Using Crystalline Aluminosilicate Catalyst Patents (Class 585/475)
  • Patent number: 6300535
    Abstract: The preparation of zeolite bound zeolite comprising zeolite core crystals other than MFI structure zeolite which are bound by MFI structure type zeolite and the use of the zeolite bound by MFI structure type zeolite prepared by the process as an adsorbent or as a catalyst for hydrocarbon conversion. The zeolite bound zeolite is produced by including seed crystals of MFI structure type zeolite into the silica bound aggregate forming mixture and then converting the silica binder of the aggregate to the MFI binder crystals. The resulting zeolite bound zeolite has good strength and integrity.
    Type: Grant
    Filed: June 13, 2000
    Date of Patent: October 9, 2001
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jannetje Maatje van den Berge, Machteld Maria Mertens, Wilfried Jozef Mortier
  • Publication number: 20010024635
    Abstract: A synthetic porous crystalline material has the structure of ZSM-5 and a composition involving the molar relationship:
    Type: Application
    Filed: January 22, 2001
    Publication date: September 27, 2001
    Inventors: Jeffrey S. Beck, Carrie L. Kennedy, Wieslaw J. Roth, David L. Stern
  • Patent number: 6281399
    Abstract: A process for producing isopropyl aromatics using a transalkylation reaction zone and an alkylation reaction zone is disclosed. Portions of the transalkylation reaction zone effluent pass to a multibed alkylation reaction zone where aromatics in the transalkylation reaction zone effluent are alkylated to the desired isopropyl aromatics. At least a portion of the transalkylation reaction zone effluent passes to an alkylation bed other than the first alkylation bed of the multibed alkylation reaction zone. This process decreases the capital and operating costs of recycling the aromatics in the transalkylation reaction zone effluent. This process is well suited for solid transalkylation and alkylation catalysts. Cumene may be produced by this process.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: August 28, 2001
    Assignee: UOP LLC
    Inventors: Russell C. Schulz, Gregory J. Gajda, Guy B. Woodle
  • Patent number: 6281398
    Abstract: A process is disclosed for improving the yield in the production of high octane gasoline after naphtha reforming by utilizing a transalkylation step to upgrade the heavy and light fractions coming from the reforming step.
    Type: Grant
    Filed: October 28, 1999
    Date of Patent: August 28, 2001
    Assignee: Fina Research, S.A.
    Inventors: Pierre Belloir, Eric Romers, Christian Lamotte, Jacques Grootjans
  • Publication number: 20010002426
    Abstract: There is provided a process for converting hydrocarbons which utilizes a zeolite bound zeolite catalyst that has enhanced performance when utilized in hydrocarbon conversion processes, e.g., catalytic cracking, alkylation, disproportionation of toluene, isomerization, and transalkylation reactions. The catalyst comprises a first zeolite having particles of greater than about 0.1 micron average particle size and a binder comprising second zeolite particles having an average particle size less than said first particles.
    Type: Application
    Filed: January 8, 2001
    Publication date: May 31, 2001
    Inventors: Gary David Mohr, Marcel Johannes Gerardus Janssen
  • Patent number: 6232515
    Abstract: A process for producing ethyl aromatics using a transalkylation reaction zone and an alkylation reaction zone is disclosed. Portions of the transalkylation reaction zone effluent pass to a multibed alkylation reaction zone where aromatics in the transalkylation reaction zone effluent are alkylated to the desired ethyl aromatics. At least a portion of the transalkylation reaction zone effluent passes to an alkylation bed other than the first alkylation bed of the multibed alkylation reaction zone. This process decreases the capital and operating costs of recycling the aromatics in the transalkylation reaction zone effluent. This process is well suited for solid transalkylation and alkylation catalysts. Ethylbenzene may be produced by this process.
    Type: Grant
    Filed: March 17, 2000
    Date of Patent: May 15, 2001
    Assignee: UOP LLC
    Inventors: Russell C. Schulz, Gregory J. Gajda, Guy B. Woodle
  • Patent number: 6222084
    Abstract: Process for the production of ethylbenzene by alkylation over a silicalite alkylation catalyst with subsequent transalkylation of diethylbenzene with the alkylation catalyst and conditions selected to retard xylene production and also heavies production. Benzene and ethylene are applied to a multi-stage alkylation reaction zone having a plurality of series-connected catalyst beds containing silicalite of a predominantly monoclinic symmetry having a silica/alumina ratio of at least 275. Gas-phase ethylation of benzene is at a flow rate to provide a space velocity of benzene over the catalyst to produce a xylene concentration of about 600 ppm or less of the ethylbenzene content. Periodically the space velocity may be increased to a value which is greater than the space velocity associated with a minimum concentration of diethylbenzene in the alkylation product such that diethylbenzene production is enhanced while minimizing any attendant transalkylation reactions within the alkylation reaction zone.
