Using Extraneous Agent Containing Pt-group Metal And Non-pt-group Metal Patents (Class 585/660)
  • Patent number: 4962266
    Abstract: The invention relates to a process for the conversion of linear alkanes such as n-butane to dehydrogenated and isomerized products in the presence of a catalyst comprising a platinum component and a zincosilicate component.
    Type: Grant
    Filed: August 31, 1989
    Date of Patent: October 9, 1990
    Assignee: Amoco Corporation
    Inventor: Victor K. Shum
  • Patent number: 4962250
    Abstract: Aliphatic C.sub.2 to C.sub.12 hydrocarbon(s) are converted to olefin(s) and/or aromatic(s) in the presence of an essentially non-acidic Group VIII metal species-containing zeolite MCM-22 catalyst.
    Type: Grant
    Filed: January 24, 1990
    Date of Patent: October 9, 1990
    Assignee: Mobile Oil Corp.
    Inventors: Ralph M. Dessau, Randall D. Partridge
  • Patent number: 4956517
    Abstract: There is provided a process for the dehydrogenation of saturated hydrocarbons having from 2 to 5 carbon atoms. The feed is contacted with a catalyst which includes a base metal or noble metal which is incorporated into or onto a pillared layered silicate. A preferred pillared layered silicate is kenyaite containing interspathic silica, and a preferred base metal or noble metal is chromium.
    Type: Grant
    Filed: December 29, 1989
    Date of Patent: September 11, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Ivy D. Johnson, Pochen Chu, Charles T. Kresge
  • Patent number: 4929792
    Abstract: The invention relates to catalytic treatment of paraffin feeds to alter the hydrogen content of the feed, for example, by producing effluents the aromatic content of which exceeds that of the feed in which the catalyst is a non-acidic composition containing a strong dehydrogenation/hydrogenation metal and zeolite beta in non-acidic form.
    Type: Grant
    Filed: August 3, 1989
    Date of Patent: May 29, 1990
    Assignee: Mobil Oil Corporation
    Inventor: Ralph M. Dessau
  • Patent number: 4922050
    Abstract: A catalytic dehydrogenation to produce the unsaturated analogs of aliphatic compounds with high process selectivity for the unsaturated analog production. The catalytic dehydrogenation comprises contacting the aliphatic compound, under dehydrogenation conditions, with a catalyst composition comprising a dehydrogenation metal and indium containing non-acidic crystalline microporous material.
    Type: Grant
    Filed: May 18, 1989
    Date of Patent: May 1, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Ralph M. Dessau, Randall D. Partridge, Ernest W. Valyocsik
  • Patent number: 4912273
    Abstract: Alkanes, preferably lower alkanes, are converted to olefins in a `third bed` external catalyst cooler (ECC) in which hot catalyst from a first regenerator (`second bed`) operating in conjunction with a fluid catalytic cracker (`first bed`) thermally cracks and dehydrogenates the alkanes. Because this is an endothermic reaction, the catalyst is autogeneously cooled before it is recirculated to the FCC regenerator. The cracking catalyst is the catalyst of choice in the FCC reactor. The conversion of alkanes to olefins is tailored to provide a mixed feed for an aromatization reactor (`fourth bed`) which feed is proportioned to provide a substantially heat-balanced reaction in the aromatization reactor, that is, requiring no additional heat other than that which is provided by the feed and the heat of reaction. A second regenerator (`fifth bed`) is provided for the aromatization reactor, preferably in a moving bed reactor system. This reactor produces a predominately aromatic hydrocarbon stream.
    Type: Grant
    Filed: January 17, 1989
    Date of Patent: March 27, 1990
    Assignee: Mobil Oil Corp.
    Inventors: Mohsen N. Harandi, Hartley Owen
  • Patent number: 4902849
    Abstract: In a process for dehydrogenating alkanes containing 2-5 carbon atoms per molecule in the presence of steam and a catalyst composition comprising IIA and/or IIB metal aluminate, a noble metal and a Group IVA metal oxide, the improvement comprises the step of contacting the catalyst composition, after it has been oxidatively regenerated, with a reducing gas comprising free hydrogen and steam.
