Alkane Patents (Class 562/549)
  • Patent number: 7868202
    Abstract: The object of the invention is to provide a method for producing (meth)acrolein or (meth)acrylic acid by gas phase catalytic oxidation reaction, which can perform smooth temperature control of the heat medium, can prevent hot spot effectively and can be handled easily, and an apparatus. The invention are a method for producing (meth)acrolein or (meth)acrylic acid by carrying out gas phase catalytic oxidation reaction of propane, propylene, isobutylene or (meth)acrolein with an oxygen-containing gas using an inorganic salt as a reaction temperature adjusting heat medium, characterized in that the material of a gland packing member which seals body part of a regulating valve arranged on a heat medium feeder and controlling supply and circulation velocity of the heat medium and a rotation axis that interfits to the body part, in such a manner that they can perform sliding, is a mica-based material, and a production apparatus.
    Type: Grant
    Filed: December 13, 2004
    Date of Patent: January 11, 2011
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Hiroki Kawahara, Yukihiro Hasegawa
  • Publication number: 20100324326
    Abstract: A catalyst for the oxidation of an alkane, alkene or mixtures thereof. The catalyst includes a mixed-metal oxide having the formula MoaVbNbcTedSbeOf wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, e=0.01 to 1.0, and f is dependent upon the oxidation state of the other elements, the catalyst further characterized by having at least two crystal phases, the first crystal phase being an orthorhombic M1 phase and the second crystal phase being a pseudo-hexagonal M2 phase, the orthorhombic M1 phase present in an amount between greater than 60 weight percent to less than 90 weight percent. The catalysts disclosed herein exhibit a chemisorption of NH3 of less than about 0.2 mmole per gram of metal oxide.
    Type: Application
    Filed: August 26, 2010
    Publication date: December 23, 2010
    Applicant: ExxonMobil Research and Engineering Company
    Inventors: Kun Wang, James C. Vartuli, Wilfried J. Mortier, Jihad M. Dakka, Robert C. Lemon
  • Patent number: 7850928
    Abstract: The present invention provides: a fixed-bed shell-and-tube reactor, which can stably produce an aimed product for a long period when a solid particulate material such as a catalyst is packed and used for each substance; and its usage. The fixed-bed shell-and-tube reactor comprises a plurality of reaction tubes that are packed with a solid particulate material and arranged in parallel, wherein the solid particulate material is weighed so as to be uniform volume, and is packed in each reaction tube in a packing time of not shorter than 30 seconds per liter.
    Type: Grant
    Filed: April 23, 2006
    Date of Patent: December 14, 2010
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Michio Tanimoto, Hideto Hashiba
  • Patent number: 7820854
    Abstract: The present invention relates to an improved process for the conversion of alkanes to unsaturated carboxylic acids.
    Type: Grant
    Filed: March 19, 2008
    Date of Patent: October 26, 2010
    Assignee: Rohm and Haas Company
    Inventors: Andrew Michael Lemonds, Eric Gustave Lundquist, Donald Lee Zolotorofe
  • Publication number: 20100249456
    Abstract: Described herein is a process in which acetic acid is produced by ethane oxidation. One byproduct of the ethane oxidation is water, which is commonly removed from the process in the same stream as the acetic acid process. As described herein, the ethane oxidation reactor effluent is processed in a predehydration tower so as to separately recover water, acetic acid, and a gas stream for recycle back to the ethane oxidation reactor.
    Type: Application
    Filed: January 30, 2007
    Publication date: September 30, 2010
    Inventors: C. V. McSwain, George C. Seaman
  • Patent number: 7795470
    Abstract: A method for the heterogeneously catalyzed partial direct oxidation of propane to acrylic acid in the gas phase, in which the reaction gas inlet mixture comprises cyclopropane as an impurity and the acrylic acid, after it has been converted from the product gas mixture into the liquid phase, is operated from the other constituents of the liquid phase with the aid of a separation by crystallization.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: September 14, 2010
    Assignee: BASF SE
    Inventors: Martin Dieterle, Joerg Heilek, Klaus Joachim Mueller-Engel
  • Patent number: 7737178
    Abstract: Aspirin triggered lipid mediators (ATLMs) are disclosed which are useful for the treatment of prevention of inflammation associated with various diseases, including ischemia.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: June 15, 2010
    Assignee: The Brigham and Woman's Hospital, Inc.
