Using Transition Metal-containing Catalyst Patents (Class 585/418)
  • Publication number: 20040192539
    Abstract: A catalyst, a process for making the catalyst and a process for using the catalyst in aromatization of alkanes to aromatics, specifically, aromatization of alkanes having two to six carbon atoms per molecule, such as propane, to aromatics, such as benzene, toluene and xylene. The catalyst is an aluminum-silicon-germanium zeolite on which platinum has been deposited. Germanium is in the framework of the crystalline zeolite. Platinum is deposited on the zeolite. The catalyst may be supported on magnesia, alumina, titania, zirconia, thoria, silica, boria or mixtures thereof. The catalyst may contain a sulfur compound on the surface of the catalyst. The sulfur compound may be added to the catalyst in a pretreatment process or introduced with the hydrocarbon feed to contact the catalyst during the aromatization process.
    Type: Application
    Filed: March 31, 2004
    Publication date: September 30, 2004
    Applicant: Saudi Basic Industries Corporation
    Inventors: Gopalakrishnana G. Juttu, Robert Scott Smith
  • Patent number: 6797850
    Abstract: A chromium catalyst is disclosed for use in dehydrogenation and dehydrocyclization processes.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: September 28, 2004
    Assignee: Invista North America S.a.r.l.
    Inventors: Kostantinos Kourtakis, Leo E. Manzer
  • Patent number: 6787023
    Abstract: There is provided a catalyst containing porous macrostructures comprised of: (a) a three-dimensional network of particles of porous inorganic material (e.g., zeolites); and, (b) at least one metal (e.g., a catalytically active metal). The particles of the at least one macrostructure occupy less than 75% of the total volume of the at least one macrostructure and are jointed together to form a three-dimensional interconnected network. The three-dimensional interconnected network will usually be comprised of pores having diameters greater than about 20 Å. The macrostructures can be made by forming an admixture containing a porous organic ion exchanger (e.g., a polymer-based ion exchange resin) and a synthesis mixture (e.g., for zeolite formation) capable of forming the porous inorganic material and the at least one metal; converting the synthesis mixture to the porous inorganic material; and removing the porous organic ion exchanger from the inorganic material.
    Type: Grant
    Filed: May 20, 2000
    Date of Patent: September 7, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary David Mohr, Wilfried Jozef Mortier, Xiaobing Feng, Per Johan Sterte, Lubomira Borislavova Tosheva
  • Patent number: 6784333
    Abstract: A catalyst, a process for making the catalyst and a process for using the catalyst in aromatization of alkanes to aromatics, specifically, aromatization of alkanes having two to six carbon atoms per molecule, such as propane, to aromatics, such as benzene, toluene and xylene. The catalyst is an aluminum-silicon-germanium zeolite on which platinum has been deposited. Germanium is in the framework of the crystalline zeolite. Platinum is deposited on the zeolite. The catalyst may be supported on magnesia, alumina, titania, zirconia, thoria, silica, boria or mixtures thereof. The catalyst may contain a sulfur compound on the surface of the catalyst. The sulfur compound may be added to the catalyst in a pretreatment process or introduced with the hydrocarbon feed to contact the catalyst during the aromatization process.
    Type: Grant
    Filed: August 6, 2002
    Date of Patent: August 31, 2004
    Assignee: Saudi Basic Industries Corporation
    Inventors: Gopalakrishnan G. Juttu, Robert Scott Smith
  • Patent number: 6784332
    Abstract: A hydrocarbon conversion process comprising contacting a hydrocarbon stream such as, for example, gasoline, with a catalyst composition to effect the conversion of the hydrocarbon to olefins and C6 to C8 aromatic hydrocarbons such as toluene and xylenes. The catalyst composition comprises a zeolite, a promoter and optionally a binder.
    Type: Grant
    Filed: October 18, 2000
    Date of Patent: August 31, 2004
    Assignee: Phillips Petroleum Company
    Inventors: James B. Kimble, Charles A. Drake, Jianhua Yao, An-hsiang Wu
  • Publication number: 20040087821
    Abstract: A process for recovering cumene, characterized by subjecting 2,3-dimethyl-2,3-diphenylbutane produced in a process in which cumene is used, to hydrogenolysis in the presence of a catalyst thereby to convert it into cumene, and recovering the cumene.
