Using Crystalline Aluminosilicate Catalyst Patents (Class 585/475)
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Patent number: 7083714Abstract: The present invention relates to new crystalline molecular sieve SSZ-65 prepared using 1-[1-(4-chlorophenyl)-cyclopropylmethyl]-1-ethyl-pyrrolidinium or 1-ethyl-1-(1-phenyl-cyclopropylmethyl)-pyrrolidinium cation as a structure-directing agent, methods for synthesizing SSZ-65 and processes employing SSZ-65 in a catalyst.Type: GrantFiled: September 30, 2004Date of Patent: August 1, 2006Assignee: Chevron U.S.A. Inc.Inventor: Saleh Elomari
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Patent number: 7081556Abstract: There is provided a process for aromatics conversion by contacting a feed suitable for aromatics conversion under conversion condition and in the presence of a catalyst comprising ITQ-13. Examples of such conversion processes include isomerization of aromatic (xylenes) feedstock, disproportionation of toluene to benzene and xylenes, alkylation and transalkylation of aromatics, conversion of light paraffins and light olefins to aromatics, conversion of naphtha to aromatics, and conversion of alcohol to aromatics.Type: GrantFiled: November 1, 2002Date of Patent: July 25, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: John Scott Buchanan, Jihad Mohammed Dakka, Xiaobing Feng, Jose Guadalupe Santiesteban
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Patent number: 7029651Abstract: The invention relates to a novel microporous crystalline material ITQ-19 used in the catalytic conversion of organic compounds, such as, for example, the dewaxing and isodewaxing of paraffins and the disproportionation of toluene. Said material has a characteristic X-ray diffractogram, a high absorption capacity and the empirical formula x(M1/nXO2):yYO2:(1?y)SiO2 wherein x has a value less than 0.2; y has a value less than 0.1; M is at least an inorganic cation with a +n charge; X is at least a chemical element having oxidation state +3, preferably selected among Al, Ga, B, Cr, Fe; Y is at least a chemical element with oxidation stated +4, preferably selected among Ge, Ti, Sn, V. The inventive material can be obtained by means of a preparation process involving the use of one or more organic additives in a reaction mix which is crystallized by heating.Type: GrantFiled: July 30, 2003Date of Patent: April 18, 2006Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de ValenciaInventors: Avelino Corma Canós, Urbano Díaz Morales, Vicente Fornes Segui
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Patent number: 7019186Abstract: A highly selective process is described for preparing 2,6-dimethylnaphthalene which comprises reacting a naphthalene hydrocarbon selected from naphthalene, methylnaphthalenes, dimethylnaphthalenes, trimethylnaphthalenes, polymethylnaphthalenes, and/or their mixtures with one or more benzene hydrocarbons selected from benzene, toluene, xylenes, trimethylbenzenes, tetramethylbenzenes, pentamethylbenzene and/or hexamethylbenzene, under at least partially liquid phase conditions and in the presence of a catalytic composition comprising a zeolite belonging to the MTW structural type and at least one element selected from P, B and Si. The process is preferably carried out in the presence of a methylating agent.Type: GrantFiled: February 4, 2003Date of Patent: March 28, 2006Assignees: Enichem S.p.A., ENI S.p.A., Enitecnologie S.p.A.Inventors: Giannino Pazzuconi, Carlo Perego, Giuseppe Bellussi
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Patent number: 7011810Abstract: MFS structure type zeolite manufacture is facilitated by using a second organic molecule in addition to the usual hexaethylpentane diammonium salt.Type: GrantFiled: September 27, 2002Date of Patent: March 14, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jihad Mohammed Dakka, Machteld M. Mertens, Daria Nowakiwska Lissy
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Patent number: 6984764Abstract: The present invention provides a process for producing a monoalkylated aromatic compound, particularly ethylbenzene or cumene, in which a polyalkylated aromatic compound is contacted with an alkylatable aromatic compound in the liquid phase and in the presence of a transalkylation catalyst comprising TEA-mordenite having an average crystal size of less than 0.5 micron.Type: GrantFiled: May 4, 1999Date of Patent: January 10, 2006Assignee: ExxonMobil Oil CorporationInventors: Wieslaw J. Roth, Brian J. Ratigan, Dominick N. Mazzone
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Patent number: 6977320Abstract: There is provided a zeolite bound zeolite catalyst which can be tailored to optimize its performance and a process for converting hydrocarbons utilizing the zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises a first zeolite and a binder comprising a second zeolite. The structure type of the second zeolite is different from the structure type of the first zeolite. The zeolite bound zeolite finds particular application in hydrocarbon conversion process, e.g., catalytic cracking, alkylation, disproportional of toluene, isomerization, and transalkylation reactions.Type: GrantFiled: April 19, 2002Date of Patent: December 20, 2005Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jannetje Maatje van den Berge, Gary D. Mohr, Johannes Petrus Verduijn