    Type: Grant
    Filed: April 9, 1999
    Date of Patent: April 24, 2001
    Assignee: Fina Technology, Inc.
    Inventors: Ashim Kumar Ghosh, James T. Merrill, James R. Butler
  • Patent number: 6207871
    Abstract: There is provided a process for producing high-purity meta-xylene by converting a hydrocarbon feedstream comprising at least about 5 wt % ethylbenzene and at least about 20 wt % meta-xylene, over a single molecular sieve catalyst under ethylbenzene conversion conditions sufficient to provide a primary product stream depleted of more than 50% of the ethylbenzene present in the feedstream. The process can further comprise stripping benzene and/or toluene by-products from the primary product stream to provide a secondary product stream comprising at least about 75 wt % mixed ortho-xylene and meta-xylene; and splitting the secondary product stream by removing substantially all of the ortho-xylene present therein to provide a tertiary product stream comprising at least about 95 wt % meta-xylene.
    Type: Grant
    Filed: December 19, 1997
    Date of Patent: March 27, 2001
    Assignee: Mobil Oil Corporation
    Inventors: Stuart D. Hellring, David L. Stern
  • Patent number: 6198013
    Abstract: There is provided a process for converting hydrocarbons which utilizes a zeolite bound zeolite catalyst that has enhanced performance when utilized in hydrocarbon conversion processes, e.g., catalytic cracking, alkylation, disproportionation of toluene, isomerization, and transalkylation reactions. The catalyst comprises a first zeolite having particles of greater than about 0.1 micron average particle size and a binder comprising second zeolite particles having an average particle size less than said first particles.
    Type: Grant
    Filed: April 10, 1998
    Date of Patent: March 6, 2001
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Gary David Mohr, Tan Jen Chen, Kenneth Ray Clem, Mechilium Johannes Gerardus Janssen, Philip Andrew Ruziska, Johannes Petrus Verduijn
  • Patent number: 6191331
    Abstract: An improved process is disclosed for the selective disproportionation of toluene. The process uses a zeolitic catalyst which is selectively precoked prior to toluene disproportionation in a manner to avoid a large temperature rise across a bed of the catalyst during precoking. The catalyst and process provide enhanced selectivity for the production of paraxylene.
    Type: Grant
    Filed: July 2, 1999
    Date of Patent: February 20, 2001
    Assignee: UOP LLC
    Inventor: Edwin P. Boldingh
  • Patent number: 6160191
    Abstract: A process for converting hydrocarbons by contacting a hydrocarbon feedstream under hydrocarbon conversion conditions with a large crystal zeolite catalyst. The large crystal zeolite of the catalyst used in the hydrocarbon conversion process is made by heating an aqueous zeolite synthesis mixture under agitation to a temperature equal to or less than the effective nucleation temperature of the synthesis mixture. After this step, the aqueous synthesis mixture is heated in the absence of agitation to a temperature equal to or greater than the effective nucleation temperature of the aqueous zeolite synthesis mixture. The process finds particular application in hydrocarbon conversion processes where reduced non-selective acidity is important for reaction selectivity and/or the maintenance of catalyst activity, e.g., toluene disproportionation, dealkylation, alkylation, and transalkylation.
    Type: Grant
    Filed: August 27, 1999
    Date of Patent: December 12, 2000
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Robert Scott Smith, Johannes Petrus Verduijn, deceased, by Jannetje Maatje van den Berge, executrix, Gary David Mohr, Thomas Herman Colle
  • Patent number: 6150578
    Abstract: A separation arrangement for a cumene process that operates with a relatively wet feed to an alkylation zone and relatively dry feed to a transalkylation zone reduces utilities and capital expenses for the separation and recycle of distinct wet and dry components by using an arrangement that first separates effluent from the trans alkylation and alkylation reaction zone in a benzene column before performing light ends and drying in a downstream depropanizer column. The arrangement uses a portion of the net overhead stream from the benzene column as a wet recycle stream for return to the alkylation reaction zone and sends another portion of the benzene net overhead to the depropanizer to supply a dry benzene recycle for the trans alkylation reaction zone.
    Type: Grant
    Filed: December 7, 1999
    Date of Patent: November 21, 2000
    Assignee: UOP LLC
    Inventors: Perry K. Ho, Russell C. Schulz
  • Patent number: 6147270
    Abstract: A highly selective process is described for preparing 2,6-dimethylnaphthalene which comprises reacting a naphthalene hydrocarbon selected from naphthalene, methylnaphthalenes, dimethylnaphthalenes, trimethylnaphthalenes, polymethylnaphthalenes or their mixtures with one or more benzene hydrocarbons selected from benzene, toluene, xylenes, trimethylbenzenes, tetramethylbenzenes, pentamethylbenzene and/or hexamethylbenzene, under at least partially liquid phase conditions, in the presence of a zeolite belonging to the structural type MTW and optionally in the presence of a methylating agent.
