Using Crystalline Aluminosilicate Catalyst Patents (Class 585/475)
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Patent number: 11952332Abstract: Processes, catalysts, and reactor systems for reforming heavy aromatic compounds (C11+) into C6-8 aromatic compounds are disclosed. Also disclosed are processes, catalysts, and reactor systems for producing aromatic compounds and liquid fuels from oxygenated hydrocarbons, such as carbohydrates, sugars, sugar alcohols, sugar degradation products, and the like.Type: GrantFiled: October 14, 2022Date of Patent: April 9, 2024Assignee: VIRENT, INC.Inventors: Paul G. Blommel, Matthew Van Straten, Brice Dally
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Patent number: 11884615Abstract: The present invention relates to a catalyst for isomerization of alkylated aromatics such as mixed xylenes, using xylene isomerization catalyst particles including post-framework modified *BEA zeolite in which zirconium atoms and/or hafnium atoms, optionally in combination with titanium atoms, form a part of a framework of a beta-type zeolite.Type: GrantFiled: January 27, 2021Date of Patent: January 30, 2024Assignee: SAUDI ARABIAN OIL COMPANYInventors: Omer Refa Koseoglu, Robert Peter Hodgkins
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Patent number: 11820723Abstract: A process for producing a monoalkylated benzene comprises the step of contacting benzene with a mixture comprising dialkylated and trialkylated benzenes in the presence of a transalkylation catalyst composition under transalkylation conditions effective to convert at least part of the dialkylated and trialkylated benzene to monoalkylated benzene, wherein the transalkylation catalyst, composition comprises zeolite beta having an external surface in excess of 350 m2/g as determined by the t-plot method for nitrogen physisorption.Type: GrantFiled: September 16, 2020Date of Patent: November 21, 2023Assignee: ExxonMobil Chemicals Patents Inc.Inventors: Aaron W. Peters, William J. Knaeble, Allen W. Burton, Ivy D. Johnson, Christopher G. Oliveri, Reuben Britto
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Patent number: 11760705Abstract: A transalkylation process co-feeds benzene at a relatively high proportion with C9+ aromatics in a feed stream to a transalkylation reactor. At lower proportions (?5 wt %) of benzene, ring loss is greater for benzene than toluene and ring loss is increased by increasing the proportion of benzene in the feed stream. When the benzene is co-fed in a proportion sufficiently greater than 5 weight percent of the feed stream, ring loss is unexpectedly reduced.Type: GrantFiled: August 12, 2020Date of Patent: September 19, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: Paul Podsiadlo, Jeffrey L. Andrews, Michel Molinier
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Patent number: 11618723Abstract: A method of producing p-xylene comprising the steps of separating the reformate feed in the reformate splitter to produce a benzene stream, a combined heavy stream, a xylene stream, and a toluene stream, converting the C9+ aromatic hydrocarbons in the presence of a dealkylation catalyst in the dealkylation reactor to produce a dealkylation effluent, separating the dealkylation effluent in the dealkylation splitter to produce a C9 stream and a C10+ stream, reacting the C9 stream, the toluene stream, the benzene stream, and the hydrogen stream in the presence of a transalkylation catalyst in the transalkylation reactor to produce a transalkylation effluent, separating the p-xylenes from the xylene stream in the p-xylene separation unit to produce a p-xylene product and a p-xylene depleted stream, converting the m-xylene and o-xylene in the p-xylene depleted stream in the isomerization unit to produce an isomerization effluent.Type: GrantFiled: January 6, 2021Date of Patent: April 4, 2023Assignee: Saudi Arabian Oil CompanyInventors: Qi Xu, Zhonglin Zhang, Raed Abudawoud
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Patent number: 11376574Abstract: Disclosed are a bifunctional catalyst and a preparation method therefor, the bifunctional catalyst being suitable to produce high-value aromatic hydrocarbons by subjecting alkylaromatic hydrocarbons to a disproportionation/transalkylation/dealkylation reaction while suppressing aromatic loss or subjecting C8 aromatic hydrocarbons to an isomerization reaction while suppressing xylene loss.Type: GrantFiled: December 10, 2020Date of Patent: July 5, 2022Assignee: SK Innovation Co., Ltd.Inventors: Sang Il Lee, Ji Hoon Lee, Young Eun Cheon
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Patent number: 11292754Abstract: A method of producing p-xylene, the method comprising the steps of converting the C9+ aromatic hydrocarbons and the hydrogen gas in the presence of a dealkylation catalyst to produce a dealkylation effluent, separating the dealkylation effluent to produce a carbon-nine (C9) aromatics stream, a xylene stream, and a toluene stream, separating the p-xylenes from the xylene stream in the p-xylene separation unit to produce a p-xylene product and a p-xylene depleted stream, converting the m-xylene and o-xylene in the p-xylene depleted stream in the isomerization unit to produce an isomerization effluent, reacting the C9 aromatics stream and the hydrogen stream in the presence of a transalkylation catalyst in the transalkylation reactor to produce a transalkylation effluent, separating the C6 to C9+ aromatic hydrocarbons in the isomerization effluent and the transalkylation effluent in the splitter column to produce a benzene recycle, a toluene recycle, a xylene recycle and a C9+ recycle.Type: GrantFiled: May 5, 2020Date of Patent: April 5, 2022Assignee: SAUDI ARABIAN OIL COMPANYInventors: Qi Xu, Raed Abudawoud