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Patent number: 6972347Abstract: A method for converting aromatic hydrocarbons by contacting an aromatic hydrocarbon starting material including benzene and having a non-aromatic compound content of 1% by weight or less, with a catalystto generate useful C7 and C8 aromatic hydrocarbons while reducing the catalyst deactivation.Type: GrantFiled: June 8, 2000Date of Patent: December 6, 2005Assignee: Toray Industries, Inc.Inventors: Akira Kitamura, Ryoji Ichioka, Shinobu Yamakawa
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Patent number: 6972348Abstract: A catalyst, and a process for using the catalyst, that effectively converts and transalkylates indane and C10 and heavier polycyclic aromatics into C8 aromatics is herein disclosed. The catalyst comprises a solid-acid support such as mordenite plus a metal component such as rhenium. The catalyst provides excellent conversion of such heavy aromatic species as naphthalene, which is also observed by a decrease in the ending-boiling-point of a hydrocarbon stream passed over the catalyst. The same catalyst is also effective for transalkylation of lighter aromatics, thus yielding a valuable xylenes product stream out of the process.Type: GrantFiled: March 24, 2004Date of Patent: December 6, 2005Assignee: UOP LLCInventors: Antoine Negiz, Edwin P. Boldingh, Frank S. Modica, Gregory F. Maher
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Patent number: 6958425Abstract: The use of transalkylation catalysts to react heavy aromatic compounds of carbon number nine (and heavier carbon numbers) with benzene to form carbon number eight aromatics is disclosed. The catalyst system preserves ethyl-group species on the heavier aromatics that are otherwise de-ethylated over most gas-phase transalkylation catalysts to form undesired ethane gas with benzene or toluene. The catalyst system also promotes methyl-group species transalkylation at selected conditions. Thus, by using the transalkylation system, a greater yield of para-xylene or other carbon number eight aromatics may be achieved overall within an integrated aromatics complex.Type: GrantFiled: June 13, 2003Date of Patent: October 25, 2005Assignee: UOP LLCInventors: Paula L. Bogdan, Robert B. James, Jr., Gregory F. Maher
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Patent number: 6949687Abstract: A process is described for the contemporaneous preparation of mesitylene and durene, characterized in that mesitylene and durene are obtained exclusively starting from pseudo-cumene without the use of any further chemical compound, operating in continuous, at a temperature ranging from 210 to 400° C., at a pressure ranging from 1 to 50 bar, with a weight space velocity ranging from 0.1 to 20 hours?1 and in the presence of a catalyst based on crystalline metal-silicates in acid form. After the recovery of mesitylene and durene from the reaction raw product, some of the remaining components of the raw product itself are recycled and fed to the reactor together with the pseudo-cumene.Type: GrantFiled: December 17, 2003Date of Patent: September 27, 2005Assignees: Polimeri Europa S.p.A., Enitecnologie S.p.A.Inventors: Leonardo Dalloro, Alberto Cesana, Roberto Buzzoni, Franco Rivetti, Caterina Rizzo, Virginio Arrigoni, Carlo Perego
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Patent number: 6936744Abstract: The present invention provides a process for producing a monoalkylated aromatic compound, particularly cumene, comprising the step of contacting a polyalkylated aromatic compound with an alkylatable aromatic compound under at least partial liquid phase conditions and in the presence of a transalkylation catalyst to produce the monoalkylated aromatic compound, wherein the transalkylation catalyst comprises a mixture of at least two different crystalline molecular sieves, wherein each of said molecular sieves is selected from zeolite beta, zeolite Y, mordenite and a material having an X-ray diffraction pattern including d-spacing maxima at 12.4±0.25, 6.9±0.15, 3.57±0.07 and 3.42±0.07 Angstrom.Type: GrantFiled: July 19, 2000Date of Patent: August 30, 2005Assignee: ExxonMobil Chemical Patents, Inc.Inventors: Jane Chi Ya Cheng, Michael Alan Steckel, Charles Morris Smith, William Alois Weber, Stephen Harold Brown, Ajit Bhaskar Dandekar, Michael Alan Better
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Patent number: 6933419Abstract: A process for the disproportionation of cumene is disclosed which comprises the step of contacting a feed containing cumene, under disproportionation conditions, with a catalyst comprising a molecular sieve, preferably TEA-mordenite. The contacting step disproportionates at least part of the cumene in the feed to provide a disproportionation effluent containing benzene and a mixture of diisopropylbenzene isomers. The effluent is then recovered and contains, prior to any separation step, less 1% of ortho-diisopropylbenzene by weight of the total diisopropylbenzene content of said effluent, less than 1 wt % of n-propylbenzene, less than 5 wt % of triisopropylbenzenes and less than 5 wt % of disproportionation products other than benzene and diisopropylbenzenes.Type: GrantFiled: April 27, 2001Date of Patent: August 23, 2005Assignee: ExxonMobil Oil CorporationInventors: William A. Weber, Walter R. Cade, Francis S. Bryan, Jose Guadalupe Santiesteban
