With Twisting Of Core Or Product Patents (Class 57/12)
  • Patent number: 11946171
    Abstract: The present disclosure provides composite yarn, apparatus and methods preparing thereof. The composite yarn of the present disclosure includes wrapping fibers and a central yarn that is formed by a first body yarn and a second body yarn, wherein a portion of the wrapping fibers are combined with the central yarn in at least one of the following states: a first state, a portion of the wrapping fibers wrap around the first body yarn or the second body yarn; a second state, a portion of the wrapping fibers wrap around the first body yarn and the second body yarn respectively at the same time; a third state, a portion of the wrapping fibers wrap around the central yarn. The composite yarn of the present disclosure has low twist factor and high strength, which solves the problem of severe strength loss associated with low twist factors existing in conventional low-twist techniques.
    Type: Grant
    Filed: May 23, 2022
    Date of Patent: April 2, 2024
    Assignee: TVN Investment Limited
    Inventor: Hongzhuan Du
  • Patent number: 11898277
    Abstract: Yarns include one or more strands, each strand including an outer twisted with a continuous or substantially continuous core, the outer including coarse wool fibres. The coarse wool has average fibre diameter greater than 26 microns. The yarn may be worsted or semi-worsted. Fabrics and/or garments may be produced from the yarn.
    Type: Grant
    Filed: January 30, 2020
    Date of Patent: February 13, 2024
    Assignee: TMC LIMITED
    Inventor: Andrew George Wynne
  • Patent number: 11274184
    Abstract: A braided thermoplastic ribbon is disclosed having fully impregnated filaments. The ribbon is formed by a thermoplastic prepreg having a plurality of continuous fibers that are substantially oriented in a longitudinal direction, the continuous fibers constituting from about 30 wt. % to about 40 wt. % of the prepreg, a first resinous matrix that contains a first set of one or more thermoplastic polymers and within which the continuous fibers are embedded, wherein the thermoplastic polymers constitute from about 30 wt. % to about 40 wt. % of the prepreg, and a second resinous matrix that contains a second set of one or more thermoplastic polymers, wherein the second set of thermoplastic polymers constitute from about 30 wt. % to about 40 wt. % of the prepreg.
    Type: Grant
    Filed: April 12, 2017
    Date of Patent: March 15, 2022
    Inventor: Joel A. Dyksterhouse
  • Patent number: 11208761
    Abstract: A fabric has enhanced response characteristics for laser finishing. The fabric can be denim for denim apparel such as jeans. Software and lasers are used to finish apparel made of the fabric to produce a desired wear or distressing pattern or other design. The fabric allows for relatively fast color change in response to the laser, color changes in hue from indigo blue to white, many grayscale levels, and maintains strength and stretch properties. A method used to make the fabric includes spinning, dyeing, and weaving yarns in such a way to obtain the desired enhanced response characteristics for laser finishing.
    Type: Grant
    Filed: December 13, 2017
    Date of Patent: December 28, 2021
    Assignee: Levi Strauss & Co.
    Inventors: Susanne St. Onge-Simpson, Jennifer Benefiel, James Barton Sights, Berke Aydemir
  • Patent number: 10856678
    Abstract: A method of making a fitted sheet includes the steps of: affixing a plurality of elastic members along the lateral side edge portions of a sheet material, cutting the sheet material to a pre-determined length, cutting out corners from the sheet material of a pre-determined length, and forming corners in the sheet material of pre-determined length by affixing edge portions of the corners. A fitted sheet has a top portion with two lateral side panels and two end side panels. Each side panel may be at an angle to the top portion. Each side panel has lateral edge portions. The lateral edge portion of one side panel may be affixed to the lateral edge portion of the adjacent side panel. A plurality of elastic members is affixed to opposing side panels. No plurality of elastic members is affixed to the other side panels.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: December 8, 2020
    Assignee: JLJ Home Furnishings LLC
    Inventor: Rory D. Vitale
  • Patent number: 10161066
    Abstract: The invention discloses a multi-component elastic yarn comprises two fiber rovings and two core filaments, wherein each core filaments is elastic, low-elastic or inelastic filaments or any combination thereof. The invention also discloses preparation method and apparatus. The multi-component elastic yarn of the present invention is featured by smooth surface, low hairiness, fiber does not falling off easily, high strength and good wearing resistance. The textile fabrics made from the present yarn have a smooth surface, low hairiness, good wearing resistance, high tensile and tear strength, soft and smooth hand feeling and high elastic recovery rate. The apparatus of the present invention has strong applicability, is easy to maintain and high cost-effective.
