis of the structure 2 in a center section occupying at least ? of the area from the center axis of the structure 2 to an outer circumferential surface 11.Type: GrantFiled: December 8, 2004Date of Patent: February 5, 2008Assignee: NGK Insulators, Ltd.Inventors: Yoshiyuki Kasai, Tatsuyuki Kuki
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Patent number: 7326264Abstract: A method for reducing the particulate emissions containing carbon of diesel motors uses surface discharges to regenerate a filter. An appropriate wall flow filter is configured from alternately closed longitudinal channels. The electrodes are embedded in the filter material and are thus protected from erosion. Two electrodes are sufficient for selectively generating the surface discharges in the inlet channel of the wall flow filter as a result of a suitable geometric arrangement.Type: GrantFiled: July 1, 2003Date of Patent: February 5, 2008Assignee: Siemens AktiengesellschaftInventor: Thomas Hammer
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Patent number: 7316722Abstract: An object of the present invention is to provide a honeycomb structural body (filter) which has a low pressure loss upon collecting particulates, makes it possible to deposit a great amount of particulates and ashes, and is less likely to produce cracks.Type: GrantFiled: September 16, 2003Date of Patent: January 8, 2008Assignee: Ibiden Co., Ltd.Inventors: Teruo Komori, Kazushige Ohno, Sungtae Hong, Yukio Oshimi
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Patent number: 7314501Abstract: A method in which all or some of the particles contained in the exhaust gases of a diesel engine are retained on particle filters and burnt due to the action of a combustion catalyst. At least a part of the particle filters are obstructed when the temperature ?g of the exhaust gases for filtration is equal to or less than a threshold temperature ?s, so as to limit or avoid cooling of the obstructed part of the particle filters and to maintain the same at a temperature ?o greater than or equal to ?s up until the time when ?g becomes greater than ?s again and thus permit accelerated regeneration of the obstructed part of the particle filters. Also disclosed is an exhaust gas filtration device which permits the carrying out of the filtration method with continuous and regular regeneration of the particle filters.Type: GrantFiled: June 3, 2003Date of Patent: January 1, 2008Inventor: Jean-Claude Fayard
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Patent number: 7314496Abstract: A honeycomb structural body which is capable of increasing the limiting collection amount of particulate, reducing the pressure loss in use, and reducing fluctuations in the pressure loss even if the flow rate from an internal combustion engine of exhaust gases fluctuates. The honeycomb structural body is a columnar honeycomb structural body in which a large number of through holes are arranged side by side in the length direction with a partition wall interposed therebetween. The large number of through holes are constituted by a group of large-capacity through holes, with one end thereof sealed to make the total cross-sectional areas perpendicular to the length direction relatively greater, and a group of small-capacity through holes, with the other end thereof sealed to make the total cross-sectional areas relatively smaller. The honeycomb structural body includes a plurality of columnar porous ceramic members.Type: GrantFiled: September 16, 2003Date of Patent: January 1, 2008Assignee: Ibiden Co., Ltd.Inventors: Sungtae Hong, Teruo Komori, Kazushige Ohno
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Patent number: 7311749Abstract: A filter block for filtering particles contained in the exhaust gas of an internal combustion engine includes a plurality of channels for the circulation of the gas, a channel defined by a wall provided with a filtering zone and which opens out towards the outside via an opening, a group of channels including at least two channels with different respective F/P ratios between surface F of the filtering zone and surface P of the wall. One channel of the group of channels includes an opening whose surface O is larger than the surface F of the filtering zone of the channel.Type: GrantFiled: October 4, 2005Date of Patent: December 25, 2007Assignee: Saint-Gobain Centre de Recherches et d'Etudes EuropeanInventors: Sébastien Bardon, Vincent Gleize