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Patent number: 11236027Abstract: Disclosed are processes for conversion of a feedstock comprising C8+ aromatic hydrocarbons to lighter aromatic products in which the feedstock and optionally hydrogen are contacted in the presence of the catalyst composition under conversion conditions effective to dealkylate and transalkylate said C8+ aromatic hydrocarbons to produce said lighter aromatic products comprising benzene, toluene and xylene. The catalyst composition comprises a zeolite, a first metal, and a second metal, and is treated with a source of sulfur and/or a source of steam.Type: GrantFiled: March 15, 2021Date of Patent: February 1, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Christine N. Elia, Wenyih F. Lai, Hari Nair, Joshua I. Cutler, Chuansheng Bai, Nicholas S. Rollman
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Patent number: 11229899Abstract: A catalyst composition comprising (a) carrier comprising (i) 5 to 95 wt % mordenite type zeolite having a mean crystallite length parallel to the direction of the 12-ring channels of 60 nm or less and a mesopore volume of at least 0.10 cc/gram, (ii) 5 to 95 wt % ZSM-5 type zeolite; and (iii) 10 to 60 wt % inorganic binder; and (b) 0.001 to 10 wt % of one or more catalytically active metals, wherein the inorganic binder comprises titania, its preparation and its use in alkylaromatic conversion.Type: GrantFiled: December 7, 2017Date of Patent: January 25, 2022Assignee: SHELL OIL COMPANYInventors: Hong-Xin Li, Richard Berend Mauer, Gisela Sabater Pujadas
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Patent number: 11021372Abstract: Disclosed herein are compositions including aluminosilicate zeolite crystals with an 8 ring pore size having a depth dependent silica to alumina molar ratio and processes of making aluminosilicate zeolite crystals with an 8 ring pore size having a depth dependent silica to alumina molar ratio.Type: GrantFiled: April 2, 2019Date of Patent: June 1, 2021Assignee: BASF CorporationInventors: Eduard L Kunkes, Ahmad Moini, Martitza I. Ortega
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Patent number: 10994266Abstract: A modified UZM-14 zeolite is described. The modified UZM-14 zeolite has a Modification Factor of 6 or more. The modified UZM-14 zeolite may have one or more of: a Si/Al2 ratio of 14 to 30; a total pore volume in a range of 0.5 to 1.0 cc/g; at least 5% of a total pore volume being mesopores having a diameter of 10 nm of less; a cumulative pore volume of micropores and mesopores having a diameter of 100 ? or less of 0.25 cc/g or more; or a Collidine IR Bronsted acid site distribution greater than or equal to an area of 3/mg for a peak in a range of 1575 to 1700 cm?1 after desorption at 150° C. Processes of making the modified UZM-14 zeolite and transalkylation processes using the modified UZM-14 zeolite are also described.Type: GrantFiled: May 22, 2019Date of Patent: May 4, 2021Assignee: UOP LLCInventors: Martha Leigh Abrams, Eseoghene Jeroro, Jaime G. Moscoso, Deng-Yang Jan, Pelin Cox
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Patent number: 10981845Abstract: Disclosed are processes for conversion of a feedstock comprising C8+ aromatic hydrocarbons to lighter aromatic products in which the feedstock and optionally hydrogen are contacted in the presence of the catalyst composition under conversion conditions effective to dealkylate and transalkylate said C8+ aromatic hydrocarbons to produce said lighter aromatic products comprising benzene, toluene and xylene. The catalyst composition comprises a zeolite, a first metal, and a second metal, and is treated with a source of sulfur and/or a source of steam.Type: GrantFiled: September 28, 2017Date of Patent: April 20, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Christine N. Elia, Wenyih F. Lai, Hari Nair, Joshua I. Cutler, Chuansheng Bai, Nicholas S. Rollman
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Patent number: 10913043Abstract: This present disclosure relates to apparatuses for methylation of aromatics in an aromatics complex for producing a xylene isomer product. More specifically, the present disclosure relates to the use of riser slip reduction technology to improve the methanol feed and catalyst contacting which will improve the product yield rate.Type: GrantFiled: September 28, 2018Date of Patent: February 9, 2021Assignee: UOP LLCInventor: Lev Davydov
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Patent number: 10894755Abstract: A method of producing p-xylene comprising the steps of separating the reformate feed in the reformate splitter to produce a benzene stream, a combined heavy stream, a xylene stream, and a toluene stream, converting the C9+ aromatic hydrocarbons in the presence of a dealkylation catalyst in the dealkylation reactor to produce a dealkylation effluent, separating the dealkylation effluent in the dealkylation splitter to produce a C9 stream and a C10+ stream, reacting the C9 stream, the toluene stream, the benzene stream, and the hydrogen stream in the presence of a transalkylation catalyst in the transalkylation reactor to produce a transalkylation effluent, separating the p-xylenes from the xylene stream in the p-xylene separation unit to produce a p-xylene product and a p-xylene depleted stream, converting the m-xylene and o-xylene in the p-xylene depleted stream in the isomerization unit to produce an isomerization effluent.Type: GrantFiled: October 3, 2019Date of Patent: January 19, 2021Inventors: Qi Xu, Zhonglin Zhang, Raed Abudawoud