    Type: Grant
    Filed: February 6, 1989
    Date of Patent: February 20, 1990
    Assignee: Phillips Petroleum Company
    Inventors: Dwight L. McKay, Michael E. Olbrich
  • Patent number: 4902848
    Abstract: A process for the dehydrogenation of a dehydrogenatable hydrocarbon feedstock having small quantities of higher boiling range hydrocarbons which comprises: (a) introducing the dehydrogenatable hydrocarbon feedstock into a fractionation zone having at least a portion of reflux to a fractionation column supplied by the dehydrogenatable hydrocarbon feedstock to provide a dehydrogenatable hydrocarbon stream having a reduced concentration of higher boiling range hydrocarbons and a stream comprising the higher boiling range hydrocarbons; (b) introducing the dehydrogenatable hydrocarbon stream having a reduced concentration of higher boiling range hydrocarbon recovered in step (a) into a dehydrogenation zone containing dehydrogenation catalyst and operated at dehydrogenation conditions to provide a hydrocarbon stream comprising dehydrogenated hydrocarbons and unconverted dehydrogenatable hydrocarbons; (c) separating the hydrocarbon stream comprising dehydrogenated hydrocarbons and unconverted dehydrogenatable hydroc
    Type: Grant
    Filed: July 1, 1988
    Date of Patent: February 20, 1990
    Assignee: UOP
    Inventors: Norman H. Scott, Bipin V. Vora
  • Patent number: 4886934
    Abstract: A process is disclosed for the conversion of a hydrocarbanceous feedstock containing hydrocarbons having a boiling range wherein that an amount of hydrocarbon boils at a temperature of at least 330.degree. C., which process comprises contacting the feedstock with a zeolitic catalyst having a pore diameter of 0.5 to 0.7 nm at a temperature of less than 480.degree. C. and during a period of time comprising less than 10 seconds.
    Type: Grant
    Filed: February 27, 1989
    Date of Patent: December 12, 1989
    Assignee: Shell Oil Company
    Inventors: Ian E. Maxwell, Johannes K. Minderhoud
  • Patent number: 4886926
    Abstract: A catalytic dehydrogenation to produce the unsaturated analogs of aliphatic compounds with high process selectivity for the unsaturated analog production. The catalytic dehydrogenation comprises contacting the aliphatic compound, under dehydrogenation conditions, with a catalyst composition comprising a dehydrogenation metal and tin containing non-acidic crystalline microporous material.
    Type: Grant
    Filed: June 24, 1988
    Date of Patent: December 12, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Ralph M. Dessau, Ernest W. Valyocsik, James C. Vartuli
  • Patent number: 4886928
    Abstract: A novel dehydrogenation process is disclosed which utilizes a catalyst comprising a platinum group component, a component selected from the group comprising scandium, yttrium, lanthanum, and actinium, a component selected from the group comprising tin, lead, and germanium, less than 0.3 wt. % of a halogen component, and an optional Group IA or IIA component, all on a refractory inorganic oxide support.
    Type: Grant
    Filed: September 26, 1988
    Date of Patent: December 12, 1989
    Assignee: UOP
    Inventors: Tamotsu Imai, Robert J. Schmidt
  • Patent number: 4880764
    Abstract: A novel catalytic composite and a process of its use is disclosed. The catalyst comprises a platinum group metal component, a first modifier component selected from Group IA and IIA elements of the Periodic Table, a second modifier components selected from the group of elements consisting of palladium, iridum, and osmium, and a third modifier component selected from the elements of Group IVA of the Peridoic Table of the Elements. All of the catalytic components are located on a refractory oxide support having a nominal diameter (d) of from 50 to 1000 microns. The catalytic composite is characterized in that the second modifier component is surface-impregnated upon the support in such a manner that the average concentration of the surface-impregnated second modifier component on the outside 0.2d micron catalyst layer is at least 2 times the average concentration of the second modifier component in 0.
    Type: Grant
    Filed: December 23, 1988
    Date of Patent: November 14, 1989
    Assignee: UOP
    Inventors: Tamotsu Imai, Hayim Abrevaya
  • Patent number: 4879424
    Abstract: A moving-bed catalytic process is disclosed for converting C.sub.2 -C.sub.10 aliphatic hydrocarbons to high-octane gasoline. By controlling the reaction severity in sequential reaction zones, yield of high quality gasoline is increased.
    Type: Grant
    Filed: September 19, 1988
    Date of Patent: November 7, 1989
    Assignee: Mobil Oil Corporation
    Inventor: Mohsen N. Harandi
  • Patent number: 4869808
    Abstract: A continuous process for hydrocarbon conversion wherein a hydrocarbon charge stock is catlytically converted in the presence of hydrogen at hydrocarbon conversion conditions including a first inlet temperature, a first hydrogen to hydrocarbon mole ratio and a first mass flow rate of hydrocarbon into a hydrocarbon product stream in a high space velocity moving bed radial flow reactor containing catalyst wherein at least a portion of the catalyst is pinned and thereby immobilized during high space velocity conversion which process comprises: (a) reducing the first inlet temperature of the reactor by about 10.degree. F. (5.5.degree. C.) to about 100.degree. F. (55.5.degree. C.
    Type: Grant
    Filed: April 1, 1988
    Date of Patent: September 26, 1989
    Assignee: UOP
    Inventors: Bipin V. Vora, Norman H. Scott
  • Patent number: 4866211
    Abstract: Steam active reforming catalyst is described which in addition to converting isoparaffins to isoolefins also isomerizes 1-olefins at least in part to internal olefins. In a combined steam active reforming and ether forming operation a 1-olefin containing stream can be recycled to the steam active reforming zone whereby this 1-olefin is converted to materials which in a separation step downstream from the ether forming reaction can be readily separated from the isoparaffin, the isolefin and the 1-olefin which are recycled to the steam active reforming zone. The steam active reforming catalyst thus has both the function of a reforming (dehydrogenation) catalyst and that of an isomerization catalyst for disposing of the 1-olefin byproduct and preventing its buildup in the operation.
