Methanol Reactant Patents (Class 568/472)
  • Patent number: 9346727
    Abstract: The invention relates to a continuous process to make and isolate methylal by reacting formaldehyde and methanol with an acid catalyst under at least partial formation of methylal and water, to form a mixture M2 comprising formaldehyde, methanol, methylal, and water, separating the said mixture M2 in a distillation column B into three distinct product streams, one being a distillate taken from the column head BH which is rich in methylal, one taken from the column bottom stream BB being almost pure water, and one taken from the side of the column B below the reaction zone which stream is rich in methanol, characterised in that the ratio of the amount of substance of methanol to the amount of substance of formaldehyde in the mixture M1 is at least 3 mol/mol, and to an apparatus to be used with this process.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: May 24, 2016
    Assignee: Ineos Paraform GmbH & Co. KG
    Inventors: Hans Hasse, Jan-Oliver Drunsel, Jakob Burger, Ulrich Schmidt, Mario Renner, Sergej Blagov
  • Patent number: 8821804
    Abstract: The invention relates to the use of monoliths as particle filters for limiting the deactivation of catalysts during catalytic reactions in multi-tubular reactors. The invention is particularly well-suited for catalytic oxidation reactions in the gaseous phase. The invention also relates to multi-tubular reactors including monoliths as particle filters.
    Type: Grant
    Filed: July 23, 2008
    Date of Patent: September 2, 2014
    Assignee: Arkema France
    Inventor: Jean-Luc Dubois
  • Patent number: 8748669
    Abstract: Provided is a process for producing aldehydes or ketones by oxidizing alcohols with oxygen, which comprises oxidizing alcohols to aldehydes or ketones in an organic solvent at room temperature with oxygen or air as an oxidant, wherein ferric nitrate (Fe(NO3)3.9H2O), 2,2,6,6-tetramethylpiperidine N-oxyl (TEMPO) and an inorganic chloride are used as catalysts, the reaction time is 1-24 hours, and the molar ratio of said alcohols, 2,2,6,6-tetramethylpiperidine N-oxyl and the inorganic chloride is 100:1˜10:1˜10:1˜10. The present process has the advantages of high yield, mild reaction conditions, simple operation, convenient separation and purification, recoverable solvents, substrates used therefor being various and no pollution, and therefore it is adaptable to industrialization.
    Type: Grant
    Filed: July 30, 2010
    Date of Patent: June 10, 2014
    Assignees: East China Normal University, Shanghai Institute of Organic Chemistry, Chinese Academy of Sciences
    Inventors: Shengming Ma, Jinxian Liu, Jinqiang Kuang, Yu Liu, Yuli Wang, Qiong Yu, Weiming Yuan, Suhua Li, Bo Chen, Jiajia Cheng, Baoqiang Wan, Juntao Ye, Shichao Yu
  • Patent number: 8513470
    Abstract: A process for the fixed bed oxidation of methanol to formaldehyde wherein the bed comprises at least two layers having different catalytic activity, wherein the layer of lower activity is comprised in the part of the bed from which the reactant gas mixture enters and its activity is calibrated so that the maximum hot spot temperature in the layer is comprised between 350° C. and 430° C. and is higher than the maximum hot spot temperature of the layer of greater activity formed by pure catalyst, and wherein during the period in which the situation of the maximum hot spot temperature of the layer of lower activity remains at the values cited above, the conversion of methanol is higher than 96% by mols.
    Type: Grant
    Filed: December 18, 2009
    Date of Patent: August 20, 2013
    Assignee: Süd-Chemie, Catalysts Italia S.r.l.
    Inventors: Marvin Estenfelder, Roberto Zaino
  • Patent number: 8481790
    Abstract: A method of preparing a catalyst for producing acrolein by oxidation of propylene at high space velocity, said catalyst is a Mo—Bi—Fe—Co based composite metal oxide. Producing unsaturated aldehyde via partial oxidation of lower unsaturated olefin at high space velocity using said catalyst is suitable for process with or without off-gas recirculating. Said catalyst is prepared by co-precipitation, the reaction conditions for using said catalyst to produce unsaturated aldehyde are, the space velocity of unsaturated lower olefin relative to catalyst being 120˜200 h-1(STP), reaction temperature being 300˜420° C. and absolute pressure being 0.1˜0.5 MPa; a single-stage unsaturated lower olefin conversion ratio of greater than 98.0% and carbon oxide yield of less than 3.3% with an overall yield of unsaturated lower aldehyde and acid of greater than 94.0% are obtained. The process to prepare the said catalyst is simple, easy to be repeated, and capable of industrial scale-up.
    Type: Grant
    Filed: May 26, 2011
    Date of Patent: July 9, 2013
    Assignee: Shanghai Huayi Acrylic Acid Co., Ltd.