    Type: Application
    Filed: September 12, 2003
    Publication date: May 6, 2004
    Inventors: Junpei Tsuji, Masaaki Katao
  • Publication number: 20040045872
    Abstract: There is provided macrostructures of porous inorganic material which can have controlled size, shape, and/or porosity and a process for preparing the macrostructures. The macrostructures comprise a three-dimension network of particles of porous inorganic materials. The process for preparing the macrostructures involves forming an admixture containing a porous organic ion exchanger and a synthesis mixture capable of forming a porous inorganic material and then converting the synthesis mixture to a solid porous inorganic material. After formation of the composite material, the porous organic ion exchanger can be removed from the composite material to obtain the macrostructures, either before or after the porous inorganic material is hydrothermally treated with a structure directing agent to convert at least a portion of such porous inorganic material to a crystalline molecular sieve composition. The resulting macrostructure is composed of particles of the crystalline molecular sieve composition.
    Type: Application
    Filed: July 1, 2003
    Publication date: March 11, 2004
    Inventors: Per Johan Sterte, Lubomira Borislavova Tosheva-Jivkova
  • Publication number: 20040044261
    Abstract: A process for selectively producing para-xylene from a feedstock enriched in C8 isoalkanes and/or isoalkenes is disclosed. The feed is contacted with Group VIII metal loaded molecular sieve catalyst of low acidity under dehydrocyclization conditions wherein the molecular sieve has a channel size ranging from about 5-8 Angstroms and a 10 to 12 membered ring structure containing at least two elements selected from the group consisting of Si, Al, P, Ge, Ga and Ti.
    Type: Application
    Filed: September 4, 2003
    Publication date: March 4, 2004
    Inventors: Xiaobing Feng, Thomas H. Colle, Gary D. Mohr
  • Publication number: 20040015026
    Abstract: The present invention relates to a process for the preparation of para-xylene from trimethylpentane.
    Type: Application
    Filed: June 3, 2003
    Publication date: January 22, 2004
    Inventors: Leo E. Manzer, Kostantinos Kourtakis, Norman Herron, Eugene M. McCarron, Paul D. VerNooy
  • Publication number: 20040004026
    Abstract: The present invention relates to new crystalline zeolite SSZ-54 prepared using a templating agent comprising N-isopropyl ethylenediamine, or a mixture of 1-N-isopropyl diethylenetriamine and isobutylamine, and processes employing SSZ-54 in a catalyst.
    Type: Application
    Filed: June 28, 2002
    Publication date: January 8, 2004
    Inventor: Stacey Zones
  • Publication number: 20030233019
    Abstract: A process is disclosed for the conversion of lower molecular weight hydrocarbons, such as methane, into higher molecular weight hydrocarbon products, such as hydrocarbons having between 4 and 29 carbons. The process includes forming hydrated electrons, such as by mixing the lower molecular weight hydrocarbons with water and contacting the mixture with an energy source to form hydrated electrons. The hydrated electrons react with the methane to form hydrogen and higher molecular weight hydrocarbon products. Also disclosed is a related process for converting higher molecular weight hydrocarbons to lower molecular weight hydrocarbons by forming a mixture of higher molecular weight hydrocarbons and water and contacting the mixture with an energy source to form hydrated electrons that react with the higher molecular weight hydrocarbons to form hydrogen and lower molecular weight hydrocarbon products.
    Type: Application
    Filed: March 17, 2003
    Publication date: December 18, 2003
    Inventor: Steven P. Sherwood
  • Patent number: 6657096
    Abstract: This invention relates to a process for reactivating a dehydrocyclodimerization catalyst. Dehydrocyclodimerization catalysts which contain an aluminum phosphate binder can be deactivated when they are exposed to hydrogen at temperatures above 500° C. The instant process restores substantially all of the catalyst's lost activity. The process involves treating the catalyst with a fluid comprising water and drying the catalyst. The process is employed particularly advantageously in combination with coke removal for reactivating catalysts that contain coke deposits and that have also been hydrogen deactivated. This invention also relates to a method of producing a dehydrocyclodimerization catalyst that is resistant to hydrogen deactivation.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: December 2, 2003
    Assignee: UOP LLC
    Inventors: Kerry O. Boehner, Karl Z. Steigleder, Veronica Marie Godfrey, Paul R. Cottrell, Earl S. Lemberger
  • Patent number: 6653518
    Abstract: A process for selectively producing para-xylene from a feedstock enriched in C8 isoalkanes and/or isoalkenes is disclosed. The feed is contacted with Group VIII metal loaded molecular sieve catalyst of low acidity under dehydrocyclization conditions wherein the molecular sieve has a channel size ranging from about 5-8 Angstroms and a 10 to 12 membered ring structure containing at least two elements selected from the group consisting of Si, Al, P, Ge, Ga and Ti.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: November 25, 2003
    Assignee: ExxonMobil Chemical Patents Inc
    Inventors: Xiaobing Feng, Thomas H. Colle, Gary D. Mohr
  • Publication number: 20030166983
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, gasoline to C6 to C8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises an alumina, a silica, and a metal wherein the weight ratio of aluminum to silicon is in the range of from about 0.002:1 to about 0.6:1. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to a C6 to C8 aromatic hydrocarbon. Also disclosed is a process for producing the catalyst composition which comprises: (1) contacting a zeolite with an effective amount of an acid under a condition sufficient to effect a reduction in aluminum content of the zeolite to produce an acid-leached zeolite; and (2) impregnating the acid-leached zeolite with an effective amount of a metal compound under a condition sufficient to effect the production of a metal-promoted zeolite.