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Patent number: 6933418Abstract: A process for the production of ethylbenzene by the ethylation of benzene in the critical phase over a molecular sieve aromatic alkylation catalyst comprising cerium-promoted zeolite beta. An aromatic feedstock having a benzene content of at least 90 wt. % is supplied into a reaction zone and into contact with the cerium-promoted zeolite beta having a silica/alumina mole ratio within the range of 50-150 and a cerium-aluminum ratio of 0.5-1.5. Ethylene is supplied to the alkylation reaction zone in an amount to provide a benzene/ethylene mole ratio of 1-15. The reaction zone is operated at temperature and pressure conditions in which benzene is in the super critical phase to cause ethylation of the benzene in the presence of the cerium zeolite beta alkylation catalyst. An alkylation product is produced containing ethylbenzene as a primary product with the attendant production of heavier alkylated by-products of no more than 60 wt. % of the ethylbenzene.Type: GrantFiled: October 4, 2002Date of Patent: August 23, 2005Assignee: Fina Technology, Inc.Inventors: Kevin P Kelly, James R. Butler
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Patent number: 6919491Abstract: A process for producing alkyl aromatic compounds which comprises contacting at least one aromatic compound with at least one alkylating agent or transalkylating agent possessing at least one aliphatic group having from 1 to 5 carbon atoms under alkylation or transalkylation reaction conditions and in the presence of an alkylation or transalkylation catalyst, to provide an alkylated aromatic product possessing at least one alkyl group derived from said alkylating agent or transalkylating agent, said catalyst comprising a binder-free molecular sieve having an X-ray diffraction pattern that includes the lines set forth in Table A.Type: GrantFiled: May 8, 1997Date of Patent: July 19, 2005Assignee: ExxonMobil Oil CorporationInventors: Jane Chi-Ya Cheng, Terry Eugene Helton, Dominick Nicholas Mazzone, Dennis E. Walsh
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Patent number: 6897346Abstract: A process for the transalkylation of polyalkylated aromatic compounds over a high porosity zeolite-Y molecular sieve having a surface area of no more than 500 m2/g. A feedstock comprising a polyalkylated aromatic component, including polyalkylbenzenes in which the predominant alkyl substituents contain from 2 to 4 carbon atoms, is supplied to a transalkylation reaction zone containing the high porosity zeolite-Y catalyst. Benzene is also supplied to the transalkylation zone, and the reaction zone is operated under temperature and pressure conditions to maintain the polyalkylated aromatic component in the liquid phase and which are effective to cause disproportionation of the polyalkylated aromatic component to arrive a disproportionation product having a reduced polyalkylbenzene content and an enhanced monoalkylbenzene content.Type: GrantFiled: June 10, 1999Date of Patent: May 24, 2005Assignee: Fina Technology, Inc.Inventors: James T. Merrill, James R. Butler
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Patent number: 6893624Abstract: A porous, crystalline material is described having the framework structure of ZSM-12 and a composition involving the molar relationship: X2O3:(n)YO2 wherein X is a trivalent element, Y is a tetravalent element and n is less than 60. The material has an average crystal size of the material is less than 0.1 micron and a Diffusion Parameter for mesitylene of at least 1000×10?6 sec?1 when measured at a temperature of 100° C. and a mesitylene pressure of 2 torr.Type: GrantFiled: November 15, 2002Date of Patent: May 17, 2005Assignee: ExxonMobil Chemical Patents Inc.Inventors: Wenyih F. Lai, Ivy D. Johnson
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Patent number: 6888037Abstract: A process for producing cumene is provided which comprises the step of contacting benzene and propylene under at least partial liquid phase alkylating conditions with a particulate molecular sieve alkylation catalyst, wherein the particles of said alkylation catalyst have a surface to volume ratio of about 80 to less than 200 inch?1.Type: GrantFiled: December 13, 2002Date of Patent: May 3, 2005Assignee: ExxonMobil Chemical Patents Inc.Inventors: Ajit B. Dandekar, Michael Hryniszak, David Lawrence Stern
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Patent number: 6872865Abstract: An improved catalytic composite and process are disclosed for the selective disproportionation of toluene. The process uses a layered composite comprising a catalytically active core which comprises a zeolitic aluminosilicate having a SiO2:Al2O3 ratio of 8 to 50 and a relatively inactive protective mantle which preferably comprises boralite. Optionally, the composite is selectively precoked prior to toluene disproportionation. The composite and process provide improved selectivity for the production of paraxylene.Type: GrantFiled: January 6, 2000Date of Patent: March 29, 2005Assignee: UOP LLCInventors: Susan C. Koster, Jennifer S. Holmgren
