Using Transition Metal-containing Catalyst Patents (Class 585/418)
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Patent number: 8097763Abstract: An aromatic compound, particularly benzene, is stably produced in the presence of a catalyst from a lower hydrocarbon having 2 or more carbon atoms, particularly from an ethane-containing gas composition such as ethane gas and natural gas. Disclosed is a process for producing an aromatic compound by reacting ethane or an ethane-containing raw gas in the presence of a catalyst. The catalyst may comprise molybdenum carried on metallosilicate such as H-type ZSM-5H or H-type MCM-22. In the reaction, the temperature is from 550 to 750° C., preferably not lower than 600° C. and not higher than 680° C. Additionally, the raw gas further contains methane and hydrogen is added thereto, thereby improving the production efficiency and stability.Type: GrantFiled: September 29, 2006Date of Patent: January 17, 2012Assignees: Meidensha CorporationInventors: Masaru Ichikawa, Ryoichi Kojima, Yuji Ogawa, Masamichi Kuramoto
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Patent number: 8084658Abstract: Process for the integrated preparation of aromatics and ammonia by reaction of a gas stream A comprising at least one C1-C6-aliphatic and nitrogen in the presence of at least one catalyst, wherein the C1-C6-aliphatics are converted nonoxidatively into aromatics in one reaction and the hydrogen liberated in this reaction is reacted with nitrogen to form ammonia in a further reaction.Type: GrantFiled: November 22, 2007Date of Patent: December 27, 2011Assignee: BASF SEInventors: Ulrich Mueller, Harald Freiberger
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Patent number: 8049051Abstract: The present invention provides a process for producing aromatic hydrocarbons at a sufficiently high yield, from a light hydrocarbon containing mainly hydrocarbons having 7 or fewer carbon atoms. The process of the present invention comprises bringing a feedstock containing mainly light hydrocarbons having 2 to 7 carbon atoms into contact with a catalyst composition comprising at least a gallium-containing crystalline aluminosilicate wherein a reaction step for converting the feedstock to aromatic hydrocarbons comprises at least two or more reaction layers formed of the catalyst composition, arranged in series and heating means arranged either between or in the reaction layers, the amount of the catalyst in the first stage reaction layer is 30 percent by volume or less of the total catalyst volume, and/or the yield of the aromatics in the product outflowing from the first reaction layer is from 0.5 to 30 percent by mass.Type: GrantFiled: August 2, 2007Date of Patent: November 1, 2011Assignees: Nippon Oil Corporation, Chiyoda CorporationInventors: Yushi Suzuki, Tsuyoshi Asano
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Publication number: 20110257452Abstract: A composite catalyst for aromatization of hydrocarbons includes a molecular sieve catalyst and metal dehydrogenation catalyst present as discrete catalysts in a physical admixture. The molecular sieve catalyst can be a zeolite and the metal dehydrogenation catalyst can be in the form of a nanostructure, such as zinc oxide nanopowder. The catalyst can convert hydrocarbon feedstocks, such as alkanes and alkenes, to aromatics and can be regenerated in-situ.Type: ApplicationFiled: March 11, 2011Publication date: October 20, 2011Applicant: Fina Technology, Inc.Inventors: Olga Khabashesku, James R. Butler, Darak Wachowicz, Callum Bailey
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Patent number: 8034987Abstract: It is an object of the present invention to provide an improved process whereby the yield structure of the components can be varied by a simple method, and the products can be produced stably and efficiently in a process for producing propylene and aromatic hydrocarbons from a hydrocarbon feedstock containing C4-12 olefins using a medium pore diameter zeolite-containing catalyst. A process for producing is disclosed which comprises a propylene production step wherein a specific zeolite catalyst is used to remove a C4+ hydrocarbon component from a reaction mixture, and part of the hydrocarbon component is recycled as necessary without modification, and an aromatic hydrocarbon production step wherein all or a part of the C4+ hydrocarbon component is used as the raw material.Type: GrantFiled: January 12, 2007Date of Patent: October 11, 2011Assignee: Asahi Kasei Chemicals CorporationInventors: Mitsuhiro Sekiguchi, Yoshikazu Takamatsu
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Patent number: 7982080Abstract: In a process for converting a low carbon number aliphatic hydrocarbon to higher hydrocarbons including aromatic hydrocarbons, a feed containing the aliphatic hydrocarbon is contacted with a dehydrocyclization catalyst under conditions effective to convert the aliphatic hydrocarbon to aromatic hydrocarbons and produce an effluent stream comprising aromatic hydrocarbons and hydrogen. The dehydrocyclization catalyst comprises a metal or metal compound and a molecular sieve wherein the ratio of the amount of any Bronsted acid sites in the catalyst to the amount of said metal in the catalyst is less than 0.4 mol/mol of said metal.Type: GrantFiled: July 1, 2008Date of Patent: July 19, 2011Inventors: Teng Xu, Kenneth R. Clem, Jeremy J. Patt, J. Scott Buchanan, Larry L. Iaccino