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Patent number: 10800718Abstract: Disclosed herein is a process for producing para-xylene comprising the steps of: (a) contacting a feedstock comprising toluene with a first catalyst under effective vapor phase toluene disproportionation conditions to disproportionate said toluene and produce a first product comprising benzene, unreacted toluene and greater than equilibrium amounts of para-xylene; and (b) contacting a feedstock comprising C9+ aromatic hydrocarbons and benzene with a second catalyst in the presence of 0 wt. % or more of hydrogen having a 0 to 10 hydrogen/hydrocarbon molar ratio under effective C9+ transalkylation conditions to transalkylate said C9+ aromatic hydrocarbons and produce a second product comprising xylenes.Type: GrantFiled: February 10, 2017Date of Patent: October 13, 2020Assignee: ExxonMobil Chemical Patents Inc.Inventors: Todd E. Detjen, Jeevan S. Abichandani
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Patent number: 10723630Abstract: A method of forming a composite zeolite catalyst includes combining a silicon source and an aqueous organic structure directing agent having a polyamino cation compound to form a silica intermediary gel, introducing an aluminum precursor to the silica intermediary gel to form a catalyst precursor gel, evaporating water in the catalyst precursor gel to form a catalyst gel, and heating the catalyst gel to form a composite zeolite catalyst particle having an intergrowth region with a mixture of both Beta crystals and ZSM-5 crystals. An associated method of making xylene includes feeding heavy reformate to a reactor, the reactor containing the composite zeolite catalyst, and producing xylene by simultaneously performing dealkylation and transalkylation of the heavy reformate in the reactor, where each composite zeolite catalyst particle is able to catalyze both the dealkylation and transalkylation reactions.Type: GrantFiled: March 12, 2019Date of Patent: July 28, 2020Assignees: Saudi Arabian Oil Company, Universitat Politecnica De Valencia, Consejo Superior De Investigaciones CientificasInventors: Mohamed Elanany, Raed Abudawoud, Avelino Corma Canos, M. Teresa Portilla Ovejero, Vicente J. Margarit Benavent, M. Teresa Navarro Villalba, M. Cristina Martinez Sanchez, Ibrahim M. Al-Zahrani, Khalid A. Al-Majnouni
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Patent number: 10696609Abstract: A method of producing p-xylene, the method comprising the steps of converting the C9+ aromatic hydrocarbons and the hydrogen gas in the presence of a dealkylation catalyst to produce a dealkylation effluent, separating the dealkylation effluent to produce a carbon-nine (C9) aromatics stream, a xylene stream, and a toluene stream, separating the p-xylenes from the xylene stream in the p-xylene separation unit to produce a p-xylene product and a p-xylene depleted stream, converting the m-xylene and o-xylene in the p-xylene depleted stream in the isomerization unit to produce an isomerization effluent, reacting the C9 aromatics stream and the hydrogen stream in the presence of a transalkylation catalyst in the transalkylation reactor to produce a transalkylation effluent, separating the C6 to C9+ aromatic hydrocarbons in the isomerization effluent and the transalkylation effluent in the splitter column to produce a benzene recycle, a toluene recycle, a xylene recycle and a C9+ recycle.Type: GrantFiled: October 15, 2018Date of Patent: June 30, 2020Assignee: Saudi Arabian Oil CompanyInventors: Qi Xu, Raed Abudawoud
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Patent number: 10472305Abstract: Toluene disproportionation and C9/C10 transalkylation are a significant source of xylenes in a modern aromatics complex. Methods and apparatuses for improving the energy efficiency of these disproportionation and transalkylation processes are provided.Type: GrantFiled: August 5, 2015Date of Patent: November 12, 2019Assignee: BP Corporation North America Inc.Inventors: Craig Colling, Brian Slusar
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Patent number: 10450243Abstract: A process is provided for producing xylene by transalkylation including introducing sulfur into a reactor containing a catalyst system prior to first introduction of hydrocarbon feedstock into the reactor; introducing hydrocarbon feedstock into the reactor upon the concentration of sulfur downstream of the catalyst system meeting a predetermined sulfur breakthrough concentration; continuing sulfur introduction for a period of time after first introducing hydrocarbon feedstock into the reactor; reducing the concentration of sulfur introduced upon ?T decreasing to or below a predetermined sulfur reduction threshold; and discontinuing sulfur introduction upon ?T decreasing to or below a predetermined sulfur shutoff threshold.Type: GrantFiled: September 22, 2015Date of Patent: October 22, 2019Assignee: ExxonMobil Chemical Patents Inc.Inventors: Xiaobo Zheng, Robert G. Tinger, Timothy P. Bender, Kathleen M. Keville, Jeffrey L. Andrews