    Type: Grant
    Filed: February 10, 1987
    Date of Patent: September 12, 1989
    Assignee: Phillips Petroleum Company
    Inventors: Francis M. Brinkmeyer, Donald F. Rohr, Jr.
  • Patent number: 4849567
    Abstract: A catalytic dehydrogenation to produce the unsaturated analogs of aliphatic compounds with high process selectivity for the unsaturated analog production. The catalytic dehydrogenation comprises contacting the aliphatic compound, under dehydrogenation conditions, with a catalyst composition comprising a dehydrogenation metal and indium containing non-acidic crystalline microporous material.
    Type: Grant
    Filed: December 28, 1987
    Date of Patent: July 18, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Ralph M. Dessau, Randall D. Partridge, Ernest W. Valyocsik
  • Patent number: 4806624
    Abstract: A process for the catalytic dehydrogenation of a dehydrogenatable C.sub.2 -plus feed hydrocarbon which comprises the steps of: (a) passing a feed stream comprising the C.sub.2 -plus feed hydrocarbon into a dehydrogenation zone and through at least one bed of dehydrogenation catalyst maintained at dehydrogenation conditions and producing a dehydrogenation zone effluent stream comprising hydrogen, the C.sub.2 -plus feed hydrocarbon and a C.sub.2 -plus product hydrocarbon; (b) forming an oxidation catalyst bed feed stream by admixing an oxygen-containing stream with the dehydrogenation zone effluent stream; (c) passing the oxidation catalyst bed feed stream through a bed of hydrogen selective oxidation catalyst maintained at selective oxidation conditions and producing an oxidation zone effluent stream having a reduced concentration of hydrogen; and (d) recovering the product hydrocarbon from the oxidation zone effluent stream without contacting the oxidation zone effluent stream with dehydrogenation catalyst.
    Type: Grant
    Filed: June 17, 1987
    Date of Patent: February 21, 1989
    Assignee: UOP Inc.
    Inventors: Raymond R. Herber, Gregory J. Thompson
  • Patent number: 4798911
    Abstract: A method for selective dehydrogenation of a compound, comprising contacting a compound of the formula ##STR1## wherein each R.sup.1, R.sup.2, R.sup.3 and R.sup.4 is independently selected from the group consisting of H, (C.sub.1 -C.sub.20) alkyl, (C.sub.3 -C.sub.20) cycloalkyl, (C.sub.6 -C.sub.20) aryl, (C.sub.7 -C.sub.20) alkylaryl, (C.sub.7 -C.sub.20) aralkyl groups, as well as substituted (C.sub.1 -C.sub.20) alkyl, (C.sub.3 -C.sub.20) cycloalkyl, (C.sub.6 -C.sub.20) aryl, (C.sub.7 -C.sub.20) aralkyl and (C.sub.7 -C.sub.20) arylalkyl moieties, optionally further substituted with --OR, wherein R is R.sup.1, R.sup.2, R.sup.3 or R.sup.4 ; and wherein R.sup.1 and R.sup.2 or R.sup.3 and R.sup.4 may be joined as part of a ring structure, at a dehydrogenation temperature in the presence of a catalyst comprising about 0.01 wt %-19.9 wt % Pd and about 0.01 wt %-19.9 wt % Cu on a carbon support, wherein the total amount of (Pd+Cu) on the support is about 0.
    Type: Grant
    Filed: July 20, 1987
    Date of Patent: January 17, 1989
    Assignee: Eastman Kodak Company
    Inventors: Carl M. Lentz, Bruce L. Gustafson, Paul S. Wehner
  • Patent number: 4786625
    Abstract: A novel catalytic composite comprising a platinum group metal component; a modifier metal component selected from the group consisting of a tin component, germanium component, rhenium component and mixtures thereof; an optional alkali or alkaline earth metal component or mixtures thereof, an optional halogen component, and an optional catalytic modifier component on a refractory oxide support having a nominal diameter of at least about 850 microns. The distribution of the platinum group metal component is such that the platinum group component is surface-impregnated where substantially all of the platinum group metal component is located at most within a 400 micron exterior layer of the support. The effective amount of the modifier metal component is uniformly dispersed throughout the refractory oxide support.
    Type: Grant
    Filed: December 11, 1987
    Date of Patent: November 22, 1988
    Assignee: UOP Inc.