    Type: Grant
    Filed: March 31, 1999
    Date of Patent: November 14, 2000
    Assignee: Enichem S.p.A.
    Inventors: Giannino Pazzucconi, Carlo Perego, Roberto Millini, Francesco Frigerio, Riccardo Mansani, Daniele Rancati
  • Patent number: 6137020
    Abstract: A process for reducing the amount of undesirable byproducts, for example multi-ring compounds known as heavy residue in a process for the alkylation of an aromatic hydrocarbon with an olefin using a silicalite catalyst is disclosed. The process comprises supplying a feedstock containing benzene to a reaction zone with an alkylating agent in a molar ratio of benzene to alkylating agent of from about 2:1 to about 20:1 and into contact with an aluminosilicate alkylation catalyst having an average crystallite size of less than about 0.50 .mu.m and wherein the size of about 90% of the crystallites is less than 0.70 .mu.m. The catalyst is characterized by an Si/Al atomic ratio in the range from between 50 and 150 and a maximum pore size in the range from about 1000 to 1800 .ANG.. The catalyst has a sodium content of less than about 50 ppm and the reaction is carried out under conversion conditions including a temperature of from about 250.degree. C. to about 550.degree. C.
    Type: Grant
    Filed: July 31, 1998
    Date of Patent: October 24, 2000
    Assignee: Fina Technology, Inc.
    Inventors: James R. Butler, Mark E. Kuchenmeister
  • Patent number: 6114592
    Abstract: An improved process combination is disclosed for the selective disproportionation of toluene. The combination comprises selective hydrogenation of a toluene feedstock followed by disproportionation using a zeolitic catalyst which is oil-dropped in an aluminum phosphate binder to achieve a high yield of paraxylene. Optionally, the catalyst is selectively precoked prior to toluene disproportionation. The catalyst and process provide improved selectivity for the production of paraxylene.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: September 5, 2000
    Assignee: UOP LLC
    Inventors: Gregory J. Gajda, Edwin P. Boldingh
  • Patent number: 6111157
    Abstract: A process is provided for the alkylation, transalkylation, or isomerization of aromatic hydrocarbons. The processes comprises contacting aromatic hydrocarbons under conversion conditions with a zeolite bound zeolite catalyst. The zeolite bound zeolite catalyst comprises first crystals of a first large pore zeolite which are bound together by second crystals of a second zeolite.
    Type: Grant
    Filed: May 29, 1997
    Date of Patent: August 29, 2000
    Assignee: Exxon Chemical Patents, Inc.
    Inventors: Dan Eldon Hendriksen, Gary David Mohr, Johannes Petrus Verduijn, Robert Scott Smith
  • Patent number: 6096935
    Abstract: A process for producing alkyl aromatics using a transalkylation reaction zone and an alkylation reaction zone is disclosed. The transalkylation reaction zone effluent passes to the alkylation reaction zone where aromatics in the transalkylation reaction zone effluent are alkylated to the desired alkyl aromatics. This process decreases the capital and operating costs of recycling the aromatics in the transalkylation reaction zone effluent. This process is well suited for solid transalkylation and alkylation catalysts. Ethylbenzene and cumene may be produced by this process.
    Type: Grant
    Filed: July 28, 1998
    Date of Patent: August 1, 2000
    Assignee: UOP LLC
    Inventors: Russell C. Schulz, Gregory J. Gajda
  • Patent number: 6084142
    Abstract: An improved zeolite catalyst containing a zeolite and a zinc component manufactured by a novel method having certain process steps necessary for providing the improved zeolite catalyst. The process steps include incorporation of a zinc component with such zeolite followed by a steam treatment. An acid treatment can be conducted after the steam treatment. Processes are also disclosed for using the improved zeolite catalyst in the conversion of hydrocarbons, preferably non-aromatic hydrocarbons, to lower olefins (such as ethylene, propylene, and butene) and aromatic hydrocarbons (such as benzene, toluene, and xylene).
    Type: Grant
    Filed: May 12, 1998
    Date of Patent: July 4, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Jianhua Yao, Charles A. Drake
  • Patent number: 6084143
    Abstract: A catalytic composition is described for the alkylation or transalkylation of aromatic compounds consisting of zeolite Beta, as such or modified by the isomorphic substitution of aluminium with boron, iron or gallium or by the introduction of alkaline/earth-alkaline metals following ion exchange processes, and of an inorganic ligand, wherein the extrazeolite porosity, i.e. the porosity obtained by adding the mesoporosity and macroporosity fractions present in the catalytic composition itself, is such as to be composed for a fraction of at least 25% of pores with a radius higher than 100 .ANG..
    Type: Grant
    Filed: July 15, 1998
    Date of Patent: July 4, 2000
    Assignee: Enichem Synthesis S.p.A.