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Patent number: 10035140Abstract: A method of preparing a metal-doped zeolite catalyst with a modified topology (e.g. a pillared zeolite or a delaminated zeolite), and a method of using thereof in a process for converting an alkyl-aromatic hydrocarbon stream to BTX (benzene/toluene/xylene), wherein an enhanced pore topology in the metal-doped zeolite catalyst determines a selectivity to transalkylation of trimethylbenzene to xylene, which in turn leads to a higher xylene yield. Various embodiments of the method of preparing the metal-doped zeolite catalyst, and the process for converting the alkyl-aromatic hydrocarbon stream to BTX are also provided.Type: GrantFiled: September 20, 2016Date of Patent: July 31, 2018Assignee: King Fahd University of Petroleum and MineralsInventors: Sulaiman Saleh Al-Khattaf, Syed Ahmed Ali, Abdullah Mohammed Aitani
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Patent number: 10016750Abstract: A method of producing propylene and ethylene from a butene-containing hydrocarbon stream by cracking olefin compounds in the butene-containing hydrocarbon stream in the presence of a core-shell ZSM catalyst, wherein the core-shell ZSM catalyst comprises a ZSM-5 core and a silica shell disposed thereon. Various embodiments of the method of producing propylene and ethylene, and the method of making the core-shell ZSM catalyst are also provided.Type: GrantFiled: January 10, 2017Date of Patent: July 10, 2018Assignee: King Fahd University of Petroleum and MineralsInventors: Sulaiman Al-Khattaf, Palani Arudra, Amr Abdalla
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Patent number: 9708233Abstract: In a process for producing para-xylene, at least one feed comprising C6+ aromatic hydrocarbons is supplied to a dividing wall distillation column to separate the feed into a C7? aromatic hydrocarbon-containing stream, a C8 aromatic hydrocarbon-containing stream and a C9+ aromatic hydrocarbon-containing stream. At least part of the C8 aromatic hydrocarbon-containing stream is then supplied to a para-xylene recovery unit to recover para-xylene from the C8 aromatic hydrocarbon-containing stream and produce a para-xylene depleted stream. The para-xylene depleted stream is contacted with a xylene isomerization catalyst in a xylene isomerization zone under conditions effective to isomerize xylenes in the para-xylene depleted stream and produce an isomerized stream, which is then at least partially recycled to the para-xylene recovery unit.Type: GrantFiled: June 18, 2015Date of Patent: July 18, 2017Assignee: ExxonMobil Chemical Patents Inc.Inventors: Michel Molinier, Kevin J. Knob, Dennis J. Stanley, Terri S. Vander Pol, Chunshe Cao, Xiaobo Zheng, Thierry LeFlour, Jacques Rault, Stephane Claudel, Isabell Prevost, Jerome Pigourier, Celia Fernandez
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Patent number: 9162942Abstract: This disclosure relates to a process for regenerating a catalyst composition to improve the aging rate in subsequent cycles.Type: GrantFiled: July 20, 2011Date of Patent: October 20, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventors: James H. Beech, Jr., Julia E. Steinheider, Doron Levin, Selma S. Lawrence
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Patent number: 9150467Abstract: Processes and apparatuses for preparing aromatic compounds are provided herein. In an embodiment, a process for preparing aromatic compounds includes providing a first stream that includes an aromatic component, a non-aromatic component, and a sulfur-containing component. The aromatic component and the sulfur-containing component are separated from the non-aromatic component of the first stream to form a separated aromatic stream and a raffinate stream. The separated aromatic stream includes the aromatic component and the sulfur-containing component. The raffinate stream includes the non-aromatic component. The separated aromatic stream is concurrently transalkylated and desulfurized in the presence of a catalyst that includes acid function and metal function to produce a transalkylated aromatic stream and a sulfur-containing gas stream that is separate from the transalkylated aromatic stream.Type: GrantFiled: July 23, 2013Date of Patent: October 6, 2015Assignee: UOP LLCInventors: Jason L. Noe, Peter Kokayeff
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Patent number: 9024102Abstract: A catalyst comprising an aluminosilicate zeolite having an MOR framework type, an acidic MFI molecular sieve component having a Si/Al2 molar ratio of less than 80, a metal component comprising one or more elements selected from groups VIB, VIIB, VIII, and IVA, an inorganic oxide binder, and a fluoride component.Type: GrantFiled: May 23, 2013Date of Patent: May 5, 2015Assignee: UOP LLCInventor: Edwin P. Boldingh
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Publication number: 20150104364Abstract: The present disclosure is directed to processes using a new crystalline molecular sieve designated SSZ-96, which is synthesized using a 1-butyl-1-methyl-octahydroindolium cation as a structure directing agent.Type: ApplicationFiled: May 21, 2014Publication date: April 16, 2015Applicant: CHEVRON U.S.A. INC.Inventor: Saleh Ali ELOMARI