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Patent number: 7311750Abstract: Ceramic particles, fine particles having smaller average particle diameter smaller than that of the ceramic particles and a reduction-resistant material are mixed to obtain a puddle. The reduction-resistant material is a material that is reduced by carbon at a higher temperature as compared with a temperature at which an oxide (for example, silica) of an element contained in the ceramic particles is reduced. The average particle diameter of the ceramic particles is preferably about in a range of 5 to 100 ?m and the average particle diameter of the fine particles is preferably about in a range of 0.1 to 10 ?m. The reduction-resistant material is, for example, alumina. This puddle is extrusion molded into a honeycomb filter and the molded object is sintered at about 1600 to 2200° C.Type: GrantFiled: January 20, 2006Date of Patent: December 25, 2007Assignee: Ibeden Co., Ltd.Inventors: Kazushige Ohno, Kazutake Ogyu, Masayuki Hayashi
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Patent number: 7309370Abstract: A honeycomb filter for purifying exhaust gases, which makes it possible to alleviate a thermal stress generated due to occurrence of a local temperature change, is less likely to generate cracks, and is excellent in strength and durability. The honeycomb filter has a structure in which a plurality of column-shaped porous ceramic members, each having a number of through holes that are placed side by side in the length direction with a partition wall interposed therebetween, are combined with one another through adhesive layers so that the partition wall that separates the through holes are allowed to function as a filter for collecting particulates. A thermal expansion coefficient ?L of the adhesive layer and a thermal expansion coefficient ?F of the porous ceramic member is as follows: 0.01<|?L??F|/?F<1.0.Type: GrantFiled: February 5, 2003Date of Patent: December 18, 2007Assignee: Ibiden Co., Ltd.Inventors: Atsushi Kudo, Masafumi Kunieda
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Patent number: 7309371Abstract: A diesel particulate filter having a honeycomb body composed of cordierite and exhibiting a CTE (25-800° C.) of less than 13×10?7/° C.; a median pore diameter, d50, of less than 25 ?m; % porosity not less than 53%; and a narrow pore size distribution wherein a value of d50?d10)/d50 is not greater than 0.6; and a value of d90 less than 40 ?m wherein d10, and d90 are pore diameters at 10% and 90% of the pore size distribution on a volumetric basis, and d10<d50<d90. The particulate filter preferably exhibits a plugged, wall-flow honeycomb filter body composed of cordierite and having a plurality of parallel end-plugged cell channels traversing the body from a frontal inlet end to an outlet end thereof.Type: GrantFiled: January 10, 2007Date of Patent: December 18, 2007Assignee: Corning IncorporatedInventors: Gregory A. Merkel, Tinghong Tao
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Patent number: 7303602Abstract: A diesel particulate filter including a microwave-absorbing target within a waveguide cavity. The cavity accepts microwave-frequency electromagnetic radiation through input couplers 90 degrees out of phase with each other to excite circular polarization heating modes. Through excitation of circularly polarized modes, heating patterns are time-averaged azimuthally to smooth out the hot and cold spots, thereby providing greater uniformity relative to heating patterns for corresponding linearly polarized modes.Type: GrantFiled: November 12, 2004Date of Patent: December 4, 2007Assignee: General Motors CorporationInventors: Daniel J. Gregoire, Joseph S. Colburn
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Patent number: 7303603Abstract: A diesel particulate filter including a microwave-absorbing target housed within a waveguide cavity lined along the walls with a hard-electromagnetic surface (HES). The HES modifies specific electromagnetic boundary conditions for a given design frequency so as to enable the establishment of electromagnetic field patterns which are more uniform across the cavity thereby causing the target material to undergo enhanced uniformity heating. The heating of the microwave absorbing media causes particulate buildup to be vaporized and removed from the filter by the exhaust stream flow.Type: GrantFiled: November 12, 2004Date of Patent: December 4, 2007Assignee: General Motors CorporationInventors: Daniel J. Gregoire, Weldon S. Williamson, Kevin W. Kirby, Amanda Phelps, Daniel F. Sievenpiper
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Patent number: 7276101Abstract: A honeycomb structure includes partition walls arranged in an X-direction and intersecting partition walls so as to form a plurality of cells extending to an other-end portion from a one-end portion through an axial direction. There are disclosed a honeycomb structure in which intersecting portions of the partition walls include an intersecting portion (lacking portion) lacking in the one-end portion, a method of manufacturing the honeycomb structure, and a discharge fluid purification system comprising the honeycomb structure. The honeycomb structure is able to inhibit the opening from being blocked and is easily manufactured.Type: GrantFiled: April 5, 2004Date of Patent: October 2, 2007Assignee: NGK Insulators, Ltd.Inventor: Yukihito Ichikawa