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Patent number: 6867339Abstract: A complete new process for producing p-xylene is provided to solve the problems in the prior arts of the great amount of benzene as a by-product and the requirement of low content of C10+ heavy aromatics in the feedstock. The process comprises first subjecting benzene and C9+ aromatics to alkyl transfer reaction to produce toluene and C8 aromatics, then conducting toluene selective disproportionation, and molecular sieve adsorptive separation and isomerization of C8 aromatics, to obtain p-xylene.Type: GrantFiled: March 19, 2003Date of Patent: March 15, 2005Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology SinopecInventors: Dejin Kong, Weisheng Yang, Hongli Guo, Huaying Li
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Patent number: 6867340Abstract: A catalyst for the disproportionation/transalkylation of various hydrocarbons consists of a carrier and a metal component supported on the carrier. The carrier comprises 10 to 80 wt % of mordenite and/or beta type zeolite with a mole ratio of silica/alumina ranging from 10 to 200; 0 to 70 wt % of ZSM-5 type zeolite with a mole ratio of silica/alumina ranging from 30 to 500; and 5 to 90 wt % of at least one inorganic binder selected from the group consisting of gamma-alumina, silica, silica alumina, bentonite, kaolin, clinoptilolite, and montmorillonite. The metal component comprises platinum and either tin or lead. The catalyst enables mixed xylenes to be produced at remarkably high yields from benzene, toluene and C9 or higher aromatic compounds through disproportionation/transalkylation with a great reduction in aromatic loss. In addition, the catalyst can maintain its catalytic activity for a long period of time without deactivation.Type: GrantFiled: October 10, 2002Date of Patent: March 15, 2005Assignee: SK CorporationInventors: Seung-Hoon Oh, Sang-Il Lee, Kyoung-Hak Seong, Sang-Hoon Park
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Patent number: 6864400Abstract: The present invention concerns a catalyst which contain at least one zeolite with structure type NES, preferably NU-87, comprising silicon and at least one element T selected from the group formed by aluminium, iron, gallium and boron. Preferably, element T has been extracted so that the overall Si/T atomic ratio is more than 20. This zeolite is at least partially in its acid form. The binder is preferably alumina. The catalyst also contains at least one metal selected from the group formed by group VIIB, group VIB and iridium, preferably rhenium. Finally, the catalyst optionally also contains at least one metal selected from the group formed by elements from groups III and IV of the periodic table, preferably indium or tin. The present invention also concerns the use of the catalyst in a process for transalkylating alkylaromatic hydrocarbons such as toluene and alkylaromatic compounds containing at least 9 carbon atoms.Type: GrantFiled: May 2, 2003Date of Patent: March 8, 2005Assignee: Institut Francais DuPetroleInventors: Elisabeth Merlen, Fabio Alario, Nathalie Ferrer, Olivia Martin
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Patent number: 6858129Abstract: There is provided a zeolite bound zeolite catalyst which does not contain significant amount of non-zeolitic binder and can be tailored to optimize its performance and a process for converting hydrocarbons utilizing the zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises core crystals containing first crystals of a first zeolite and optionally second crystals of a second zeolite having a composition, structure type, or both that is different from said first zeolite and binder crystals containing third crystals of a third zeolite and optionally fourth crystals of a fourth zeolite having a composition, structure type, or both that is different from said third zeolite. If the core crystals do not contain the second crystals of the second zeolite, then the binder crystals must contain the fourth crystals of the fourth zeolite. The zeolite bound zeolite finds application in hydrocarbon conversion processes, e.g.Type: GrantFiled: August 6, 2003Date of Patent: February 22, 2005Assignee: ExxonMobil Chemical Patents Inc.Inventors: Gary David Mohr, Kenneth Ray Clem, Wilfried Jozef Mortier, Machteld Maria Mertens, Xiaobing Feng, Marc H. Anthonis, Bart Schoofs
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Patent number: 6855854Abstract: The use of two transalkylation catalysts to react aromatic compounds of carbon number nine (and heavier carbon numbers) with benzene to form carbon number eight aromatics is disclosed. The two catalyst system preserves ethyl-group species on the heavier aromatics that would otherwise de-ethylate over most gas-phase transalkylation catalysts to form undesired ethane gas with benzene or toluene. Thus, by using a transalkylation step to save ethylbenzene, a greater yield of para-xylene or other carbon number eight aromatics may be achieved within an integrated complex. An apparatus and process for the two transalkylation catalyst system is disclosed with a liquid-phase unit and a gas-phase unit.Type: GrantFiled: June 13, 2003Date of Patent: February 15, 2005Assignee: UOP LLCInventor: Robert B. James, Jr.
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Patent number: 6846964Abstract: A method is provided for conversion of heavy alkylaromatic compounds, particularly those in the C8-C12 range, into more valuable aromatics of benzene, toluene and xylene utilizing a toluene disproportionation unit containing a nickel, palladium or platinum-modified mordenite catalyst. The method allows large amounts of these heavy alkylaromatic compounds to be processed without adversely affecting catalyst activity or catalyst life. This is accomplished by introducing the heavy alkylaromatic compounds into the reactor at constant reaction severity conditions and maintaining those conditions during conversion.Type: GrantFiled: November 1, 2002Date of Patent: January 25, 2005Assignee: Fina Technology, Inc.Inventors: Xin Xiao, James R. Butler
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Patent number: 6841063Abstract: The present invention relates to a new crystalline zeolite SSZ-53 prepared by using phenylcycloalkylmethyl ammonium cations as structure directing agents.Type: GrantFiled: July 10, 2003Date of Patent: January 11, 2005Assignee: Chevron U.S.A. Inc.Inventor: Saleh Elomari
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Patent number: 6827843Abstract: The present invention relates to new crystalline molecular sieve SSZ-63 prepared using N-cyclodecyl-N-methyl-pyrrolidinium cation as a structure-directing agent, methods for synthesizing SSZ-63 and processes employing SSZ-63 in a catalyst.Type: GrantFiled: December 26, 2002Date of Patent: December 7, 2004Assignee: Chevron U.S.A., Inc.Inventor: Saleh Elomari
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Patent number: 6815570Abstract: A catalyst, a process for using the catalyst whereby the catalyst effectively transalkylates C7, C9, and C10 aromatics to C8 aromatics are disclosed. The catalyst comprises a support such as mordenite plus a metal component. The catalyst provides an enhanced life and activity for carrying out the transalkylation reactions at relatively low temperatures. This is achieved by reducing the maximum particle diameter of cylindrical pellets to {fraction (1/32)} inch (0.08 cm) or a trilobe to {fraction (1/16)} inch (0.16 cm).Type: GrantFiled: May 7, 2002Date of Patent: November 9, 2004Assignee: UOP LLCInventors: Antoine Negiz, Edwin P. Boldingh, Gregory J. Gajda, Surgey V. Gurevich
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Patent number: 6808620Abstract: The present invention relates to new crystalline molecular sieve SSZ-64 prepared using a N-cyclobutylmethyl-N-ethylhexamethyleneiminium cation or N-cyclobutylmethyl-N-ethylheptamethyleneiminium cation structure directing agent, and processes employing SSZ-64 in a catalyst.Type: GrantFiled: August 1, 2002Date of Patent: October 26, 2004Assignee: Chevron U.S.A. Inc.Inventor: Saleh Elomari
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Patent number: 6803493Abstract: A process for the disproportionation of toluene over a mordenite catalyst with a feedstock of a lower than normal toluene content and having a significant content of non-aromatic hydrocarbons, having from 6-8 carbon atoms. A toluene feedstock and a hydrogen co-feed are supplied to reaction zone containing a mordenite disproportionation catalyst. The feedstock has a toluene content of 80-90 wt. % and a C6-C8 non-aromatic content of 10-20 wt. %. The reaction zone is at temperature and pressure effective to cause a disproportionation of the toluene to benzene and xylene with the concomitant cracking of the non-aromatic hydrocarbons to lower molecular weight hydrocarbons. A product stream comprising toluene, benzene, xylene and C2-C4 aliphatic hydrocarbons is recovered from the reaction zone. The mordenite catalyst is promoted with a metal such as nickel, palladium or platinum to enhance the hydrogenation activity of the catalyst.Type: GrantFiled: August 15, 2003Date of Patent: October 12, 2004Assignee: Fina Technology, Inc.Inventors: Xin Xiao, Becky Fussell
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Publication number: 20040188324Abstract: The present invention relates to new crystalline molecular sieve SSZ-65 prepared using 1-[1-(4-chlorophenyl)-cyclopropylmethyl]-1-ethyl-pyrrolidinium or 1-ethyl-1-(1-phenyl-cyclopropylmethyl)-pyrrolidinium cation as a structure-directing agent, methods for synthesizing SSZ-65 and processes employing SSZ-65 in a catalyst.Type: ApplicationFiled: March 26, 2003Publication date: September 30, 2004Inventor: Saleh Elomari
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Publication number: 20040186332Abstract: A process for the disproportionation and transalkylation of toluene and the heavy aromatics comprises subjecting a first stream of toluene, and a stream enriched in aromatics of nine carbon atoms to toluene disproportionation and transalkylation reactions in the presence of hydrogen in a first reaction zone to produce a first product mixture comprising benzene, aromatics of eight carbon atoms and heavy aromatics of ten and more carbon atoms; subjecting a second stream of toluene, and a stream enriched in heavy aromatics of ten and more carbon atoms to transalkylation reaction in the presence of hydrogen in a second reaction zone to produce a second product mixture comprising benzene, aromatics of eight carbon atoms and aromatics of nine carbon atoms; and isolating and recovering benzene and aromatics of eight carbon atoms from the first and second product mixtures.Type: ApplicationFiled: March 19, 2003Publication date: September 23, 2004Applicants: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology SinopecInventors: Dejin Kong, Deqin Yang, Huaying Li, Hongli Guo, Tian Ruan
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Patent number: 6787023Abstract: There is provided a catalyst containing porous macrostructures comprised of: (a) a three-dimensional network of particles of porous inorganic material (e.g., zeolites); and, (b) at least one metal (e.g., a catalytically active metal). The particles of the at least one macrostructure occupy less than 75% of the total volume of the at least one macrostructure and are jointed together to form a three-dimensional interconnected network. The three-dimensional interconnected network will usually be comprised of pores having diameters greater than about 20 Å. The macrostructures can be made by forming an admixture containing a porous organic ion exchanger (e.g., a polymer-based ion exchange resin) and a synthesis mixture (e.g., for zeolite formation) capable of forming the porous inorganic material and the at least one metal; converting the synthesis mixture to the porous inorganic material; and removing the porous organic ion exchanger from the inorganic material.Type: GrantFiled: May 20, 2000Date of Patent: September 7, 2004Assignee: ExxonMobil Chemical Patents Inc.Inventors: Gary David Mohr, Wilfried Jozef Mortier, Xiaobing Feng, Per Johan Sterte, Lubomira Borislavova Tosheva
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Patent number: 6777583Abstract: There is provided a substantially binder-free catalytic molecular sieve which has been modified by being ex situ selectivated with a silicon compound. The ex situ selectivation involves exposing the molecular sieve to at least two silicon impregnation sequences, each sequence comprising an impregnation with a silicon compound followed by calcination. The catalyst may be used in a hydrocarbon conversion process, such as toluene disproportionation.Type: GrantFiled: August 26, 2002Date of Patent: August 17, 2004Assignee: ExxonMobil Oil CorporationInventors: Jeffrey S. Beck, Jane C. Cheng, Sharon B. McCullen, David H. Olson, David L. Stern
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Patent number: 6774273Abstract: The present invention relates to a process for the selective disproportionation of toluene and the disproportionation and transalkylation of toluene and C9+ aromatics to mainly solve the problems in the prior arts of the great amount of recycle stream, high energy consumption or harsh requirement for the reaction feedstocks. The present invention has better solved these problems by the technical solution using a process for selective disproportionation of toluene to produce mixed xylenes containing a high concentration of p-xylene, and subsequent disproportionation and transalkylation of C9+ aromatics and toluene to produce benzene and the mixed xylenes which are in the thermodynamic equilibrium. The process is applicable to the industrial production.Type: GrantFiled: October 22, 2002Date of Patent: August 10, 2004Assignee: China Petroleum & Chemical CorporationInventors: Zaiku Xie, Weisheng Yang, Dejin Kong, Dongmao Zhu
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Publication number: 20040143146Abstract: A process for making an ethylated polycyclic aromatic compound in a mixed aromatic fluid, the process comprising contacting the mixed aromatic fluid containing a polycyclic aromatic compound and a monocyclic aromatic compound having an ethyl substituent in the presence of an acid catalyst under conditions sufficient to effect transalkylation to form the ethylated polycyclic compound and a de-ethylated monocyclic aromatic compound and removal of the de-ethylated monocyclic aromatic compound. A process for decreasing naphthalene concentration in a naphthalene-containing aromatic fluid by acid catalyzed transalkylation of an alkylbenzene and naphthalene to form benzene and an alkylnaphthalene.Type: ApplicationFiled: April 16, 2003Publication date: July 22, 2004Inventors: Richard Henry Schlosberg, Edmund John Mozeleski, Francisco M. Benitez, Steven E. Silverberg, Terry Eugene Helton
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Patent number: 6765120Abstract: In a process for the selective production of meta-diisopropylbenzene, a C9+ aromatic hydrocarbon feedstock containing meta- and ortho-diisopropylbenzene is contacted with benzene under conversion conditions with a catalyst comprising a molecular sieve selected from the group consisting of zeolite beta, mordenite and a porous crystalline inorganic oxide material having an X-ray diffraction pattern including the d-spacing maxima at 12.4±0.25, 6.9±0.15, 3.57±0.07 and 3.42±0.07 Angstrom. The contacting step selectively converts ortho-diisopropylbenzene in the feedstock to produce an effluent in which the ratio of meta-diispropylbenzene to ortho-diispropylbenzene is greater than that of the feedstock. The effluent is the fed to a separation zone for recovery of a product rich in meta-diisopropylbenzene.Type: GrantFiled: December 13, 2002Date of Patent: July 20, 2004Assignee: ExxonMobil Chemical Patents Inc.Inventors: William A. Weber, Charles Morris Smith, Francis S. Bryan, Stephen H. Brown, Jane C. Cheng
