Abstract: Systems and processes for dehydrogenating one or more alkanes using electrically heated dehydrogenation reactors. The source of electric energy or power can be a power grid, solar panel, windmill, hydropower, nuclear power, fuel cell, gas turbines, steam turbines, portable generator or the like. The systems and processes provided herein result in a simpler dehydrogenation process which is particularly beneficial at a small scale and at remote locations, including the well site.

Abstract: Equipment for producing ethylene and/or acetylene from hydrocarbons, including the reaction chamber (13), burner (11), common or separate fuel gas inlets (12) and oxygen inlets (18), preheating tubes (14), a gas distributor (15), cracking gas inlets (16), and a reaction product outlet (17); the gas distributor (15), which has multiple gas inlets and gas outlets, is arranged on the cross section of the reaction chamber (13), where the gas inlet is connected to the cracking gas inlet (16), and the gas outlet is connected to the preheating tube (14). The cracking gas is uniformly distributed through the gas distributor (15) and passed through the preheating tubes (14), which are hollow tubes; the opening at the other end of the hollow tube is close to or inserted into the combustion area of the gaseous fuel and oxygen.

Abstract: The invention relates to a process for converting hydrocarbons into unsaturated products such as acetylene and/or ethylene. The invention also relates to converting acetylene to olefins such as ethylene and/or propylene, to polymerizing the olefins, and to equipment useful for these processes.

Abstract: The present disclosure relates to reactor components and their use, e.g., in regenerative reactors. A process and apparatus for utilizing different wetted areas along the flow path of a fluid in a pyrolysis reactor, e.g., a thermally regenerating reactor, such as a regenerative, reverse-flow reactor, is described.

Abstract: Disclosed is a pyrolysis process that is capable of being with reduced coke and/or tar formation. The process can pyrolyze hydrocarbon feed that contains low- to mid-range levels of non-volatiles. Pyrolysis is carried out with a predetermined amount of the feed being in the liquid phase so as to minimize coke and/or tar formation in the pyrolysis reactor. The pyrolysis feed may also include a diluent, such as molecular hydrogen, that further acts to minimize coke and/or tar formation in the pyrolysis reactor. The amount of diluent in the pyrolysis feed can be adjusted to adjust or control dry point of the hydrocarbon in the pyrolysis feed.

Abstract: The invention relates to a process for converting hydrocarbons into unsaturated products such as acetylene and/or ethylene. The invention also relates to converting acetylene to olefins such as ethylene and/or propylene, to polymerizing the olefins, and to equipment useful for these processes.

Abstract: A process for the preparation of an olefin product comprising ethylene, which process comprises the steps of: a) converting an oxygenate feedstock in an oxygenate-to-olefins conversion system, comprising a reaction zone in which an oxygenate feedstock is contacted with an oxygenate conversion catalyst under oxygenate conversion conditions, to obtain a conversion effluent comprising ethylene and/or propylene; b) separating at least a portion of the propylene from the conversion effluent to form a propylene stream; c) separating the remainder of the olefins from the conversion effluent; and d) recycling at least a portion of the propylene stream to step a).

Abstract: The invention relates to processes for converting a mixture of hydrocarbon and sulfur-containing molecules such as mercaptan into products comprising acetylene, ethylene, and hydrogen sulfide, to processes utilizing the acetylene and ethylene resulting from the conversion, and to equipment useful for such processes.

Abstract: An apparatus and method are provided for processing hydrocarbon feeds. The method enhances the conversion of hydrocarbon feeds into conversion products, such as ethylene and propylene. In particular, the present techniques utilize a high-severity reactor integrated with another reactor type to convert hydrocarbons to other petrochemical products.

Abstract: A process and apparatus are provided to produce acetylene from a feed stream of low hydrogen content hydrocarbons such as coal by: (a) blending the hydrocarbons with methane to provide a blended mixture containing at least about 12.5 wt % atomic hydrogen; (b) partially combusting the blended mixture in a reactor in the presence of a source of oxygen to provide a partially combusted mixture at or above a temperature sufficient to produce methyl radicals; (c) maintaining the partially combusted mixture at or above the temperature for a residence time sufficient to produce a product stream containing enhanced yields of acetylene without significant formation of coke or coke precursors; (d) cooling the product stream to reduce the temperature of the product stream within a time sufficiently brief to substantially arrest any cracking reactions and provide a cooled product stream; and (e) recovering acetylene from the cooled product stream.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A supersonic reactor is used for receiving the methane feed stream and heating the methane feed stream to a pyrolysis temperature. A high temperature carrier stream passes through the reactor chamber at supersonic speeds. According to various aspects, a static mixer is provided for mixing the methane feed stream and the carrier stream.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A supersonic reactor is used for receiving the methane feed stream and heating the methane feed stream to a pyrolysis temperature. A high temperature carrier stream passes through the reactor chamber at supersonic speeds. According to various aspects, a static mixer is provided for mixing the methane feed stream and the carrier stream.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A supersonic reactor is used for receiving the methane feed stream and heating the methane feed stream to a pyrolysis temperature. A high temperature carrier stream passes through the reactor chamber at supersonic speeds. According to various aspects, a static mixer is provided for mixing the methane feed stream and the carrier stream.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: Apparatus and methods are provided for converting methane in a feed stream to acetylene. A hydrocarbon stream is introduced into a supersonic reactor and pyrolyzed to convert at least a portion of the methane to acetylene. The reactor effluent stream may be treated to convert acetylene to another hydrocarbon process.

Abstract: A reactor comprising a thermal barrier surrounding a combustion zone. The reactor further comprises a cooling jacket inner wall and a binder disposed between the cooling jacket inner wall and the thermal barrier, and a cooling jacket outer wall, wherein the cooling jacket inner wall and the cooling jacket outer wall define a cooling channel. The reactor further comprises an outer reactor wall disposed over the cooling jacket outer wall, wherein the outer reactor wall is impermeable and is configured to contain high pressure gas within the reactor.

Abstract: A process for converting natural gas from which contaminants have been sufficiently removed to acetylene includes heating the purified gas through a selected range of temperature for adequate time or combustion of the purified gas at adequate temperature within a suitable environment during an adequate reaction time to convert a fraction of the gas stream to acetylene, wherein the acetylene is directed for other processes, reactions, and uses. A process for converting natural gas to liquid hydrocarbons by combusting externally derived hydrogen for heating natural gas to a selected range of temperature. A process for converting natural gas to liquid hydrocarbons by reacting conversion products with externally derived hydrogen to form olefins comprising ethylene, and catalytically forming liquid hydrocarbons from the olefins comprising ethylene.

Abstract: In one aspect, the inventive process comprises a process for pyrolyzing a hydrocarbon feedstock containing nonvolatiles in a regenerative pyrolysis reactor system. The inventive process comprises: (a) heating the nonvolatile-containing hydrocarbon feedstock upstream of a regenerative pyrolysis reactor system to a temperature sufficient to form a vapor phase that is essentially free of nonvolatiles and a liquid phase containing the nonvolatiles; (b) separating said vapor phase from said liquid phase; (c) feeding the separated vapor phase to the pyrolysis reactor system; and (d) converting the separated vapor phase in said pyrolysis reactor system to form a pyrolysis product.

Abstract: A process is proposed for continuously operating a plant for preparing acetylene from hydrocarbons by partial oxidation, cleavage in an arc or pyrolysis of hydrocarbons to obtain a reaction gas mixture which is conducted through one or more compressors, the pressure of the reaction gas mixture on the suction side of the compressor being controlled within a predefined range by means of a conventional controller, which comprises additionally using a higher-level model-supported predictive controller which reacts to abrupt changes in the mass flow rate of the reaction gas mixture.

Abstract: The present invention relates to a process for the production of ethylene, comprising the following steps of: (a) thermally converting a feed charge containing methane into acetylene as an intermediate, (b) in-situ hydrogenation of the acetylene produced in step (a) into ethylene by a non-catalytic hydrogen transfer mechanism, characterized by (c) recovering heat from hot effluents obtained in step (b) which may be utilized for different purposes.

Abstract: A process is proposed for continuously operating a plant for preparing acetylene from hydrocarbons by partial oxidation, cleavage in an arc or pyrolysis of hydrocarbons to obtain a reaction gas mixture which is conducted through one or more compressors, the pressure of the reaction gas mixture on the suction side of the compressor being controlled within a predefined range by means of a conventional controller, which comprises additionally using a high-level model-supported predictive controller which reacts to abrupt changes in the mass flow rate of the reaction gas mixture.

Abstract: A process for the preparation of acetylene and synthesis gas by partial thermal oxidation in a reactor which has a burner having passages, wherein the starting materials to be reacted are rapidly and completely mixed only immediately before the flame reaction zone in the passages of the burner, a mean flow rate which exceeds the flame propagation velocities under the given reaction conditions being established in the mixing zone within the passages.

Abstract: The present invention provides a process for the manufacture of acetylene and other higher hydrocarbons from methane feed using a reverse-flow reactor system, wherein the reactor system includes (i) a first reactor and (ii) a second reactor, the first and second reactors oriented in a series relationship with respect to each other, the process comprising supplying each of first and second reactant through separate channels in the first reactor bed of a reverse-flow reactor such that both of the first and second reactants serve to quench the first reactor bed, without the first and second reactants substantially reacting with each other until reaching the core of the reactor system.

Abstract: Process for the preparation of acetylene from hydrocarbons by partial oxidation, arc cleavage or pyrolysis, the material stream comprising the acetylene and soot obtained being fed to a compressor, wherein a liquid which takes up the major part of the soot present in the material stream is sprayed into the compressor.

Abstract: The process and the device of assistance by electric discharge plasma for a partial oxidization of various liquids or gas, has for object the gas rich production of CO and H2 (syngas) can contain the CH4 and C2H4 also, this without soot formation. Carbonaceous matters considered here are fossil origin (as the diesel oil, gas, the kerosene, the naphtha, the heavy oil, the natural gas, etc.) or renewable (as the rape oil, the ethanol, the glycerol, the biooil, the molasses, the biogas, etc.). Products conversion is obtained in a device by electric discharge plasma GlidArc-I, installed in a superior compartment of the device and communicating directly with its full lower compartment by a refractory porous containing oxides of nickel. The GlidArc-I first of all serves to light the electro-reinforced total combustion of a flux reduce a carbonaceous (fuel) mixed with a gas combustive base of oxygen (for example air).

Abstract: The invention relates to a reactor (1) having a supply of a reaction mixture via channels (2) of a burner block (3) in a reaction chamber (4), a high temperature reaction having a short residence time taking place in the reaction chamber (4) and the reaction mixture then being rapidly cooled in a quench area (5). In the reactor (1), all surfaces delineating the reaction chamber (4) are formed from a fire-resistant ceramic having an alumina content of at least 80% by weight, which is stable at reaction temperature.

Abstract: The invention relates to a process for the preparation of acetylene and synthesis gas by thermal treatment of a starting mixture containing one or more hydrocarbons and in addition molecular oxygen and/or one or more compounds containing the element oxygen, in which the starting mixture is heated, brought to reaction in a reactor and subsequently cooled. The process has the special feature that the starting mixture is heated to a maximum of 1400° C. It is then possible to carry out the process with comparatively little expenditure of energy.

Abstract: A process of dehydrating acetaldehyde to produce ethyne comprising passing acetaldehyde in the gas phase over a dehydration catalyst such as aluminum oxide which may be promoted with mercuric sulfate at a temperature of approximately 600 degrees Centigrade to produce ethyne and water and a cooling zone following the reaction zone.

Abstract: A process for producing methylacetylene and propadiene in a reaction zone which is elongate in one direction (one axis) comprises a heating zone and a cooling zone following said heating zone, in which a gas mixture comprising at least one hydrocarbon containing at least three carbon atoms e.g. propane and/or propylene from stream cracking, and at least one diluent is circulated in the heating zone, under super-atmospheric pressure, in a flow direction substantially parallel to the direction (to the axis) of the heating zone, wherein the heating zone comprises at least one preheating zone in which the temperature of said gas mixture increases by about 50° C. to 120° C. per {fraction (1/10)} of the length of the heating zone, at least one pyrolysis zone for the feed in which the temperature rises by about 20° C. to 50° C. per {fraction (1/10)} of the length of the heating zone and at least one methylacetylene-propadiene formation zone in which the temperature climbs by about 70° C.

Abstract: In the process for preparing acetylene and hydrocyanic acid by pyrolyzing acrylonitrile in a reactor, the gaseous reaction products of the pyrolysis are quenched down to less than 100.degree. C. immediately, advantageously within seconds, preferably within .ltoreq.1 s, of leaving the pyrolysis zone.

Abstract: The invention relates to the process for preparing ethyne by the pyrolysis of ethane by heating the same for a period of time that is less than 0.5 sec in a pyrolysis reactor at a temperature in the range of 950 to 1500.degree. C., using steam as diluent gas in a steam/ethane molar ratio of at most 3.

Abstract: For recovering acetylene from hydrocarbons, the hydrocarbons are thermally cracked in the presence of CO.sub.2 as a diluent gas. Suitable for thermal cracking for acetylene generation is a ratio, by weight, of CO.sub.2 to hydrocarbon, of between 3:1 and 1:3, and preferably between 2:1 and 1:2. It is preferred for the CO.sub.2 to be mixed with the hydrocarbons before thermal cracking which is thereafter conducted at average reaction temperatures of between 800.degree. and 1200.degree. C., preferably between 900.degree. and 1100.degree. C. An average residence time of between 5 and 500 milliseconds (ms) of the hydrocarbons during thermal cracking has proven to be effective. As the hydrocarbon feedstock for the thermal cracking, basically C.sub.2+ alkanes, especially ethane, propane and/or butane, can be used advantageously. After the cracked gas is cooled, higher alkynes are removed from the cracked gas, then the acetylene is separated preferably by scrubbing with an absorption agent selective for acetylene.

Abstract: In the preparation of acetylene and synthesis gas by partial oxidation of hydrocarbons with oxygen, the feedstock gases are first separately preheated, then intensively mixed in a mixing zone, reacted after flowing through a burner block and then rapidly cooled.The burner block has a number of continuous ducts. According to the invention the ducts of the burner block are covered on the inlet side by plates furnished with perforations.

Abstract: A process for thermally converting methane e.g., at 1,000.degree.-1,300.degree. C. into hydrocarbons with higher molecular weights, especially ethylene comprises circulating a gas containing methane in ceramic channels (11) grouped in rows which cover at least a part of the reactor (1) length, parallel to its axis. At the reaction temperature, the temperature variation is kept at less than 20.degree. C. The rows of channels form multiple plates (4) which are not adjacent to one another and which define tight spaces (17) in which are housed the electric heating (5, 22) means that heat the channel plates in a first zone (9) through successive, independent cross sections substantially perpendicular to the axis of the reactor and substantially parallel to the plane of the plates. Means for heating, servocontrol and modulation (7, 8) regulate the heating system. At the exit of the heating zone (9), the effluent is cooled in a second zone (10) equipped with cooling means and finally collected.

Abstract: This invention relates to a method for on-line decoking of flame-cracking reactors whereby decoking is achieved without interruption of the normal operation of such reactors and without the necessity to change feed equipment and/or disassemble reactor components. While maintaining the temperature of the effluent at 1000.degree. C. to 2000.degree. C., the flow of the hydrocarbon feedstock in the reactor is periodically stopped for a time sufficient to reduce the carbon deposits to an acceptable level.