    Type: Application
    Filed: November 25, 2002
    Publication date: September 4, 2003
    Inventors: An-Hsiang Wu, Charles A. Drake, Ralph J. Melton
  • Publication number: 20030144565
    Abstract: he present invention provides a process for natural gas in the form, e.g., of stranded gas or associated gas to transportable liquids. More particularly, the present invention provides a process in which the gas is non-oxidatively converted to aromatic liquid, preferably in proximity to the wellhead, which may be onshore or offshore. In one aspect, the present invention provides integration of separation of wellhead fluids into associated gas and crude with blending of the aromatic liquid derived from the gas with the crude. Alternatively, or in combination, in another aspect, the present invention provides integration of conversion of byproduct hydrogen to power with non-oxidative conversion of gas to aromatic liquid.
    Type: Application
    Filed: May 6, 2002
    Publication date: July 31, 2003
    Applicant: Conoco Inc.
    Inventors: Joe D. Allison, Neil Meldrum, Doug S. Jack, Marc J. Ledoux
  • Patent number: 6600081
    Abstract: The present invention relates to a process for the preparation of para-xylene from trimethylpentane.
    Type: Grant
    Filed: March 15, 2001
    Date of Patent: July 29, 2003
    Inventors: Leo E. Manzer, Kostantinos Kourtakis, Norman Herron, Eugene M. McCarron, Paul D. Ver Nooy
  • Patent number: 6593503
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, gasoline to C6 to C8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition includes an alumina, a silica, and a metal wherein the weight ratio of aluminum to silicon is in the range of from about 0.002:1 to about 0.6:1. The process includes contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to a C6 to C8 aromatic hydrocarbon. Also disclosed is a process for producing the catalyst composition which includes: (1) contacting a zeolite with an effective amount of an acid under a condition sufficient to effect a reduction in aluminum content of the zeolite to produce an acid-leached zeolite; and (2) impregnating the acid-leached zeolite with an effective amount of a metal compound under a condition sufficient to effect the production of a metal-promoted zeolite.
    Type: Grant
    Filed: August 12, 1996
    Date of Patent: July 15, 2003
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake, Ralph J. Melton
  • Publication number: 20030105372
    Abstract: A process is disclosed for selectively producing one or more aromatic compounds selected from benzene, toluene, para-xylene, meta-xylene, ortho-xylene, ethylbenzene and mixtures thereof from a feed containing C6-C20 hydrocarbons and/or C6-C8 alcohols. The feed is initially subjected to a chemical conversion step to increase the concentration of C6-C8 paraffin and/or olefin precursors of said one or more aromatic compounds and then resulting precursor-enriched feed is then contacted with a dehydrocyclization catalyst under conditions of temperature and hydrogen partial pressure sufficient to effect dehydrocyclization of said paraffin and/or olefin precursors. A product rich in the desired aromatic compound(s) can then be recovered from the dehydrocyclization effluent.