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Patent number: 7977519Abstract: In a process for converting methane to higher hydrocarbons including aromatic hydrocarbons, a feed containing methane is contacted with a dehydrocyclization catalyst in a reaction zone under conditions effective to convert said methane to aromatic hydrocarbons. A first portion of the catalyst is transferred from the reaction zone to a heating zone, where the first catalyst portion is heated by contacting the catalyst with hot combustion gases generated by burning a supplemental source of fuel. The heated first catalyst portion is then returned to the reaction zone.Type: GrantFiled: February 8, 2010Date of Patent: July 12, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Larry L. Iaccino, Neeraj Sangar, Elizabeth L. Stavens
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Patent number: 7951985Abstract: In a process for converting methane to aromatic hydrocarbons, a feed containing methane is contacted with a dehydrocyclization catalyst in a reaction zone under conditions effective to convert the methane to aromatic hydrocarbons. The reaction zone is contained within a reactor and the reactor or an internal component of the reactor has at least one surface that is chemically exposed to the feed and is formed from a refractory material that exhibits a carbon uptake (mass of carbon absorbed per unit of exposed metal surface area) of less than 25 g/m2 when exposed to mixture of 50 vol % methane and 50 vol % H2 at 900° C. for 168 hours.Type: GrantFiled: January 6, 2011Date of Patent: May 31, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Neeraj Sangar, Larry L. Iaccino, Jeffrey P. Jones
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Patent number: 7935856Abstract: The present invention relates to a method for preparing 1,5-dimethyltetralin using a dealuminated zeolite beta catalyst. The preparation method of 1,5-dimethyltetralin according to the present invention has the effects of not only showing high conversion and high selectivity of 1,5-dimethyltetralin but also of suppressing deactivation of a zeolite beta catalyst so as to enhance the catalyst life, by using the dealuminated zeolite beta catalyst.Type: GrantFiled: October 10, 2006Date of Patent: May 3, 2011Assignee: Hyosung CorporationInventors: Byoung-Whan Soh, Young-Gyo Choi
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Patent number: 7932425Abstract: A hydrocarbon aromatization process comprising adding a nitrogenate, an oxygenate, or both to a hydrocarbon stream to produce an enhanced hydrocarbon stream, and contacting the enhanced hydrocarbon stream with an aromatization catalyst, thereby producing an aromatization reactor effluent comprising aromatic hydrocarbons, wherein the catalyst comprises a non-acidic zeolite support, a group VIII metal, and one or more halides. Also disclosed is a hydrocarbon aromatization process comprising monitoring the presence of an oxygenate, a nitrogenate, or both in an aromatization reactor, monitoring at least one process parameter that indicates the activity of the aromatization catalyst, modifying the amount of the oxygenate, the nitrogenate, or both in the aromatization reactor, thereby affecting the parameter.Type: GrantFiled: July 20, 2007Date of Patent: April 26, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Christopher D. Blessing, Scott H. Brown, Tin-Tack Peter Cheung, David J. Glova, Daniel M. Hasenberg, Dennis L. Holtermann, Gyanesh P. Khare, Daniel B. Knorr, Jr.
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Patent number: 7915469Abstract: This invention relates to hydrocarbon conversion processes using crystalline zeolitic compositions designated the UZM-26 and UZM-26X. UZM-26 is a microporous three-dimensional zeolitic composition that is derived from UZM-26P (an as synthesized layered composition) by calcination. UZM-26X is a microporous three-dimensional zeolitic composition that is derived from UZM-26PX by calcination, where UZM-26PX is an ion-exchanged form of UZM-26P.Type: GrantFiled: December 16, 2008Date of Patent: March 29, 2011Assignee: UOP LLCInventors: Mark A. Miller, Gregory J. Lewis
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Patent number: 7906696Abstract: This invention is for a catalyst for conversion of a hydrocarbonaceous feed. The catalyst is a zeolite aluminosilicate with a silicon to aluminum molar ratio from about 70:1 to about 100:1 on which a noble metal has been deposited. The zeolite catalyst may contain other optional tetravalent and trivalent elements in the zeolite framework. The zeolite structure may be MFI, FAU, TON, MFL, VPI, MEL, AEL, AFI, MWW or MOR. The catalyst is synthesized by preparing a zeolite containing aluminum, silicon and, optionally, other elements, such as germanium, in the framework, depositing a noble metal, such as platinum, on the zeolite and calcining the zeolite. The catalyst may be used for aromatization of alkanes to aromatics. One embodiment is a MFI zeolite catalyst which may be used for the aromatization of alkanes having two to six carbon atoms per molecule to aromatics, such as benzene, toluene and xylenes.Type: GrantFiled: January 22, 2007Date of Patent: March 15, 2011Assignee: Saudi Basic Industries CorporationInventors: Gopalakrishnan G. Juttu, Robert Scott Smith