    Type: Grant
    Filed: July 10, 2013
    Date of Patent: December 25, 2018
    Assignee: TVN INVESTMENT LIMITED
    Inventor: Hoi Hung Eddie Yeung
  • Patent number: 9708736
    Abstract: A method of producing a core spun yarn is disclosed. A oriented polyester yarn is drawn through a primary heater and exposed to a cooling plate. The oriented polyester yarn is drawn through a friction twisting unit. A spandex core is drawn from a spandex bobbin to become associated with the oriented polyester yarn. Both the spandex core and the oriented polyester yarn are drawn through an intermingling jet, which texturizes the oriented polyester yarn using a hot air punching technique. The oriented polyester yarn is twisted around the spandex core using the intermingling jet and/or the friction twisting unit. The oriented polyester yarn and the spandex core are drawn through a NFR roller and then heated to form the core spun yarn.
    Type: Grant
    Filed: March 15, 2016
    Date of Patent: July 18, 2017
    Inventor: Arun Agarwal
  • Patent number: 9347150
    Abstract: A filament positioning control device for composite spinning of filaments and staple fibers comprises a fixed shaft and a hollow shaft mounted thereon. Left and right spiral wheels with left and right spiral grooves are mounted on the hollow shaft. Left and right positioning plates are provided on outer sides of left and right spiral wheels, each having a guide pin engaged in a spiral groove. Each positioning plate has a guide block engaged in a guide rail. As the hollow shaft is rotated, the spiral wheels rotate accordingly and the guide pins on the left and right positioning wheels move along with the spiral grooves. Because spiral grooves on two spiral wheels have different directions, when the spiral wheels rotate, the distance between positioning grooves on the two positioning plates increases or decreases, thereby changing the distance between two filaments guided by grooves on the positioning plates.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: May 24, 2016
    Assignee: Shanghai Wool & Jute Textile Research Institute
    Inventors: Lei Fang, Chunquan He
  • Patent number: 8919092
    Abstract: An SZ laying machine for umbilical/power umbilical is described. Starting from an input end the machine includes: a first die receiving and collecting a first set of elongate elements substantially rectilinear from respective supplies of elongate elements, a second static die which receives and collects a second set of elongate elements substantially rectilinear from respective supplies of elongate elements and this second set is closed together with the first set into an assembled bundle, at least one supporting means which keeps the assembled bundle radially in place; a revolving device able to torsional rotate the bundle back and forth in an oscillating SZ manner, and a tape or band winding apparatus which in immediate proximity to the revolving device applies band or tape circumferentially onto the SZ laid bundle of elongate elements.
    Type: Grant
    Filed: October 5, 2009
    Date of Patent: December 30, 2014
    Assignee: Aker Subsea AS
    Inventors: Arild Figenschou, Finn Peter Gjerull
  • Publication number: 20140370772
    Abstract: The present invention provides a method for manufacturing a composite yarn of paper, e.g., traditional Korean paper, and a composite yarn manufactured thereby, a method for manufacturing a fabric using the same and an automotive interior material manufactured thereby. More particularly, the present invention relates to a method for manufacturing a composite yarn of traditional Korean paper by using a traditional Korean paper yarn and a synthetic yarn, in which the composite yarn can be used in weaving and knitting, and a method for manufacturing a fabric as an automotive interior material using the same. Accordingly, the present invention provides a method for manufacturing a composite yarn of paper, comprising twisting a tape-type paper yarn, and covering the twisted paper yarn as a ground yarn at least two strands of synthetic yarn as an effect yarn to manufacture a composite yarn of paper of 160˜700 denier.
    Type: Application
    Filed: September 2, 2014
    Publication date: December 18, 2014
    Inventor: Si Young Ban
  • Patent number: 8484940
    Abstract: The present invention relates to composite elastomeric yarns and fabrics, to methods of making same, and to articles in which such yarns and fabrics are used. The composite yarns of the present invention comprise a elastomeric core, an elastomeric thermoplastic sheath disposed about the core and, preferably, fibers mechanically anchored in the sheath. The composite fabrics of the present invention comprise the composite yarns of the present invention and conventional fibers arranged to form a fabric.
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: July 16, 2013
    Assignee: The Quantum Group, Inc.
    Inventor: Jeffrey W. Bruner
  • Publication number: 20120240547
    Abstract: This core (2) for a racket string, in particular for a tennis racket string, includes a thermoplastic matrix (24) in which filaments (22) are embedded, at least one of these filaments being of natural origin and the thermoplastic matrix (24) being made of a material which, at a temperature lower than a threshold temperature, at which the filaments (22) are not substantially damaged, has a viscosity making it suitable for an extrusion process. The matrix (24) includes a plurality of strands that are helically twisted in a first direction, each of the strands including a plurality of filaments (22) of natural origin that are helically twisted in a second direction, which is or is not opposite to the first direction.