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Patent number: 7267703Abstract: An electrically regeneratable filter element comprises at least two flanks, each of these flanks comprising a stiff material layer. Each of these flanks has at least one thermally and electrically insulated side. The filter element comprises further a metal fiber fleece being pleated according to pleating lines providing an edge with pleat openings. The metal fiber fleece is mounted between the flanks, in such a way that the thermally and electrically insulated sides make contact with the edge, meanwhile these sides closing the pleat openings.Type: GrantFiled: January 31, 2002Date of Patent: September 11, 2007Assignee: NV Bekaert SAInventors: Willy Marrecau, Koen Wastijn, Geert Devooght
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Patent number: 7264642Abstract: In an exhaust gas cleaning apparatus (30) in which a before and after differential pressure (?P) of a filter (32) used to trap particulates is detected for regeneration of the filter (32), a time at which, during filter regeneration, the temperature of the outlet section of the filter (32) falls below the temperature of the inlet section thereof (?T>M), using a first temperature sensor (36) and a second temperature sensor (37), is determined as being the timing of the completion of the regeneration of the filter (32). The value of the before and after differential pressure (?P) at the time of this regeneration completion is used to estimate the quantity of residual ash in the filter (32), and when this estimated residual ash quantity is the same as, or greater than, a prescribed value (PX), a replacement warning signal (K3) is output urging replacement of the filter (32).Type: GrantFiled: August 8, 2003Date of Patent: September 4, 2007Assignee: Bosch Automotive Systems CorporationInventors: Toshihiro Hamahata, Shoko Tanida, Toru Hasegawa
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Patent number: 7247190Abstract: An engine exhaust gas cleaning apparatus is provided to minimize torque shock as during regeneration of an exhaust gas cleaning device. The engine exhaust gas cleaning apparatus comprises a fuel delivery device that delivers fuel to an engine at a lean excess air ratio during normal operation of the engine; a NOx trapping catalytic converter that adsorbs NOx from the exhaust gas during the lean operation; a regeneration control section that adjusts the excess air ratio to a rich target value to regenerate the NOx trapping catalytic converter; a feedback control section that feedback-controls the fuel delivery quantity to hold the excess air ratio at the target value during regeneration; a feedback control restricting section that restricts the feedback control during regeneration until the difference between the target value and the actual excess air ratio is less than a prescribed value.Type: GrantFiled: July 6, 2004Date of Patent: July 24, 2007Assignee: Nissan Motor Co., Ltd.Inventor: Manabu Miura
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Patent number: 7208029Abstract: An exhaust gas cleaning system is provided that comprises a particulate filter and an NOx trapping catalytic converter disposed upstream of the particulate filter. The exhaust gas cleaning system is configured to determine a combustion amount of the particulate matter accumulated in the particulate filter that are combusted by the NOx in the exhaust gas, and adjust the combustion amount of the particulate matter based on an NOx adsorption condition of the NOx trapping catalytic converter. Then, the exhaust gas cleaning system is configured to estimate a particulate matter accumulation amount in the particulate filter by subtracting the adjusted combustion amount of the particulate matter from a discharge amount of the particulate matter. Thus, the amount of particulate matter accumulated in the particulate filter is estimated more accurately by taking into consideration the combustion of particulate matter by NOx in the exhaust gas.Type: GrantFiled: July 9, 2004Date of Patent: April 24, 2007Assignee: Nissan Motor Co., Ltd.Inventors: Takashi Shirakawa, Yasuhisa Kitahara
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Patent number: 7189274Abstract: An exhaust gas filter for cleaning an exhaust gas of an internal combustion engine includes at least one strip-shaped filter layer made of a material through which a fluid can at least partly flow. The filter layer has a length in a longitudinal direction and a width in a transverse direction. The filter layer has a metallic reinforcing region at least in a partial region. The metallic reinforcing region has a width and a length. The width of the reinforcing region is less than the width of the filter layer and/or the length of the reinforcing region is less than the length of the filter layer. A method for producing a filter layer for an exhaust gas filter is also provided.Type: GrantFiled: February 2, 2005Date of Patent: March 13, 2007Assignee: Emitec Gesellschaft für Emissionstechnologie mbHInventors: Rolf Brück, Jan Hodgson, Markus Mengelberg