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Patent number: 7902413Abstract: This invention relates to a process for the aromatization of C6 to C12 alkanes, such as hexane, heptane and octane, to aromatics, such as benzene, ethyl benzene, toluene and xylenes, with a germanium-containing zeolite catalyst. The catalyst is a non-acidic aluminum-silicon-germanium zeolite on which a noble metal, such as platinum, has been deposited. The zeolite structure may be of MFI, BEA, MOR, LTL or MTT. The zeolite is made non-acidic by being base-exchanged with an alkali metal or alkaline earth metal, such as cesium, potassium, sodium, rubidium, barium, calcium, magnesium and mixtures thereof, to reduce acidity. The catalyst is sulfur tolerant and may be pretreated with a sulfur compound, i.e., sulfided. The hydrocarbon feed may contain sulfur up to 1000 ppm. The present invention could be applicable to a feedstream which is predominantly paraffinic and/or low in naphthenes. Lowering the hydrogen to hydrocarbon ratio increases conversion and aromatics selectivity.Type: GrantFiled: April 12, 2007Date of Patent: March 8, 2011Assignee: Saudi Basic Industries CorporationInventors: Scott A. Stevenson, Dustin B. Farmer, Scott F. Mitchell, Gopalakrishnan G. Juttu, Alla K. Khanmamedova, Paul E. Ellis
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Patent number: 7893308Abstract: In a process for converting methane to aromatic hydrocarbons, a feed containing methane is contacted with a dehydrocyclization catalyst in a reaction zone under conditions effective to convert the methane to aromatic hydrocarbons. The reaction zone is contained within a reactor and the reactor or an internal component of the reactor has at least one surface that is chemically exposed to the feed and is formed from a refractory material that exhibits a carbon uptake (mass of carbon absorbed per unit of exposed metal surface area) of less than 25 g/m2 when exposed to mixture of 50 vol % methane and 50 vol % H2 at 900° C. for 168 hours.Type: GrantFiled: August 13, 2007Date of Patent: February 22, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Neeraj Sangar, Larry L. Iaccino, Jeffrey P. Jones
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Patent number: 7888543Abstract: A process for converting methane to higher hydrocarbon(s) including aromatic hydrocarbon(s) comprises providing a hydrocarbon feedstock containing methane and a catalytic particulate material to a reactor system having at least first and second reaction zones connected in series. Each of the reaction zones is operated under reaction conditions sufficient to convert at least a portion of the methane to said higher hydrocarbon(s) and is maintained in a moving bed fashion, with the bulk of the catalytic particulate material being moved from the first reaction zone to the second reaction zone and with the bulk of the hydrocarbon feedstock being moved from the second reaction zone to the first reaction zone.Type: GrantFiled: December 18, 2009Date of Patent: February 15, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Larry L. Iaccino, Elizabeth L. Stavens, Neeraj Sangar
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Hydrocarbon conversion processes using the UZM-27 family of crystalline aluminosilicate compositions
Patent number: 7888544Abstract: This invention relates to hydrocarbon conversion processes using a new family of crystalline aluminosilicate compositions designated the UZM-27 family. These include the UZM-27 and UZM-27HS which have unique structures. UZM-27 is a microporous composition which has a three-dimensional structure and is obtained by calcining the as synthesized form designated UZM-27P. UZM-27HS is a high silica version of UZM-27 and includes an essentially pure silica version of UZM-27.Type: GrantFiled: June 10, 2010Date of Patent: February 15, 2011Assignee: UOP LLCInventors: Mark A. Miller, Gregory J. Lewis -
Patent number: 7868217Abstract: A method of extending the life of an aromatization catalyst comprising identifying a rapid deactivation threshold (RDT) of the catalyst, and oxidizing the catalyst prior to reaching the RDT. A method of aromatizing a hydrocarbon comprising identifying a rapid deactivation threshold (RDT) for an aromatization catalyst, and operating an aromatization reactor comprising the catalyst to extend the Time on Stream of the reactor prior to reaching the RDT. A method of characterizing an aromatization catalyst comprising identifying a rapid deactivation threshold (RDT) of the catalyst.Type: GrantFiled: November 14, 2007Date of Patent: January 11, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Scott H. Brown, Tin-Tack Peter Cheung, Daniel P. Hagewiesche, Baiyi Zhao
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Patent number: 7851664Abstract: A xylene isomerization process includes introducing gas comprising hydrogen and a base to a reaction zone in which a catalyst comprising a Group VIII metal and a zeolite support resides. In one embodiment, the base may be formed in situ within the reaction zone from nitrogen and hydrogen that are introduced to the reaction zone. In another embodiment, the base is introduced directly to the reaction zone. The conditions in the reaction zone are effective to reduce the catalyst. A stream comprising C8 aromatics, e.g., xylenes and ethylbenzene may then be fed to the reaction zone containing the reduced catalyst. The reaction zone may be operated at conditions effective to isomerize the xylenes and hydrodealkylate the ethylbenzene. The xylene loss during the isomerization of the xylenes is lowered as a result of using the catalyst reduced in the presence of the gas comprising a base and hydrogen.Type: GrantFiled: December 19, 2007Date of Patent: December 14, 2010Assignee: Chevron Phillips Chemical Company LPInventors: Scott H. Brown, Tin Tack Peter Cheung