    Type: Application
    Filed: September 30, 2010
    Publication date: September 27, 2012
    Applicant: BABOLAT VS
    Inventors: Jean-Philippe Onnis, Rosemonde Maillet, Catherine Tartivel
  • Patent number: 8093160
    Abstract: Composite yarns have a filamentary core provided with at least one elastic performance filament and at least one inelastic control filament. A fibrous sheath, preferably formed from spun staple fibers, surrounds the filamentary core, preferably substantially along the entire length thereof. The at least one elastic performance filament most preferably includes a spandex and/or a lastol filament. The at least one inelastic control filament is most preferably formed of a textured polymer or copolymer of a polyamide, a polyester, a polyolefin and mixtures thereof. Preferably, the fibrous sheath is formed of synthetic and/or natural staple fibers, most preferably staple cotton fibers. The elastic composite fibers find particular utility as a component part of a woven textile fabric, especially as a stretch denim fabric, which exhibits advantageous elastic recovery of at least about 95.0% (ASTM D3107).
    Type: Grant
    Filed: April 16, 2008
    Date of Patent: January 10, 2012
    Assignee: Cone Denim LLC
    Inventors: Ralph B. Tharpe, Jr., John L. Allen, Jr., Fulton A. Little, Reuben E. Hart
  • Patent number: 7913483
    Abstract: On each draft element of a ring spinning frame, two pieces of short-staple roving from the roving bobbin enter into the draft mechanism to be drafted though a guide funnel in parallel, two pieces of filament are fed from the back of the front roller, and combine with two pieces of roving at front jaw respectively. The drafted two pieces of roving and filament are output from the front jaw and enter into the twisting triangle area to be twisted, and then are wound onto a yarn bobbin to produce yarn. Based on the relative position of the two pieces of roving and two pieces of filament, different yarns can be produced. Furthermore, multi-component yarn, such as core structure, wrapped structure, strand-like structure, can be produced on a ring spinning frame. The structure of yarn can be precisely determined. Special fiber yarn can be produced on traditional spinning frame.
    Type: Grant
    Filed: February 15, 2009
    Date of Patent: March 29, 2011
    Assignee: Shandong Ruyi Science & Technology Group
    Inventors: Yafu Qiu, Weilin Xu, Dong Qiu, Cailing Ding, Weigang Cui, Wenge Wang, Xiaolin Shen, Aiguo Yang, Baocang Li, Jianping Wang, Guang Qin
  • Publication number: 20110020645
    Abstract: The present invention provides a yarn comprising a composite yarn composed of a core part comprising a short fiber and a sheath part comprising a synthetic fiber filament yarn, the core part and the sheath part being integrated via fluff of the short fiber getting between or entangled with the long fibers, the specific gravity of the yarn being adjustable in the range of 1.0 or more, a fishing line comprising the yarn, and a method for producing the fishing line. The present invention provides an ideal fishing line which has a strong core-sheath structure, does not allow separation or detachment of the core part and the sheath part, is easy to handle, and also is excellent in strength, weatherability, and water resistance.
    Type: Application
    Filed: March 2, 2009
    Publication date: January 27, 2011
    Applicant: Y.G.K CO., LTD.
    Inventor: Shigeru Nakanishi
  • Patent number: 7855161
    Abstract: The purpose of the present invention is to provide a photocatalytic fiber which excels in durability, and decomposition ability against harmful components and can be mass-produced at low cost, a fabric using the fiber, and a fabric product using the fabric. The photocatalytic fiber of the present invention contains a photocatalyst being attached to the fiber. The fiber is preferably having an aspect of forming a thread to which the photocatalyst being attached by spinning after dipping the fiber in a solution at least containing the photocatalyst, an aspect of forming the thread to which the photocatalyst being attached by dipping the fiber in the solution containing at least the photocatalyst after spinning, and an aspect wherein the photocatalyst is a photocatalytic apatite. The fabric of the present invention is characterized by using the photocatalytic fiber. The fabric product of the present invention is characterized by using the fabric.
    Type: Grant
    Filed: December 21, 2009
    Date of Patent: December 21, 2010
    Assignee: Fujitsu Limited
    Inventors: Noriyasu Aso, Masato Wakamura
  • Publication number: 20100236211
    Abstract: A single-layered rubber-product-reinforcing steel cord with good rubber penetration properties, excellent fatigue resistance, and small low-load stretch is obtained. All of wires 11 are provided with curls having a substantially elliptical cross-section and a pitch smaller than that of curls for intertwining, formed by providing the wires with spiral curls and then pressing the wires. These wires are intertwined into each other to form a single-layered twist structure, and, thus, a cord is obtained in which a hollow portion at the center of the cord is in communication with an outside via a gap 12 between the wires 11, and at least any one pair of adjacent wires 11 are substantially in contact with each other at any point in the longitudinal direction of the cord.
    Type: Application
    Filed: March 18, 2010
    Publication date: September 23, 2010
    Applicant: TOKUSEN KOGYO CO., LTD.