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Publication number: 20040138511Abstract: Process for the alkylation of an aromatic substrate with partial recycling of the alkylated product. A feedstock comprising an aromatic substrate and an alkylating agent is introduced into an alkylation reaction zone and into contact with a molecular sieve catalyst to produce an alkylation product which is withdrawn from the alkylation reaction zone and split into two portions. A first portion is recycled back to the alkylation reaction zone and supplied to the alkylation zone. A second portion is supplied to a suitable recovery zone for the separation of alkylated aromatic components from the unreacted aromatic substrate.Type: ApplicationFiled: January 10, 2003Publication date: July 15, 2004Inventors: James Butler, James Merrill, Kevin Kelly
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Publication number: 20040127762Abstract: A process is described for the contemporaneous preparation of mesitylene and durene, characterized in that mesitylene and durene are obtained exclusively starting from pseudo-cumene without the use of any further chemical compound, operating in continuous, at a temperature ranging from 210 to 400° C., at a pressure ranging from 1 to 50 bar, with a weight space velocity ranging from 0.1 to 20 hours−1 and in the presence of a catalyst based on crystalline metal-silicates in acid form. After the recovery of mesitylene and durene from the reaction raw product, some of the remaining components of the raw product itself are recycled and fed to the reactor together with the pseudo-cumene.Type: ApplicationFiled: December 17, 2003Publication date: July 1, 2004Applicants: POLIMERI EUROPA S.p.A., ENITECNOLOGIE S.p.A.Inventors: Leonardo Dalloro, Alberto Cesana, Roberto Buzzoni, Franco Rivetti, Caterina Rizzo, Virginio Arrigoni, Carlo Perego
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Publication number: 20040124123Abstract: The present invention relates to new crystalline molecular sieve SSZ-63 prepared using N-cyclodecyl-N-methyl-pyrrolidinium cation as a structure-directing agent, methods for synthesizing SSZ-63 and processes employing SSZ-63 in a catalyst.Type: ApplicationFiled: December 26, 2002Publication date: July 1, 2004Inventor: Saleh Elomari
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Patent number: 6753453Abstract: A process for the selective production of meta-diisopropylbenzene is disclosed, wherein the process comprises the steps of contacting cumene under disproportionation conditions and in the absence of added benzene with a catalyst comprising a porous crystalline inorganic oxide material having an X-ray diffraction pattern including d-spacing maxima at 12.4±0.25, 6.9±0.15, 3.57±0.07 and 3.42±0.07 Angstrom to produce a disproportionation effluent containing benzene and mixture of diisopropylbenzene isomers, and then recovering from said disproportion effluent a meta-diisopropylbenzene boiling range fraction in which the ratio of meta-diisopropylbenzene to ortho-diisopropylbenzene is in excess of 50 and the total amount of meta-diisopropylbenzene co-boilers excluding ortho-diisopropylbenzene is less than 1 wt % of said fraction.Type: GrantFiled: November 19, 2002Date of Patent: June 22, 2004Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jane Chi-Ya Cheng, William A. Weber, Francis S. Bryan
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Patent number: 6740788Abstract: Enabling a transalkylation process to handle both C10 alkylaromatics and unextracted toluene permits the following improvements to be realized. No longer extracting toluene allows a reformate-splitter column to be eliminated. The extraction unit can be moved to the overhead of a benzene column. No longer requiring a rigorous split between C9 and C10 alkylaromatics allows a heavy aromatics column to be eliminated. Such an enabled transalkylation process requires stabilization of a transalkylation catalyst through the introduction of a metal function. A further enhancement to the flow scheme is accomplished through the elimination of clay treaters in favor of selective olefin saturation at the exits of a reforming unit and an isomerization unit. These improvements result in an aromatics complex with savings on inside battery limits curve costs and an improvement on the return on investment in such a complex.Type: GrantFiled: December 19, 2002Date of Patent: May 25, 2004Assignee: UOP LLCInventors: Gregory F. Maher, David A. Hamm
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Publication number: 20040097771Abstract: A process for the selective production of meta-diisopropylbenzene is disclosed, wherein the process comprises the steps of contacting cumene under disproportionation conditions and in the absence of added benzene with a catalyst comprising a porous crystalline inorganic oxide material having an X-ray diffraction pattern including d-spacing maxima at 12.4±0.25, 6.9±0.15, 3.57±0.07 and 3.42±0.07 Angstrom to produce a disproportionation effluent containing benzene and a mixture of diusopropylbenzene isomers, and then recovering from said disproportionation effluent a meta-diisopropylbenzene boiling range fraction in which the ratio of meta-diisopropylbenzene to ortho-diisopropylbenzene is in excess of 50 and the total amount of meta-diisopropylbenzene co-boilers excluding ortho-diisopropylbenzene is less than 1 wt % of said fraction.Type: ApplicationFiled: November 19, 2002Publication date: May 20, 2004Inventors: Jane Chi-Ya Cheng, William A. Weber, Francis S. Bryan