    Inventors: Charles N. Serhan, Clary B. Clish
  • Publication number: 20100121007
    Abstract: The invention provides a catalyst for producing acrylic acid at high yield for a long time, in a method for producing acrylic acid by catalytic gas phase oxidation of propane and/or acrolein in the presence of molecular oxygen or a molecular oxygen-containing gas. This catalyst comprises a complex oxide containing molybdenum, vanadium and X component (here the X component is at least one element selected from antimony, niobium and tin) as the essential components, and is characterized in that its main peak as measured by X-ray diffractiometry using K? ray of Cu, d=4.00±0.1 angstrom, and in that the particle size of the X component in the catalyst does not exceed 20 ?m.
    Type: Application
    Filed: May 28, 2008
    Publication date: May 13, 2010
    Inventors: Naohiro Fukumoto, Toshiya Nishiguchi
  • Publication number: 20100094047
    Abstract: An oxide catalyst composition comprising the elements molybdenum, vanadium, niobium and titanium and a process for making the catalyst composition. A process for the selective oxidation of ethane and/or ethylene to acetic acid using the catalyst composition. The catalyst composition provides high selectivity to acetic acid with reduced selectivity to ethylene.
    Type: Application
    Filed: December 10, 2009
    Publication date: April 15, 2010
    Applicant: BP Chemicals Limited
    Inventors: James Frank Brazdil, Richard J. George, Bruce I. Rosen
  • Patent number: 7667073
    Abstract: A process for making acrylic acid from acrolein; a process for making methacrylic acid from methacrolein; and a process for making acrylic acid from propane.
    Type: Grant
    Filed: March 10, 2009
    Date of Patent: February 23, 2010
    Assignee: BASF Aktiengesellschaft
    Inventors: Martin Dieterle, Hartmut Hibst, Wolfgang Juergen Popel, Jochen Petzoldt, Klaus Joachim Mueller-Engel
  • Publication number: 20100036157
    Abstract: The present invention provides a method for preparing unsaturated aldehydes and/or unsaturated fatty acids from olefins using a fixed-bed catalytic partial oxidation reactor, in particular, a start-up method upon packing with catalysts and initiating the reaction, and a process for producing unsaturated aldehydes and/or unsaturated fatty acids with high yield.
    Type: Application
    Filed: April 3, 2008
    Publication date: February 11, 2010
    Inventors: Jun-Seok Ko, Kyoung-Su Ha, Sung-Kyoo Park, Sung-Soo Park, Se-Won Baek, Dong-Hyun Woo, Seong-Jin Kim
  • Publication number: 20100029975
    Abstract: The present invention relates to an integrated process for producing unsaturated carboxylic acids from the corresponding C2-C4 alkane. The process begins with integrated catalytic reactions comprising endothermic soft oxidant conversion (SOC) and exothermic selective hydrogen combustion (SHC) which cumulatively convert a C2-C4 alkane to its corresponding C2-C4 alkene in a product stream substantially free of hydrogen. Heat from the exothermic selective hydrogen combustion reaction zone is recovered and recycled back upstream to the endothermic soft oxidant conversion reaction zone. The hydrogen-free alkene products of the thermally integrated SOC/SHC reactions are then provided to a catalytic vapor phase partial oxidation process for conversion of the alkene to the corresponding unsaturated carboxylic acid or nitrile. Unreacted alkene and carbon dioxide are recovered from the oxidation product stream and recycled back to the thermally integrated soft oxidant conversion reactions.
    Type: Application
    Filed: July 10, 2009
    Publication date: February 4, 2010
    Inventors: Scott Han, Wolfgang Ruettinger, Douglass W. Sevon
  • Patent number: 7645897
    Abstract: A process for producing a high-performance catalyst for use in a reaction for acrylic acid production from propane or propylene through air oxidation, is provided. A process for producing a metal oxide catalyst having the following composition formula, the process comprising the following steps (1) and (2): MoViAjBkCxOy??Composition formula (wherein A is Te or Sb; B is at least one element selected from the group consisting of Nb, Ta, and Ti; C is Si or Ge; i and j each are 0.01-1.5 and j/i is from 0.3 to 1.0; k is 0.001-3.0; x is 0.002-0.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: January 12, 2010
    Inventors: Xinlin Tu, Naomasa Furuta, Yuuichi Sumida
  • Patent number: 7642214
    Abstract: An object of the present invention is to provide a highly active catalyst for producing an unsaturated oxygen-containing compound from an alkane and the catalyst comprising Mo, V, Ti and Sb or Te as the indispensable active components. The preferable catalyst is represented by formula (1) or (2) as shown below, Mo1.0VaTibXcYdOe??(1) Mo1.0VaTibXcYdZfOe??(2) wherein X represents Sb or Te; Y represents Nb, W or Zr; Z represents Li, Na, K, Rb, Cs, Mg, Ca or Sr; a, b, c, d, e and f represent atomic ratios of their respective elements, with 0<a<0.7, 0<b<0.3, 0<c<0.7, 0?d<0.3, 0<f<0.1; e is a number determined by oxidation states of the other elements than oxygen.