    Inventor: Noritaka MORIOKA
  • Publication number: 20100205723
    Abstract: The multilayer-structured spun yarn of the present invention is a multilayer-structured spun yarn C composed of a core fiber A and a cover fiber B that wraps around the core fiber; the core fiber A is in a range of 20 to 50 wt %; the cover fiber B is in a range of 50 to 80 wt %; the core fiber A contains a para-aramid fiber and is a stretch breaking twist yarn; the cover fiber B contains a flame-retardant acrylic fiber, a polyetherimide fiber, or a meta-aramid fiber; the direction of twist of the stretch breaking yarn and the direction of twist of the multilayer-structured yarn are the same; and the multilayer-structured yarn C has a twist number 1.2 to 1.6 times greater than that of the stretch breaking yarn. The heat-resistant textile of the present invention uses the aforementioned multilayer-structured spun yarn. The heat-resistant protective suit of the present invention uses the aforementioned heat-resistant textile.
    Type: Application
    Filed: July 10, 2008
    Publication date: August 19, 2010
    Applicant: THE JAPAN WOOL TEXTILE CO., LTD.
    Inventors: Masanobu Takahashi, Keita Tasaki, Yukimasa Tanimoto
  • Publication number: 20100162677
    Abstract: On each draft element of a ring spinning frame, two pieces of short-staple roving from the roving bobbin enter into the draft mechanism to be drafted though a guide funnel in parallel, two pieces of filament are fed from the back of the front roller, and combine with two pieces of roving at front jaw respectively. The drafted two pieces of roving and filament are output from the front jaw and enter into the twisting triangle area to be twisted, and then are wound onto a yarn bobbin to produce yarn. Based on the relative position of the two pieces of roving and two pieces of filament, different yarns can be produced. Furthermore, multi-component yarn, such as core structure, wrapped structure, strand-like structure, can be produced on a ring spinning frame. The structure of yarn can be precisely determined. Special fiber yarn can be produced on traditional spinning frame.
    Type: Application
    Filed: February 15, 2009
    Publication date: July 1, 2010
    Inventors: Yafu Qiu, Weilin Xu, Dong Qiu, Cailing Ding, Weigang Cui, Wenge Wang, Xiaolin Shen, Aiguo Yang, Baocang Li, Jianping Wang, Guang Qin
  • Publication number: 20100000196
    Abstract: The present invention provides a novel process for making yarn from a unique combination of fibers of cotton, nylon (preferably nylon 6) and silver and a process for forming this yarn utilizing a unique sequencing of individual steps. The final yarn product is extremely strong, stable and useful for being woven into various fabrics and/or materials and, most particularly, possesses enhanced antimicrobial properties.
    Type: Application
    Filed: June 26, 2009
    Publication date: January 7, 2010
    Inventor: I. Michael Indiano
  • Publication number: 20090229851
    Abstract: A process of twinning a pair of polymer-insulated conductors to form a twisted pair, where the polymer-insulated conductors are formed by extruding a uniformly thick coating of polymer onto the conductors. More than one twisted pair is encased in a polymer jacket forming a cable. The twisted pair obtains a desirable average impedance performance using a reduced amount by weight of polymer forming said polymer-insulated conductors by: (i) extruding to form longitudinally running peaks and valleys in the exterior surface of each of the polymer-insulated conductors of the pair of polymer-insulated conductors and (ii) twinning resultant polymer-insulated conductors to nest at least one of the peaks in the exterior surface of one of the polymer-insulated conductors in at least one of said valleys in the exterior surface of the other of the polymer-insulated conductors of the pair of polymer-insulated conductors.
    Type: Application
    Filed: March 13, 2009
    Publication date: September 17, 2009
    Applicant: E.I. DU PONT DE NEMOURS AND COMPANY
    Inventors: Gary Thuot, Robert Thomas Young, John L. Netta
  • Publication number: 20090071196
    Abstract: An elastic composite yarn comprises a composite core and a composite covering. The composite core comprises an elastic core member and an inelastic functional core member. The composite covering comprises at least an elastic covering member and at least one inelastic covering member surrounding the elastic covering member, such that substantially all of an elongating stress imposed on the composite yarn is carried by the elastic core member and the elastic covering member.
    Type: Application
    Filed: November 8, 2005
    Publication date: March 19, 2009
    Applicant: TEXTRONICS, INC.
    Inventors: Eleni Karayianni, Philippe Chaudron, George W. Coulston
  • Patent number: 7174701
    Abstract: A method of manufacturing a conductor assembly including the steps of winding and back twisting. The winding step includes winding an electrical conductor around a core material, the core material including at least one color differentiated portion, the core material having a longitudinal axis. The back twisting step includes back twisting the core material until the at least on color differentiated portion is in substantial alignment with the longitudinal axis.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: February 13, 2007
    Assignee: Dekko Technologies, Inc.
    Inventor: James A. Horn
  • Patent number: 7035525
    Abstract: Methods and apparatuses negate a measured mechanical twist of an optical fiber by introducing a counteracting twist to bring the net mechanical twist closer to zero, which reduces the fiber's polarization mode dispersion (PMD). A spool of optical fiber having undesirable mechanical twist is mounted and fiber is drawn from the end of the spool to impart a specified counteracting mechanical twist. Additionally, the spool may be controllably rotated by a control system while optical fiber is drawn there from, allowing the system to generate a precise amount of counteracting mechanical twist in the fiber.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: April 25, 2006
    Assignee: Fitel USA Corp.