    Inventors: Tamotsu Imai, Hayim Abrevaya, Jeffery C. Bricker, Deng-Yang Jan
  • Patent number: 4778942
    Abstract: A process for the dehydrogenation of a dehydrogenatable hydrocarbon feedstock having small quantities of higher boiling range hydrocarbons which comprises: (a) introducing the dehydrogenatable hydrocarbon feedstock into a fractionation zone having at least a portion of reflux to a fractionation column supplied by a hereinafter-described recycle stream to provide a dehydrogenatable hydrocarbon stream having a reduced concentration of higher boiling range hydrocarbons and a stream comprising the higher boiling range hydrocarbons; (b) introducing the dehydrogenatable hydrocarbon stream having a reduced concentration of higher boiling range hydrocarbon recovered in step (a) into a dehydrogenation zone containing dehydrogenation catalyst and operated at dehydrogenation conditions to provide a hydrocarbon stream comprising dehydrogenated hydrocarbons and unconverted dehydrogenatable hydrocarbons; (c) separating the hydrocarbon stream comprising dehydrogenated hydrocarbons and unconverted dehydrogenatable hydrocarbo
    Type: Grant
    Filed: March 14, 1988
    Date of Patent: October 18, 1988
    Assignee: UOP Inc.
    Inventors: Bipin V. Vora, Norman H. Scott
  • Patent number: 4766266
    Abstract: Isobutane is dehydrogenated to isobutylene with minimal, preferably no more than 15%, loss of the fresh feed isobutane by structural isomerization or cracking, even when the dehydrogenation feed contains substantial amounts of isobutylene. The catalysts employed comprise platinum and promoting amounts of at least one of indium, neodymium, and tin on a nonacidic support, such as zinc aluminate. The reaction is carried out at a pressure of 0.14 to 2 bar, and an outlet temperature, .sup.o K, minimum residence time, sec., defined by the equationR=1.76.times.10.sup.-4 e.sup.7890/T.
    Type: Grant
    Filed: November 13, 1985
    Date of Patent: August 23, 1988
    Assignee: Arco Chemical Company
    Inventor: Sargis Khoobiar
  • Patent number: 4762960
    Abstract: A novel catalytic composite comprising a platinum group metal component; a modifier metal component selected from the group consisting of a tin component, germanium component, rhenium component and mixtures thereof; an alkali or alkaline earth metal component or mixtures thereof, an optional halogen component, and an optional catalytic modifier component on a refractory oxide support having a nominal diameter of at least about 850 microns. The distribution of the platinum group metal component is such that the platinum group component is surface-impregnated where substantially all of the platinum group metal component is located at most within a 400 micron exterior layer of the support. The effective amount of the modifier metal component may be uniformly impregnated throughout the refractory oxide support, surface-impregnated, or located in any other appropriate fashion.
    Type: Grant
    Filed: August 12, 1987
    Date of Patent: August 9, 1988
    Assignee: UOP Inc.
    Inventor: Tamotsu Imai
  • Patent number: 4751344
    Abstract: Saturated hydrocarbon is transformed catalytically into olefinic hydrocarbon of corresponding skeletal configuration by reacting the saturated hydrocarbon with a suitable alkene cyclopentadienyl or alkene arene transition metal molecular complex, such as bis(ethylene)pentamethylcyclopentadienyliridium, bis(ethylene)pentamethylcyclopentadienylrhodium and bis(ethylene)hexamethylbenzene osmium in the presence of free alkene as hydrogen acceptor. The reaction may be performed photochemically under irradiation with ultraviolet light or it may be performed thermolytically under application of heat. The catalyst may be charged to the reaction as a preformed alkene cyclopentadienyl or alkene arene transition metal molecular complex or the catalyst may be formed in situ in the reaction mixture via displacement of ligand from a suitable transition metal complex containing the displaceable ligand, such as dicarbonylpentamethylcyclopentadienyliridium or cyclooctadienepentamethylcyclopentadienyliridium.
    Type: Grant
    Filed: April 16, 1987
    Date of Patent: June 14, 1988
    Assignee: Ethyl Corporation
    Inventor: Howard W. Walker
  • Patent number: 4727216
    Abstract: Isobutene is produced by contacting isobutane with a sulfided, type L zeolitic catalyst containing platinum, tin, barium, and an inorganic binder. The isobutane is contacted with the catalyst in the presence of a sulfur-containing gas at a temperature of from 850.degree. F. to 1250.degree. F., a pressure of less than 20 psig, a liquid hourly space velocity of below 40, and an H.sub.2 /HC of less than 10. Preferably, the catalyst comprises: (1) a sulfided, type L zeolite containing from 8% to 10% by weight barium, from 0.6% to 1.0% by weight platinum, and tin at an atom ratio with the platinum of about 1:1; and (2) an inorganic binder of either silica, alumina, or aluminosilicates.
    Type: Grant
    Filed: July 21, 1986
    Date of Patent: February 23, 1988
    Assignee: Chevron Research Company
    Inventor: Stephen J. Miller
  • Patent number: 4720336
    Abstract: A catalytic reactor system for effecting the contact of a reactant stream with catalyst particles that are movable by gravity flow through the system, which comprises in combination: (a) a vertically elongated confined reaction chamber; (b) a catalyst loading chamber having a fixed volume located outside of and generally overhead of the reaction chamber whereby fresh catalyst particles gravitationally flow downward into the chamber; (c) concentrically spaced apart wall members which provide an annular-form catalyst-retaining section that is spaced inwardly from the wall of the reaction chamber to additionally provide a manifold space around the section and a cylindrical center pipe volume, the wall members having a perforate screen lower end and an imperforate upper end wherein the imperforate upper end defines a portion of the annular-form catalyst-retaining section having a volume of greater than about 100% of the catalyst loading chamber; (d) an imperforate cover means over the annular-form catalyst-retain
    Type: Grant
    Filed: September 10, 1986
    Date of Patent: January 19, 1988
    Assignee: UOP Inc.