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Publication number: 20100234657Abstract: There is provided a zeolite-containing molded catalyst for use in production of aromatic hydrocarbon compounds by catalytic cyclization from light hydrocarbon feedstock, whereby deterioration due to precipitation of carbonaceous material during the reaction and permanent degradation due to contact with high-temperature steam during the catalyst regeneration process are suppressed to thereby allow stable production with high yield over a long period of time. In this catalyst, the zeolite contained in the zeolite-containing molded catalyst fulfills the following conditions (1), (2) and (3): (1) the zeolite is a medium pore diameter zeolite with a pore diameter of from 5 to 6.5 ?; (2) the zeolite has a primary particle diameter in a range of from 0.02 to 0.Type: ApplicationFiled: January 22, 2007Publication date: September 16, 2010Inventors: Yoshikazu Takamatsu, Mitsuhiro Sekiguchi
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Hydrocarbon conversion processes using the UZM-27 family of crystalline aluminosilicate compositions
Patent number: 7763764Abstract: This invention relates to hydrocarbon conversion processes using a new family of crystalline aluminosilicate compositions designated the UZM-27 family. These include the UZM-27 and UZM-27HS which have unique structures. UZM-27 is a microporous composition which has a three-dimensional structure and is obtained by calcining the as synthesized form designated UZM-27P. UZM-27HS is a high silica version of UZM-27 and includes an essentially pure silica version of UZM-27.Type: GrantFiled: December 18, 2008Date of Patent: July 27, 2010Assignee: UOP LLCInventors: Mark A. Miller, Gregory J. Lewis -
Patent number: 7745675Abstract: This invention relates to a process for regeneration of a zeolite catalyst, specifically an aluminosilicate zeolite with germanium substituted in the framework for silicon and with platinum deposited on the zeolite. The catalyst may be used in a process for aromatization of alkanes, specifically C2-C8 alkanes. The regeneration process 1) removes coke and sulfur from the catalyst via oxidation, 2) redisperses platinum on the surface of the catalyst via chlorine gas, 3) removes chlorine and bind Pt to the surface of the zeolite by steaming, 4) reduces the catalyst in hydrogen, and 5) optionally, resulfides the catalyst. The zeolite may be a MFI zeolite. The catalyst may be bound with an inert material which does not act as a binding site for platinum during the regeneration process, for example, silica.Type: GrantFiled: December 20, 2006Date of Patent: June 29, 2010Assignee: Saudi Basic Industries CorporationInventors: Paul E. Ellis, Gopalakrishnan G. Juttu, Alla K. Khanmamedova, Scott F. Mitchell, Scott A. Stevenson
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Patent number: 7728186Abstract: In a process for converting methane to aromatic hydrocarbons, a feed containing methane is contacted with a dehydrocyclization catalyst in a reaction zone under conditions including a first maximum temperature effective to convert the methane to aromatic hydrocarbons and generate coke on the catalyst. A portion of the coked catalyst is transferred from the reaction zone to a separate regeneration zone, where the catalyst portion is contacted with a regeneration gas under conditions including a second maximum temperature less than or equal to the first maximum temperature and effective to at least partially remove coke from the catalyst portion. Before being returned to the reaction zone, the regenerated catalyst portion is contacted with a carburizing gas in a catalyst treatment zone separate from the reaction zone at a third maximum temperature less than the first maximum temperature.Type: GrantFiled: April 5, 2007Date of Patent: June 1, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Larry L. Iaccino, Neeraj Sangar, Elizabeth L. Stavens
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Patent number: 7683227Abstract: In a process for converting methane to higher hydrocarbons including aromatic hydrocarbons, a feed containing methane is contacted with a dehydrocyclization catalyst in a reaction zone under conditions effective to convert said methane to aromatic hydrocarbons. A first portion of the catalyst is transferred from the reaction zone to a heating zone, where the first catalyst portion is heated by contacting the catalyst with hot combustion gases generated by burning a supplemental source of fuel. The heated first catalyst portion is then returned to the reaction zone.Type: GrantFiled: April 21, 2006Date of Patent: March 23, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Larry L. Iaccino, Neeraj Sangar, Elizabeth L. Stavens
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Patent number: 7659437Abstract: A process for converting methane to higher hydrocarbon(s) including aromatic hydrocarbon(s) comprises providing a hydrocarbon feedstock containing methane and a catalytic particulate material to a reactor system having at least first and second reaction zones connected in series. Each of the reaction zones is operated under reaction conditions sufficient to convert at least a portion of the methane to said higher hydrocarbon(s) and is maintained in a moving bed fashion, with the bulk of the catalytic particulate material being moved from the first reaction zone to the second reaction zone and with the bulk of the hydrocarbon feedstock being moved from the second reaction zone to the first reaction zone.Type: GrantFiled: March 29, 2007Date of Patent: February 9, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Larry L. Iaccino, Elizabeth L. Stavens, Neeraj Sangar
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Patent number: 7622032Abstract: The present invention relates to new crystalline molecular sieve SSZ-74 prepared using an hexamethylene-1,6-bis-(N-methyl-N-pyrrolidinium) dication as a structure-directing agent, and processes employing SSZ-74 in a catalyst.Type: GrantFiled: December 21, 2006Date of Patent: November 24, 2009Assignee: Chevron U.S.A. Inc.Inventors: Stacey I. Zones, Allen W. Burton, Jr.