    Inventors: Jian Wang, Xuemei Li, Yan Zhuang, Kaimin Shi, Kun Jiao, Jianxue Ma, Xiaodong Chu, Jingming Shao
  • Publication number: 20130172577
    Abstract: A process for producing a ringlike oxidic shaped body by mechanically compacting a pulverulent aggregate introduced into the fill chamber of a die, wherein the outer face of the resulting compact corresponds to that of a frustocone.
    Type: Application
    Filed: February 28, 2013
    Publication date: July 4, 2013
    Applicant: BASF SE
    Inventor: BASF SE
  • Publication number: 20110269998
    Abstract: A process for the fixed bed oxidation of methanol to formaldehyde wherein the bed comprises at least two layers having different catalytic activity, wherein the layer of lower activity is comprised in the part of the bed from which the reactant gas mixture enters and its activity is calibrated so that the maximum hot spot temperature in the layer is comprised between 350° C. and 430° C. and is higher than the maximum hot spot temperature of the layer of greater activity formed by pure catalyst, and wherein during the period in which the situation of the maximum hot spot temperature of the layer of lower activity remains at the values cited above, the conversion of methanol is higher than 96% by mols.
    Type: Application
    Filed: December 18, 2009
    Publication date: November 3, 2011
    Applicant: SUED-CHEMIE CATALYSTS ITALIA S.R.L.
    Inventors: Marvin Estenfelder, Roberto Zaino
  • Publication number: 20110184191
    Abstract: Two zone (11, 12; 21, 22; 31, 32; 41, 42) fluidized bed reactor (10, 20, 30, 40), wherein the upper zone (11, 21, 31, 41) presents a different section than the lower zone (12, 22, 32, 42). In one of the two zones (11, 12; 21, 22; 31, 32; 41, 42), a zone of reducing atmosphere is created and, in the other zone, a zone of oxidising atmosphere is created. In a preferred embodiment, the section of the upper zone (11, 21, 31, 41) is larger than that of the lower zone (12, 22, 32, 42), creating a reducing atmosphere in the upper zone (11, 21, 31, 41) and an oxidising atmosphere in the lower zone (12, 22, 32, 42). Rows of flow distributor tubes exist in the upper zone (11, 21, 31, 41) to avoid the appearance of dead zones.
    Type: Application
    Filed: June 19, 2009
    Publication date: July 28, 2011
    Applicant: UNIVERSIDAD DE ZARAGOZA
    Inventors: Miguel Menéndez Sastre, Javier Herguido Huerta, Carlos Téllez Ariso, Jaime Soler Herrero, Maria Pilar Gimeno Tolosa
  • Patent number: 7977515
    Abstract: A process is disclosed for the synthesis of formaldehyde from methane starting with the oxychlorination of methane to produce methylene chloride. Hydrolysis of methylene chloride yields the product formaldehyde. Gaseous formaldehyde is condensed for shipment. Byproduct chloroform and carbon tetrachloride are recovered and hydrogenated to provide additional methylene chloride.
    Type: Grant
    Filed: July 1, 2010
    Date of Patent: July 12, 2011
    Inventor: John E. Stauffer
  • Publication number: 20110118486
    Abstract: The invention relates to the use of monoliths as particle filters for limiting the deactivation of catalysts during catalytic reactions in multi-tubular reactors. The invention is particularly well-suited for catalytic oxidation reactions in the gaseous phase. The invention also relates to multi-tubular reactors including monoliths as particle filters.
    Type: Application
    Filed: July 23, 2008
    Publication date: May 19, 2011
    Inventor: Jean-Luc Dubois
  • Publication number: 20100267993
    Abstract: Methods for controlling series or series-parallel reactions are described. Novel microchannel apparatus having mesoporous structures adjacent to bulk flow paths are described. Methods of synthesizing formaldehyde from methanol are also described.
    Type: Application
    Filed: June 28, 2010
    Publication date: October 21, 2010
    Applicant: VELOCYS INC.
    Inventors: Soumitra Deshmukh, Anna Lee Tonkovich, Terry Mazanec, Bin Yang, Kai Jarosch, Richard Long
  • Patent number: 7803972
    Abstract: The invention relates to a coated catalyst, especially for oxidation of methanol to formaldehyde, which, on an inert, preferably essentially nonporous, support body, has at least one coating which comprises, before the removal of the organic fractions of components b) and c): (a) oxides, or precursor compounds convertible to the corresponding oxides, of molybdenum and iron, where the molar ratio of Mo:Fe is between 1:1 and 5:1, and optionally further metallic components or metal oxide components or precursor compounds convertible to the corresponding oxides, (b) at least one organic binder, preferably an aqueous dispersion of copolymers, especially selected from vinyl acetate/vinyl laurate, vinyl acetate/ethylene, vinyl acetate/acrylate, vinyl acetate/maleate, styrene/acrylate or mixtures thereof, and (c) at least one further component selected from the group consisting of SiO2 sol or precursors thereof, Al2O3 sol or precursors thereof, ZrO2 sol or precursors thereof, TiO2 sol or precursors thereof, waterglas
    Type: Grant
    Filed: November 23, 2006
    Date of Patent: September 28, 2010
    Assignee: Süd-Chemie AG
    Inventors: Christian Gückel, Klaus Wanninger, Marvin Estenfelder, Claudia Fischer, Uwe Dürr
  • Patent number: 7790933
    Abstract: A process is disclosed for the synthesis of formaldehyde from methane starting with the oxychlorination of methane to produce methylene chloride. Hydrolysis of methylene chloride yields the product formaldehyde. Byproduct chloroform and carbon tetrachloride are recovered and hydrogenated to provide additional methylene chloride.