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Patent number: 9000247Abstract: A method of forming mixed xylenes from a heavy reformate using a dealkylation-transalkylation system includes the step of introducing both a heavy reformate containing methyl ethyl benzenes and tri-methyl benzenes and that is sufficiently free of toluene and a hydrogen-containing material into the dealkylation stage such that the heavy reformate and the hydrogen-containing material intermingle and contact the hydrodealkylation catalyst. The dealkylation-transalkylation system includes dealkylation, non-aromatic product gas separations and transalkylation stages. Toluene forms from the reaction of methyl ethyl benzenes and hydrogen in the presence of the hydrodealkylation catalyst. The method also includes the step of introducing a dealkylated heavy reformate into the transalkylation stage such that the dealkylated heavy reformate contacts a transalkylation catalyst, forming a transalkylation stage product mixture includes mixed xylenes.Type: GrantFiled: April 19, 2013Date of Patent: April 7, 2015Assignee: Saudi Arabian Oil CompanyInventor: Raed Abudawoud
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Patent number: 8993821Abstract: A new family of crystalline aluminosilicate zeolites has been synthesized that has been designated UZM-43. These zeolites are similar to previously known ERS-10, SSZ-47 and RUB-35 zeolites but are characterized by unique x-ray diffraction patterns and compositions and have catalytic properties for carrying out various hydrocarbon conversion processes. Catalysts made from these zeolites are useful in hydrocarbon conversion reactions.Type: GrantFiled: December 18, 2012Date of Patent: March 31, 2015Assignee: UOP LLCInventors: Deng-Yang Jan, Jaime G. Moscoso, Paula L. Bogdan
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Patent number: 8940952Abstract: A new family of coherently grown composites of TUN and IMF zeotypes have been synthesized. These zeolites are represented by the empirical formula. NanMmk+TtAl1-xExSiyOz where “n” is the mole ratio of Na to (Al+E), M represents a metal or metals from zinc, Group 1, Group 2, Group 3 and or the lanthanide series of the periodic table, “m” is the mole ratio of M to (Al+E), “k” is the average charge of the metal or metals M, T is the organic structure directing agent or agents, and E is a framework element such as gallium. These zeolites are similar to TNU-9 and IM-5 but are characterized by unique compositions and synthesis procedures and have catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for carrying out various separations.Type: GrantFiled: November 7, 2013Date of Patent: January 27, 2015Assignee: UOP LLCInventors: Christopher P. Nicholas, Mark A. Miller
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Patent number: 8937205Abstract: A hydrocarbon upgrading process is described in which a hydrocarbon feed is treated in at least one of a steam cracker, catalytic cracker, coker, hydrocracker, and reformer under suitable conditions to produce a first stream comprising aliphatic and aromatic hydrocarbons. A second stream comprising C6-C9 aliphatic and aromatic hydrocarbons is recovered from the first stream and aliphatic hydrocarbons are removed from at least part of the second stream to produce an aliphatic hydrocarbon-depleted stream. The aliphatic hydrocarbon-depleted stream is then dealkylated and/or transalkylated and/or cracked (D/T/C) by contact with a catalyst under suitable reaction conditions to produce a third stream having an increased benzene and/or toluene content compared with said aliphatic hydrocarbon-depleted stream and a light paraffin by-product. Benzene and/or toluene from the third stream is then methylated with a methylating agent to produce a xylene-enriched stream.Type: GrantFiled: May 7, 2012Date of Patent: January 20, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventors: Larry L. Iaccino, Glenn C. Wood, Jesus A. Ramos, Lane L. McMorris
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Patent number: 8933287Abstract: A new family of crystalline microporous silicometallophosphates designated MAPSO-64 and modified forms thereof have been synthesized. These silicometallophosphates are represented by the empirical formula R+rMm2+EPxSiyOz where R is an organoammonium cation such as ETMA+ or DEDMA+, M is an alkaline earth or transition metal cation of valence 2+, and E is a trivalent framework element such as aluminum or gallium. The MAPSO-64 compositions are characterized by a BPH framework topology and have catalytic properties for carrying out various hydrocarbon conversion processes, and separation properties for separating at least one component.Type: GrantFiled: March 25, 2014Date of Patent: January 13, 2015Assignee: UOP LLCInventors: Gregory J. Lewis, Lisa M. Knight, Paulina Jakubczak, Justin E. Stanczyk
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Patent number: 8933283Abstract: This invention relates to a petroleum refining method for producing high value-added clean petroleum products and aromatics (Benzene/Toluene/Xylene) together, by which low pollution petroleum products including liquefied petroleum gas or low-sulfur gas oil and aromatics can be efficiently produced together from a fluid catalytic cracked oil fraction.Type: GrantFiled: November 26, 2008Date of Patent: January 13, 2015Assignee: SK Innovation Co., Ltd.Inventors: Cheol Joong Kim, Jae Wook Ryu, Kyeong Hak Seong, Byoung Mu Chang, Byeung Soo Lim, Jong Hyung Lee, Kyung Seok Noh, Hyuck Jae Lee, Sam Ryong Park, Sun Choi, Seung Hoon Oh, Yong Seung Kim, Gyung Rok Kim