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Patent number: 7589246Abstract: In a process for converting methane to aromatic hydrocarbons, a feed containing methane and a particulate catalytic material are supplied to a reaction zone operating under reaction conditions effective to convert at least a portion of the methane to aromatic hydrocarbons and to deposit carbonaceous material on the particulate catalytic material causing catalyst deactivation. At least a portion of the deactivated particulate catalytic material is removed from the reaction zone and is heated to a temperature of about 700° C. to about 1200° C. by direct and/or indirect contact with combustion gases produced by combustion of a supplemental fuel. The heated particulate catalytic material is then regenerated with a hydrogen-containing gas under conditions effective to convert at least a portion of the carbonaceous material thereon to methane and the regenerated catalytic particulate material is recycled back to the reaction zone.Type: GrantFiled: March 3, 2008Date of Patent: September 15, 2009Assignee: ExxonMobil Chemical Patents Inc.Inventors: Larry L. Iaccino, Teng Xu, J. Scott Buchanan, Neeraj Sangar, Jeremy J. Patt, Mark A. Nierode, Kenneth R. Clem, Mobae Afeworki
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Publication number: 20080312482Abstract: The subject process obtains a high yield of high-purity para-xylene from 2,4,4-trimethylpentene as contained in butene dimer. A process combination may include dimerization of the isobutene to obtain C8 iso-olefins and isoparaffins, aromatization of the dimerized C8 product, and recovery of high-purity para-xylene from the dimerized product by low-intensity crystallization. Aromatization is effected using a catalyst comprising a large-pore molecular sieve. Each of the processing steps may be tailored to the overall objective of high para-xylene yield from a relatively inexpensive feedstock.Type: ApplicationFiled: December 30, 2004Publication date: December 18, 2008Inventors: Deng-Yang Jan, Stanley J. Frey, Jaime G. Moscoso
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Publication number: 20080287719Abstract: The subject process obtains a high yield of high-purity para-xylene from a butene dimer feed. The process may include dimerization of isobutene to obtain a butene dimer comprising C8 iso-olefins and isoparaffins, aromatization of the dimerized C8 product, and recovery of high-purity para-xylene from the dimerized product by low-intensity crystallization. Aromatization is effected using a non-acidic, non-zeolitic catalyst. Each of the processing steps may be tailored to the overall objective of high para-xylene yield from a relatively inexpensive feedstock.Type: ApplicationFiled: December 30, 2004Publication date: November 20, 2008Inventors: Deng-Yang Jan, Stanley J. Frey
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Patent number: 7439409Abstract: Low-value mixed butanes are processed to obtain a high yield of high-purity para-xylene. Processing steps may comprise fractionation to recover isobutane, dehydrogenation of the isobutane to isobutene, dimerization of the isobutene to obtain C8 iso-olefins and isoparaffins, aromatization of the dimerized C8 product, and recovery of high-purity para-xylene from the dimerized product by low-intensity crystallization. The availability of isobutane may be increased by isomerization of normal butane. Each of the processing steps may be tailored to the overall objective of high para-xylene yield from a relatively inexpensive feedstock.Type: GrantFiled: December 30, 2004Date of Patent: October 21, 2008Assignee: UOP LLCInventors: Deng-Yang Jan, Stanley J. Frey
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Publication number: 20080177119Abstract: This invention is for a catalyst for conversion of a hydrocarbonaceous feed. The catalyst is a zeolite aluminosilicate with a silicon to aluminum molar ratio from about 70:1 to about 100:1 on which a noble metal has been deposited. The zeolite catalyst may contain other optional tetravalent and trivalent elements in the zeolite framework. The zeolite structure may be MFI, FAU, TON, MFL, VPI, MEL, AEL, AFI, MWW or MOR. The catalyst is synthesized by preparing a zeolite containing aluminum, silicon and, optionally, other elements, such as germanium, in the framework, depositing a noble metal, such as platinum, on the zeolite and calcining the zeolite. The catalyst may be used for aromatization of alkanes to aromatics. One embodiment is a MFI zeolite catalyst which may be used for the aromatization of alkanes having two to six carbon atoms per molecule to aromatics, such as benzene, toluene and xylenes.Type: ApplicationFiled: January 22, 2007Publication date: July 24, 2008Inventors: Gopalakrishnan G. Juttu, Robert Scott Smith
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Patent number: 7355088Abstract: Process for producing benzene, ethylene and synthesis gas, comprising the steps of: i) introducing a starting gas flow comprising methane and carbon dioxide into a reactor; ii) oxidizing the methane in the reactor at certain reactor conditions optionally using a first catalytic material and/or and additional oxidant; and iii) removing a product gas flow comprising benzene, ethylene and synthesis gas from the reactor.Type: GrantFiled: June 18, 2004Date of Patent: April 8, 2008Assignee: Saudi Basic Industries CorporationInventors: Agaddin Mamedov, Tony Joseph, Akram Al-Alwan