    Type: Grant
    Filed: November 3, 2009
    Date of Patent: September 7, 2010
    Inventor: John E. Stauffer
  • Patent number: 7491852
    Abstract: The present invention discloses a novel use of a catalyst with core-porous shell structure, which includes carrying out an oxidation of an alcohol in vapor phase and in the presence of the catalyst with core-porous shell structure to form an aldehyde or ketone, wherein the catalyst with core-porous shell structure is constituted of a core material and a porous shell material. The core material is a metal having a catalytic activity, and the shell material is a porous inorganic oxide.
    Type: Grant
    Filed: February 28, 2008
    Date of Patent: February 17, 2009
    Assignee: National Tsing Hua University
    Inventors: Kan-Sen Chou, Chen-Chih Chen
  • Patent number: 7381851
    Abstract: A process for preparing formaldehyde by gas-phase oxidation of methanol vapor by means of a gas stream comprising molecular oxygen in the presence of a fixed-bed catalyst comprising iron and molybdenum, wherein the process is carried out in a reactor (1) having heat-exchange plates (2) which are arranged in the longitudinal direction of the reactor (1) and have a spacing between them and through which a heat transfer medium flows, inlet and outlet facilities (3, 4) for the heat transfer medium to the heat-exchange plates (2) and also gaps (5) between heat-exchange plates (2) in which the fixed-bed catalyst is present and into which the methanol vapor and the gas stream comprising molecular oxygen are passed, is described.
    Type: Grant
    Filed: December 23, 2004
    Date of Patent: June 3, 2008
    Assignee: BASF Aktiengesellschaft
    Inventors: Gerhard Olbert, Thorsten Johann, Markus Weber, Neven Lang, Eckhard Ströfer, Martin Fiene, Markus Siegert
  • Patent number: 7351867
    Abstract: The present invention relates to a process of oxidation of alcohols selectively to aldehydes or ketones with molecular oxygen using a TEMPO based catalyst, Fe-bipyridyl or Fe-phenantroline co-catalyst and N-bromosuccinimide promoter in acetic acid solvent. The oxidation takes places at high rates and high aldehyde selectivity at temperatures in the range 45-50° C. and oxygen or air pressures of 0-15 psi. The alcohol conversion of 95-100% and aldehyde selectivity higher than 95% are achieved over 3-4 hours reaction time. Aldehydes such as 3,3-dimethyl-1-butanal can be produced efficiently using the present invention.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: April 1, 2008
    Assignee: The NutraSweet Company
    Inventors: Setrak K. Tanielyan, Robert L. Augustine, Indra Prakash, Kenneth E. Furlong, Handley E. Jackson
  • Patent number: 7301055
    Abstract: Process for removing methanol from formaldehyde-containing solutions. The present invention relates to a process for removing methanol from formaldehyde-containing solutions, with methanol being converted into formaldehyde dimethyl acetal by reactive distillation in the presence of an acidic fixed-bed catalyst, and the resultant mixture comprising methanol, formaldehyde dimethyl acetal and possibly other impurities being distilled off.
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: November 27, 2007
    Assignee: Ticona GmbH
    Inventors: Michael Hoffmockel, Matthias Göring, Juergen Lingnau, Karl-Friedrich Mück
  • Patent number: 7193117
    Abstract: A method wherein a methanol-containing gas stream is passed in contact with a catalyst comprising a supported or unsupported bulk vanadate catalyst in the presence of an oxidizing agent for a time sufficient to convert at least a portion of the methanol to formaldehyde (CH2O).
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: March 20, 2007
    Assignee: Lehigh University
    Inventors: Israel E Wachs, Laura E Briand
  • Patent number: 7109382
    Abstract: A method for formaldehyde production through catalytic oxidation of methanol, comprising the steps of feeding to a first oxidation catalytic bed (2) a gas flow comprising methanol and oxygen at a predetermined crossing linear flow rate, obtaining at the outlet of said first catalytic bed (2) a flow of gaseous reaction products comprising unreacted methanol, and feeding the flow of gaseous products to a second oxidation catalytic bed (6) is distinguished by the fact that the flow of gaseous reaction products comprising unreacted methanol is fed to the second catalytic bed (6) with a crossing linear flow rate substantially equal to said predetermined first catalytic bed (2) feeding flow rate.