    Inventors: Gianni Girotti, Oscar Cappellazzo
  • Patent number: 6080382
    Abstract: The present invention relates to new crystalline zeolite SSZ-48 prepared using a decahydroquinolinium cation templating agent.
    Type: Grant
    Filed: December 17, 1997
    Date of Patent: June 27, 2000
    Assignee: Chevron U. S. A. Inc.
    Inventors: Gregory S. Lee, Stacey I. Zones
  • Patent number: 6066770
    Abstract: A catalyst, method for preparing the catalyst, and method for using the catalyst having improved para-selectivity in the conversion of alkyl-substituted benzene to para-dialkyl-substituted benzene. The catalyst being prepared by calcining a starting zeolite material, selectivating the calcined zeolite using a silicon-containing selectivating agent, physically mixing the calcined and selectivated zeolite with a binder, shaping the resulting zeolitic physical blend into a form suitable for use in a hydrocarbon conversion process, selectivating the shaped zeolitic physical blend using a silicon-containing selectivating agent, and calcining the selectivated shaped zeolitic physical blend.
    Type: Grant
    Filed: November 5, 1998
    Date of Patent: May 23, 2000
    Assignee: Phillips Petroleum Company
    Inventors: An-hsiang Wu, Charles A. Drake
  • Patent number: 6063977
    Abstract: An improved catalyst and process are disclosed for the selective disproportionation of toluene. The process uses a zeolitic catalyst which is oil-dropped in an aluminum phosphate binder and has an X-ray diffraction pattern showing characteristic intensities at specified Bragg angles. Optionally, the catalyst is selectively precoked prior to toluene disproportionation. The catalyst and process provide improved selectivity for the production of paraxylene.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: May 16, 2000
    Assignee: UOP LLC
    Inventors: Gregory J. Gajda, Edwin P. Boldingh, Jennifer S. Holmgren
  • Patent number: 6060633
    Abstract: A supported Lewis acid catalyst system for catalyzing hydrocarbon conversion reactions including cationic polymerization, alkylation, isomerization and cracking reactions is disclosed, wherein the catalyst system comprises an inorganic oxide support having immobilized thereon a least one strong Lewis acid comprising at least one metal salt of a strong Bronsted acid wherein the metal is selected from the group consisting of aluminum, boron gallium, antimony, tantalum, niobium, yttrium, cobalt, nickel, iron, tin, zinc, magnesium barium strontium, calcium, tungsten, molybdenum and the metals of the lanthanide series and wherein the strong Bronsted acid is selected from the group consisting of mineral and organic acids stronger than 100% sulfuric acid.
    Type: Grant
    Filed: October 20, 1995
    Date of Patent: May 9, 2000
    Inventors: Frank Joung-yei Chen, Christophe Le Deore, Thierry Hamaide, Alain M. Guyot, Ven Pinjala, John Di-Yi Ou
  • Patent number: 6049018
    Abstract: This invention relates to a new synthetic porous crystalline material, designated MCM-68, a method and novel polycyclic organic cation for its preparation and its use in catalytic conversion of organic compounds. The new crystalline material exhibits a distinctive X-ray diffraction pattern and has a unique crystal structure which contains at least one channel system, in which each channel is defined by a 12-membered ring of tetrahedrally coordinated atoms, and at least two further, independent channel systems, in each of which each channel is defined by a 10-membered ring of tetrahedrally coordinated atoms, wherein the number of unique 10-membered ring channels is twice the number of 12-membered ring channels.
    Type: Grant
    Filed: January 21, 1999
    Date of Patent: April 11, 2000
    Assignee: Mobil Corporation
    Inventors: David C. Calabro, Jane C. Cheng, Robert A. Crane, Jr., Charles T. Kresge, Sandeep S. Dhingra, Michael A. Steckel, David L. Stern, Simon C. Weston
  • Patent number: 6043402
    Abstract: Reduction of the amount of 1,1-diphenylethane formed in the production of ethylbenzene by alkylation of benzene with ethylene and by transalkylation of benzene with polyethylbenzenes can be effected by reacting at a low concentration of ethylene. This invention allows operation at a low molar ratio of phenyl groups per ethyl group and leads to a product containing less than 1.0 wt-% 1,1-diphenylethane relative to ethylbenzene. This invention is applicable to processes for the production of a wide variety of other commercially important alkylated aromatics.
    Type: Grant
    Filed: June 3, 1998
    Date of Patent: March 28, 2000
    Assignee: UOP LLC
    Inventor: Gregory J. Gajda
  • Patent number: 6040490
    Abstract: Aromatic hydrocarbons are efficiently converted by bringing feedstock containing from 5 to 50% by weight of an aromatic hydrocarbon having an ethyl group and a C.sub.9 alkyl aromatic hydrocarbon into contact with a catalyst capable of disproportionation, trans-alkylation and dealkylation, a secondary particle diameter of a zeolite in the catalyst being 10 .mu.m or less.