    Inventors: Bipin V. Vora, Norman H. Scott
  • Patent number: 4717779
    Abstract: Dehydrogenatable hydrocarbons may be subjected to a dehydrogenation reaction in which the hydrocarbons are treated with a dehydrogenation catalyst comprising a modified iron catalyst in the presence of steam in a multicatalyst bed system. The reaction mixture containing unconverted hydrocarbons, dehydrogenated hydrocarbons, hydrogen and steam is then contacted with an oxidation catalyst whereby hydrogen is selectively oxidized. The selective oxidation catalyst which is used will comprise a noble metal of Group VIII of the Periodic Table, a metal of Group IVA and, if so desired, a metal of Group IA or IIA composited on a porous inorganic support. The inorganic support will comprise an alumina precursor which possesses and ABD less than about 0.6 g/cc, a pore volume greater than about 0.5 cc/g, and a pore distribution such that between 10% and 70% of the pore volume is present as pores whose diameters are greater than about 300 Angstroms. After peptizing and calcination at a temperature of about 900.degree.
    Type: Grant
    Filed: August 6, 1986
    Date of Patent: January 5, 1988
    Assignee: UOP Inc.
    Inventors: Jeffery C. Bricker, Tamotsu Imai, David E. Mackowiak
  • Patent number: 4716143
    Abstract: A novel catalytic composite comprising a platinum group metal component; a modifier metal component selected from the group consisting of a tin component, germanium component, rhenium component and mixtures thereof; an alkali or alkaline earth metal component or mixtures thereof, an optional halogen component, and an optional catalytic modifier component on a refractory oxide support having a nominal diameter of at least about 850 microns. The distribution of the platinum group metal component is such that the platinum group component is surface-impregnated where substantially all of the platinum group metal component is located at most within a 400 micron exterior layer of the support. The effective amount of the modifier metal component may be uniformly impregnated throughout the refractory oxide support, surface-impregnated, or located in any other appropriate fashion.
    Type: Grant
    Filed: February 25, 1987
    Date of Patent: December 29, 1987
    Assignee: UOP Inc.
    Inventor: Tamotsu Imai
  • Patent number: 4699708
    Abstract: This invention provides a novel base-exchanged shape-selective hydrogenation-dehydrogenation-dehydrocyclization catalyst composition which is a zeolite matrix having a silica-alumina ratio of at least 12, and having a shape-selective functioning intrazeolitic Group VIII metal content between about 0.01-10 weight percent.The zeolite catalyst is adapted for efficient shape-selective metal function hydrogenolysis, dehydrogenation and aromatization conversion of hydrocarbon mixtures, with a minimized acid-catalyzed cracking activity.
    Type: Grant
    Filed: December 4, 1986
    Date of Patent: October 13, 1987
    Assignee: Mobil Oil Corporation
    Inventor: Ralph M. Dessau
  • Patent number: 4677237
    Abstract: A novel dehydrogenation process is disclosed. This process comprises contacting dehydrogenatable hydrocarbons with a catalytic composite comprising a platinum component, a tin component, a potassium component, a lithium component, and an alumina support, wherein the lithium to potassium atomic ratio of said catalytic composite is in the range of from 3:1 to 5:1. The process of the invention has particular utility for the dehydrogenation of C.sub.3 -C.sub.30 paraffins.
    Type: Grant
    Filed: November 14, 1986
    Date of Patent: June 30, 1987
    Assignee: UOP Inc.
    Inventors: Tamotsu Imai, Hayim Abrevaya
  • Patent number: 4675465
    Abstract: A process using hydrogen dissolving metals, alloys and intermetallic compounds to drive otherwise thermodynamically unfavorable dehydrogenation reactions is disclosed. The process comprises the steps of selecting an organic reactant comprising carbon and hydrogen, and exposing the organic reactant to a material at a temperature and pressure sufficient to remove at least one hydrogen from one said organic reactant and to form a material hydride, the material being selected from the group of metals, alloys and intermetallic compounds having a negative standard free energy of formation for a hydrided product MH.sub.y, where M is the material, H is hydrogen and y is a non-zero number between 0 and about 4 and represents the total hydrogen to material atom ratio wherein the standard free energy change for the reaction of the organic rectant in the present of the material to remove at least one hydrogen atom therefrom and from the material hydride is negative.