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Patent number: 7179316Abstract: A diesel particulate filter comprising a plugged, wall-flow honeycomb filter body composed of cordierite and having a plurality of parallel end-plugged cell channels traversing the body from a frontal inlet end to an outlet end thereof, wherein the filter exhibits a CTE (25–800° C.) of less than 13×10?7/° C., a bulk filter density of less than 0.60 g/cm3, a median pore diameter, d50, of less than 25 micrometers, a porosity and pore size distribution that satisfy the relationship Pm?3.75, wherein Pm is equal to 10.2474{1/[(d50)2(% porosity/100)]}+0.0366183(d90)?0.00040119(d90)2+0.468815(100/% porosity)2+0.0297715(d50)+1.61639(d50?d10)/d50, wherein d10, and d90 are pore diameters at 10% and 90% of the pore size distribution on a volumetric basis, and d10<d50<d90. A method of making the same is also provided.Type: GrantFiled: June 25, 2003Date of Patent: February 20, 2007Assignee: Corning IncorporatedInventors: Gregory A. Merkel, Tinghong Tao
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Patent number: 7175681Abstract: The present invention provides a fine particle removing apparatus which can efficiently burn collected fine particles in exhaust gas, has a simple configuration and can be readily controlled. In this fine particle removing apparatus, a filter unit which collects fine particles in the exhaust gas is arranged in a housing formed of a non-magnetic material through which the exhaust gas passes. By supplying a high-frequency current to a working coil wound around an outer peripheral section of the housing, support plates arranged in this filter unit are subjected to induction heating, and fine particles accumulated in the filter unit are burned with heat generated by this induction heating.Type: GrantFiled: June 24, 2005Date of Patent: February 13, 2007Assignee: National University Corporation, Tokyo University of Marine Science and TechnologyInventor: Yoshihiro Hatanaka
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Patent number: 7169203Abstract: There is disclosed a honeycomb structure comprising a plurality of honeycomb segments (12), bonded into one piece, having an outer peripheral wall (8), cell walls (2) disposed inside the outer peripheral wall, and a large number of cells (3) partitioned by the cell walls and passing through an axial direction. The honeycomb structure (1) comprises the honeycomb segment (12) in which the cell walls (2) have an angle in a range of 25 to 65 degrees to a straight line along an outermost point of the outer peripheral wall (8a) adjacent to another honeycomb segment, in a vertical section to an X-axis direction of the honeycomb structure (1). The honeycomb structure including the honeycomb segment can be used in a filter for trapping particulate in an exhaust gas of an internal combustion engine, boiler, etc. and can be superior in resistance to cracks by a thermal stress.Type: GrantFiled: February 5, 2003Date of Patent: January 30, 2007Assignee: NGK Insulators, Ltd.Inventor: Hirofumi Sakamoto
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Patent number: 7169200Abstract: A particulate trap has a plurality of filters and an air distributor. The air distributor has an inner tube and an outer tube. Each of the inner and outer tubes have a plurality of openings to allow exhaust flow to the plurality of filters. One of the inner and outer tubes is rotatable to selectively block exhaust flow to at least one of the plurality of filters at a given time.Type: GrantFiled: December 24, 2003Date of Patent: January 30, 2007Assignee: Caterpillar IncInventors: Owen Charles Kolstad, Kartik Ganesan Iyer, Kerry Allen Delvecchio, Joanna Louise Williams
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Patent number: 7160355Abstract: A method of regenerating at least one diesel particle filter, in which exhaust gas is introduced through a supply line into the at least one diesel particle filter and is discharged from it through a discharge line, while heating of the exhaust gas flowing through the at least one diesel particle filter takes place, a closed circulating air circuit being created through which exhaust gas emerging from the at least one diesel particle filter may be introduced back into the latter.Type: GrantFiled: November 6, 2002Date of Patent: January 9, 2007Assignee: Robert Bosch GmbHInventor: Dietmar Steiner