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Publication number: 20070284284Abstract: The present invention relates to new crystalline molecular sieve SSZ-75 prepared using a tetramethylene-1,4-bis-(N-methylpyrrolidinium)dication as a structure-directing agent, and its use in catalysts for hydrocarbon conversion reactions.Type: ApplicationFiled: June 1, 2007Publication date: December 13, 2007Inventors: Stacey I. Zones, Allen W. Burton, Theodorus Ludovicus Michael Maesen, Berend Smit, Edith Beerdsen
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Publication number: 20070249879Abstract: A process for converting methane to higher hydrocarbon(s) including aromatic hydrocarbon(s) comprises providing a hydrocarbon feedstock containing methane and a catalytic particulate material to a reactor system having at least first and second reaction zones connected in series. Each of the reaction zones is operated under reaction conditions sufficient to convert at least a portion of the methane to said higher hydrocarbon(s) and is maintained in a moving bed fashion, with the bulk of the catalytic particulate material being moved from the first reaction zone to the second reaction zone and with the bulk of the hydrocarbon feedstock being moved from the second reaction zone to the first reaction zone.Type: ApplicationFiled: March 29, 2007Publication date: October 25, 2007Inventors: Larry L. Iaccino, Elizabeth L. Stavens, Neeraj Sangar
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Publication number: 20070249880Abstract: In a process for converting methane to aromatic hydrocarbons, a feed containing methane is supplied to one or more reaction zone(s) containing catalytic material operating under reaction conditions effective to convert at least a portion of the methane to aromatic hydrocarbons; the reaction zone(s) being operated with an inverse temperature profile.Type: ApplicationFiled: April 18, 2007Publication date: October 25, 2007Inventors: Larry L. Iaccino, Elizabeth L. Stavens, Neeraj Sangar, Jeremy J. Patt
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Patent number: 7285694Abstract: Systems and methods for converting organic material into commercially viable products, such as burnable low sulfur engine fuels. The system of the present invention includes an anaerobic stripping reactor for processing organic materials into a bio-softened slurry, a thermobaric cracking chamber and expansion/separation tank for converting the bio-softened slurry into products, and a hydrocarbon separation system for separating the various products. An interfusion system can be provided that selectively combines various of the products to create fuels, such as diesel or gasoline. In one embodiment, the thermobaric cracking chamber operates approximately in the ranges of 350 to 600° F. and 400 to 1,200 psig. In a specific embodiment, the anaerobic stripping reactor is segregated into three areas to create buffer zones both into and out of the anaerobic stripping reactor, thus isolating a main portion of the organic material from reactive shocks.Type: GrantFiled: February 11, 2004Date of Patent: October 23, 2007Assignee: Cargill, IncorporatedInventor: John W. Countz
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Publication number: 20070232842Abstract: The present invention relates to a method for preparing 1,5-dimethyltetralin using a dealuminated zeolite beta catalyst. The preparation method of 1,5-dimethyltetralin according to the present invention has the effects of not only showing high conversion and high selectivity of 1,5-dimethyltetralin but also of suppressing deactivation of a zeolite beta catalyst so as to enhance the catalyst life, by using the dealuminated zeolite beta catalyst.Type: ApplicationFiled: October 10, 2006Publication date: October 4, 2007Applicant: HYOSUNG CORPORATIONInventors: Byoung-Whan Soh, Young-Gyo Choi
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Patent number: 7186871Abstract: Aromatization of alkanes having one to four carbon atoms per molecule to aromatics, such as benzene, toluene and xylenes (BTX), uses a catalyst of a crystalline zeolite on which platinum has been deposited, specifically a platinum-containing ZSM-5. A byproduct of the process is a light gas fraction of methane and ethane. The use of a platinum-containing ZSM-5 catalyst in an alkane aromatization process, such as the Cyclar process, suppresses the formation of methane and increases selectivity to BTX. The high content of ethane relative to methane in the light gas fraction allows this process effluent to be a feedstream for a cracker.Type: GrantFiled: December 30, 2003Date of Patent: March 6, 2007Assignee: Saudi Basic Industries CorporationInventors: Scott F. Mitchell, Gopalakrishnan G. Juttu, Robert Scott Smith