    Type: Grant
    Filed: July 28, 2006
    Date of Patent: January 5, 2010
    Assignee: Nippon Kayaku Kabushiki Kaisha
    Inventors: Tomoaki Kobayashi, Yoshimasa Seo
  • Publication number: 20090259070
    Abstract: A catalyst for the production of methacrylic acid comprising a heteropolyacid compound containing phosphorus and molybdenum is regenerated by a method comprising the steps of heat-treating a mixture containing a deactivated catalyst, water, a nitrate ion and an ammonium ion having a molar ratio to the nitrate ion of 1.3 or less at a temperature of at least 100° C., drying the mixture to obtain a dried catalyst, and calcining the dried catalyst. The regenerated catalyst has substantially the same catalytic activity as a fresh catalyst in a gas phase catalytic oxidation reaction of methacrolein, isobutylaldehyde, isobutane or isobutyric acid to prepare methacrylic acid.
    Type: Application
    Filed: April 9, 2009
    Publication date: October 15, 2009
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Yoshihiko OHISHI, Junya Yoshizawa, Eiichi Shiraishi
  • Publication number: 20090259071
    Abstract: A catalyst for the production of methacrylic acid comprising a heteropolyacid compound containing phosphorus and molybdenum is regenerated by a method comprises the steps of heat-treating a deactivated catalyst at a temperature of at least 350° C., mixing the deactivated catalyst with water, a nitrate ion and an ammonium ion, then drying the mixture to obtain a dried catalyst, and calcining the dried catalyst.
    Type: Application
    Filed: April 8, 2009
    Publication date: October 15, 2009
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Yoshihiko OHISHI, Junya YOSHIZAWA, Eiichi SHIRAISHI
  • Publication number: 20090234159
    Abstract: A process for making acrylic acid from acrolein; a process for making methacrylic acid from methacrolein; and a process for making acrylic acid from propane.
    Type: Application
    Filed: March 10, 2009
    Publication date: September 17, 2009
    Applicant: BASF Aktiengesellschaft
    Inventors: Martin DIETERLE, Hartmut Hibst, Wolfgang Juergen Popel, Jochen Petzoldt, Klaus Joachim Muller-Engel
  • Patent number: 7514577
    Abstract: The invention relates to polyoxometalates represented by the formula (An)m+ [My(H2O)(p.y)X2W22O74(OH)2]m? or solvates or mixtures thereof, wherein A represents a cation, n is the number of the cations, m is the charge of the polyoxoanion, M represents a transition metal selected from Pd, Pt and mixtures thereof, y is 1, 2, 3 or 4, p is the number of water molecules bound to one M and varies from 3 to 5, and X represents a heteroatom selected from SbIII, BiIII, AsIII, SeIV and TeIV, a process for their preparation and their use for the catalytic oxidation of organic molecules.
    Type: Grant
    Filed: May 31, 2006
    Date of Patent: April 7, 2009
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Ulrich Kortz, Lihua Bi
  • Patent number: 7498463
    Abstract: Disclosed is an oxide catalyst for use in catalytic oxidation or ammoxidation of propane or isobutane in the gaseous phase, which comprises a composition represented by the Mo1VaSbbNbcZdOn (wherein: Z is at least one element selected from the group consisting of tungsten, chromium, titanium, aluminum, tantalum, zirconium, hafnium, manganese, iron, ruthenium, cobalt, rhodium, nickel, palladium, platinum, zinc, boron, indium, germanium, tin, lead, bismuth, yttrium, gallium, rare earth elements and alkaline earth metals; and a, b, c, d, and n are, respectively, the atomic ratios of V, Sb, Nb, Z and O, relative to Mo), wherein 0.1?a<0.4, 0.1<b?0.4, 0.01?c?0.3, 0?d?1, with the proviso that a<b, and n is a number determined by and consistent with the valence requirements of the other elements present. Also disclosed is a process for producing an unsaturated carboxylic acid or an unsaturated nitrile by using the above-mentioned oxide catalyst.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: March 3, 2009
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Hidenori Hinago, Mamoru Watanabe
  • Publication number: 20090054678
    Abstract: The present invention relates to an improved alkane (amm)oxidation process in which sulfur-bearing impurities present in the alkane feedstock are removed upstream from the (amm)oxidation reaction.
    Type: Application
    Filed: August 20, 2008
    Publication date: February 26, 2009
    Inventors: Nitin Chadda, Scott Han, Andrew Michael Lemonds
  • Publication number: 20090043127
    Abstract: Disclosed are a Mo—Bi—Nb—Te based composite metal oxide; and a process for producing (meth)acrylic acid from at least one reaction material selected from the group consisting of propylene, propane, isobutylene, t-butyl alcohol and methyl-t-butyl ether, wherein the Mo—Bi—Nb—Te based composite metal oxide is used as a catalyst. Also, disclosed is a process for producing (meth)acrylic acid comprising a first step of producing (meth)acrolein as a main product from at least one reaction material selected from the group consisting of propylene, propane, isobutylene, t-butyl alcohol and methyl-t-butyl ether, and a second step of producing (meth)acrylic acid from the (meth)acrolein, wherein yield of (meth)acrylic acid in the product of the first step is 20 mole % or higher.
    Type: Application
    Filed: October 16, 2008
    Publication date: February 12, 2009
    Applicant: LG CHEM, LTD.
    Inventors: Hyun Jong SHIN, Byung Yul CHOI, Yeon Shick YOO, Young Hyun CHOE, Young Jin CHO, Duk Ki KIM, Kwang Ho PARK, Joo Yeon PARK
  • Publication number: 20090030224
    Abstract: A process fro producing fro producing a high-performance catalyst for use in a reaction for acrylic acid production from propane or propylene through air oxidation, is provided. A process for producing a metal oxide catalyst having the following composition formula, the process comprising the following steps (1) and (2): Composition formula MoViAjBkCxOy (wherein A is Te or Sb; B is at least one element selected from the group consisting of Nb, Ta, and Ti; C is Si or Ge; i and j each are 0.01-1.5 and j/i is from 0.3 to 1.0; k is 0.001-3.0; x is 0.002-0.
    Type: Application
    Filed: July 13, 2005
    Publication date: January 29, 2009
    Applicant: TOAGOSEI CO., LTD.
    Inventors: Xinlin Tu, Naomasa Furuta, Yuuichi Sumida
  • Publication number: 20080319224
    Abstract: A method for the heterogeneously catalyzed partial direct oxidation of propane to acrylic acid in the gas phase, in which the reaction gas inlet mixture comprises cyclopropane as an impurity and the acrylic acid, after it has been converted from the product gas mixture into the liquid phase, is operated from the other constituents of the liquid phase with the aid of a separation by crystallization.
    Type: Application
    Filed: June 19, 2008
    Publication date: December 25, 2008
    Applicant: BASF SE
    Inventors: Martin DIETERLE, Jorg Heilek, Klaus Joachim Muller-Engel
  • Patent number: 7456313
    Abstract: A process for oxidizing a hydrocarbon, which comprises subjecting the hydrocarbon to a liquid phase catalytic oxidation reaction in the presence of at least one oxidation catalyst to form an oxidized product.
    Type: Grant
    Filed: December 28, 2006
    Date of Patent: November 25, 2008
    Assignee: Rohm and Haas Company
    Inventors: Andrew Michael Lemonds, Donald Lee Zolotorofe
  • Patent number: 7439389
    Abstract: A process for preparing an organic target compound by heterogeneously catalyzed gas phase partial oxidation of an organic precursor compound with molecular oxygen in two oxidation reactor lines operated in parallel and removal of the target compound from the mixture of the product gas streams in a workup line, wherein the catalyst charge of one of the oxidation lines comprises a portion of catalyst over which the heterogeneously catalyzed gas phase partial oxidation has already been carried out for longer than over the portions of catalyst of the catalyst charge of the other oxidation reactor line.
    Type: Grant
    Filed: February 21, 2006
    Date of Patent: October 21, 2008
    Assignee: BASF Aktiengesellschaft
    Inventors: Martin Dieterle, Klaus Joachim Mueller-Engel, Jochen Petzoldt, Ulrich Hammon
  • Publication number: 20080234513
    Abstract: Disclosed is an oxide catalyst for use in catalytic oxidation or ammoxidation of propane or isobutane in the gaseous phase, which comprises a composition represented by the Mo1VaSbbNbcZdOn (wherein: Z is at least one element selected from the group consisting of tungsten, chromium, titanium, aluminum, tantalum, zirconium, hafnium, manganese, iron, ruthenium, cobalt, rhodium, nickel, palladium, platinum, zinc, boron, indium, germanium, tin, lead, bismuth, yttrium, gallium, rare earth elements and alkaline earth metals; and a, b, c, d, and n are, respectively, the atomic ratios of V, Sb, Nb, Z and O, relative to Mo), wherein 0.1?a<0.4, 0.1<b?0.4, 0.01?c?0.3, 0?d?1, with the proviso that a<b, and n is a number determined by and consistent with the valence requirements of the other elements present. Also disclosed is a process for producing an unsaturated carboxylic acid or an unsaturated nitrile by using the above-mentioned oxide catalyst.
    Type: Application
    Filed: April 25, 2008
    Publication date: September 25, 2008
    Applicant: Asashi Kasei Kabushiki Kaisha
    Inventors: Hidenori Hinago, Mamoru Watanabe
  • Publication number: 20080194871
    Abstract: The invention concerns the selective oxidation of propane into acrylic acid using highly selective catalysts and relates more particularly to a process for preparing these improved catalysts and their use for the production of acrylic acid from propane. The improved catalysts having the formula: Mo1Va(Te and/or Sb)b(Nb and/or Ta)cSidOx wherein a is between 0.006 and 1, b is between 0.006 and 1, c is between 0.001 and 0.5, d is between 0 and 3.5, and x is dependant on the oxidation state of the other elements, are obtained by adding a doping agent constituted by at least one component selected from Nb and Ta to a mainly orthorhombic phase prepared by hydrothermal method of a Mo—V—(Te and/or Sb)—O mixed metal oxide, optionally containing Nb and/or Ta and/or Si.
    Type: Application
    Filed: March 24, 2006
    Publication date: August 14, 2008
    Applicant: Arkema France
    Inventors: Jean-Luc Dubois, Wataru Ueda, Yusuke Endo
  • Patent number: 7411107
    Abstract: A process for the oxidation of a C2 to C4 alkane to produce the corresponding alkene and carboxylic acid which process comprises separation of the alkene from a mixture of the alkene, the alkane and oxygen by absorption in a metallic salt solution, and recovery of an alkene-rich stream from the metallic salt solution. Integrated processes for the production of alkyl carboxylate and alkenyl carboxylate, which processes comprise oxidation of a C2 to C4 alkane to produce the corresponding alkene and carboxylic acid, separation of the alkene from a mixture of the alkene, the alkane and oxygen by absorption in a metallic salt solution, and recovery of an alkene-rich stream from the metallic salt solution for use in production of alkyl carboxylate or alkenyl carboxylate.
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: August 12, 2008
    Assignee: BP Chemicals Limited
    Inventor: Andrew Richard Lucy
  • Publication number: 20080177106
    Abstract: A catalyst, its method of preparation and its use for producing at least one of methacrolein and methacrylic acid, for example, by subjecting isobutane or isobutylene or a mixture thereof to a vapor phase catalytic oxidation in the presence of air or oxygen. In the case where isobutane alone is subjected to a vapor phase catalytic oxidation in the presence of air or oxygen, the product is at least one of isobutylene, methacrolein and methacrylic acid.
    Type: Application
    Filed: January 18, 2008
    Publication date: July 24, 2008
    Inventors: Manhua Lin, Krishnan S. Pillai
  • Publication number: 20080161602
    Abstract: A catalyst for the oxidation of an alkane, alkene or mixtures thereof. The catalyst includes a mixed-metal oxide having the formula MoaVbNbcTedSbeOf wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, e=0.01 to 1.0, and f is dependent upon the oxidation state of the other elements, the catalyst further characterized by having at least two crystal phases, the first crystal phase being an orthorhombic M1 phase and the second crystal phase being a pseudo-hexagonal M2 phase, the orthorhombic M1 phase present in an amount between greater than 60 weight percent to less than 90 weight percent. The catalysts disclosed herein exhibit a chemisorption of NH3 of less than about 0.2 mmole per gram of metal oxide.
    Type: Application
    Filed: November 30, 2007
    Publication date: July 3, 2008
    Inventors: Kun Wang, James C. Vartuli, Wilfried J. Mortier, Jihad M. Dakka, Robert C. Lemon
  • Publication number: 20080154056
    Abstract: An improved process for the production of unsaturated carboxylic acids and unsaturated nitriles from their corresponding C3 to C5 alkanes, or mixtures of C3 to C5 alkanes and alkenes, that involves oxidation in the presence of a supported Mo-V-based mixed metal oxide catalyst in a multi-stage reaction system which employs both separation of the oxidation product from one or more intermediate effluent streams, as well as feeding additional oxygen to reaction zones subsequent to the first reaction zone.
    Type: Application
    Filed: November 16, 2007
    Publication date: June 26, 2008
    Inventors: Anne Mae Gaffney, Scott Han
  • Patent number: 7388109
    Abstract: A process for preparing acrolein or acrylic acid or a mixture thereof from propane, in which the propane is initially dehydrogenated under heterogeneous catalysis to give propene, secondary components are removed and the remaining gas mixture, comprising propane and propene, is subjected to the heterogeneously catalyzed partial oxidation to acrolein or acrylic acid or a mixture thereof as the target product, target product is removed from the product gas mixture and the remaining residual gas, comprising excess oxygen and unconverted propane, is recycled into the propane dehydrogenation in such a way that the other propane fed to the dehydrogenation is at least partly converted under dehydrogenating conditions at the recycle point.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: June 17, 2008
    Assignee: BASF Aktiengesellschaft
    Inventors: Otto Machhammer, Goetz-Peter Schindler, Christoph Adami, Claus Hechler, Martin Dieterle
  • Publication number: 20080139844
    Abstract: The invention relates to a method of preparing acrylic acid by selective oxidation of propane in a circulating fluidised bed or in a fluidised bed in the presence of a catalyst having structure Mo1VaXbZcSidOx(I), wherein X represents tellurium or antimony and Z represents niobium or tantalum, and in which: —a is between 0.006 and 1, inclusive; —b is between 0.006 and 1, inclusive; —c is between 0.006 and 1, inclusive; d is between 0 and 3.5, inclusive; and x is the amount of oxygen bound to the other elements and depends on the oxidation states thereof, which is performed under partial propane conversion conditions and without the introduction of water vapour into the initial gas mixture used to supply the reaction.
    Type: Application
    Filed: December 16, 2005
    Publication date: June 12, 2008
    Inventors: Jean-Luc Dubois, Dominique Garrait, Anne Le Gall, Guy Bazin, Stephanie Serreau
  • Patent number: 7375052
    Abstract: The present invention relates to a process for producing a metal oxide catalyst which is suitable for production of acrylic acid or acrylonitrile in one stage by a catalytic oxidation reaction of propane in a high yield. The present invention is characterized by using a fine particle of metallic tellurium obtained by reducing a Te compound with a reductant as a raw material for producing an oxide catalyst including metal elements Mo—V—Nb—Te. The fine particle of metallic tellurium is preferably one containing primary particles having a particle size of not more than 4.0 ?m. By using a metal oxide obtained by the process of the present invention, acrylic acid can be produced from propane by a one-stage oxidation reaction in a higher yield not less than 40%.
    Type: Grant
    Filed: April 13, 2004
    Date of Patent: May 20, 2008
    Assignee: Toagosei Co., Ltd.
    Inventors: Xinlin Tu, Yuuichi Sumida, Mamoru Takahashi, Hiroshi Niizuma
  • Patent number: 7371883
    Abstract: An improved single-step catalytic vapor phase (amm)oxidation process for the conversion of one or more C2-C8 alkanes to one or more oxidation products, including unsaturated carboxylic acids and unsaturated nitriles, whereby a higher yield of the oxidation products is achieved.
    Type: Grant
    Filed: April 8, 2005
    Date of Patent: May 13, 2008
    Assignee: Rohm and Haas Company
    Inventors: Rebecca Fushimi, Anne Mae Gaffney, John T. Gleaves, Scott Han, Sergiy O. Shekhtman, Gregory S. Yablonsky
  • Patent number: 7368599
    Abstract: A catalyst composition and its use for the selective oxidation of ethane to acetic acid and/or for the selective oxidation of ethylene to acetic acid. The composition includes in combination with oxygen the elements molybdenum, vanadium, niobium, gold in the absence of palladium according to the empirical formula MoaWbAucVdNbeZf, wherein Z is one or more elements selected from B, Al, Ga, In, Ge, Sn, Pb, Sb, Cu, Pt, Ag, Fe and Re, and a, b, c, d, e and f represent the gram atom ratios of the elements such that: 0<a?1; 0?b<1 and a+b=1; 10?5?c?0.02; 0<d?2; 0<e?1; and 0.0001?f?0.05.
    Type: Grant
    Filed: September 4, 2002
    Date of Patent: May 6, 2008
    Assignee: BP Chemicals Limited
    Inventor: Brian Ellis
  • Patent number: 7361622
    Abstract: Alkenes, unsaturated saturated carboxylic acids, saturated carboxylic acids and their higher analogues are prepared cumulatively from corresponding alkanes utilizing using a multi-staged catalyst system and a multi-stage process which comprises steam cracking of alkanes to corresponding alkenes at flame temperatures and at short contact times in combination with one or more oxidation catalysts for catalytically converting the corresponding alkenes to further corresponding oxygenated products using short contact time reactor conditions.
    Type: Grant
    Filed: November 8, 2005
    Date of Patent: April 22, 2008
    Assignee: Rohm and Haas Company
    Inventors: Abraham Benderly, Anne Mae Gaffney, Mark Anthony Silvano
  • Patent number: 7358380
    Abstract: The invention relates to polyoxometalates represented by the formula (An)m+[R2(H2O)6X2W20O70]m? or solvates thereof, wherein A represents a cation, n is the number of the cations, m is the charge of the polyoxoanion, and X represents a heteroatom selected from SbIII, BiIII, AsIII, SeIV and TeIV, a process for their preparation and their use for the catalytic oxidation of organic molecules.
    Type: Grant
    Filed: May 31, 2006
    Date of Patent: April 15, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Ulrich Kortz, Lihua Bi
  • Patent number: 7355062
    Abstract: A catalyst for the selective oxidation and amoxidation of alkanes and/or alkenes, particularly in processes for obtaining acrylic acid, acrylonitrile and derivatives of these, including a least one oxide of Mo, Te, V, Cu and at least another A component selected from among Nb, Ta, Sn, Se, W, Ti, Fe, Co, Ni, Cr, Ga, Sb, Bi, a rare, alkaline or alkali-earth earth, in such a way that the catalyst presents, in a calcined form, an X-ray diffractogram with five intensive diffraction lines, typically the most intense corresponding to diffraction angles of 2? at 22.1±0.4, 27.1±0.4; 28.1±0.4, 36.0±0.4 and 45.1±0.4. In the preferred embodiment, the catalyst has the following empiric formula: MoTehViCujAkOx in which h, i, j, k are values comprised between 0.001 and 4.0 and x depends on the oxidation status or valency of the Mo, Te, V, Cu and A elements.
    Type: Grant
    Filed: January 16, 2004
    Date of Patent: April 8, 2008
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: Jose Manuel López Nieto, Pablo Botella Asunción, Benjamín Solsona Espriu
  • Patent number: 7348455
    Abstract: A process for producing (meth)acrylic acid or (meth)acrylic acid esters, which comprises a reaction step comprising vapor phase catalytic oxidation of propylene, propane or isobutylene and, if necessary, a reaction step comprising an esterification step, characterized in that at the time when a high boiling mixture (hereinafter referred to as a high boiling material) containing a Michael addition product, is decomposed in a decomposition reactor to recover (meth)acrylic acids, while forcibly imparting a liquid flow in the circumferential direction to a liquid reaction residue in the decomposition reactor, the liquid reaction residue is discharged. In a process for recovering a valuable substance by thermally decomposing the high boiling material containing the Michael addition product of (meth)acrylic acids, it is possible to transfer the decomposition residue from the decomposition reactor to the storage tank without clogging, whereby a long-term continuous operation is possible.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: March 25, 2008
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Shuhei Yada, Yasushi Ogawa, Yoshiro Suzuki, Kiyoshi Takahashi, Kenji Takasaki
  • Patent number: 7345199
    Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: March 18, 2008
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paulette N. Hazin, Paul E. Ellis, Jr.
  • Patent number: 7345198
    Abstract: The invention concerns the production of acrylic acid from propane in the presence of molecular oxygen. Said method consists in passing a gas mixture comprising propane, molecular oxygen, water vapour and, optionally, an inert gas, on a catalyst of formula (I) MolVaTebNbcSidOx to oxidize propane into acrylic acid, the propane/molecular oxygen mol ratio in the initial gas mixture being not less than 0.5.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: March 18, 2008
    Assignee: Arkema
    Inventors: Jean-Luc Dubois, Fabienne Desdevises, Stéphanie Serreau, Damien Vitry, Wataru Ueda
  • Patent number: 7332625
    Abstract: The invention concerns a method for producing acrylic acid from propane, which consists in passing a gas mixture including propane, water, vapor, and optionally an inert gas and/or molecular oxygen, on a catalyst of formula (I): Mo1VaSbbNbcSidOx, wherein: a ranges between 0.006 and 1, inclusively; b ranges between 0.006 and 1, inclusively; c ranges between 0.006 and 1, inclusively; d ranges between 0 and 3.5, inclusively; and x is the amount of oxygen bound to the other elements and depends on their state of oxidation, for oxidizing propane into acrylic acid, and which is carried out in the presence of molecular oxygen, the propane/molecular oxygen mol ratio in the initial gas mixture is not less than 0.5.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: February 19, 2008
    Assignee: Arkema
    Inventors: Jean-Luc Dubois, Fabienne Desdevises, Stéphanie Serreau, Damien Vitry, Wataru Ueda
  • Patent number: 7332624
    Abstract: A method for the production of acrylic acid comprises (i) a step for introducing a polymerization inhibitor to a stage other than a stage for supplying a raw material and a stage for supplying a reflux of said distilling column or (ii) a step for supplying the acrylic acid recovered by thermally decomposing said oligomer to said stage for dehydration. Thus, the present invention enjoys effective utilization of acrylic acid and exalts the efficiency of production.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: February 19, 2008
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Takeshi Nishimura, Yukihiro Matsumoto, Kenji Sanada, Harunori Hirao
  • Patent number: 7321058
    Abstract: Acrolein and/or acrylic acid are prepared from propane and/or propene by a process comprising the following steps: (a) separation of propane and/or propene from a propane- and/or propene-containing gas mixture by absorption in an absorbent, (b) separation of the propane and/or propene from the absorbent to give a gas B and (c) use of the gas B obtained in stage (b) for an oxidation of propane and/or propene to acrolein and/or acrylic acid, no heterogeneously catalyzed dehydrogenation of propane without supply of oxygen being carried out between steps (b) and (c).
    Type: Grant
    Filed: June 13, 2001
    Date of Patent: January 22, 2008
    Assignee: BASF Aktiengesellschaft
    Inventors: Otto Machhammer, Christoph Adami, Claus Hechler, Peter Zehner
  • Patent number: 7282604
    Abstract: The invention concerns a method for producing acrylic acid from propane, in the absence of molecular oxygen which consists in: a) introducing a gas mixture free of molecular oxygen and comprising propane, water vapor, and, optionally, an inert gas, into a first reactor with fluidized catalytic bed, b) at the first reactor output, separating the gases from the catalyst, c) recycling the catalyst into a regenerator, d) introducing the gases into a second reactor with fluidized catalytic bed, e) at the second reactor output, separating the gases from the catalyst and recovering acrylic acid contained in the separated gases, f) recycling the catalyst into the regenerator, and g) reintroducing the regenerated catalyst from the regenerator into the first and second reactors.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: October 16, 2007
    Assignee: Arkema
    Inventor: Jean-Luc Dubois
  • Patent number: 7262322
    Abstract: An oxidation process for the production of alkenes and carboxylic acids from a feed comprising alkene and/or alkane, carbon monoxide, a molecular oxygen containing gas and optionally water in the presence of an oxidation catalyst in which the level of carbon monoxide is maintained between 1% and 20% by volume of the total feed to the reactor.
    Type: Grant
    Filed: May 13, 2004
    Date of Patent: August 28, 2007
    Assignee: BP Chemicals Limited
    Inventors: Ewen James Ferguson, Andrew Richard Lucy, Mark Stephen Roberts, Diana Rachel Taylor, Bruce Leo Williams
  • Patent number: 7214822
    Abstract: A coated catalyst whose coating of active composition is a multimetal oxide comprising the elements Mo, V and Te and/or Sb can be used for the gas-phase catalytic oxidation of propane to acrylic acid.
    Type: Grant
    Filed: September 19, 2005
    Date of Patent: May 8, 2007
    Assignee: BASF Aktiengesellschaft
    Inventors: Frieder Borgmeier, Andreas Tenten, Hartmut Hibst
  • Patent number: 7189871
    Abstract: A process for reacting in a fluid bed reactor at least one oxidizable reactant with molecular oxygen in the presence of a catalytically active fluidized bed of solid particles. In the process a molecular oxygen-containing gas having an oxygen concentration greater than that of air is introduced into the fluidized bed while the fluidized bed is maintained in a turbulent regime. The process is suitable for oxidation, ammoxidation and carboxylation processes, including the production of maleic anhydride, acrylonitrile, ethylene, acetic acid and vinyl acetate.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: March 13, 2007
    Assignee: BP Chemicals Limited
    Inventors: Michele Fiorentino, David Newton, George Fredrick Salem, Bruce Leo Williams
  • Patent number: 7161028
    Abstract: The invention concerns a method for producing acrylic acid from propane in the absence of molecular oxygen. Said method is characterized in that it consists in passing a gas mixture free of molecular oxygen and comprising propane, water vapour, as well as, optionally, an inert gas, over a catalyst including molybdenum, vanadium, tellurium, oxygen and at least another element X selected among niobium, tantalum, tungsten, titanium, aluminium, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, palladium, platinum, antimony, bismuth, boron, indium and cerium, and on a co-catalyst of formula (II): Mo1Bia?Feb?Coc?Nid?Ke?Sbf?Tig?Sih?Cai?Nbj?Tek?Pbl?Wm?Cun?. The invention also concerns a solid catalytic composition comprising said catalyst and co-catalyst and the use of said composition for producing acrylic acid from propane.
    Type: Grant
    Filed: November 28, 2002
    Date of Patent: January 9, 2007
    Assignee: Arkema France
    Inventors: Jean-Luc Dubois, Stephanie Serreau, Julien Jacquel