    Inventors: Gene Kent Weeks, Stephen Mast, Zhi Zhou, John F. Ryan, III, Harry Douglas Garner, Jr., Siu-Ping Hong, John Popwell, Alan H. McCurdy
  • Publication number: 20030131577
    Abstract: The present invention refers to a method for twisting and covering interchanged spinning. It utilizes a programmed way to control the ring spinning frame in producing twisted and covered structures thus spinning composite yarns. The method feeds filament or staple yarn into different selected positions in the spinning triangle upon the tension interchange to rapidly spin two different structured yarns, therefore, enriches variety of the woven fabric and increase the industrial value.
    Type: Application
    Filed: January 15, 2002
    Publication date: July 17, 2003
    Inventors: Sheng-Fu Chiu, Tsung-Kun Hsu, Huang-Chinn Hung, Ching-Tang Huang, Shang-Ho Lee
  • Publication number: 20030051458
    Abstract: The present invention relates to a method of manufacturing electromagnetic wave shielding yarn comprising the steps of (1) spinning core yarn with the apparatus for core spun yarn on ring spinning machine, (2) preparing rovings made of natural, synthetic and blended fiber, (3) preparing a twisted wire-filament core, (4) feeding rovings to front rollers through back and middle rollers, (5) supplying said twisted core to the front rollers applying tension on the twisted core by means of drafting the twisted core with suitable draft ratio which is the ratio of surface velocity between core supplying rollers and the front rollers and (6) twisting the delivered core yarn.
    Type: Application
    Filed: September 13, 2002
    Publication date: March 20, 2003
    Applicant: YoungNam Textile Co., Ltd.
    Inventor: Ki-Whan Kim
  • Patent number: 6467250
    Abstract: A method for the manufacture of an elastic twisted yarn has at least one outer yarn wound or twisted around an expanded, elastic core yarn. In a first process step the outer yarn is wound around the core yarn with a winding speed providing less than the nominal twist of the finished twisted yarn. The thus formed intermediate yarn is wound up and then twisted in the same direction of rotation in a second process step. In the first process step the outer yarn is wound with the help of a double-pot spindle at a winding rate providing a twist of above 50% of the nominal twist without forming a balloon around the core yarn, and the second process step is carried out on a double-twist spindle.
    Type: Grant
    Filed: April 18, 2001
    Date of Patent: October 22, 2002
    Assignee: Hamel AG
    Inventor: Gerhard Kempf
  • Patent number: 6430913
    Abstract: A method of and an apparatus for making twisted electrical cable, such as 600 volt secondary distribution cable, and the twisted cable product are disclosed. The apparatus comprises a first plurality of stationary payoff reels each wound with a length of bare wire conductor. The conductors are simultaneously payed off the reels to a pay out accumulator for accumulating a portion of the conductors during replacement of spent pay out reels. At least one extrusion process arranged downstream of the accumulator applies a plastic insulation material to a respective conductor as it passes through its respective extrusion process. A cooling and/or curing trough through which water is flowed cools and/or cures the plastic insulation. A take-up accumulator arranged downstream of the cooling and/or curing trough accumulates a portion of each insulated conductor during changeover of the take-up reel arranged downstream of the take-up accumulator.
    Type: Grant
    Filed: May 19, 1999
    Date of Patent: August 13, 2002
    Assignee: Southwire Company
    Inventors: Bobby C. Gentry, Jerry M. Hesterlee, Clinton E. Watkins, James H. Sullivan
  • Patent number: 6405519
    Abstract: A composite, break-resistant sewing thread having a core of continuous multi-filament, non-stretch high-tenacity synthetic yarn and a cover of drafted staple fibers air-jet twisted around and covering the core for protecting the core from heat and friction during a sewing operation. The yarn is plied.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: June 18, 2002
    Assignee: Burke Mills, Inc.
    Inventors: Humayan N. Shaikh, Robert W. Downs, Charles Rex Childers
  • Patent number: 6370858
    Abstract: A method and apparatus for producing core yarn in which a drafted fiber bundle and a core fiber are supplied to a nozzle block and a hollow guide shaft, and in which vortex air currents are ejected from spinning nozzles, in the nozzle block, to make the fiber bundle wrap around the core fiber evenly and uniformly.
    Type: Grant
    Filed: October 11, 2000
    Date of Patent: April 16, 2002
    Assignee: Murata Kikai Kabushiki Kaisha
    Inventor: Shigeki Mori
  • Publication number: 20020026781
    Abstract: The object of the present invention is to provide a core yarn manufacturing machine and a core yarn manufacturing method capable of carrying out automatic yarn pick-up of the core yarn like a true twist.
    Type: Application
    Filed: August 24, 2001
    Publication date: March 7, 2002
    Applicant: Murata Kikai Kabushiki Kaisha, Kyoto-shi, Japan
    Inventors: Masazumi Shigeyama, Harutoshi Sawada
  • Patent number: 6321519
    Abstract: Wire, or other material, is wrapped around a shaft as the shaft turns, producing a coil. After being slid off the end of the shaft, the coil can be re-coiled by repeating the process. By shaping the twice-coiled material, a variety of pleasing jewelry beads may be formed. A variety of jigs useful for performing process are disclosed. One jig is easily and inexpensively manufactured from a unitary length of small rod, bent to provide (a) a wrapping shaft, (b) a feature for securing a free wire end; and (c) an actuator handle. The novel principles can be implemented in many different embodiments.
    Type: Grant
    Filed: May 3, 1999
    Date of Patent: November 27, 2001
    Inventor: LeRoy W. Goertz
  • Patent number: 6240716
    Abstract: A double-covered yarn based on a spandex core having a heat set of at least 50% and two sheath yarns wound in the same direction, a process for the preparation of such yarn and fabrics produced therefrom, are provided.
    Type: Grant
    Filed: September 1, 1999
    Date of Patent: June 5, 2001
    Assignee: DuPont Toray Company, Ltd.
    Inventors: Takeshi Yanagawase, Shoichi Hayashi
  • Patent number: 6101804
    Abstract: A method of and an apparatus for making twisted electrical cable, such as 600 volt secondary distribution (UD) cable, and the twisted cable product are disclosed. The apparatus comprises a first plurality of stationary payoff reels each wound with a length of stranded bare wire conductor. The stranded conductors are simultaneously payed off the reels to a pay out accumulator for accumulating a portion of the stranded conductors during replacement of spent pay out reels. An extruder apparatus arranged downstream of the accumulator applies a plastic insulation material to a respective stranded conductor as it passes through the extruder. A cooling trough through which water is flowed cools the plastic insulation. A take-up accumulator arranged downstream of the cooling trough accumulates a portion of each insulated conductor during changeover of the take-up arranged downstream of the take-up accumulator.
    Type: Grant
    Filed: August 25, 1998
    Date of Patent: August 15, 2000
    Assignee: Southwire Company
    Inventors: Bobby C. Gentry, Jerry M. Hesterlee, Clinton E. Watkins, James H. Sullivan
  • Patent number: 6098392
    Abstract: This invention relates to a new cable-twisting process for making yarns suitable for use in carpets. The process involves cable-twisting together two component yarns. At least one of the component yarns comprises two singles yarns co-twisted but not cabled together. The singles yarns may be differentially colored to provide the resulting multi-colored cable-twisted yarn with good color separation and vividness.
    Type: Grant
    Filed: June 18, 1998
    Date of Patent: August 8, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Wae-Hai Tung
  • Patent number: 6023926
    Abstract: A carpet styling yarn comprises a core having at least two falsely twisted continuous yarns, and a single wrapper yarn spirally wrapped about the core. At least two of the core yarns are differently colored or differently colorable. The length of the single wrapper yarn is greater than the length of the core for any given unit length of the carpet styling yarn. A method for fabricating the carpet styling yarn, and to a carpet using the same, are also disclosed.
    Type: Grant
    Filed: August 28, 1998
    Date of Patent: February 15, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: William John Flynn
  • Patent number: 6016647
    Abstract: A method for using a bunching type twisting machine to manufacture a steel cord made up of one core filament having a continuous wavy form and five to eight sheath filaments not having a wavy form disposed around the core filament, the cross-sectional shape of the cord forming an ellipse whose orientation is substantially constant in the length direction of the cord. After a core filament is preformed with a helical wavy form of a smaller pitch than the cord twisting pitch, this is squashed to form a flat helical core filament at a stage before it is twisted together with sheath filaments, and then sheath filaments are twisted around this flat helical core filament to make an intermediate product cord and this intermediate product cord is then squashed and thereby flattened before being taken up on a reel.
    Type: Grant
    Filed: May 6, 1998
    Date of Patent: January 25, 2000
    Assignee: Tokyo Rope Manufacturing Co., Ltd.
    Inventors: Hiroshi Kawatani, Shigeru Suzuki
  • Patent number: 5927059
    Abstract: An exemplary apparatus is a jig including a chuck having a plurality of radially movable members for controllably gripping a member inserted in an axial bore extending therethrough. The chuck is mounted on a hollow tube whose axis is collinear with the bore of the chuck. This jig is used by first positioning a first elongated member (e.g. a first, or "inner" wire) in the axial bore of the chuck, and tightening the radially movable members thereon. The distal end of a second elongated member (e.g. a second, or "outer" wire) is secured in a fixed relationship with the chuck, so that the distal end turns with the chuck. The chuck is then rotated so as to rotate the first, inner wire. As this inner wire is rotated, the operator trains the second wire thereagainst, thereby yielding a length of coil with the inner wire extending therethrough.
    Type: Grant
    Filed: July 2, 1997
    Date of Patent: July 27, 1999
    Inventor: LeRoy W. Goertz
  • Patent number: 5901544
    Abstract: A method and apparatus for producing randomly variegated multiple strand wrapped yarn in twisting together two or more yarns at a plurality of yarn twisting stations. At each station a pneumatic twisting head is disposed in which randomly turbulent air currents are created in a chamber in the twisting head by compressed air flowing into the chamber from a manifold through bores in the twisting head, thereby randomly twisting together two or more yarns in the chamber.
    Type: Grant
    Filed: February 12, 1997
    Date of Patent: May 11, 1999
    Assignee: Caress Yarns, Inc.
    Inventor: William A. McNeill
  • Patent number: 5802826
    Abstract: Core/wrap yarn is produced by continuously forming air jet-spun yarn and uninterruptedly continuously passing it to a friction spinner for purposes of wrapping the air jet-spun yarn with fibrous material in the friction spinner, so as to form core/wrap yarn.
    Type: Grant
    Filed: August 6, 1993
    Date of Patent: September 8, 1998
    Assignee: The United States of America as represented by the Secretary of Agriculture
    Inventors: A. Paul S. Sawhney, Craig L. Folk, George F. Ruppenicker
  • Patent number: 5765357
    Abstract: A method for producing a compacted wire strand substantially triangular in shape for making wire rope includes the steps of (i) unwinding a central group of wires from a bobbin, the central group being substantially triangular, (ii) winding up a first layer of wires around the central group, each wire of the first layer being released from a first set of bobbins mounted on a first cage rotating about the central group, (iii) winding up a second layer of wires around the first layer of wires, each wire of the second layer being released from a second set of bobbins mounted on a second cage rotating around the central group, the first cage rotating at a speed 1.6 to 1.9 times faster than that of the second cage, (iv) compacting the strand made of the first and second layers of wires in a substantially triangular die by pulling the strand therethrough, and (v) rolling up the compacted substantially triangular strand on a drum.
    Type: Grant
    Filed: January 8, 1997
    Date of Patent: June 16, 1998
    Assignee: Wire Rope Industries Limited
    Inventors: Walter Burgess, Robert H. Bole, Jean Addison
  • Patent number: 5701729
    Abstract: A system for forming elastomeric core/staple fiber wrap yarn using a spinning machine such as an air jet, roller jet or roller spinning machine. The system includes a package drive assembly, yarn motion and presence sensors, an improved drafting assembly and a yarn clearer delay cylinder to provide continuous formation of superior quality elastomeric core/wrap yarn.
    Type: Grant
    Filed: June 3, 1996
    Date of Patent: December 30, 1997
    Assignee: Dixie Yarns, Inc.
    Inventors: John Joseph M. Rees, Leonard L. Hixon, Jr.
  • Patent number: 5640766
    Abstract: The present invention provides a wire for a press-connecting terminal which has a high flexibility, and achieves a high reliability for a connection portion at the time of press-connection, and also provides a method of producing a conductor of such a wire. The wire provides a stranded conductor and an insulator covering the conductor. Wire elements of the stranded conductor are concentrically twisted in layers in the same direction at the same pitch, and the stranded conductor is compressed into a circular cross-section in such a manner that a space factor of the cross-section of the conductor is not less than 99%. The present invention also provides a multi-layer compressed concentric stranded conductor which enables a uniform compression of a base stranded wire.
    Type: Grant
    Filed: May 16, 1995
    Date of Patent: June 24, 1997
    Assignee: Yazaki Corporation
    Inventors: Toshihiro Fujino, Tamotsu Nishijima
  • Patent number: 5619848
    Abstract: A method and apparatus for automatically removing a slub from spun filament yarn and a sliver or roving of staple fibers. The sliver or roving of staple fibers are fed through a drafting apparatus to prepare a continuous bundle of staple fibers. The filament yarn is pretensioned such that a texture is temporarily substantially removed. The continuous bundle of staple fibers and the filament yarn are combined downstream of the drafting apparatus. The combined continuous bundle and the filament yarn are fed into a spinner. The spun filament yarn and staple fibers are monitored to detect imperfections of a predetermined magnitude. A first signal is generated upon detection of an imperfection of the predetermined magnitude. The feeding of the staple fibers is stopped in response to the first signal. The core yarn is clamped at a predetermined position in response to the first signal.
    Type: Grant
    Filed: August 9, 1995
    Date of Patent: April 15, 1997
    Assignee: Prospin Industries, Inc.
    Inventors: Manual Costales, Mark J. Yukob, Charles W. Proctor
  • Patent number: 5568719
    Abstract: A method for manufacturing a composite yarn of staple fibers and continuous multifilament yarn. The multifilament yarn is made from non-set, textured, no oil, polyester and first pretensioned before entering a spinning chamber where it is co-spun with the staple fibers which is made from pima cotton. The tension is relaxed after passing through the spinning chamber to allow the filaments of the yarn to expand and form a matrix to which the staple fibers can adhere. The expanded filaments cause the staple fibers to be tightly wound around the core. A composite yarn is also disclosed.
    Type: Grant
    Filed: December 12, 1994
    Date of Patent: October 29, 1996
    Assignee: ProSpin Industries, Inc.
    Inventor: Charles W. Proctor
  • Patent number: 5531063
    Abstract: A device for forming core/wrap yarn is provided in which a core strand and one or more wrap strands are passed from the nip of a pair of rollers to a stationary support surface which is outwardly, downwardly curved and which includes an open channel therein; wherein the core strand is passed through the channel from the nip and the wrap rovings are passed from the nip to converge upon and wrap around the core strand in the channel to form wrapped yarn; wherein the support surface may be moved from its operative position to a second position to allow a second mode of operation absent the support surface and wherein the support surface is tapered from the outer edges toward the channel.
    Type: Grant
    Filed: February 14, 1994
    Date of Patent: July 2, 1996
    Assignee: The United States of America as represented by the Secretary of the Department of Agriculture
    Inventors: A. Paul S. Sawhney, Craig L. Folk
  • Patent number: 5239813
    Abstract: A cable made up of a plurality of conductors twisted together is drawn through the extrusion head of an extruder which applies a sheath of plastic or elastomeric material to the cable. From the extruder, the cable passes through a tube having a heated section in which the sheath material is cured followed by a cooling section. The sheathed cable is rotated about its axis to twist the cable. Guide wheels over which the cable passes have on their circumferences a multiplicity of pairs of rollers which are engaged by the cable and have their axes tangential to the circumference of the wheel so as to support the cable while permitting rotation of the cable about its axis. In one embodiment, a device for drawing the cable from the extruder, while twisting it, has a pair of endless belts which grip the cable between them and a motor for driving the belts. The belts and driving motor are mounted in a motor driven rotatable cage which rotates about the axis of the cable.
    Type: Grant
    Filed: February 7, 1991
    Date of Patent: August 31, 1993
    Assignee: Paul Troester Maschinenfabric
    Inventor: Wilfried Baumgarten
  • Patent number: 5060466
    Abstract: A composite rope obtained by process comprising, impregnating a multifilament with epoxy resin and half-setting the resin to form a prepreg, twisting the plural prepregs together to form a primarily-twisted product, and wrapping the primarily-twisted product with a yarn or a porous tape. When it is wound round the primarily-twisted product, the yarn is closely wound at an angle substantially perpendicular to an axis of the primarily-twisted product. The method further comprises twisting the plural primarily-twisted products thus wrapped to form a secondarily-twisted product and then heating the secondarily-twisted product to completely set the resin impregnated.
    Type: Grant
    Filed: October 25, 1989
    Date of Patent: October 29, 1991
    Assignee: Tokyo Rope Mfg. Co. Ltd.
    Inventors: Shigeharu Matsuda, Hiroshi Takaki, Hiroshi Kimura
  • Patent number: 4976096
    Abstract: A core wrap system is provided in which a core strand and wrap strands spaced from said core strand on each side of said core strand are passed from the nip of a pair of rollers to a stationary support surface that is outwardly, downwardly curved, and which includes an open channel therein which is outwardly, downwardly curved along the surface; wherein the core strand is passed through the channel from the nip; wherein the wrap rovings are passed from the nip to converge upon and wrap around the core strand in the channel to form wrapped yarn in the channel; and wherein wrapped yarn then is passed through a ring traveler to a wind-up spindle.
    Type: Grant
    Filed: June 15, 1989
    Date of Patent: December 11, 1990
    Assignee: The United States of America as represented by the Secretary of Agriculture
    Inventors: A. Paul S. Sawhney, Craig L. Folk, Kearny Q. Robert
  • Patent number: 4961306
    Abstract: A core/wrap yarn forming system comprising two or more channels extending outwardly from the nip of the front draft rolls of a ring-spinning system; wherein each channel's entrance is closely adjacent to the nip; wherein the entrances are spaced apart from one another; wherein the channels merge with one another at the exit from the device; wherein the first channel is essentially straight throughout its length, and is perpendicular to the nip; wherein each of the other channels is curved to guide the strand therein in a convex pathway with respect to the first channel, and converge inward to the end of the first channel. The core is supplied through the straight channel, while one or more wrapping strands pass through the curved channel or channels, and wrap around the core where all the channels merge. The wrapped yarn then is passed to an ordinary ring traveler and wind-up spindle of a ring-spinning assembly.
    Type: Grant
    Filed: January 24, 1990
    Date of Patent: October 9, 1990
    Assignee: The United States of America as represented by the Secretary of Agriculture
    Inventors: A. Paul S. Sawhney, Craig L. Folk, Kearny Q. Robert, Linda B. Kimmel