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Patent number: 8916738Abstract: A new family of crystalline microporous metallophosphates designated AlPO-67 has been synthesized. These metallophosphates are represented by the empirical formula R+rMm2+EPxSiyOz where R is an organoammonium cation such as the ETMA+ or DEDMA+, M is a framework metal alkaline earth or transition metal of valence 2+, and E is a trivalent framework element such as aluminum or gallium. The AlPO-67 compositions have the LEV topology and have catalytic properties for carrying out various hydrocarbon conversion processes, and separation properties for separating at least one component.Type: GrantFiled: March 25, 2014Date of Patent: December 23, 2014Assignee: UOP LLCInventors: Gregory J. Lewis, Lisa M. Knight, Paulina Jakubczak, Justin E. Stanczyk
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Patent number: 8889940Abstract: The subject invention comprises a hydrocarbon-conversion process using a zeolitic catalyst comprising very low concentrations of non-zeolitic material and featuring a gradient in crystallinity decreasing from the outer portion to the center and an intrusion pore volume of at least 0.6 cc/gram. The catalyst is particularly effective in a xylene-isomerization process comprising ethylbenzene conversion.Type: GrantFiled: November 1, 2011Date of Patent: November 18, 2014Assignee: UOP LLCInventors: Paula L. Bogdan, Hui Wang, Richard R. Willis
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Patent number: 8877996Abstract: Disclosed is a process for the production of alkylated aromatics by contacting a feed stream comprising an alkylatable aromatic, an alkylating agent and trace amounts of water and impurities in the presence of a first catalyst and an alkylation catalyst wherein such water and impurities are removed in order to improve the cycle length of such alkylation catalysts. Water and at least a portion of impurities are removed in a dehydration zone. A reaction zone having a first catalyst which, in some embodiments is a large pore molecular sieve, acts to remove another portion of impurities, such as nitrogenous and other species. An alkylation zone having an alkylation catalyst which, in some embodiments is a medium pore molecular sieve or a MCM-22 family material, acts to remove additional impurities, and to alkylate the alkylatable aromatic compound.Type: GrantFiled: November 8, 2013Date of Patent: November 4, 2014Assignees: ExxonMobil Chemical Patents Inc., Technip Process Technology, Inc.Inventors: Matthew J. Vincent, Vijay Nanda, Maruti Bhandarkar, Brian Maerz, Terry E. Helton
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Publication number: 20140316174Abstract: Methods are provided for the treatment of a feed stream containing C9 aromatic components to produce mesitylene-containing products. The methods include hydrodealkylating the feed stream to remove C2 and higher alkyl groups from the aromatic components and transalkylating the feed stream to rearrange the distribution of methyl groups among the aromatic components. Disclosed methods also include the treatment of a hydrocarbon feedstock by hydrodealkylation and/or transalkylation in order to produce a hydrocarbon product having an increased mass percentage of mesitylene.Type: ApplicationFiled: April 18, 2014Publication date: October 23, 2014Inventors: Chris D'Acosta, Jeffery Miller, Robert Hoch
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Patent number: 8841502Abstract: A new family of coherently grown composites of TUN and IMF zeotypes has been synthesized and shown to be effective catalysts for aromatic transalkylation reactions. These zeolites are represented by the empirical formula. NanMmk+TtAl1-xExSiyOz where M represents a metal or metals from zinc or Group 1 (IUPAC 1), Group 2 (IUPAC 2), Group 3 (IUPAC 3) or the lanthanide series of the periodic table, T is the organic directing agent derived from reactants R and Q where R is an A,?-dihalosubstituted alkane such as 1,4-dibromobutane and Q is at least one neutral amine having 6 or fewer carbon atoms such as 1-methylpyrrolidine. E is a framework element such as gallium. The process involves transalkylation of a feedstream comprising one or more of C7, C9, C10 and C11+ aromatics to obtain a transalkylation product stream having an increased concentration of C8 aromatics relative to that of the feedstream.Type: GrantFiled: November 12, 2013Date of Patent: September 23, 2014Assignee: UOP LLCInventors: Christopher P. Nicholas, Edwin P. Boldingh, Marc R. Schreier
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Patent number: 8841501Abstract: A group V metal/rhenium-modified molecular sieve catalyst can be used in hydrocarbon conversion reactions. Embodiments can provide a toluene conversion of at least 30 wt % with selectivity to benzene above 40 wt % and to xylenes above 40 wt % and non-aromatics selectivity of less than 2.0 wt %.Type: GrantFiled: August 12, 2013Date of Patent: September 23, 2014Assignee: Fina Technology, Inc.Inventors: James Butler, Olga Khabashesku, Darek Wachowicz, Callum Bailey
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Publication number: 20140171712Abstract: A new family of crystalline aluminosilicate zeolites has been synthesized that has been designated UZM-43. These zeolites are similar to previously known ERS-10, SSZ-47 and RUB-35 zeolites but are characterized by unique x-ray diffraction patterns and compositions and have catalytic properties for carrying out various hydrocarbon conversion processes. Catalysts made from these zeolites are useful in hydrocarbon conversion reactions.Type: ApplicationFiled: December 18, 2012Publication date: June 19, 2014Applicant: UOP LLCInventors: Deng-Yang Jan, Jaime G. Moscoso, Paula L. Bogdan