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Publication number: 20040087822Abstract: There is provided a process for aromatics conversion by contacting a feed suitable for aromatics conversion under conversion condition and in the presence of a catalyst comprising ITQ-13. Examples of such conversion processes include isomerization of aromatic (xylenes) feedstock, disproportionation of toluene to benzene and xylenes, alkylation and transalkylation of aromatics, conversion of light paraffins and light olefins to aromatics, conversion of naphtha to aromatics, and conversion of alcohol to aromatics.Type: ApplicationFiled: November 1, 2002Publication date: May 6, 2004Inventors: John Scott Buchanan, Jihad Mohammed Dakka, Xiaobing Feng, Jose Guadalupe Santiesteban
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Patent number: 6706937Abstract: A process for the transalkylation of an aromatic feedstock containing a benzene component and a polyalkylated aromatic component comprising at least one polyalkyl aromatic compound of at least nine carbon atoms. The feedstock is supplied to a reaction zone containing a metal modified zeolite transalkylation catalyst. The reaction zone is operated under conditions providing an equivalent conversion of pure toluene in the presence of the catalyst within the range of 40-55%, resulting in a transalkylated product with a reduced polyalkyl benzene content and an enhance monoalkyl benzene content relative to the transalkylation feedstock. In continued operation of the transalkylation reaction zone, at least one of the reaction conditions of temperature, pressure, and space velocity is adjusted in order to maintain a constant reaction severity to provide a desired equivalent conversion of toluene within a tolerance range of ±2%.Type: GrantFiled: June 11, 2002Date of Patent: March 16, 2004Assignee: Fina Technology, Inc.Inventors: Xin Xiao, James R. Butler
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Publication number: 20040045872Abstract: There is provided macrostructures of porous inorganic material which can have controlled size, shape, and/or porosity and a process for preparing the macrostructures. The macrostructures comprise a three-dimension network of particles of porous inorganic materials. The process for preparing the macrostructures involves forming an admixture containing a porous organic ion exchanger and a synthesis mixture capable of forming a porous inorganic material and then converting the synthesis mixture to a solid porous inorganic material. After formation of the composite material, the porous organic ion exchanger can be removed from the composite material to obtain the macrostructures, either before or after the porous inorganic material is hydrothermally treated with a structure directing agent to convert at least a portion of such porous inorganic material to a crystalline molecular sieve composition. The resulting macrostructure is composed of particles of the crystalline molecular sieve composition.Type: ApplicationFiled: July 1, 2003Publication date: March 11, 2004Inventors: Per Johan Sterte, Lubomira Borislavova Tosheva-Jivkova
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Publication number: 20040020828Abstract: The present invention relates to a new crystalline zeolite SSZ-53 prepared by using phenylcycloalkylmethyl ammonium cations as structure directing agents.Type: ApplicationFiled: July 10, 2003Publication date: February 5, 2004Applicant: Chevron U.S.A. Inc.Inventor: Saleh Elomari
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Publication number: 20040020827Abstract: The present invention relates to new crystalline molecular sieve SSZ-64 prepared using a N-cyclobutylmethyl-N-ethylhexamethyleneiminium cation or N-cyclobutylmethyl-N-ethylheptamethyleneiminium cation structure directing agent, and processes employing SSZ-64 in a catalyst.Type: ApplicationFiled: August 1, 2002Publication date: February 5, 2004Inventor: Saleh Elomari
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Publication number: 20040004026Abstract: The present invention relates to new crystalline zeolite SSZ-54 prepared using a templating agent comprising N-isopropyl ethylenediamine, or a mixture of 1-N-isopropyl diethylenetriamine and isobutylamine, and processes employing SSZ-54 in a catalyst.Type: ApplicationFiled: June 28, 2002Publication date: January 8, 2004Inventor: Stacey Zones
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Publication number: 20040006251Abstract: A process for making an ethylated polycyclic aromatic compound in a mixed aromatic fluid, the process comprising contacting the mixed aromatic fluid containing a polycyclic aromatic compound and a monocyclic aromatic compound having an ethyl substituent in the presence of an acid catalyst under conditions sufficient to effect transalkylation to form the ethylated polycyclic compound and a de-ethylated monocyclic aromatic compound and removal of the de-ethylated monocyclic aromatic compound. A process for decreasing naphthalene concentration in a naphthalene-containing aromatic fluid by acid catalyzed transalkylation of an alkylbenzene and naphthalene to form benzene and an alkylnaphthalene.Type: ApplicationFiled: April 16, 2003Publication date: January 8, 2004Inventors: Richard Henry Schlosberg, Edmund John Mozeleski, Francisco M. Benitez, Steven E. Silverberg, Terry Eugene Helton