    Type: Grant
    Filed: August 12, 1998
    Date of Patent: March 21, 2000
    Assignee: Toray Industries, Inc.
    Inventors: Ryoji Ichioka, Shinobu Yamakawa, Hirohito Okino, Hajime Kato, Kazuyoshi Iwayama, Hiroshi Konta, Akira Kitamura
  • Patent number: 6039864
    Abstract: There is provided a process for converting hydrocarbons which utilizes a zeolite bound zeolite catalyst that has enhanced performance when utilized in hydrocarbon conversion processes, e.g., catalytic cracking, alkylation, disproportionation of toluene, isomerization, and transalkylation reactions. The catalyst comprises a first zeolite having particles of greater than about 0.1 micron average particle size and a binder comprising second zeolite particles having an average particle size less than said first particles.
    Type: Grant
    Filed: May 19, 1998
    Date of Patent: March 21, 2000
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Gary David Mohr, Johannes Petrus Verduijn
  • Patent number: 6034291
    Abstract: A catalytic composition is described for the alkylation and/or transalkylation of aromatic hydrocarbons consisting of beta zeolite, as such or modified by the isomorphous substitution of aluminum with boron, iron or gallium or by the introduction of alkaline and/or earth alkaline metals following an ion-exchange process, and an inorganic ligand, wherein the extrazeolite porosity, i.e. the porosity obtained by adding the mesoporosity and macroporosity fractions present in the catalytic composition itself, is such that a fraction of at least 25% is composed of pores with a radius higher than 100 .ANG., said composition being characterized by a total volume of extrazeolitic pores greater than or equal to 0.80 ml/g.
    Type: Grant
    Filed: December 10, 1997
    Date of Patent: March 7, 2000
    Assignee: Enichem S.p.A.
    Inventors: Gianni Girotti, Oscar Cappellazzo, Elena Bencini, Giannino Pazzuconi, Carlo Perego
  • Patent number: 6027707
    Abstract: The invention concerns NU-88 zeolite, characterized by:i) a chemical composition with the following formula, expressed in terms of the mole ratios of the oxides for the anhydrous state:100 XO.sub.2, mY.sub.2 O.sub.3, pR.sub.2/n Owherem is 10 or less;p is 20 or less;R represents one or more cations with valency n;X represents silicon and/or germanium;Y represents one or more of the following elements: aluminium, iron, gallium, boron, titanium, vanadium, zirconium, molybdenum, arsenic, antimony, chromium and manganese; andii) an X ray diffraction diagram, in its as synthesized state, which comprises the results shown in Table 1 of the description.The invention also concerns the preparation of the zeolite, any catalyst containing the zeolite and any catalytic process using such a catalyst.
    Type: Grant
    Filed: August 22, 1997
    Date of Patent: February 22, 2000
    Assignee: Institut Francais du Petrole
    Inventors: John Leonello Casci, Sheena Maberly, Eric Benazzi, Loic Rouleau, Roland Patrick Henney
  • Patent number: 6018086
    Abstract: The present invention relates to a process of preparing dialkylnaphthylenes and polyalkylenenaphthyleneates.
    Type: Grant
    Filed: October 10, 1997
    Date of Patent: January 25, 2000
    Assignees: Kabushiki Kaisha Kobe Seiko Sho, Mobil Oil Corporation
    Inventors: Masahiro Motoyuki, Koji Yamamoto, Ajit Vishwanath Sapre, John Paul Mc Williams, Susan Patricia Donnelly
  • Patent number: 6013849
    Abstract: Catalysts that are zeolite-based and contain tungsten carbide. A tungsten carbide/zeolite catalyst useful in the disproportionation of sulfur containing toluene. A method for preparing a tungsten carbide/zeolite catalyst. A method for disproportionation of sulfur-containing toluene in the presence of a tungsten carbide/zeolite catalyst. An acid-leached zeolite impregnated with tungsten carbide as a catalyst composition for use in converting hydrocarbons. A method for preparing a catalyst composition of acid-leached zeolite impregnated with tungsten carbide. A method for contacting a hydrocarbon feedstock with a catalyst composition of acid-leached zeolite impregnated with tungsten carbide under conditions for converting the hydrocarbons.
    Type: Grant
    Filed: December 28, 1998
    Date of Patent: January 11, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 6013848
    Abstract: A process for the conversion of heavy bottoms from aromatic alkylation known as "flux oil" and containing heavier polyalkylaromatic compounds, in which the heavier polyalkylates are fed along with aromatic to a reactor containing an acidic zeolite catalyst for conversion to light mono-, and poly alkylaromatic compounds. The light polyalkylates may then be transalkylated with benzene to form additional monoalkylate.
    Type: Grant
    Filed: July 8, 1997
    Date of Patent: January 11, 2000
    Assignee: Catalytic Distillation Technologies
    Inventors: Jamin Chen, Chuen Y. Yeh
  • Patent number: 6011190
    Abstract: 2,6-Dialkylnaphthalene is prepared from a feedstock comprising naphthalene and an alkylating agent, by a process comprising the steps:(I) transalkylating isomers of dialkylnaphthalene and naphthalene to produce monoalkylnaphthalene and isomers of dialkylnaphthalene;(II) separating the product obtained in step (I) into naphthalene, monoalkylnaphthalene, dialkylnaphthalene and other components;(III) alkylating the monoalkylnaphthalene fraction from step (II) with an alkylating agent to produce dialkylnaphthalene; and(IV) separating 2,6-dialkylnaphthalene from the dialkylnaphthalene fraction in step (II),wherein at least step (I) or step (III) is conducted in the presence of a catalyst having a composition comprising a synthetic zeolite having an X-ray diffraction pattern with an interplanar d-spacing (.ANG.)______________________________________ 12.36 .+-. 0.4 11.03 .+-. 0.2 8.83 .+-. 0.14 6.18 .+-. 0.12 6.00 .+-. 0.10 4.06 .+-. 0.07 3.91 .+-. 0.07 3.42 .+-. 0.06.
    Type: Grant
    Filed: July 2, 1997
    Date of Patent: January 4, 2000
    Assignees: Kabushiki Kaisha Kobe Seiko Sho, Mobil Oil Corporation
    Inventors: Masahiro Motoyuki, Koji Yamamoto, Ajit Vishwanath Sapre, John Paul McWilliams
  • Patent number: 6008424
    Abstract: A process for the transalkylation of benzene, toluene and alkylaromatic hydrocarbons containing nine and ten carbon atoms form alkylaromatic hydrocarbons containing eight carbon atoms has been developed. The fixed bed reaction and adsorption zone contains a transalkylation catalyst and an adsorbent effective to selectively adsorb C.sub.9 and C.sub.10 alkylaromatic hydrocarbon reactants relative to the C.sub.8 alkylaromatic hydrocarbon products. Hydrogen and a desorbent are introduced to a first portion of the zone and an effluent containing at least one C.sub.8 alkylaromatic hydrocarbon product is withdrawn from a second portion of the zone. After a period of time, the desorbent is redirected to the second portion of the zone and concurrently the effluent containing at least one C.sub.8 alkylaromatic hydrocarbon product is withdrawn from the first portion of the zone.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: December 28, 1999
    Assignee: UOP LLC
    Inventors: Herman A. Zinnen, Maureen L. Bricker, Charles P. McGonegal
  • Patent number: 6008423
    Abstract: An improved process is disclosed for the selective disproportionation and transalkylation of toluene. The process uses a zeolitic catalyst, preferably comprising a binder, containing a weak metal in a defined reduced state which is believed to provide Lewis acidity in the catalyst. The catalyst and process provide improved selectivity for the production of paraxylene.
    Type: Grant
    Filed: December 8, 1997
    Date of Patent: December 28, 1999
    Assignee: UOP LLC
    Inventors: Jennifer S. Holmgren, Douglas B. Galloway, Leonid B. Galperin, Richard R. Willis
  • Patent number: 6005152
    Abstract: A process is described for preparing monoalkylated aromatic compounds which comprises subjecting an aromatic hydrocarbon to alkylation with an olefin containing from 2 to 4 carbon atoms, or to transalkylation with a polyalkylaromatic hydrocarbon, in the presence of ERS-10 zeolite.
    Type: Grant
    Filed: April 5, 1999
    Date of Patent: December 21, 1999
    Assignees: Enichem S.p.A., EniTechnologie S.p.A.
    Inventors: Stefano Amarilli, Luciano Carluccio, Carlo Perego, Giuseppe Bellussi
  • Patent number: 6005153
    Abstract: A process for producing at least one C.sub.8 alkylaromatic hydrocarbon product from a feedstock containing at least one C.sub.9 or C.sub.10 alkylaromatic hydrocarbon reactant using simulated moving bed reactive chromatography has been developed. At least a portion of the reactants are transalkylated to form at least one product in a zone of the simulated moving bed with concurrent separation of at least one alkylaromatic hydrocarbon using the adsorbent. The adsorbed alkylaromatic hydrocarbon is desorbed from the adsorbent in a subsequent zone of the simulated moving bed and the transalkylation of the reactants with concurrent separation of at least one alkylaromatic hydrocarbon using the adsorbent is continued.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: December 21, 1999
    Assignee: UOP LLC
    Inventors: Herman A. Zinnen, Maureen L. Bricker, Charles P. McGonegal
  • Patent number: 5997730
    Abstract: A novel catalyst for the conversion of hydrocarbons comprising a material containing an acid treated zeolite, a boron component and a zinc component wherein the material is treated with a silylating agent. A method of making such novel catalyst and the use of the novel catalyst for converting paraffin hydrocarbons with a low rate of coke formation during such conversion are disclosed.
    Type: Grant
    Filed: February 2, 1998
    Date of Patent: December 7, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 5998684
    Abstract: A separation arrangement for a cumene process that operates with a relatively wet feed to an alkylation zone and relatively dry feed to a transalkylation zone reduces utilities and capital expenses for the separation and recycle of distinct wet and dry components by using an arrangement that first separates effluent from the trans alkylation and alkylation reaction zone in a benzene column before performing light ends and drying in a downstream depropanizer column. The arrangement uses a portion of the net overhead stream from the benzene column as a wet recycle stream for return to the alkylation reaction zone and sends another portion of the benzene net overhead to the depropanizer to supply a dry benzene recycle for the trans alkylation reaction zone.
    Type: Grant
    Filed: November 10, 1997
    Date of Patent: December 7, 1999
    Assignee: UOP LLC
    Inventors: Perry K. Ho, Russell C. Schulz
  • Patent number: 5990365
    Abstract: There is provided a catalyst comprising ZSM-5, rhenium which is impregnated onto the catalyst, and a selectivating agent. The selectivating agent may be coke and/or a siliceous material. The catalyst is particularly useful for catalyzing toluene disproportionation reactions. Methods for making this catalyst and processes for using this catalyst in toluene disproportionation are also provided.
    Type: Grant
    Filed: February 3, 1997
    Date of Patent: November 23, 1999
    Assignee: Mobil Oil Corporation
    Inventors: Clarence D. Chang, Frank T. DiGuiseppi, Scott Han
  • Patent number: 5990366
    Abstract: There is provided a process for shape selective xylene disproportionation that involves contacting a feedstream which includes xylene under conversion conditions, with a molecular sieve catalyst that has been surface modified. The xylene disproportionation process has a selectivity for pseudocumene of over 85%.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: November 23, 1999
    Assignee: Mobil Oil Corporation
    Inventors: Stephen H. Brown, David L. Stern
  • Patent number: 5986156
    Abstract: The invention concerns a catalyst comprising at least one matrix and at least one zeolite of structure type mazzite, preferably omega zeolite, comprising silicon and aluminium, at least partially, preferably practically completely in its acid form, said zeolite having been prepared by dealuminization of the framework, by means of at least one treatment using at least one solution of a fluorosilicate of a cation in a proportion of 0.05 to 5 moles per mole of aluminium contained in the dry zeolite, said catalyst optionally comprising at least one element selected from groups IB and VIII of the periodic classification of the elements. The invention also concerns the use of said catalyst for the dismutation of alkylaromatic hydrocarbons, and preferably for the dismutation of toluene to produce benzene and xylenes, and/or for the transalkylation of alkylaromatic hydrocarbons, preferably for the transalkylation of toluene and trimethylbenzenes to produce xylenes.
    Type: Grant
    Filed: April 6, 1998
    Date of Patent: November 16, 1999
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Fabio Alario
  • Patent number: 5976356
    Abstract: A novel zeolite catalyst comprising an acid treated zeolite impregnated with silver and boron, a method of making such zeolite catalyst, and the use thereof for converting paraffin hydrocarbons to olefins and aromatics.
    Type: Grant
    Filed: November 12, 1997
    Date of Patent: November 2, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, Jianhua Yao
  • Patent number: 5968343
    Abstract: A catalyst composition and a process for converting a hydrocarbon stream such as, for example, gasoline to olefins and C.sub.6 to C.sub.8 aromatic hydrocarbons such as toluene and xylenes are disclosed. The catalyst composition comprises a zeolite, a binder, and boron wherein the weight of boron is in the range of from about 0.01 to about 10 weight %. The process comprises contacting a hydrocarbon stream with the catalyst composition under a condition sufficient to effect the conversion of a hydrocarbon to an olefin and a C.sub.6 to C.sub.8 aromatic hydrocarbon. Also disclosed is a process for producing the catalyst composition which comprises: (1) combining a zeolite with a coke-reducing amount of a binder under a condition effective to produce a zeolite-binder mixture; (2) contacting said zeolite-binder mixture with coke-reducing amount of a boron compound under a condition effective to produce a boron-incorporated or -impregnated zeolite; and (3) calcining the boron-incorporated or -impregnated zeolite.
    Type: Grant
    Filed: May 5, 1997
    Date of Patent: October 19, 1999
    Assignee: Phillips Petroleum Company
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 5965782
    Abstract: A catalyst composition, a process for producing the composition and a process for transalkylation of C.sub.9 + aromatic compounds to C.sub.6 to C.sub.8 aromatic hydrocarbons are disclosed. The composition comprises a zeolite and tungsten wherein tungsten is preferably present as tungsten carbide which is impregnated on the zeolite. A preferred process for producing the catalyst composition which comprises: (1) contacting a zeolite with an effective amount of an acid under a condition sufficient to produce an acid-leached zeolite; and (2) impregnating acid-leached zeolite with an effective amount of tungsten-containing compound under a condition sufficient to effect the production of a tungsten carbide-promoted zeolite. The transalkylation process comprises contacting, in the presence of the catalyst composition, a fluid which comprises a C.sub.9 + aromatic compound with a hydrogen-containing fluid under a condition sufficient to effect the conversion of a C.sub.9 + aromatic compound to a C.sub.6 to C.sub.