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Patent number: 8754279Abstract: A new family of aluminosilicate zeolites designated UZM-44 has been synthesized. These zeolites are represented by the empirical formula. NanMmk+TtAl1-xExSiyOz where “n” is the mole ratio of Na to (Al+E), M represents a metal or metals from zinc, Group 1, Group 2, Group 3 and or the lanthanide series of the periodic table, “m” is the mole ratio of M to (Al+E), “k” is the average charge of the metal or metals M, T is the organic structure directing agent or agents, and E is a framework element such as gallium. These zeolites are similar to IM-5 but are characterized by unique compositions and synthesis procedures and have catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for carrying out various separations.Type: GrantFiled: December 11, 2013Date of Patent: June 17, 2014Assignee: UOP LLCInventors: Mark A. Miller, Christopher P. Nicholas, Stephen T. Wilson
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Publication number: 20140163286Abstract: A new family of coherently grown composites of TUN and IMF zeotypes has been synthesized and shown to be effective catalysts for aromatic transalkylation reactions. These zeolites are represented by the empirical formula. NanMmk+TtAl1-xExSiyOz where M represents a metal or metals from zinc or Group 1 (IUPAC 1), Group 2 (IUPAC 2), Group 3 (IUPAC 3) or the lanthanide series of the periodic table, T is the organic directing agent derived from reactants R and Q where R is an A,?-dihalosubstituted alkane such as 1,4-dibromobutane and Q is at least one neutral amine having 6 or fewer carbon atoms such as 1-methylpyrrolidine. E is a framework element such as gallium. The process involves transalkylation of a feedstream comprising one or more of C7, C9, C10 and C11+ aromatics to obtain a transalkylation product stream having an increased concentration of C8 aromatics relative to that of the feedstream.Type: ApplicationFiled: November 12, 2013Publication date: June 12, 2014Applicant: UOP LLCInventors: Christopher P. Nicholas, Edwin P. Boldingh, Marc R. Schreier
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Patent number: 8742191Abstract: A process for transalkylation of polyalkylated aromatic components can include providing a transalkylation reaction zone containing a transalkylation catalyst. A feedstock can be introduced into an inlet of the transalkylation reaction zone and into contact with the transalkylation catalyst. The feedstock can include a polyalkylated aromatic component derived from an aromatic substrate. The aromatic substrate can be supplied to the transalkylation reaction zone. The transalkylation reaction zone can be operated at temperature and pressure conditions sufficient to cause disproportionation of the polyalkylated aromatic component to produce a disproportionation product having a reduced polyalkylated aromatic content and an enhanced monoalkylated aromatic content. The disproportionation product can be withdrawn from the transalkylation reaction zone. Amounts of nitrogen containing compounds in the aromatic substrate can be monitored in a range of from 15 to 35 wppm by dry colorimetry.Type: GrantFiled: December 5, 2013Date of Patent: June 3, 2014Assignee: Total Petrochemicals FranceInventor: Jean-Bernard Cary
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Patent number: 8704026Abstract: A new family of aluminosilicate zeolites designated UZM-44 has been synthesized. These zeolites are represented by the empirical formula. NanMmk+TtAl1-xExSiyOz where M represents a metal or metals from zine, Group 1, Group 2, Group 3 and or the lanthanide series of the periodic table, “m” is the mole ratio of M to (Al+E), T is the organic structure directing agent or agents, and E is a framework element such as gallium. UZM-44 may be used to catalyze a process for the transalkylation of a feedstream comprising one or more of C7, C9, C10 and C11+ aromatics to obtain a transalkylation product stream having an increased concentration of C8 aromatics relative to that of the feedstream.Type: GrantFiled: November 12, 2013Date of Patent: April 22, 2014Assignee: UOP LLCInventors: Christopher P. Nicholas, Edwin P. Boldingh, Marc R. Schreier
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Publication number: 20140100403Abstract: A process for transalkylation is described. The process operates at a lower pressure than a typical transalkylation processes, and provides higher benzene purity with comparable or lower ring loss compared to the typical transalkylation process. The xylene selectivity is comparable to or higher than the standard process, and the ethyl benzene selectivity is comparable to or lower than the standard process.Type: ApplicationFiled: October 5, 2012Publication date: April 10, 2014Applicant: UOP LLCInventors: Naiyl A. Rashid, Edwin P. Boldingh, Raymond Shih, Marc R. Schreier, David S. Lafyatis