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Patent number: 7186872Abstract: A catalyst of a gallium zeolite on which platinum (Pt/Ga-ZSM-5) has been deposited may be used for aromatization of alkanes having two to six carbon atoms per molecule, such as ethane, propane, butane, etc., to aromatics, such as benzene, toluene and xylenes (BTX). The gallium zeolite contains gallium and silicon in the framework of the zeolite structure. The zeolite structure may be of MFI, FAU, TON, MFL, VPI, MEL, AEL, AFI, MWW or MOR, but preferably, the zeolite has a MFI structure, more preferably is ZSM-5 MFI zeolite. According to the IUPAC recommendations, an example of the sodium form of the zeolite would be represented as: |Nax·(H2O)z|[GaxSiyO2y+3x/2]?MFI where x=0.1–25; y=60–100; and z=0.1–10. Platinum may be deposited on the gallium zeolite by ion exchange or impregnation.Type: GrantFiled: March 3, 2004Date of Patent: March 6, 2007Assignee: Saudi Basic Industries CorporationInventors: Gopalakrishnan G. Juttu, Robert Scott Smith
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Patent number: 7164052Abstract: Aromatic hydrocarbon compounds are produced by a process of contacting one or more aliphatic hydrocarbons containing from 3 to 6 carbon atoms with a catalytic composition comprising (i) gallium, (ii) at least one lanthanide element, and (iii) a zeolite selected from the group consisting of the MIF family of zeolites, the crystal lattice of which consists of silicon oxide and aluminum oxide in a molar ratio of silicon oxide to aluminum oxide which is greater than 20 and less than 500, and is comprised of crystallites, at least 90% of which have diameters smaller than 500 ?.Type: GrantFiled: February 13, 2004Date of Patent: January 16, 2007Assignees: ENI S.p.A., Enichem S.p.A., Enitecnologie S.p.A.Inventors: Angela Carati, Marco Tagliabue, Carlo Perego, Roberto Millini, Stefano Amarilli, Giuseppe Terzoni
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Patent number: 7138556Abstract: The method comprises separation of contacting products into liquid and gaseous products, complete burning of gaseous products in the presence of the catalyst of complete oxidation of light hydrocarbons and addition of carbon dioxide and water vapor mixture formed during burning to the raw paraffin hydrocarbons. The mixture of paraffin hydrocarbons C2÷C5 is used as a raw material in this method. Before feeding the said mixture of hydrocarbons the catalyst is subjected to treatment by paraffin hydrocarbons C3÷C4 mixed with mercaptan so that the amount of mercaptan passed through the catalyst is 0.01–0.1 mass % of the catalyst weight.Type: GrantFiled: July 25, 2002Date of Patent: November 21, 2006Inventor: Pavel A Makarov
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Patent number: 7067708Abstract: The present invention relates to a process for the preparation of para-xylene from trimethylpentane.Type: GrantFiled: June 3, 2003Date of Patent: June 27, 2006Assignee: E. I. du Pont de Nemours and CompanyInventors: Leo E. Manzer, Kostantinos Kourtakis, Norman Herron, Eugene M. McCarron, Paul D. VerNooy
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Patent number: 7057084Abstract: Process for the removal of higher hydrocarbons contained in natural gas further containing sulphur compounds by simultaneous conversion of the hydrocarbons to aromatic compounds and methane in presence of a catalyst comprising a crystalline alumino silicate having in its anhydrous state a formula expressed in terms of mole ratios as follows: xQ:0.01–0.1 M2/nO:0–0.08 Z2O3:SiO2:0.0001–0.5 Me, wherein: Q is an organic nitrogen compound; Z is aluminum, boron, gallium or mixtures thereof; x is between 0 and 0.5; M is at least one metal cation of valence n or proton; and Me is at least one of the metals, which form a water insoluble sulphide by contact with a sulphur compound being present in the natural gas and/or in a preparation mixture for preparation of the catalyst.Type: GrantFiled: October 7, 2002Date of Patent: June 6, 2006Assignee: Haldor Topsoe A/SInventors: Poul Erik Høilund Nielsen, Niels Jørgen Blom
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Patent number: 7053258Abstract: A process is disclosed for selectively producing one or more aromatic compounds selected from benzene, toluene, para-xylene, meta-xylene, ortho-xylene, ethylbenzene and mixtures thereof from a feed containing C6–C20 hydrocarbons and/or C6–C8 alcohols. The feed is initially subjected to a chemical conversion step to increase the concentration of C6–C8 paraffin and/or olefin precursors of said one or more aromatic compounds and then resulting precursor-enriched feed is then contacted with a dehydrocyclization catalyst under conditions of temperature and hydrogen partial pressure sufficient to effect dehydrocyclization of said paraffin and/or olefin precursors. A product rich in the desired aromatic compound(s) can then be recovered from the dehydrocyclization effluent.Type: GrantFiled: October 30, 2002Date of Patent: May 30, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Xiaobing Feng, Thomas Herman Colle, Gary David Mohr
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Patent number: 7019184Abstract: The present invention provides a process for natural gas in the form, e.g., of stranded gas or associated gas to transportable liquids. More particularly, the present invention provides a process in which the gas is non-oxidatively converted to aromatic liquid, preferably in proximity to the welihead, which may be onshore or offshore. In one aspect, the present invention provides integration of separation of wellhead fluids into associated gas and crude with blending of the aromatic liquid derived from the gas with the crude. Alternatively, or in combination, in another aspect, the present invention provides integration of conversion of byproduct hydrogen to power with non-oxidative conversion of gas to aromatic liquid.Type: GrantFiled: May 6, 2002Date of Patent: March 28, 2006Assignee: Conocophillips CompanyInventors: Joe D. Allison, Neil Meldrum, Doug S. Jack, Marc J. Ledoux
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Patent number: 7011810Abstract: MFS structure type zeolite manufacture is facilitated by using a second organic molecule in addition to the usual hexaethylpentane diammonium salt.Type: GrantFiled: September 27, 2002Date of Patent: March 14, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jihad Mohammed Dakka, Machteld M. Mertens, Daria Nowakiwska Lissy
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Patent number: 6946583Abstract: A process for selectively producing para-xylene from a feedstock enriched in C8 isoalkanes and/or isoalkenes is disclosed. The feed is contacted with Group VIII metal loaded molecular sieve catalyst of low acidity under dehydrocyclization conditions wherein the molecular sieve has a channel size ranging from about 5-8 Angstroms and a 10 to 12 membered ring structure containing at least two elements selected from the group consisting of Si, Al, P, Ge, Ga and Ti.Type: GrantFiled: September 4, 2003Date of Patent: September 20, 2005Assignee: ExxonMobil Chemical Patents Inc.Inventors: Xiaobing Feng, Thomas H. Colle, Gary D. Mohr
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Patent number: 6858129Abstract: There is provided a zeolite bound zeolite catalyst which does not contain significant amount of non-zeolitic binder and can be tailored to optimize its performance and a process for converting hydrocarbons utilizing the zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises core crystals containing first crystals of a first zeolite and optionally second crystals of a second zeolite having a composition, structure type, or both that is different from said first zeolite and binder crystals containing third crystals of a third zeolite and optionally fourth crystals of a fourth zeolite having a composition, structure type, or both that is different from said third zeolite. If the core crystals do not contain the second crystals of the second zeolite, then the binder crystals must contain the fourth crystals of the fourth zeolite. The zeolite bound zeolite finds application in hydrocarbon conversion processes, e.g.Type: GrantFiled: August 6, 2003Date of Patent: February 22, 2005Assignee: ExxonMobil Chemical Patents Inc.Inventors: Gary David Mohr, Kenneth Ray Clem, Wilfried Jozef Mortier, Machteld Maria Mertens, Xiaobing Feng, Marc H. Anthonis, Bart Schoofs
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Patent number: 6831203Abstract: There is provided a zeolite bound zeolite catalyst which does not contain significant amounts of non-zeolitic binder and a process for converting hydrocarbons utilizing the zeolite bound zeolite catalyst. The catalyst comprises first zeolite, crystals, a binder comprising second zeolite crystals and a hydrogenation/dehydrogenation metal. The zeolite bound zeolite catalyst is prepared by converting the silica binder of a silica bound aggregate containing the first crystals of said first zeolite and at least a portion of the hydrogenation/dehydrogenation metal to said second zeolite. Conversion processes such as naphtha reforming xylene isomerization/ethylbenzene conversion, the zeolite bound zeolite catalyst has excellent performance when used in hydrocarbon conversion processes such as naphtha reforming and xylenes isomerization/ethylbenzene conversion.Type: GrantFiled: December 6, 1999Date of Patent: December 14, 2004Assignee: Exxon Chemical Patent Inc.Inventors: Gary David Mohr, Johannes Petrus Verduijn
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Publication number: 20040236165Abstract: The present invention regards a catalytic composition comprising gallium, at least one element chosen in the group of the lanthanides, and a zeolite belonging to the MFI, MEL or MFI/MEL families, the crystal lattice of which is made up of silicon oxide and at least one metal oxide chosen from among aluminium oxide, boron oxide and gallium oxide. Preferably, in the catalytic compositions of the present invention a zeolite is used belonging to the MFI family characterized by crystallites which for at least 90% have diameters smaller than 500 Å and which can form agglomerates of submicron dimensions characterized by possessing at least 30% of the extrazeolitic porosity in the region of the mesopores.Type: ApplicationFiled: February 13, 2004Publication date: November 25, 2004Applicants: ENI S.p.A., ENICHEM S.p.A, ENITECHNOLOGIE S.p.A.Inventors: Angela Carati, Marco Tagliabue, Carlo Perego, Roberto Millini, Stefano Amarilli, Giuseppe Terzoni
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Publication number: 20040236166Abstract: A xylene isomerization process is disclosed in which any ethylbenzene in the feed is removed, either by dealkylation or isomerization, in a separate reactor upstream of the xylene isomerization reactor and the xylene isomerization catalyst is contained in the same reactor, typically a clay treater, as that used to accommodate the olefin removal catalyst. In certain cases, a single catalyst may be used to effect both xylene isomerization and olefin removal.Type: ApplicationFiled: June 17, 2004Publication date: November 25, 2004Inventor: Gary David Mohr