    Type: Grant
    Filed: December 30, 1985
    Date of Patent: June 23, 1987
    Assignee: Allied Corporation
    Inventors: Anthony J. Fanelli, Arnulf J. Maeland, Robert W. Armbrust, George Rak
  • Patent number: 4672146
    Abstract: A novel catalytic composite is disclosed. Also disclosed is a use for the novel composite and a method for preparing the same. The catalytic composite comprises a Group VIII, noble metal component, a co-formed IVA metal component, an alkali metal or alkaline earth metal component and an alumina support having a surface area of from 5 to 150 m.sup.2 /g. Additionally the alumina support is such that less than about 18% of the total pore volume of the support is associated with pores having mean diameters of about 300 Angstroms or less and more than about 55% of the total pore volume of the support is associated with pores having mean diameters of about 600 Angstroms or more. The novel catalytic composite has particular utility as a paraffin dehydrogenation catalyst.
    Type: Grant
    Filed: March 10, 1986
    Date of Patent: June 9, 1987
    Assignee: UOP Inc.
    Inventors: Hayim Abrevaya, Tamotsu Imai
  • Patent number: 4665267
    Abstract: Alkanes are dehydrogenated to alkenes, for example n-butane to n-butenes by contact with a catalyst comprising a silicalite and a platinum group metal the catalyst being substantially free of alkali and alkaline earth metals. The selectivity of the product to butenes is improved by either presulphiding the catalyst or by passing a minor amount of a sulphur-containing compound with the alkane feed.The catalyst can be prepared by either forming the silicalite in the presence of the platinum group metal or alternatively contacting preformed silicalite with a solution of a platinum group metal.
    Type: Grant
    Filed: July 17, 1986
    Date of Patent: May 12, 1987
    Assignee: The British Petroleum Company
    Inventor: Sami A. I. Barri
  • Patent number: 4663493
    Abstract: A process for dehydrogenating dehydrogenatable hydrocarbons is disclosed in which a heat providing stream is utilized to supply a portion of the endothermic heat requirement of the reaction zone feed thereby decreasing the temperature drop of the dehydrogenation zone material. As a result, the amount of deleterious side reactions such as thermal cracking is reduced, and an increase in conversion of the dehydrogenatable hydrocarbons is realized.
    Type: Grant
    Filed: June 12, 1985
    Date of Patent: May 5, 1987
    Assignee: UOP Inc.
    Inventors: Bipin V. Vora, Roy C. Berg, Norman H. Scott
  • Patent number: 4608360
    Abstract: A novel catalytic composite is disclosed. Also disclosed is a use for the novel composite and a method for preparing the same. The catalytic composite comprises a Group VIII, noble metal component, a co-formed IVA metal component, an alkali metal or alkaline earth metal component and an alumina support having a surface area of from 5 to 150 m.sup.2 /g. Additionally the alumina support is such that less than about 18% of the total pore volume of the support is associated with pores having mean diameters of about 300 Angstroms or less and more than about 55% of the total pore volume of the support is associated with pores having mean diameters of about 600 Angstroms or more. The novel catalytic composite has particular utility as a paraffin dehydrogenation catalyst.
    Type: Grant
    Filed: July 2, 1985
    Date of Patent: August 26, 1986
    Assignee: UOP Inc.
    Inventors: Hayim Abrevaya, Tamotsu Imai
  • Patent number: 4581126
    Abstract: A catalyst support comprises a porous gel of an inorganic substance, for example a refractory inorganic oxide, and has a surface area in the range 125 to 150 m.sup.2 /g, a mean pore diameter in the range 140 to 190 .ANG. with at least 80% of the pore volume contained in pores having a pore size range of 50 to 90 .ANG.. The invention also relates to catalysts based on such supports and to hydrocarbon conversion processes, for example reforming, carried out in the presence of hydrogen and employing said catalysts.
    Type: Grant
    Filed: March 29, 1985
    Date of Patent: April 8, 1986
    Assignee: Imperial Chemical Industries PLC
    Inventors: Michael A. Day, Alistair Reid
  • Patent number: 4568789
    Abstract: A method for dehydrogenating dehydrogenatable hydrocarbons which comprises contacting said hydrocarbon with an oxide of Ru having combined therewith an amount of alkali and/or alkaline earth metal which is sufficient to improve the selectivity to dehydrogenated hydrocarbon products. The oxide is reduced by the contact which is preferably carried at about 500.degree. to 1000.degree. C. Reducible oxides of Ru are regenerated by oxidizing the reduced composition wth oxygen. Bulk ruthenium oxides promoted by sodium and/or compounds thereof are particularly preferred contact solids.
    Type: Grant
    Filed: April 16, 1984
    Date of Patent: February 4, 1986
    Assignee: Atlantic Richfield Company
    Inventor: Howard P. Withers, Jr.
  • Patent number: 4567033
    Abstract: A method for reducing the energy required in a dehydrogenation reaction particularly adapted to methods for transporting and storing thermal energy. The equilibrium of a hydrogenation-dehydrogenation equilibrium reaction system is shifted by removing at least a portion of the generated equilibrium reaction hydrogen and reacting the removed hydrogen with oxygen to produce water and heat and adding the produced water and heat into the equilibrium reaction system. This method has particular use in hydrogenation-dehydrogenation equilibrium reaction systems useful for transporting and storing thermal energy.
    Type: Grant
    Filed: October 25, 1984
    Date of Patent: January 28, 1986
    Assignee: United Technologies Corporation
    Inventor: Arthur S. Kesten
  • Patent number: 4565898
    Abstract: Dehydrogenatable hydrocarbons may be subjected to a dehydrogenation reaction in which the hydrocarbons are treated with a dehydrogenation catalyst comprising a modified iron compound in the presence of steam in a multicatalyst bed system. The reaction mixture containing unconverted hydrocarbons, dehydrogenated hydrocarbons, hydrogen and steam is then contacted with an oxidation catalyst whereby hydrogen is selectively oxidized in preference to carbon dioxide and carbon monoxide or hydrocarbons. The selective oxidation of hydrogen will improve the combustion thereof and supply the necessary heat which is required for a subsequent dehydrogenation treatment. The selective oxidation catalyst which is used will comprise a noble metal of Group VIII of the Periodic Table and, if so desired, a metal of Group IA or IIA of the Periodic Table composited on a porous inorganic support. The inorganic support will have been calcined prior to impregnation thereof at a temperature in the range of from about 900.degree.
    Type: Grant
    Filed: March 6, 1985
    Date of Patent: January 21, 1986
    Assignee: UOP Inc.
    Inventors: Mark J. O'Hara, Tamotsu Imai, Jeffery C. Bricker, David E. Mackowiak
  • Patent number: 4551574
    Abstract: A new catalyst composition comprising a platinum group component, a tin component, an indium component, an alkali or alkaline earth component and a porous support material wherein the atomic ratio of indium to platinum group component is more than 1.0 is disclosed. The catalyst is particularly useful for dehydrogenating hydrocarbons. In one embodiment of the invention, detergent range normal paraffins (C.sub.10 -C.sub.15 or higher) are dehydrogenated to the corresponding normal olefins in the presence of the subject catalyst and hydrogen.
    Type: Grant
    Filed: August 13, 1984
    Date of Patent: November 5, 1985
    Assignee: UOP Inc.
    Inventors: Tamotsu Imai, Chi-wen Hung
  • Patent number: 4547618
    Abstract: There is provided a catalyst comprising ZSM-12 and two modifiers. The modifiers are (i) magnesium and/or manganese and (ii) platinum. There is also provided a process for converting propane to propylene by a dehydrogenation reaction with this catalyst.
    Type: Grant
    Filed: December 28, 1984
    Date of Patent: October 15, 1985
    Assignee: Mobil Oil Corporation
    Inventor: Nancy P. Forbus
  • Patent number: 4542248
    Abstract: A process is described wherein C.sub.2 -C.sub.4 paraffins are dehydrogenated over a catalyst which has been prepared by(a) impregnating an Al.sub.2 O.sub.3 carrier with an aqueous solution of a Sn-compound;(b) calcining the impregnated carrier;(c) impregnating the composition with an aqueous solution of a Pt-compound;(d) reducing the composition;(e) removing at least part of any halogen introduced in step (a) and/or (c) by treating the composition with a non-acidic solution comprising NH.sub.4.sup.+ ions until the halogen content of the final catalyst amounts to less than 0.1% w; and(f) impregnating the composition with a non-acidic (halogen-free) aqueous solution of an alkali metal compound.The C.sub.2 -C.sub.4 -olefins formed are converted to aromatic gasoline over a catalyst containing a crystalline metal silicate having a ZSM-5 structure.
    Type: Grant
    Filed: April 9, 1984
    Date of Patent: September 17, 1985
    Assignee: Shell Oil Company
    Inventor: Jacques P. Lucien
  • Patent number: 4538017
    Abstract: A process for producing aromatic compounds from a paraffin containing feedstock in which the feedstock is passed to a reaction zone into contact with a multi-component catalyst system. The catalyst system comprises a discreet physical mixture of a silicalite homologation catalyst and a metal or metal oxide dehydrogenation catalyst. The process is carried out to cause the dehydrogenation of paraffins to olefins, the oligomerization of olefins to cyclic napthenes and the aromatization of the napthenes. Reaction conditions and relative catalyst concentrations to provide a relationship between the thermodynamic constraint for the dehydrogenation of the paraffins and the balancing of the kinetics of the dehydrogenation and oligomerization reactions to limit the olefin concentration to a value which does not result in substantial coking of the catalyst system.
    Type: Grant
    Filed: August 1, 1984
    Date of Patent: August 27, 1985
    Assignee: Cosden Technology, Inc.
    Inventors: James R. Butler, James M. Watson
  • Patent number: 4520223
    Abstract: Platinum or other platinum-group metals can be deposited substantially on the surface only of pellets of a refractory catalyst support by impregnation with an aqueous solution of such as hexammonium platinum tetrasulfite. The resulting catalysts contain relatively small total amounts of platinum-group metal positioned primarily at the surface, yet are as highly active as catalysts uniformly impregnated throughout the body of the pellet and containing much larger amounts of platinum-group metal. The catalyst further can contain rhenium.
    Type: Grant
    Filed: October 11, 1983
    Date of Patent: May 28, 1985
    Inventors: Roger N. McGinnis, Lewis E. Drehman, Emory W. Pitzer
  • Patent number: 4482641
    Abstract: A high surface area, porous active carbon matrix containing a substantially uniform dispersion of a metal or metal-containing material and a method for making the same are disclosed.
    Type: Grant
    Filed: February 28, 1983
    Date of Patent: November 13, 1984
    Assignee: Standard Oil Company (Indiana)
    Inventor: Arnold N. Wennerberg
  • Patent number: 4482752
    Abstract: Organic compound conversion in the presence of a new class of heterogeneous catalyst is provided. Said new class of heterogeneous catalyst comprises a substrate having a minimum surface area of about 10 m.sup.2 /g and having pores with a minimum pore diameter of about 5 Angstrom Units, said substrate being modified by at least one amine functional member coordinated to a metal function, said amine functional member acting as a bridging member between said substrate and said metal function.
    Type: Grant
    Filed: December 29, 1982
    Date of Patent: November 13, 1984
    Assignee: Mobil Oil Corporation
    Inventors: Thomas O. Mitchell, Darrell D. Whitehurst
  • Patent number: 4469811
    Abstract: A process is described wherein C.sub.2 -C.sub.4 paraffins are dehydrogenated over a catalyst which has been prepared by(a) impregnating an Al.sub.2 O.sub.3 carrier with an aqueous solution of a Sn-compound;(b) calcining the impregnated carrier;(c) impregnating the composition with an aqueous solution of a Pt-compound;(d) reducing the composition;(e) removing at least part of any halogen introduced in step (a) and/or (c) by treating the composition with a non-acidic solution comprising NH.sub.4.sup.+ ions until the halogen content of the final catalyst amounts to less than 0.1% w; and(f) impregnating the composition with a non-acidic (halogen-free) aqueous solution of an alkali metal compound.The C.sub.2 -C.sub.4 -olefins formed are converted to aromatic gasoline over a catalyst containing a crystalline metal silicate having a ZSM-5 structure.
    Type: Grant
    Filed: June 16, 1983
    Date of Patent: September 4, 1984
    Assignee: Shell Oil Company
    Inventor: Jacques P. Lucien
  • Patent number: 4458098
    Abstract: Dehydrogenatable hydrocarbons are dehydrogenated by contacting them, at dehydrogenation conditions, with a catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a nickel component, and a zinc component with a porous carrier material. A specific example of the nonacidic catalytic composite disclosed herein is a combination of a platinum group component, a nickel component, a zinc component, and an alkali or alkaline earth component with a porous carrier material in amounts sufficient to result in a composite containing about 0.01 to about 2 wt. % platinum group metal, about 0.05 to about 5 wt. % nickel, about 0.01 to about 5 wt. % zinc, and about 0.1 to about 5 wt. % alkali metal or alkaline earth metal.
    Type: Grant
    Filed: November 29, 1982
    Date of Patent: July 3, 1984
    Assignee: UOP Inc.
    Inventor: George J. Antos
  • Patent number: 4438287
    Abstract: Alcohols may be prepared in a combination process by subjecting an aliphatic paraffinic hydrocarbon feed stream to a dehydrogenation reaction and thereafter subjecting the reaction product mix comprising a mixture of aliphatic paraffinic hydrocarbons and aliphatic olefinic hydrocarbons, without separating the olefins in the product mix from the paraffins, to a hydroformylation reaction. The hydroformylation reaction is effected by treating said product mix with carbon monoxide and hydrogen in the presence of a catalyst comprising a rhodium-containing compound and a promoter comprising a trialkyl-substituted monoamine, all three of said alkyl moieties being substituted to the nitrogen of said amine to selectively prepare the desired alcohols.
    Type: Grant
    Filed: August 25, 1982
    Date of Patent: March 20, 1984
    Assignee: UOP Inc.
    Inventor: Tamotsu Imai
  • Patent number: 4438288
    Abstract: This invention relates to a new process for dehydrogenating hydrocarbons utilizing a catalyst comprising a platinum group component, an alkali or alkaline earth component and a porous support material. After the catalyst is used to dehydrogenate hydrocarbons it is contacted in a catalyst regeneration zone with a halogen component to produce a regenerated catalyst containing added halogen component, which regenerated catalyst can then be reused to dehydrogenate hydrocarbons. The added halogen component increases the catalyst's activity and stability in the dehydrogenation process.
    Type: Grant
    Filed: May 19, 1983
    Date of Patent: March 20, 1984
    Assignee: UOP Inc.
    Inventors: Tamotsu Imai, Chi-Wen Hung
  • Patent number: 4435311
    Abstract: A process to reactivate a noble metal-containing AMS-1B crystalline borosilicate catalyst comprising contacting such catalyst with water.
    Type: Grant
    Filed: September 24, 1982
    Date of Patent: March 6, 1984
    Assignee: Standard Oil Company (Indiana)
    Inventor: David L. Sikkenga