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Publication number: 20140066674Abstract: A new family of coherently grown composites of TUN and IMF zeotypes have been synthesized. These zeolites are represented by the empirical formula. NanMmk+TtAl1-xExSiyOz where “n” is the mole ratio of Na to (Al+E), M represents a metal or metals from zinc, Group 1, Group 2, Group 3 and or the lanthanide series of the periodic table, “m” is the mole ratio of M to (Al+E), “k” is the average charge of the metal or metals M, T is the organic structure directing agent or agents, and E is a framework element such as gallium. These zeolites are similar to TNU-9 and IM-5 but are characterized by unique compositions and synthesis procedures and have catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for carrying out various separations.Type: ApplicationFiled: November 7, 2013Publication date: March 6, 2014Applicant: UOP LLCInventors: Christopher P. Nicholas, Mark A. Miller
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Patent number: 8653315Abstract: The multiple zeolite catalyst is a catalytic composition used to convert alkylaromatic hydrocarbons to BTX, particularly to commercially valuable xylenes. The catalyst is formed by mixing at least two zeolites selected from mordenite, beta zeolite, ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, MFI topology zeolite, NES topology zeolite, EU-1, MAPO-36, SAPO-5, SAPO-11, SAPO-34, and SAPO-41, and adding at least one metal component selected from Group VI of the Periodic Table of the Elements. The two zeolites have different physical and chemical characteristics, such as pore size and acidity. An exemplary catalyst includes mordenite, ZSM-5, and 3 wt % molybdenum. The multiple zeolite catalyst may further be used to convert toluene to mixed xylene isomers, particularly with a ZSM-5:mordenite ratio of 2:1 by weight.Type: GrantFiled: November 28, 2012Date of Patent: February 18, 2014Assignee: King Fahd University of Petroleum and MineralsInventor: Mohammad A. Ashraf Ali
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Patent number: 8636976Abstract: This invention relates to a crystalline molecular sieve having, in its as-synthesized form, an X-ray diffraction pattern including d-spacing maxima at 13.18±0.25 and 12.33±0.23 Angstroms, wherein the peak intensity of the d-spacing maximum at 13.18±0.25 Angstroms is at least as great as 90% of the peak intensity of the d-spacing maximum at 12.33±0.23 Angstroms. This invention also relates to a method of making thereof.Type: GrantFiled: June 28, 2012Date of Patent: January 28, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventors: Wieslaw J. Roth, Thomas Yorke, Michael C. Kerby, Simon C. Weston
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Patent number: 8633343Abstract: In a process for the transalkylation of polycyclohexylbenzenes, a feed containing at least one polycyclohexylbenzene is contacted with benzene under transalkylation conditions with a catalyst comprising a zeolite USY having a silica to alumina molar ratio in excess of 10 to convert at least part of said polycyclohexylbenzene to cyclohexylbenzene.Type: GrantFiled: April 14, 2010Date of Patent: January 21, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventors: Kun Wang, Jane C. Cheng, Terry E. Helton
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Patent number: 8633342Abstract: In a process for alkylation of an alkylatable aromatic compound to produce a monoalkylated aromatic compound, a first feed stream comprising fresh alkylatable aromatic compound is passed to a first reaction zone which comprises a transalkylation catalyst and which also receives a second feed stream comprising polyalkylated aromatic compounds. The first and second feed streams are contacted with the transalkylation catalyst in the first reaction zone under conditions to transalkylate the polyalkylated aromatic compounds with the alkylatable aromatic compound to produce the desired monoalkylated aromatic compound. A first effluent stream comprising unreacted alkylatable aromatic compound and the monoalkylated aromatic compound is removed from the first reaction zone and passed to a fractionation system to separate the first effluent stream into a first light fraction comprising the unreacted alkylatable aromatic compound and a first heavy fraction comprising the monoalkylated aromatic compound.Type: GrantFiled: September 24, 2009Date of Patent: January 21, 2014Assignee: Badger Licensing LLCInventors: Matthew J. Vincent, Charles Morris Smith
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Patent number: 8629311Abstract: Disclosed is a process for the production of alkylated aromatics by contacting a feed stream comprising an alkylatable aromatic, an alkylating agent and trace amounts of water and impurities in the presence of first and second alkylation catalysts wherein the water and impurities are removed in order to improve the cycle length of such alkylation catalysts. Water and a portion of impurities are removed in a dehydration zone. A first alkylation zone having a first alkylation catalyst which, in some embodiments is a large pore molecular sieve, acts to remove a larger portion of impurities, such as nitrogenous and other species, and to alkylate a smaller portion of the alkylatable aromatic compound. A second alkylation zone, which in some embodiments is a medium pore molecular sieve, acts to remove a smaller portion of impurities, and to alkylate a larger portion of the alkylatable aromatic compound.Type: GrantFiled: March 10, 2010Date of Patent: January 14, 2014Assignees: Stone & Webster, Inc., ExxonMobil Chemical Patents Inc.Inventors: Matthew J. Vincent, Vijay Nanda, Maruti Bhandarkar, Brian Maerz, Terry E. Helton