    Type: Grant
    Filed: June 12, 2001
    Date of Patent: September 19, 2006
    Assignee: Casale Chemicals S.A.
    Inventor: Giancarlo Sioli
  • Patent number: 7084308
    Abstract: A process is provided for the manufacture of formaldehyde from methyl bromide. In the process, methyl bromide is oxidized with air over a catalyst to give formaldehyde and hydrogen bromide. In a preferred embodiment of the invention, a mixture of two different catalysts are employed, one to promote hydrolysis of methyl bromide to methyl alcohol and the other to promote the oxidation of methyl alcohol to formaldehyde.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: August 1, 2006
    Inventor: John E. Stauffer
  • Patent number: 6956134
    Abstract: Feeds comprising methanol, dimethyl ether or a mixture of the two are oxidized by contacting the feed with an oxygen-containing gas and a supported heteropolyacid catalyst containing molybdenum or molybdenum and vanadium. The primary products are methylal (dimethoxymethane) and methyl formate. Production of dimethyl ether from methanol can be inhibited by partial deactivation of acid sites on the Keggin catalyst.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: October 18, 2005
    Assignee: The Regents of the University of California
    Inventors: Haichao Liu, Enrique Iglesia
  • Publication number: 20040254402
    Abstract: A method for formaldehyde production through catalytic oxidation of methanol, comprising the steps of feeding to a first oxidation catalytic bed (2) a gas flow comprising methanol and oxygen at a predetermined crossing linear flow rate, obtaining at the outlet of said first catalytic bed (2) a flow of gaseous reaction products comprising unreacted methanol, and feeding the flow of gaseous products to a second oxidation catalytic bed (6) is distinguished by the fact that the flow of gaseous reaction products comprising unreacted methanol is fed to the second catalytic bed (6) with a crossing linear flow rate substantially equal to said predetermined first catalytic bed (2) feeding flow rate.
    Type: Application
    Filed: July 3, 2003
    Publication date: December 16, 2004
    Inventor: Giancarlo Sioli
  • Patent number: 6825384
    Abstract: The present invention relates to a process of oxidation of alcohols selectively to aldehydes or ketones with NaOCl using a TEMPO—borate catalyst system. It is shown that the oxidation can be efficiently carried out without KBr additives under solvent free conditions. Aldehydes such as 3,3-dimethylbutyraldehyde can be produced efficiently using the present invention.
    Type: Grant
    Filed: January 29, 2004
    Date of Patent: November 30, 2004
    Assignee: The NutraSweet Company
    Inventors: Indra Prakash, Setrak K. Tanielyan, Robert L. Augustine, Kenneth E. Furlong, Robert C. Scherm, Handley E. Jackson
  • Patent number: 6624332
    Abstract: The method of the present invention involves the in situ formation of metal-molybdate catalyst particles active for methanol oxidation to formaldehyde, with iron as an example, the catalyst is made by mixing particulate forms of Fe2O3 and MoO3 which form an active Fe2(MoO4)3/MoO3 component inside the reactor during methanol oxidation.
    Type: Grant
    Filed: October 31, 2001
    Date of Patent: September 23, 2003
    Assignee: Lehigh University
    Inventors: Israel E. Wachs, Laura E. Briand
  • Patent number: 6559345
    Abstract: A process and apparatus for oxidizing methanol in a gas stream into formaldehyde in a fixed bed reactor. The process first introduces a gas stream into a fixed bed reactor. The fixed bed reactor contains a catalyst bed having a depth, a width, a length, an inlet, an upstream region, a downstream region and an outlet. Preferably, the inlet, the upstream region, the downstream region and the outlet are provided in the order stated. A vanadia-titania catalyst is provided in the upstream region and a molybdena-titania catalyst is provided in the downstream region. The vanadia-titania catalyst in the upstream region is substantially free of MoO3 and initially (i.e., during oxidation some V2O5 may sublime and migrate to the downstream region) the molybdena-titania catalyst in the downstream region is substantially free of V2O5. Next, the gas stream is contacted with the vanadia-titania catalyst under oxidizing conditions.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: May 6, 2003
    Assignee: Leigh University
    Inventor: Israel E. Wachs
  • Patent number: 6552233
    Abstract: A process and a catalyst reaction zone comprising one or more fixed bed reactors for oxidizing methanol in a reactant gas feed stream to formaldehyde. According to one embodiment, the process comprises introducing the reactant gas feed stream into an upstream region containing a vanadia-titania first catalyst (substantially free of a volatile MoO3 species) under oxidizing conditions to form a partially oxidized reactant gas feed stream which is then introduced under oxidizing conditions into a downstream region containing a metal molybdate second catalyst to further oxidize any residual methanol contained therein. According to another embodiment, a fixed bed reactor comprising an upstream region and a downstream region containing the aforementioned vanadia-titania and metal molybdate catalysts, respectively, is utilized to implement the inventive process to yield a product gas stream containing formaldehyde preferably at a conversion of 85% or more and a selectivity of 90% or more.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: April 22, 2003
    Assignees: Lehigh University, Georgia-Pacific Resings, Inc.