    Type: Application
    Filed: October 30, 2002
    Publication date: June 5, 2003
    Inventors: Xiaobing Feng, Thomas Herman Colle, Gary David Mohr
  • Patent number: 6552243
    Abstract: A molybdenum-loaded crystalline aluminosilicate molecular sieve that exhibits the MFI crystal structure and has a silica-to-alumina ratio of about 50:1 is useful for aromatizing a hydrocarbon feed stream. The crystalline aluminosilicate preferably has an external surface acidity selectively passivated by means of an amorphous silica layer. A process for the aromatization of methane comprises a one- or multi-step process that contacts a feed stream comprising at least methane with a catalyst composition comprising the preferred molecular sieve, at hydrocarbon conversion conditions that include a temperature of 600-800° C., a pressure of less than 5 atmospheres absolute and a Weight Hourly Space Velocity (WHSV) of 0.1-10 h−1, with the external surface acidity of the crystalline aluminosilicate preferably selectively passivated by an amorphous silica layer. C6-plus aromatic hydrocarbons are preferably recovered from the process by means of an intermediate separation step.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: April 22, 2003
    Assignee: Conoco Phillips Company
    Inventors: Joe D. Allison, Stephan Basso, Marc LeDoux, Cuong Pham-Huu, Harold A. Wright
  • Patent number: 6548725
    Abstract: A catalyst and an improved process for producing olefins by catalytic naphtha cracking are described. The process provides relatively higher yields over a commercially important range of naphtha conversion, while providing about the same or lower yields of aromatics and methane over the range. In the process, a hydrocarbon naphtha feedstock including a hydrocarbon having about three to about twenty carbon atoms per molecule is passed into a reactor containing a pentasil zeolite catalyst. The catalyst includes about 0.1 to about 10 weight percent phosphorus and about 0.1 to about 10 weight percent of a promoter metal selected from the group consisting of gallium, germanium, tin and mixtures thereof. The hydrocarbon may be passed into the reactor together with a diluent selected from the group consisting of steam, nitrogen, methane, and ethane and mixtures thereof. Alternatively, the hydrocarbon may be passed into the reactor together with additional propane.
    Type: Grant
    Filed: July 31, 2001
    Date of Patent: April 15, 2003
    Assignee: BP Corporation North America Inc.
    Inventors: Gilbert Fernand Alphonse Froment, Wilfried Jozef Hippolyte Dehertog, Mark P. Kaminsky
  • Publication number: 20030032850
    Abstract: A process for the removal of hydrocarbon contaminants, such as dienes and olefins, from an aromatics reformate by contacting an aromatics reformate stream with a hydrotreating catalyst and/or a molecular sieve. The hydrotreating catalyst substantially converts all dienes to oligomers and partially converts olefins to alkylaromatics. The molecular sieve converts the olefins to alkylaromatics. The process provides an olefin depleted product which can be passed through a clay treater to substantially convert the remaining olefins to alkylaromatics. The hydrotreating catalyst has a metal component of nickel, cobalt, chromium, vanadium, molybdenum, tungsten, nickel-molybdenum, cobalt-nickel-molybdenum, nickel-tungsten, cobalt-molybdenum or nickel-tungsten-titanium, with a nickel molybdenum/alumina catalyst being preferred. The molecular sieve is an intermediate pore size zeolite, preferably MCM-22. The clay treatment can be carried out with any clay suitable for treating hydrocarbons.
    Type: Application
    Filed: October 8, 2002
    Publication date: February 13, 2003
    Inventors: Stephen H. Brown, Tarun K. Chaudhuri, Jose G. Santiesteban
  • Patent number: 6518470
    Abstract: The present invention is directed to a halogen-containing catalyst which contains one or more halogen components and in which the halogen amount distribution in the catalyst is uniform, and a process for preparing a halogen-containing catalyst which comprises the steps of supporting one or more halogen components on an L type zeolite, and then drying it at a water evaporation rate of 15% by weight/hour or less. According to the present invention, there can be provided the catalyst in which the halogen amount distribution in the catalyst is uniform, so that a cracking activity can be reduced, and the process for preparing the catalyst.
    Type: Grant
    Filed: January 4, 2000
    Date of Patent: February 11, 2003
    Assignees: Idemitsu Kosan Co., Ltd., Chevron Phillips Chemical Company
    Inventors: Tetsuya Fukunaga, Mitsue Ishii
  • Publication number: 20030004381
    Abstract: A process for selectively producing para-xylene from a feedstock enriched in C8 isoalkanes and/or isoalkenes is disclosed. The feed is contacted with Group VIII metal loaded molecular sieve catalyst of low acidity under dehydrocyclization conditions wherein the molecular sieve has a channel size ranging from about 5-8 Angstroms and a 10 to 12 membered ring structure containing at least two elements selected from the group consisting of Si, Al, P, Ge, Ga and Ti.