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Patent number: 7153336Abstract: This invention relates to an exhaust gas purifying apparatus having a particulate filter for collecting particulates in exhaust gas. This particulate filter (22) contains partition walls defining paths (50, 51) in which exhaust gas flows. This partition wall is formed of porous material. This particulate filter (22) is created by gathering tips of the partition walls and then baking with the adjacent partition walls being in contact with each other. The adjacent partition walls are bonded together at a predetermined bonding strength if the partition walls are baked such that they are in contact. According to this invention, the end portion of the particulate filter (22) has a higher strength than the predetermined bonding strength.Type: GrantFiled: August 7, 2002Date of Patent: December 26, 2006Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Itoh, Shinya Hirota, Koichiro Nakatani
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Patent number: 7153342Abstract: An exhaust gas purifying system of a diesel engine comprises a PM filter installed in an exhaust passage line of the engine to collect particulate matter (PM) in the exhaust gas from the engine; a pressure difference sensor for detecting a pressure difference between upstream and downstream portions of the PM filter; a control unit which comprises a collected PM amount estimating section that estimates an amount of collected PM in the PM filter based on the pressure difference; and a reactivation timing judging section that, based on the estimated amount of the collected PM, judges a reactivation time when the reactivation of the PM filter is needed; and a reactivation carrying out system that, upon judgment of the reactivation time, carries out a predetermined operation to increases the temperature of the PM filter thereby to burn the collected PM.Type: GrantFiled: January 8, 2004Date of Patent: December 26, 2006Assignee: Nissan Motor Co., Ltd.Inventors: Toshimasa Koga, Junichi Kawashima, Naoya Tsutsumoto, Terunori Kondou, Makoto Otake, Takao Inoue
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Patent number: 7147688Abstract: A map which defines a relationship of an exhaust gas pressure P2 at the outlet of a filter (13) to a load Q and rotation speed Ne of an engine (1) is prepared, and an exhaust gas pressure P1 at the inlet to the filter (13) is determined from a differential pressure ?P between the front and rear of the filter and the outlet pressure P2 obtained by referring to the map. The inlet pressure P1 determined in this manner is used to determine an exhaust gas volumetric flow rate Q1, and thus an accurate particulate accumulation SM, which is required to determine the need for regeneration of the filter (13), can be calculated.Type: GrantFiled: February 10, 2004Date of Patent: December 12, 2006Assignee: Nissan Motor Co., Ltd.Inventors: Terunori Kondou, Junichi Kawashima, Naoya Tsutsumoto, Takao Inoue, Toshimasa Koga, Makoto Otake
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Patent number: 7147039Abstract: An air routing device for a motor vehicle air conditioning and/or heating system, comprising an air routing housing on which a blower is arranged, wherein the air routing device is formed separately from the air routing housing and can be pushed into the air routing housing through alternate housing orifices located opposite one another.Type: GrantFiled: January 10, 2005Date of Patent: December 12, 2006Assignee: Behr France S.A.R.L.Inventor: Claude Schlachter
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Patent number: 7147693Abstract: An engine exhaust gas purification device is disclosed. The purification device has a filter (13) which traps particulate matter contained in the exhaust gas from an engine; a differential pressure detection sensor (16) which detects a differential pressure of the filter; a sensor (14, 15, 21, 31, 33) which detects an engine running state, and a microcomputer (22). The microcomputer (22) is programmed to compute an estimated ash amount ASH_a of the filter based on the detected differential pressure; compute an oil consumption amount OC_total based on the detected engine running state; compute an ash density DENS_ASH from the oil consumption amount OC_total and estimated ash amount ASH_a, and compute an ash amount ASH of the filter based on the oil consumption amount OC_total and ash density DENS_ASH.Type: GrantFiled: April 6, 2004Date of Patent: December 12, 2006Assignee: Nissan Motor Co., Ltd.Inventors: Takao Inoue, Junichi Kawashima, Naoya Tsutsumoto, Makoto Otake, Terunori Kondou, Toshimasa Koga
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Patent number: 7141089Abstract: A ceramic filter for trapping and combusting diesel exhaust particulates composed of an end-plugged cordierite honeycomb structure exhibiting a pore size distribution as determined by mercury porosimetry in which the quantity d50/(d50+d90) as related to pore size distribution is less than 0.70, a soot loaded permeability factor Sf, as defined by the equation [d50/(d50+d90)]/[% porosity/100], of less than 1.55, and, a coefficient of thermal expansion (25–800° C.) of no greater than 17×10?7/° C. The ceramic filter further exhibits a median pore diameter, d50, of at least 4 micrometers and up to 40 micrometers. A method of making the filter is provided.Type: GrantFiled: June 26, 2003Date of Patent: November 28, 2006Assignee: Corning IncorporatedInventors: Douglas M. Beall, Gregory A. Merkel, Martin J. Murtagh
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Patent number: 7141087Abstract: There is disclosed a honeycomb ceramics filter, wherein an average pore diameter X (?m) and partition wall thickness W (?m) of the filter satisfy a relation of 10?W/X. According to this filter, while a predetermined trapping efficiency is maintained, a pressure loss can be prevented from increasing to be not less than a predetermined pressure loss even with use for a long period.Type: GrantFiled: March 27, 2002Date of Patent: November 28, 2006Assignee: NGK Insulators, Ltd.Inventors: Yasushi Noguchi, Hideaki Nishi, Hiroyuki Suenobu
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Patent number: 7138002Abstract: There is provided a honeycomb structure in which the structure is not segmented, or a smaller number of segments are integrated to suppress a local temperature rise and to reduce breakage by thermal stress at the time of use, and a method of manufacturing the structure. There is disclosed a honeycomb structure 1 comprising: a large number of cells 3 partitioned by cell walls 2 and extending through an axial direction. A flow channel separator 6 is formed in the honeycomb structure 1. There is disclosed a method of manufacturing the honeycomb structure 1 in which the flow channel separator 6 is formed by extrusion. There is disclosed a method of manufacturing the honeycomb structure 1 in which the flow channel separator 6 is formed by clogging.Type: GrantFiled: July 17, 2002Date of Patent: November 21, 2006Assignee: NGK Insulators, Ltd.Inventors: Toshiyuki Hamanaka, Tadato Ito
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Patent number: 7138003Abstract: A honeycomb structure comprising porous partition walls disposed so as to form a plurality of cells extending in an axial direction. In the honeycomb structure, defining that a porosity and pore diameter of the partition walls in a central portion is (Pi) and (Di), a porosity and pore diameter of the partition walls in an outer peripheral portion is (Po) and (Do), (Pi) and (Po) have a relation of (Pi<Po); or (Pi) and (Po) have a relation of (Pi>Po) and (Di) and (Do) have a relation of (Di<Do).Type: GrantFiled: February 20, 2004Date of Patent: November 21, 2006Assignee: NGK Insulators, LtdInventors: Yukihito Ichikawa, Tatsuyuki Kuki
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Patent number: 7138615Abstract: A microwave system having a microwave source that generates microwave signals for regenerating a diesel particulate filter (DPF) includes a sampling device that samples a power level of reflected microwave signals from the DPF and a regulator module that communicates with the microwave source and the sampling device. The regulator module further adjusts operation of the microwave source based on the power level of the reflected microwave signals and a predetermined power threshold.Type: GrantFiled: July 29, 2005Date of Patent: November 21, 2006Assignee: GM Global Technology Operations, Inc.Inventors: Weldon S. Williamson, Eugene V. Gonze
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Patent number: 7118613Abstract: A control unit for controlling operation of a fuel-fired burner includes a housing having an air inlet which is open to an interior chamber of the housing. An air pump is positioned in the interior chamber of the housing and has an air inlet which is open to the interior chamber of the housing. The air pump generates reduced air pressure in the interior chamber which draws air into the housing and into the pump's inlet. This flow of air cools an electronic controller along with other components position in the housing. The air pump may be operated to draw air from the interior chamber of the housing and supplies the air to a combustion chamber of the fuel-fired burner to facilitate operation of the burner. An associated method of advancing air to a fuel-fired burner is also disclosed.Type: GrantFiled: August 31, 2004Date of Patent: October 10, 2006Assignee: Arvin Technologies, Inc.Inventors: Wilbur H. Crawley, Randall J. Johnson
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Patent number: 7090714Abstract: The ceramic honeycomb filter having a plurality of honeycomb structures each having an outer wall and a large number of flow paths partitioned by cell walls inside the outer wall, which are bonded to each other in the direction of the flow paths, desired flow paths on exhaust gas inlet and outlet sides being sealed, wherein at least one plug on an exhaust inlet side is disposed at a position inside the filter separate from an inlet end surface of the filter; and wherein inlet-side plugs are formed at desired positions of end portions of at least one honeycomb structure.Type: GrantFiled: June 16, 2003Date of Patent: August 15, 2006Assignee: Hitachi Metals, Ltd.Inventors: Yasuhiko Otsubo, Hirohisa Suwabe
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Patent number: 7081154Abstract: A device for detecting a failure of a filter used to clean a gas stream, in particular an exhaust gas stream, of soot particulates, including a chamber which is insertable into the gas stream to be cleaned in addition to the filter and which is at least partially closed by a filter body and has at least one opening through which gas entering the chamber through the filter body can exit the chamber, at least one gas sensor for determining the concentration of at least one component of the gas to be cleaned being arranged in the chamber, and at least one second gas sensor for determining the concentration of the at least one component of the gas to be cleaned being arranged outside the chamber.Type: GrantFiled: January 30, 2003Date of Patent: July 25, 2006Assignee: Robert Bosch GmbHInventors: Thomas Schulte, Bernd Schumann
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Patent number: 7070728Abstract: A method for plugging a subset of cells of a honeycomb structure having a plurality of open-end cells extending therethrough including providing at least one cylindrically-shaped first roller including an engagement surface having a plurality of outwardly-extending teeth spaced along a length and about a circumference of the at least one first roller, wherein the teeth are spaced so as to engage a first subset of a total number of cells exposed on a first end of the honeycomb structure. The method also includes rolling the engagement surface of the at least one first roller across the first end of the honeycomb structure with the teeth extending into the first subset of cells, thereby deforming the first end of the honeycomb structure and plugging a second subset of the total number of cells substantially different from the first subset of cells.Type: GrantFiled: April 7, 2005Date of Patent: July 4, 2006Assignee: Corning IncorporatedInventors: Thierry Luc Alain Dannoux, Jean-Pierre Henri René Lereboullet, Grégory Emmanuel Guillaume Rossignol, Claude Jacques Julien Vanotti
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Patent number: 7056365Abstract: A honeycomb structure in which a plurality of through-holes 3 extending in the axial direction are formed by a plurality of partition walls 1 and 2, wherein the plurality of partition walls 1 and 2 are constituted by a plurality of partition walls having different thicknesses and, of the plurality of partition walls having different thicknesses, those partition walls 2 having a thickness larger than the average thickness of all partition walls are provided at a higher proportion in a particular portion of the honeycomb structure whole portion having partition walls than in other portion. This honeycomb structure, and a honeycomb filter and a converter system both using the honeycomb structure satisfy recent years' requirements of improvement in warm-up property connected with purification ability and reduction in harmful substance emitted right after engine start, and yet have a sufficient mechanical strength to external pressure, a high erosion resistance and a high thermal shock resistance.Type: GrantFiled: April 26, 2002Date of Patent: June 6, 2006Assignee: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Yasushi Kato, Masato Ogawa
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Patent number: 7044997Abstract: A trap device including at least one substance delivery element for introducing a substance therein is disclosed. The delivered substance may influence the nature of deposits that have formed within the trap device, may influence the formation of deposits within the trap device, or may cause a precipitate to form. Deposit interaction elements may be employed to influence the distribution or redistribution of deposits within the trap device. Deposit interaction elements may effect thermal conditions, introduce substances, or physically interact with deposits within the trap device. Further, a storage region within the trap device may be used to accumulate deposits. In one embodiment, a substantially continuous path through the trap device may be maintained or preserved so that deposits form within the trap device except substantially along the path. The present invention also encompasses a method of operation of a trap device as well as a system incorporating same.Type: GrantFiled: September 24, 2003Date of Patent: May 16, 2006Assignee: Micron Technology, Inc.Inventors: Allen P. Mardian, Philip H. Campbell