    Inventors: Israel E. Wachs, Ray P. Bourne
  • Publication number: 20030065228
    Abstract: In a process for preparing formaldehyde from methanol by dehydrogenation in a reactor in the presence of a catalyst at a temperature in the range from 300 to 1000° C., the catalyst is generated spatially separately from the reactor and at a temperature above the dehydrogenation temperature.
    Type: Application
    Filed: June 21, 2002
    Publication date: April 3, 2003
    Inventors: Elke Schweers, Rolf Schulz, Thomas Kaiser, Uwe Dingerdissen
  • Patent number: 6531635
    Abstract: Processes for the preparation of 3-alkoxyalkanols useful as solvents for coating materials, photoresists, or the like.
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: March 11, 2003
    Assignee: Idemitsu Petrochemicals Co., Ltd.
    Inventors: Toshihide Yoshitome, Hiroshi Kawasaki, Naoya Kawano
  • Patent number: 6518463
    Abstract: A process and fixed bed reactor for oxidizing methanol in a reactant gas feed stream to formaldehyde. The process comprises introducing the reactant gas feed stream into an upstream region containing a first metal molybdate catalyst (substantially free of a volatile Mo/MoO3 species) under oxidizing conditions to form a partially oxidized reactant gas feed stream which is then introduced under oxidizing conditions into a downstream region containing a second metal molybdate catalyst to further oxidize any residual methanol contained therein. A fixed bed reactor comprising an upstream region and a downstream region containing the aforementioned first and second metal molybdate catalysts, respectively, is utilized to implement the inventive process to yield a product gas stream containing formaldehyde preferably at a conversion of 85% or more and a selectivity of 90% or more.
    Type: Grant
    Filed: September 13, 2001
    Date of Patent: February 11, 2003
    Assignee: Lehigh University
    Inventors: Israel E. Wachs, Laura Briand
  • Patent number: 6504055
    Abstract: Processes for producing citraconic anhydride and citraconic acid using porous materials with specific surface acidities and surface areas are described. The preferred catalyst is a porous gamma alumina. Itaconic acid is produced from citraconic acid. Itaconic acid is an intermediate to a variety of compounds including polymers.
    Type: Grant
    Filed: September 21, 2000
    Date of Patent: January 7, 2003
    Assignee: Board of Trustees of Michigan State University
    Inventors: Dennis J Miller, Dushyant Shekhawat, Kirthivasan Nagarajan, James E. Jackson
  • Publication number: 20020133029
    Abstract: In a process for preparing formaldehyde from methanol by dehydrogenation in a reactor in the presence of a catalyst at a temperature in the range from 300 to 1000° C., a carrier gas stream which has a temperature above the dehydrogenation temperature is fed to the reactor.
    Type: Application
    Filed: March 1, 2002
    Publication date: September 19, 2002
    Applicant: Ticona GmbH, a corporation of Germany
    Inventors: Elke Schweers, Thomas Kaiser, Michael Haubs, Michael Rosenberg
  • Patent number: 6417376
    Abstract: A process for selectively oxidizing an organic molecule by reacting said organic molecule and oxygen in the presence of a selective oxidation catalyst supported on a mesh-like structure.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: July 9, 2002
    Assignee: ABB Lummus Global Inc.
    Inventors: Chuen Y. Yeh, Lawrence L. Murrell, Pal Rylandshom, Robert E. Trubac, Rudolf A. Overbeek, Chiung Y. Huang, Cemal Ercan, Nelleke Vander Puil, Herbert E. Barner
  • Patent number: 6350918
    Abstract: Preparing an aldehyde from an alcohol by contacting the alcohol in the presence of oxygen with a catalyst prepared by contacting an intimate mixture containing metal oxide support particles and particles of a catalytically active metal oxide from Groups VA, VIA, or VIIA, with a gaseous stream containing an alcohol to cause metal oxide from the discrete catalytically active metal oxide particles to migrate to the metal oxide support particles and to form a monolayer of catalytically active metal oxide on said metal oxide support particles.