    Type: Application
    Filed: June 15, 2001
    Publication date: January 2, 2003
    Inventors: Xiaobing Feng, Thomas H. Colle, Gary D. Mohr
  • Publication number: 20020170848
    Abstract: There is provided a process for converting hydrocarbons using a catalyst comprising macrostructures having a three-dimensional network of particles comprised of porous inorganic material. The particles of the macrostructures occupy less than 75% of the total volume of the macrostructures and are joined together to form a three-dimensional interconnected network comprised of pores having diameters greater than about 20 Å. The macrostructures can be made by forming an admixture containing a porous organic ion exchanger and a synthesis mixture capable of forming the porous inorganic material; converting the synthesis mixture to the porous inorganic material; and removing the porous organic ion exchanger from the inorganic material.
    Type: Application
    Filed: April 25, 2002
    Publication date: November 21, 2002
    Inventors: Gary David Mohr, Wilfried Jozef Mortier, Xiaobing Feng, Per Johan Sterte, Lubomira Borislavova Tosheva
  • Patent number: 6417421
    Abstract: A catalyst composition, a process for producing the composition, and a hydrotreating process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C6 to C8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a promoter under a condition sufficient to incorporate the zeolite with the promoter to produce a first promoted zeolite; (2) incorporating the first promoted zeolite with a second promoter to produce a second promoted zeolite; and (3) heating the second promoted zeolite. The hydrotreating process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C6 to C8 aromatic hydrocarbon.
    Type: Grant
    Filed: April 25, 2000
    Date of Patent: July 9, 2002
    Assignee: Phillips Petroleum Company
    Inventor: Jianhua Yao
  • Publication number: 20020072642
    Abstract: A molybdenum-loaded crystalline aluminosilicate molecular sieve that exhibits the MFI crystal structure and has a silica-to-alumina ratio of about 50:1 is useful for aromatizing a hydrocarbon feed stream. The crystalline aluminosilicate preferably has an external surface acidity selectively passivated by means of an amorphous silica layer. A process for the aromatization of methane comprises a one- or multi-step process that contacts a feed stream comprising at least methane with a catalyst composition comprising the preferred molecular sieve, at hydrocarbon conversion conditions that include a temperature of 600-800° C., a pressure of less than 5 atmospheres absolute and a Weight Hourly Space Velocity (WHSV) of 0.1-10 h−1, with the external surface acidity of the crystalline aluminosilicate preferably selectively passivated by an amorphous silica layer. C6-plus aromatic hydrocarbons are preferably recovered from the process by means of an intermediate separation step.
    Type: Application
    Filed: July 27, 2001
    Publication date: June 13, 2002
    Inventors: Joe D. Allison, Stephan Basso, Marc LeDoux, Cuong Pham-Huu, Harold A. Wright
  • Publication number: 20020007100
    Abstract: The present invention relates to a process for the preparation of para-xylene from trimethylpentane.
    Type: Application
    Filed: March 15, 2001
    Publication date: January 17, 2002
    Inventors: Leo E. Manzer, Norman Herron, Kostantinos Kourtakis, Eugene M. McCarron, Paul D. Ver nooy
  • Publication number: 20020004623
    Abstract: A hydrocarbon conversion process in which the rate of coke formation is reduced and aromatics and light olefins yield is increased by the use of an improved zeolite catalyst that comprises a silylated, zeolite material preferably treated with steam. Another embodiment includes the use of an improved zeolite catalyst that comprises silylated, acid treated zeolite material.
    Type: Application
    Filed: July 8, 1999
    Publication date: January 10, 2002
    Inventors: CHARLES A. DRAKE, AN-HSIANG WU
  • Publication number: 20010056215
    Abstract: Low temperature hydrothermal treatment of an LTL zeolite-producing mixture produces a colloidal suspension of the zeolite; the suspension may be used as seeds in Al— and Ga—LTL zeolite manufacture.
    Type: Application
    Filed: May 8, 2001
    Publication date: December 27, 2001
    Inventors: Johannes Petrus Verduijn, Machteld M. Mertens, Marc M. Anthonis
  • Publication number: 20010001781
    Abstract: A process in which a hydrocarbon feedstock containing non-aromatics is passed consecutively through a catalyst arrangement of two catalyst compositions, (1) a steam treated zinc-promoted zeolite and (2) a zeolite that has been subjected to a heat treatment, under hydrocarbon conversion conditions to yield a product containing lower olefins and BTX. An arrangement of two catalyst compositions, (1) a steam treated zinc-promoted zeolite and (2) a zeolite that has been subjected to a heat treatment, for consecutive contact with a hydrocarbon feedstock.