    Type: Grant
    Filed: March 3, 1998
    Date of Patent: October 12, 1999
    Inventors: Charles A. Drake, An-hsiang Wu
  • Patent number: 5965104
    Abstract: The present invention relates to new crystalline zeolite SSZ-43 prepared using a substituted piperidinium or decahydroquinolinium cation templating agent.
    Type: Grant
    Filed: December 17, 1997
    Date of Patent: October 12, 1999
    Assignee: Chevron U.S.A. Inc.
    Inventors: Gregory S. Lee, Yumi Nakagawa, Richard Norman Reynolds
  • Patent number: 5959168
    Abstract: A zeolite-based ethylbenzene process which is suitable for retrofitting aluminum chloride-based ethylbenzene plants. The process involves alkylating benzene with ethylene in an alkylation zone in the presence of zeolite beta or Y or an MCM zeolite so as to produce an alkylation product mixture containing benzene, ethylbenzene, and polyethylbenzenes which can be separated in the aromatics recovery (distillation) stage of an aluminum chloride-based plant. The polyethylbenzenes are subsequently contacted with benzene in a transalkylation zone using zeolite beta or mordenite or Y so as to produce a transalkylation product mixture which is also separable in the aromatics recovery stage of an aluminum chloride-based plant.
    Type: Grant
    Filed: February 17, 1998
    Date of Patent: September 28, 1999
    Assignee: The Dow Chemical Company
    Inventors: Matheus J. M. van der Aalst, Mohammed S. U. Samson, Garmt R. Meima, Michael Q. de Steenwinkel
  • Patent number: 5955642
    Abstract: An alkylation/transalkylation process involving vapor phase alkylation of a benzene feedstock in a multi-stage alkylation zone having a plurality of series connected catalyst beds containing a pentasil aromatic alkylation catalyst, such as silicalite, coupled with intermediate separation and recirculation steps and liquid phase transalkylation over a transalkylation catalyst comprising a molecular sieve having a pore size greater than the pore size of the silicalite. The benzene containing feedstock is supplied to the multi-stage alkylation reaction zone along with a C.sub.2 -C.sub.4 alkylating agent operated under temperature and pressure conditions to maintain the benzene in the gas phase. Alkylated product is recovered from the alkylation zone and supplied to a benzene recovery zone for the separation of the benzene from the alkylation product. Benzene from the benzene recovery zone is recycled to the reaction zone.
    Type: Grant
    Filed: October 30, 1996
    Date of Patent: September 21, 1999
    Assignee: Fina Technology, Inc.
    Inventors: James T. Merrill, James R. Butler
  • Patent number: 5952535
    Abstract: This invention is an improved process for the conversion of a C.sub.9 mixed alkyl aromatic feedstream containing ethyl substituted aromatics to a product rich in toluenes and/or xylenes via catalytic transalkylation/disproportionation using a palladium loaded moderately, dealuminated mordenite catalyst in the presence of added hydrogen and benzene.
    Type: Grant
    Filed: September 18, 1996
    Date of Patent: September 14, 1999
    Assignee: Catalytica, Inc.
    Inventors: David L. King, Eric G. Derouane, Jacques C. DeDeken, Toshihiko Masuda, Shinji Nishikawa, Hiroshi Fujii, Masaaki Adachi
  • Patent number: 5952536
    Abstract: A gas phase, aromatics transalkylation process that comprises contacting a stream containing aromatic hydrocarbons with a catalyst comprising a zeolite selected from the group consisting of SSZ-26, Al-SSZ-33, CIT-1, SSZ-35, and SSZ-44 in the presence of added hydrogen and in the gas phase, to produce transalkylated product. The aromatics stream comprises one or more aromatic hydrocarbons, one of the hydrocarbons having at least one alkyl group attached thereto, the alkyl group comprising a C1, C2, C3 or C4 hydrocarbyl group. A preferred aromatics transalkylation process comprises contacting toluene or benzene or a mixture thereof with a stream containing trimethylbenzene in the presence of added hydrogen. The catalyst preferably contains a mild hydrogenation metal, such as nickel or palladium.
    Type: Grant
    Filed: April 2, 1998
    Date of Patent: September 14, 1999
    Assignee: Chevron Chemical Co. LLC
    Inventors: Gerald J. Nacamuli, Roger F. Vogel, Stacey I. Zones