    Type: Grant
    Filed: April 17, 2001
    Date of Patent: February 26, 2002
    Assignee: Lehigh University
    Inventors: Israel E. Wachs, Yeping Cai
  • Publication number: 20020007089
    Abstract: A particularly useful process which includes the steps of providing a feedstream comprising methanol, a soluble condensation promoting component capable of activating a heterogeneous acidic catalyst and a source of formaldehyde formed by conversion of methanol in the presence of a catalyst comprising copper and zinc; and heating this feedstream with the heterogeneous acidic catalyst in a catalytic distillation column to convert methanol and formaldehyde present to methylal and higher polyoxymethylene dimethyl ethers and to separate the methylal from the higher polyoxymethylene dimethyl ethers is disclosed. Advantageously, methylal and higher polyoxymethylene dimethyl ethers are formed and separated in a catalytic distillation column. By including within the column a section containing an anion exchange resin, an essentially acid-free product is obtained.
    Type: Application
    Filed: July 11, 2001
    Publication date: January 17, 2002
    Inventors: Gary P. Hagen, Michael J. Spangler
  • Patent number: 6313343
    Abstract: Alkylene glycol is oxidized in a vapor phase in the presence of alcohol (a), oxygen, and a catalyst (a) (primary reaction). &agr;-oxoaldehyde, and alcohol (b) or olefin, are oxidized in a vapor phase in the presence of oxygen and a catalyst (b) (secondary reaction). A molar ratio of the alkylene glycol to the alcohol (a) is preferably in a range of 1/100 to 5/1. It is preferable that one same compound is used as the alcohol (a) and the alcohol (b). In the case where the primary and secondary reactions are successively executed, a reaction device in which a primary reactor and a secondary reactor are connected in a two-stage connection type is preferably used. This ensures that a method is provided that is capable of producing &agr;-oxoaldehyde at a higher yield than conventionally, and further, that is capable of stably obtaining an &agr;-oxoaldehyde solution or gas with a higher concentration than conventionally.
    Type: Grant
    Filed: January 7, 2000
    Date of Patent: November 6, 2001
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yoshitaka Arita, Akihiko Ohta, Noboru Saito, Kimio Ariyoshi
  • Patent number: 6265528
    Abstract: A particularly useful process which includes the steps of providing a feedstream comprising a soluble condensation promoting component capable of activating a heterogeneous acidic catalyst and a source of formaldehyde formed by conversion of dimethyl ether in the presence of a catalyst comprising silver as an essential catalyst component; and heating the feedstream with the heterogeneous acidic catalyst in a catalytic distillation column to convert methanol and formaldehyde present to methylal and higher polyoxymethylene dimethyl ethers and to separate the methylal from the higher polyoxymethylene dimethyl ethers is disclosed. Advantageously, methylal and higher polyoxymethylene dimethyl ethers are formed and separated in a catalytic distillation column.
    Type: Grant
    Filed: November 12, 1998
    Date of Patent: July 24, 2001
    Assignee: BP Corporation North America Inc.
    Inventors: Gary P. Hagen, Michael J. Spangler
  • Patent number: 6198005
    Abstract: A method wherein a methanol-containing waste gas stream, such as a pulp mill waste stream which contains methanol and other waste products, including methyl mercaptans, is passed in contact with a catalyst comprising a supported or unsupported bulk metal oxide catalyst in the presence of an oxidizing agent; preferably the gas stream is contacted with the catalyst, in the presence of the oxidizing agent, for a time sufficient to convert at least a portion of the methanol to formaldehyde (CH2O).
    Type: Grant
    Filed: April 20, 1999
    Date of Patent: March 6, 2001
    Assignee: Lehigh University
    Inventor: Israel E. Wachs
  • Patent number: 6153779
    Abstract: Quadridentate Cu.sup.II and Zn.sup.II phenoxyl complexes and phenoxyl radical complexes thereof, in which one ligand L is bonded to each metal atom and H.sub.2 L stands for the general formula ##STR1## in which the bridge-unit Q stands for --S--, --O--, --N(R.sup.3)--, --P(R.sup.4)--, or ortho-NH--C.sub.6 H.sub.4 --NH-- and R.sup.1 and R.sup.2 stand for radical-stabilizing residues.Preferred radical complexes include ##STR2## The radical complexes are oxidation catalysts for oxidizing organic substrates with O.sub.2 in the course of which H.sub.2 O.sub.2 is also formed.
    Type: Grant
    Filed: June 28, 1999
    Date of Patent: November 28, 2000
    Assignee: Degussa-Huls Aktiengesellschaft
    Inventors: Martina Hess, Phalguni Chaudhuri, Karl Wieghardt
  • Patent number: 6147263
    Abstract: A process for the catalytic conversion of methanol to formaldehyde wherein a gas stream containing methanol and oxygen is contacted with a silver catalyst in a first conversion zone containing a silver catalyst to produce an effluent containing formaldehyde, unreacted methanol, and oxidation byproducts; and contacting the first zone effluent with a copper catalyst in a second conversion zone for further conversion of the unreacted methanol. No molecular oxygen is added to the first stage effluent or to the second conversion zone.
    Type: Grant
    Filed: April 19, 1999
    Date of Patent: November 14, 2000
    Assignee: Lehigh University
    Inventors: Israel E. Wachs, Chuan-Bao Wang
  • Patent number: 6133482
    Abstract: In a process for preparing carbonyl compounds of the formula ##STR1## where R.sup.1 is a hydrogen atom or an alkyl radical having from 1 to 3 carbon atoms, R.sup.2 is a hydrogen atom or a radical of the formula ##STR2## where R.sup.3 is a hydrogen atom or together with R.sup.4 is an oxygen atom, R.sup.4 is the radical OR.sup.6 or together with R.sup.3 is an oxygen atom, R.sup.5 is a hydrogen atom, an alkyl radical having from 1 to 8 carbon atoms or a cyclohexyl or cyclopentyl radical and R.sup.6 is an alkyl radical having from 1 to 4 carbon atoms, a cyclohexyl or cyclopentyl radical or a radical of the formula --CH.sub.2 --CHO or --CH.sub.2 --CH.sub.2 --O--CH.sub.2 --CHO, by gas-phase oxidation of methanol or alcohols of the formula ##STR3## where R.sup.1 and R.sup.5 are as defined above and R.sup.7 is a hydrogen atom or a radical OR.sup.8 and R.sup.8 is a hydrogen atom, an alkyl radical having from 1 to 4 carbon atoms, a cyclohexyl or cyclopentyl radical or a radical for the formula --CH.sub.2 --CH.sub.
    Type: Grant
    Filed: June 16, 1999
    Date of Patent: October 17, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Thomas Fetzer, Dirk Demuth, Heinz Rutter, Helmuth Menig, Peter Resch, Wilhelm Ruppel, Harro Wache
  • Patent number: 6072087
    Abstract: The present invention relates to a process for the preparation of carbonyl compounds of the formula ##STR1## in which R.sup.1 denotes a hydrogen atom or an alkyl radical containing from 1 to 3 carbon atoms, R.sup.2 denotes a hydrogen atom or a radical of the formula ##STR2## in which R.sup.3 denotes a hydrogen atom or, together with R.sup.4, an oxygen atom, R.sup.4 denotes the radical OR.sup.6 or, together with R.sup.3, an oxygen atom, R.sup.5 denotes a hydrogen atom or an alkyl radical containing from 1 to 8 carbon atoms or a cyclohexyl or cyclopentyl radical, and R.sup.6 denotes an alkyl radical containing from 1 to 4 carbon atoms, a cyclohexyl or cyclopentyl radical or a radical of the formula--CH.sub.2 --CHO or --CH.sub.2 --CH.sub.2 --O--CH.sub.2 --CHO,by gas-phase oxidation of methanol or alcohols of the formula ##STR3## in which R.sup.1 and R.sup.5 have the meanings specified above and R.sup.7 denotes a hydrogen atom or a radical OR.sup.8, and R.sup.
    Type: Grant
    Filed: June 16, 1999
    Date of Patent: June 6, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Thomas Fetzer, Dirk Demuth, Heinz Rutter, Helmuth Menig, Peter Resch, Wilhelm Ruppel, Harro Wache
  • Patent number: 5990358
    Abstract: A process for preparing formaldehyde by oxidative dehydrogenation of methanol comprises passing a gas mixture (i) comprisinga) from 0.1 to 50% by volume of methanol,b) from 0.1 to 30% by volume of oxygen,c) from 0 to 50% by volume of nitrogen oxide andd) from 0 to 60% by volume of water at from 150 to 800.degree. C. through a phosphorus-doped silver catalyst fixed bed (a) and applying from 0.01 to 100 ppm by weight of phosphorus, based on the phosphorus-doped silver catalyst fixed bed, in the form of a finely divided phosphorus compound having a melting point or decomposition temperature of more than 500.degree. C. (phosphorus compound P) to the phosphorus-doped silver catalyst fixed bed (a) per kg of methanol which is passed through in the form of the gas mixture (i) per cm.sup.2 of the cross-sectional area of the phosphorus-doped silver catalyst fixed bed (a).
    Type: Grant
    Filed: March 13, 1998
    Date of Patent: November 23, 1999
    Assignee: BASF Aktiengesellschaft
    Inventors: Bernhard Knuth, Rainer Diercks
  • Patent number: 5986146
    Abstract: A process for the heterogeneous exothermic synthesis of formaldehyde, in particular in a reactor of the type comprising a plurality of adiabatic catalytic beds connected in series, provides the step of feeding to the reactor the methanol necessary for the synthesis distributed in at least two portions, each fed to respective distinct catalytic beds.