    Type: Application
    Filed: December 28, 1998
    Publication date: May 24, 2001
    Applicant: Charles A. Drake
    Inventors: CHARLES A. DRAKE, JIANHUA YAO
  • Patent number: 6235955
    Abstract: A composition, a process for producing the composition, and a hydrocarbon conversion process for converting a hydrocarbon stream such as, for example, gasoline, to olefins and C6 to C8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The composition comprises a silylated catalyst which comprises a zeolite, a clay or silica, and a promoter. The process for producing the composition comprises the steps: (1) combining a zeolite with a clay or silica and a promoter under a condition sufficient to bind the clay to the zeolite to produce a clay-bound zeolite; (2) heating the clay-bound zeolite to produce a modified zeolite; and (3) silylating the modified zeolite with a silylating agent. The hydrocarbon conversion process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C6 to C8 aromatic hydrocarbon.
    Type: Grant
    Filed: August 7, 2000
    Date of Patent: May 22, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Jianhua Yao, Charles A. Drake
  • Patent number: 6218590
    Abstract: A novel high stability catalyst composition comprising a mixture of zeolite and zinc spinel that has been treated with a reducing gas under high temperature conditions, a method of making such high stability catalyst, and the use thereof for converting paraffin hydrocarbons to olefins and aromatics.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: April 17, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Jianhua Yao, James B. Kimble, Charles A. Drake
  • Patent number: 6207042
    Abstract: A catalytic reforming process comprising the catalytic conversion of hydrocarbons to aromatics, said process comprising treating a halided zeolite catalyst (hiz-cat) containing a Group VIII metal at commercial startup conditions and then reforming hydrocarbons, wherein said catalyst is prepared by washing a bound zeolite catalyst base or a bound zeolite catalyst before halide addition. A preferred hiz-cat is a non-acidic Pt K L-zeolite catalyst prepared by a process that includes the steps of preparing a calcined silica-bound K L-zeolite catalyst base; washing said bound zeolite catalyst base with a liquid comprising water; and incorporating Pt and halogen-containing compound(s) comprising chlorine and fluorine into said washed catalyst base. Ammonium chloride and ammonium fluoride are preferred halide sources.
    Type: Grant
    Filed: January 8, 1998
    Date of Patent: March 27, 2001
    Assignee: Chevron Chemical Company LLC
    Inventors: Dennis L. Holtermann, Charles R. Wilson, Wayne S. Masumura, Michio Sugimoto, Hiroshi Ohashi
  • Patent number: 6198012
    Abstract: A catalyst composition suitable for the conversion of n-butane to butenes. The same catalyst composition that with chlorination is further suitable, when used in the conversion of n-butane, for the production of an increased amount of BTX (benzene-toluene-xylene) and greater selectivity to the production of isobutylenes than attained with the unchlorinated catalyst. A process for the preparation of catalyst compositions suitable for the conversion of n-butane. Use of the catalyst compositions in processes for the conversion of n-butane.
    Type: Grant
    Filed: June 22, 2000
    Date of Patent: March 6, 2001
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6190539
    Abstract: A catalytic reforming process comprising the catalytic conversion of hydrocarbons to aromatics, said process comprising treating a halided zeolite catalyst (hiz-cat) containing a Group VIII metal at commercial startup conditions and then reforming hydrocarbons, wherein said catalyst is prepared by washing a bound zeolite catalyst base or a bound zeolite catalyst before halide addition. A preferred hiz-cat is a non-acidic Pt K L-zeolite catalyst prepared by a process that includes the steps of preparing a calcined silica-bound K L-zeolite catalyst base; washing said bound zeolite catalyst base with a liquid comprising water; and incorporating Pt and halogen-containing compound(s) comprising chlorine and fluorine into said washed catalyst base. Ammonium chloride and ammonium fluoride are preferred halide sources.
    Type: Grant
    Filed: November 24, 1998
    Date of Patent: February 20, 2001
    Assignee: Chevron Chemical Company LLC
    Inventors: Dennis L. Holtermann, Charles R. Wilson, Wayne S. Masumura, Michio Sugimoto, Hiroshi Ohashi
  • Patent number: 6187982
    Abstract: A process useful in steam cracking is disclosed for selectively converting a feed comprising C4+ dienes and oxygenate to a product comprising increased C2+ monoolefins and para-xylene levels by contacting said feed under diolefin conversion conditions with a catalyst comprising a porous crystalline material having a Diffusion Parameter for 2,2-dimethylbutane of about 0.1-100 sec−1 when measured at a temperature of 120° C. and a 2,2-dimethylbutane pressure of 60 torr (8 kPa), a temperature of 430° C. and 0.5 WHSV.
    Type: Grant
    Filed: October 15, 1999
    Date of Patent: February 13, 2001
    Assignee: Mobil Oil Corporation
    Inventors: Jeffrey S. Beck, Stephen H. Brown, William A. Weber
  • Patent number: 6177601
    Abstract: An aromatization process, selective for the dehydrocyclization of paraffins to aromatics, is effected using a large-pore molecular-sieve catalyst containing a uniformly distributed platinum-group metal component, and a tin component incorporated into the large-pore molecular sieve by secondary synthesis. The use of this catalyst results in greater selectivity of conversion of paraffins to aromatics and in improved catalyst stability.
    Type: Grant
    Filed: May 25, 1999
    Date of Patent: January 23, 2001
    Assignee: UOP LLC
    Inventors: Paula L. Bogdan, Qianjun Chen, Jaime G. Moscoso, Jeffery C. Bricker
  • Patent number: 6172273
    Abstract: A composition is prepared by a method which comprises mixing a first solid material comprising a platinum group metal, a rhenium component, a porous carrier material and, optionally, a halogen component and a second solid material comprising silica and bismuth. The thus-obtained composition is employed as a catalyst in the conversion of hydrocarbons to aromatics. In an alternate embodiment, hydrocarbons are converted to aromatics by sequentially contacting the hydrocarbons with the first solid material and then the second solid material.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: January 9, 2001
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6153090
    Abstract: A process for catalytic reforming and for producing aromatics is carried out in the presence of a catalyst comprising at least one support, at least one metal from group VIII of the periodic table and at least one additional element M selected from the group formed by germanium, tin, lead, rhenium, gallium, indium, and thallium. The process is characterized in that the catalyst is prepared using a process in which said metal M is introduced in an aqueous solvent in the form of at least one organometallic compound comprising at least one carbon-M bond.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: November 28, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Fabienne Le Peltier, Blaise Didillon, Olivier Clause
  • Patent number: 6126812
    Abstract: A method for optimizing the yield of aromatics and light olefins in a process for the conversion of cracked gasoline to aromatics and light olefins by separating the cracked gasoline into a light fraction and a heavy fraction and contacting the light fraction with a zeolite catalyst.
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: October 3, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles Alfred Drake, An-Hsiang Wu, Scott Douglas Love
  • Patent number: 6124515
    Abstract: A catalyst composition, a process for producing the catalyst composition, and a hydroconversion process for converting a fluid stream comprising at least one saturated hydrocarbon to C.sub.6 to C.sub.8 aromatic hydrocarbons such as benzene, toluene, and xylenes are disclosed. The catalyst composition comprises a zeolite and a promoter. The process for producing the composition comprises the steps of: (1) combining a zeolite with a complexing ligand and a promoter compound under a condition sufficient to produce a modified zeolite; and (2) heating the modified zeolite to produce a promoted zeolite. The hydroconversion process comprises contacting a fluid stream with the catalyst composition under a condition sufficient to effect the conversion of a saturated hydrocarbon to a C.sub.6 to C.sub.8 aromatic hydrocarbon.
    Type: Grant
    Filed: September 23, 1999
    Date of Patent: September 26, 2000
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6107534
    Abstract: An improved zeolite catalyst containing an acid-treated zeolite, a boron component and a zinc component manufactured by a novel method having certain process steps necessary for providing the improved zeolite catalyst. The process steps include a first steam treatment of an acid-treated zeolite, followed by incorporation of such zeolite with a boron component and a zinc component, followed by a second steam treatment. Processes are also disclosed for using the improved zeolite catalyst in the conversion of hydrocarbons, preferably non-aromatic hydrocarbons, to lower olefins (such as ethylene and propylene) and aromatic hydrocarbons (such as benzene, toluene, and xylene).