    Type: Grant
    Filed: December 5, 1997
    Date of Patent: November 16, 1999
    Assignee: Floriall Holdings Limited
    Inventor: Giancarlo Sioli
  • Patent number: 5959154
    Abstract: A process for the heterogeneous exothermic synthesis of formaldehyde, in particular in reactors of the type comprising a plurality of adiabatic catalytic beds connected in series, provides the step of flowing the gaseous reagents across at least one of the catalytic beds with substantially radial flow.
    Type: Grant
    Filed: December 1, 1997
    Date of Patent: September 28, 1999
    Assignee: Floriall Holdings Limited
    Inventor: Giancarlo Sioli
  • Patent number: 5907066
    Abstract: A method wherein a methanol-containing waste gas stream, such as a pulp mill waste stream which contains methanol and other waste products, including methyl mercaptans, is passed in contact with a catalyst comprising certain supported metal oxides in the presence of an oxidizing agent; preferably the gas stream is contacted with the catalyst, in the presence of the oxidizing agent, for a time sufficient to convert at least a portion of the methanol to formaldehyde (CH.sub.2 O).
    Type: Grant
    Filed: October 6, 1997
    Date of Patent: May 25, 1999
    Assignee: Lehigh University
    Inventor: Israel E. Wachs
  • Patent number: 5877356
    Abstract: The process uses a supply column and additional heat exchangers associated with absorption columns. Air and methanol from outside and a subcurrent of methanol, originating from a cold methanol current exiting from the supply column, are fed to the supply column. This exiting current recirculates through the additional heat exchangers and is divided into the subcurrent which returns to the supply column and another subcurrent which is fed to an evaporator. A methanol-air mixture exits from the head of the supply column and is fed to an evaporator. The cold methanol is cooled in the supply column by evaporation of the methanol forming part of the methanol-air mixture.
    Type: Grant
    Filed: July 22, 1997
    Date of Patent: March 2, 1999
    Assignee: Patentes Y Novedades, S.L.
    Inventor: Lluis Eek-Vancells
  • Patent number: 5770021
    Abstract: A process including a first stage wherein a feed gas stream containing acrolein originating, for example from the gas-phase oxidation of propylene to acrolein, is fractionated into a gaseous effluent and a liquid stream in a cooling column operating such that the temperature of the liquid stream at the bottom of the column is lower than or equal to the condensation temperature of the feed gas stream, the difference in temperature not exceeding 20.degree. C. and, a second stage, wherein the gaseous effluent is condensed at a temperature that is lower than 20.degree. C., to give a liquid fraction and a purified gaseous fraction, is disclosed. An apparatus for carrying on the purification process is also disclosed.
    Type: Grant
    Filed: July 1, 1996
    Date of Patent: June 23, 1998
    Assignee: Rhone-Poulenc Nutrition Animale
    Inventors: Michel Hego, Frederic Kress
  • Patent number: 5330958
    Abstract: A configuration of cylindrical catalyst granules displays a trilobed or triangular cross-section provided with three through-bores equidistant from each other, each of which through-bores has its axis parallel to the axis of the cylindrical granule.
    Type: Grant
    Filed: December 1, 1992
    Date of Patent: July 19, 1994
    Assignee: Montecatini Technologie S.p.A.
    Inventors: Augusto Viola, Massimo Brusa, Bernardo Merighi, Giuseppe Gubitosa
  • Patent number: 5326915
    Abstract: A configuration of cylindrical catalyst granules displays a trilobed or triangular cross-section provided with three through-bores equidistant from each other, each of which through-bores has its axis parallel to the axis of the cylindrical granule (FIG. 1).
    Type: Grant
    Filed: June 1, 1993
    Date of Patent: July 5, 1994
    Assignee: Montecatini Tecnologie S.p.A.
    Inventors: Augusto Viola, Massimo Brusa, Bernardo Merighi, Giuseppe Gubitosa
  • Patent number: 5138100
    Abstract: A method for preparing methacrolein comprises subjecting isobutylene or a tertiary butanol to gas phase catalytic oxidation with molecular oxygen in the presence of a catalyst which comprises a mixture of a composition (I) represented by the following general formula I:Mo.sub.a Bi.sub.b Fe.sub.c X.sub.d Y.sub.e Z.sub.f O.sub.g Iwherein X represents at least one element selected from the group consisting of Ni and Co; Y represents at least one element selected from the group consisting of K, Rb, Cs and Tl; Z represents at least one element selected from the group consisting of those belonging to Group 2, 3, 4, 5, 6, 7, 11, 12, 13, 14, 15 and 16 of Periodic Table in accordance with IUPAC nomenclature (1989); and a, b, c, d, e, f and g each represents an atomic ratio of each corresponding element, when a is assumed to be 12, b is 0.
    Type: Grant
    Filed: June 6, 1991
    Date of Patent: August 11, 1992
    Assignee: Mitsui Toatsu Chemicals, Inc.
    Inventor: Ikuya Matsuura