    Type: Grant
    Filed: August 25, 1999
    Date of Patent: August 22, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 6096936
    Abstract: There are herein disclosed an L-type zeolite catalyst which is obtainable by supporting a platinum component, one or more halogen components and one or more metal components selected from the group Ib of the periodic table on an L-type zeolite, the support amount of one or more metal components selected from the group Ib being in the range of 0.001 to 3% by weight based on the total weight of the catalyst in terms of the metal, a molar ratio of one or more metal components selected from the group Ib/platinum being in the range of 0.01 to 1; and a method for producing aromatic hydrocarbons or a gasoline having a high octane number which comprises the step of bringing one or more fractions selected from a C6 fraction, a C7 fraction, and a C8.sup.+ fraction into contact with this catalyst.
    Type: Grant
    Filed: August 14, 1998
    Date of Patent: August 1, 2000
    Assignees: Idemitsu Kosan Co., Ltd., Chevron Chemical Company LLC
    Inventors: Tetsuya Fukunaga, Michio Sugimoto, Robert A. Innes
  • Patent number: 6096193
    Abstract: A catalytic material is provided which effectuates the aromatization, reformation, and dehydrogenation of aliphatic, cycloaliphatic, and mixtures of aliphatic and cycloaliphatic hydrocarbons. The catalyst comprises an L-zeolite associated with a Group VIII metal such as platinum and having a rare earth metal ion incorporated therein. A method of using the catalytic material is also provided.
    Type: Grant
    Filed: April 5, 1999
    Date of Patent: August 1, 2000
    Assignee: The Board of Regents of the University of Oklahoma
    Inventors: Daniel E. Resasco, Cristina L. Padro, Gary Jacobs, Haiyang Liu
  • Patent number: 6090272
    Abstract: A process for producing catalyst compositions for converting a cracked gasoline feedstock to a product comprising incremental aromatics and lower olefins. The catalyst compositions produced thereby. A process for converting a cracked gasoline feedstock to a product comprising incremental aromatics and lower olefins.
    Type: Grant
    Filed: December 28, 1998
    Date of Patent: July 18, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 6090990
    Abstract: An improved zeolite based catalyst comprising a mixture of a zeolite and a binder treated with boron trichloride and prepared by a novel method including exposing a mixture of a zeolite material and a binder to gaseous boron trichloride under suitable process conditions.
    Type: Grant
    Filed: March 5, 1998
    Date of Patent: July 18, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Jianhua Yao, Charles A. Drake
  • Patent number: 6083379
    Abstract: A process for desulfurizing and enhancing the octane of cracked gasoline by first aromatizing the cracked gasoline and, second, hydrodesulfurizing the resulting intermediate product stream.
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: July 4, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, Scott Douglas Love
  • Patent number: 6077984
    Abstract: A novel zeolite catalyst composition comprising a mixture of a zeolite, a binder, and a zinc borate compound wherein such mixture is calcined or treated with steam. Preferably, the zeolite has not been treated with an acid. Also provided is a process of making such composition, a product by such process, and the use thereof in the conversion of a hydrocarbon-containing fluid such as a gasoline-boiling range fluid or coker naphtha. Use of such zeolite in the conversion of a hydrocarbon-containing fluid also includes pre-treating such hydrocarbon-containing fluid with a nitrogen removal medium such as ion-exchange resin.
    Type: Grant
    Filed: September 1, 1998
    Date of Patent: June 20, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu, Jianhua Yao, Scott D. Love
  • Patent number: 6071849
    Abstract: A catalyst for the oxidative condensation of a lower aliphatic hydrocarbon ncluding a carrier of a solid, oxide superacid, and at least one transition metal compound and at least one alkali metal compound supported on the carrier. By contacting a lower aliphatic hydrocarbon with oxygen in the presence of the above catalyst, a hydrocarbon with an increased carbon number can be obtained.
    Type: Grant
    Filed: March 3, 1999
    Date of Patent: June 6, 2000
    Assignee: Director-General of Agency of Industrial Science and Technology of Japan
    Inventors: Kazuhisa Murata, Takashi Hayakawa, Kunio Suzuki, Satoshi Hamakawa
  • Patent number: 6063974
    Abstract: A hydrocarbon conversion process in which the rate of coke formation is reduced without a significant sacrifice in light olefin and BTX yield by the use of a silylated, stabilized metal promoted zeolite catalyst. Another embodiment includes a novel silylated spinel/zeolite catalyst. Another embodiment includes a process for producing a zinc or gallium promoted zeolite in which the promoter is stabilized by a high temperature water vapor treatment in the presence of a metal oxide such as alumina and thereafter the stabilized catalyst precursor is calcined and silylated.
    Type: Grant
    Filed: April 15, 1998
    Date of Patent: May 16, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu