Abstract: A method for controlling an engine system having a supercharger and a turbocharger includes: an accelerator-pedal-opening-degree determination operation of determining whether an opening degree of an accelerator pedal detected after an engine starts is a first reference value or more; a first coolant temperature determination operation of determining whether, when the opening degree of the accelerator pedal is less than the first reference value, a detected temperature of a coolant is a second reference value or more; a second coolant temperature determination operation of determining whether the temperature of the coolant is the second reference value or more and is within a temperature threshold; and a boosting operation of calculating boosting contribution rates of the supercharger and the turbocharger, respectively, when the determined temperature of the coolant is within the temperature threshold and driving the supercharger and the turbocharger using the calculated boosting contribution rates.

Abstract: Methods and systems are provided for adjusting combustion parameters to increase combustion stability during conditions when condensate formed in a charge air cooler may enter cylinders of an engine. In response to increased mass air flow and a condensate level in the charge air cooler, the engine may combust a rich air-fuel ratio while increasing a positive valve overlap.

Abstract: Disclosed herein is a technique for providing an engine supercharger of a reduced size allowing an exhaust gas to be introduced smoothly into a turbine scroll. A turbine for use in this supercharger includes: a turbine lead-in route, into which the exhaust gas is introduced; a turbine scroll formed continuously with the turbine lead-in route to allow the exhaust gas to swirl around inside; a turbine wheel to turn on an axis of rotation; a turbine lead-out route; a wastegate passage to bypass the exhaust gas around the turbine scroll; and a wastegate valve. The turbine lead-in route includes a throat portion having a tapered downstream portion. The wastegate passage branches from that throat portion.

Abstract: A power train system includes a heat exchanger reservoir to collect condensate, a layered intake manifold, and integral tubing leading from the reservoir to an interior of the intake manifold via an intake manifold wall such that there is no seal between the condensate port and the manifold. The tubing splits into at least two branches transitioning into a set of wings containing a plurality of nozzles protruding into the interior.

Abstract: A system includes an engine configured to generate power to drive a load. The system also includes a power augmentation system configured to augment a power output of the engine when the power augmentation system is activated. Additionally, the system includes a controller operatively coupled to the power augmentation system. The controller is configured to estimate a potential change in the power output of the engine caused by activation of the power augmentation system using a power augmentation model and an engine performance model.

Abstract: An intake air cooling device includes an intake manifold communicating with intake ports, and an intercooler disposed laterally of a cylinder head for cooling intake air. The intake manifold includes a manifold body fastened to the cylinder head, and a cooler forming portion communicating with the upstream end of the manifold body and constituting the lower end of the intercooler. Assuming that the cooler forming portion is a second cooler forming portion, the intercooler includes a first cooler forming portion mounted on the upper portion of the second cooler forming portion. The intercooler is constituted by the first and second cooler forming portions. The manifold body includes a plurality of fixing portions fastened to the surface of the cylinder head. The fixing portions are located on the outside of the second cooler forming portion in a side view along a direction orthogonal to the cylinder array direction.

Abstract: A thermoregulation system including an exhaust-gas outlet for discharging exhaust gas from the engine, an engine gas inlet, an exhaust-gas recirculation circuit between the exhaust-gas outlet and the engine gas inlet for recirculating at least part of the exhaust gases, a circuit for conducting and/or circulating the coolant in order to cool the engine, whereby the coolant-conducting circuit includes a latent-heat storage unit which receives heat from or transfers heat to the coolant. A first heat exchanger is arranged in the exhaust-gas recycling circuit to exchange heat between the exhaust gas and the coolant. At least one valve and at least one branch control the flow for controlling the heat exchange in the first heat exchanger. An oil-feed circuit is provided for heating or cooling the oil and includes a second heat exchanger exchanging heat between the oil and the coolant flowing from the first heat exchanger.

Abstract: The present disclosure relates to an exhaust-gas turbocharger for a supercharged internal combustion engine having a charge-air cooler. In order to prevent the formation in the charge-air-guiding parts of condensate which above a certain quantity, if it remains within the charge-air-guiding parts, leads to damage to the engine, such as, for example, ice formation, water shock or corrosion, it is proposed to provide a condensate outlet opening on the compressor of the exhaust-gas turbocharger, which opening is provided in a lowermost region of a charge-air flow path through the compressor.

Abstract: An apparatus for retrieving exhaust heat of an engine, may include the engine including a plurality of combustion chambers, an intake line, an exhaust line, a turbocharger including, a turbine provided on the exhaust line, and a compressor provided on the intake line and compressing external air, an exhaust gas recirculation (EGR) apparatus including an EGR line branched from the exhaust line at a rear end of the turbocharger and merged with the intake line, an EGR cooler disposed on the EGR line, and an EGR valve to adjust an amount of re-circulated exhaust gas, an intercooler to cool the intake gas introduced through the intake line, an intercooler cooling line passing through a radiator and the intercooler, an EGR cooling line passing through the radiator and the EGR cooler, an EGR exhaust line, and an exhaust adjusting valve disposed on the EGR exhaust line.

Abstract: A turbocharger includes a cooling passage. The cooling passage extends along a diffuser surface. Fluid for cooling the diffuser surface flows through the cooling passage. The turbocharger includes a water jacket, which is arranged at a connection portion between a blow-by gas recirculation passage and an intake passage. Coolant for warming blow-by gas flows through the water jacket. The cooling passage communicates with the water jacket. Coolant that has been drawn into the cooling passage flows through the water jacket after flowing through the cooling passage.

Abstract: Methods and systems are provided for increasing airflow through a charge air cooler (CAC) in order to purge condensate from the CAC. In one example, a method includes increasing airflow through the CAC while maintaining torque by selectively deactivating one or more engine cylinders and increasing boost. The number of deactivated cylinders may be based on an amount of condensate within the CAC.

Abstract: Methods and systems are provided for estimating water storage in a charge air cooler (CAC). In one example, an amount of water in charge air exiting the CAC may be based on an output of an oxygen sensor positioned downstream of the CAC. Further, engine actuators may be adjusted to increase combustion stability and/or reduce condensate formation based on the amount of water exiting the CAC.

Abstract: A supercharging system for a combustion engine of a motorcycle includes a supercharger which pressurizes intake air and supplies the intake air to the combustion engine, an air intake chamber which is connected to downstream of the supercharger, a relief passage which relieves the high-pressure intake air within the air intake chamber, and a relief valve which is provided on the relief passage. The air intake chamber is disposed above the combustion engine, and the relief passage is disposed below an upper end of the air intake chamber. The relief passage is connected to a front surface of the air intake chamber.

Abstract: Methods and systems are provided for adjusting engine operating parameters to regulate condensate formation in a charge air cooler. Based on conditions conducive to condensate formation, one or more of throttle valve position, active grille shutter opening and compressor speed may be regulated in order to decrease dew point temperature and condensation at the charge air cooler.

Abstract: A secondary fueling system for a diesel internal combustion engine includes an injector which injects an oxygen-containing secondary fuel into the engine's air intake system, a pump which pumps the secondary fuel to the injector, a sensor which senses pressure in the air intake system, and a secondary fuel controller which receives output signals from the sensor and pump, operator inputs for the engine, and data signals pertaining to operation of the engine from the main engine controller, determines an injection amount of the secondary fuel based thereon, and controls the pump based on the determined injection amount. A position of the injector in the engine's air intake system is distant from the engine's intake valves and is based on the engine's displacement, e.g., it relates to approximately equal to one quarter of the engine's displacement.

Abstract: Methods and systems for operating an engine that includes two compressors is disclosed. In one example, an electrically driven compressor is activated in response to conditions where a turbocharger compressor speed oscillates. The electrically driven compressor is activated to cancel engine air intake flow oscillations that may be caused by the turbocharger compressor.

Abstract: Systems and methods for improving compressor recirculation valve operation of an engine that includes a compressor are presented. The systems and methods adjust a position of a waste gate while the compressor recirculation valve is operated in a closed loop mode to maintain engine intake manifold throttle inlet pressure during a diagnostic mode to adapt operation of the compressor recirculation valve.

Abstract: Production of condensed water in an intercooler is suppressed.

Abstract: Methods and systems are provided for estimating water storage in a charge air cooler (CAC). In one example, engine operation may be adjusted responsive to water storage parameters at the CAC, the water storage parameters based on an output of a first oxygen sensor positioned downstream of the CAC and a second oxygen sensor positioned upstream of the CAC. Further, operation of the first oxygen sensor and the second oxygen sensor may be diagnosed during certain engine operation conditions wherein no condensate is forming in the CAC.

Abstract: An environmental control system for an aircraft. The environmental control system is powered by engine bleed air. A primary turbocharger is provided that includes a first turbine and a first compressor. The first turbine is powered by the engine bleed air. The first compressor draws ambient air and creates a first compressed air supply without ever exposing the first compressed air supply to the engine bleed air. A secondary turbocharger is provided that has a second compressor and an expansion turbine. The second compressor further compresses the first compressed air supply to create a second compressed air supply. A heat exchanger is provided that cools the second compressed air supply to create a cooled compressed air supply. The cooled compressed air supply powers the expansion turbine. This causes the cooled compressed air supply to losing both heat and pressure to become a conditioned air supply.

Abstract: In a method for regulating a boost pressure of an engine which has a compressor, an actual boost pressure and a setpoint boost pressure are used as input parameters. The setpoint boost pressure is regulated in such a way that a pressure ratio in the compressor does not exceed a limit pressure ratio. A reference boost pressure is ascertained based on a speed of the engine and a load of the engine. A flow and/or a pressure of air supplied to the engine is/are detected and an associated flow signal and/or pressure signal is generated. The smaller of the reference boost pressure and a limit boost pressure is used as a setpoint boost pressure. The limit boost pressure is ascertained based on a limit boost pressure ratio and a speed of the compressor.

Abstract: Methods and systems are provided for estimating water storage in a charge air cooler (CAC). In one example, an amount of water accumulating in the CAC may be based on an output of an oxygen sensor positioned downstream of the CAC, ambient humidity, and EGR flow while EGR is flowing. Additionally, engine actuators may be adjusted to purge condensate from the CAC and/or reduce condensate formation based on the amount of water inside the CAC.

Abstract: A charge air cooler for use with a turbocharged engine system of a motor vehicle includes an outlet tank in fluid communication with a heat exchanger core. A condensation separator comprising an array of baffle plates is disposed adjacent a fluid outlet of the outlet tank. The baffle plates are spaced apart from each other and each of the baffle plates includes an alternating pattern of ridges and grooves formed therein to form a tortuous flow channel between adjacent ones of the baffle plates. The tortuous flow channels cause liquid water originating from the heat exchanger core and flowing through the condensation separator to encounter a surface of the baffle plates before exiting the fluid outlet. The baffle plates may be covered with a surface feature adapted to capture or absorb the liquid water, thereby preventing an undesired quantity of liquid water from entering the engine of the motor vehicle.

Abstract: In an engine provided with a supercharger and a low pressure loop EGR apparatus, an ECU controls an EGR valve to fully close when a detected operating condition is a predetermined operating condition. An outlet of an EGR passage is located at a higher position than an inlet in a vertical direction to allow condensed water to flow downward from downstream to upstream of the EGR valve and flow downward through the EGR passage to an exhaust passage. When the EGR valve has to be controlled to fully close, the ECU forcibly opens the EGR valve when a predetermined discharge condition is established to discharge the condensed water from a downstream side of the EGR valve.

Abstract: The present invention refers to a device (1) for water circulation in a cooling circuit of an internal combustion engine (3). The device comprises a pump and a suction chamber (8) which develop in a circular way around the axis of the pump impeller. The device comprises also a water manifold (50) that can be connected to the outlet of a radiator (40) of said cooling circuit. The device comprises a first duct (5) connected to the manifold and a first opening (5?) which defines an axial inlet for said first flow in said chamber (8). The device comprises also a second duct (6) connected to the manifold (50) and to the suction chamber (8?) by means of a second opening (6?). The latter defines a tangential intake for water, so that it is subject to a rotation around the axis of the impeller. The device further comprises flow rate partition means (9) suitable to vary the flow rate of the water circulating in both ducts (5,6) as a function of the operating conditions of said engine.

Abstract: Methods and systems are provided for adjusting a LP-EGR valve and an LP intake throttle to provide a desired LP-EGR flow rate while maintaining a minimum differential pressure. In one example, a method for a turbocharged engine method comprises: responsive to a differential between intake and exhaust pressure below a threshold, adjusting a LP-EGR valve while adjusting a LP intake throttle to regulate a LP-EGR flow rate and the differential to respective setpoints; and responsive to the differential above the threshold, saturating the LP-EGR valve to minimize the differential while actuating the throttle to regulate the flow rate to its setpoint. In this way, control of the LP-EGR system may be more robust to disturbances at very low differential pressures, require less actuator movement, and increase fuel economy.

Abstract: A turbocharger is mounted on a diesel engine (e.g., a marine diesel engine), with the turbocharger's turbine axis transverse to a crankshaft axis of the engine.

Abstract: An air conditioning system for a vehicle includes a heat exchanger, a case clamping an outer peripheral part of the heat exchanger in its thickness direction, and an elastic body disposed at the outer peripheral part of the heat exchanger between the case and the heat exchange. The opposite side of the exchanger is held directly by the case. The elastic body is compressively deformed between the case and the heat exchanger to clamp the heat exchanger. A region of the outer peripheral part of the exchanger includes a planar portion at least on one side of the exchanger. The case includes an air stop rib at a position of the case opposed to the planar portion in the thickness direction of the exchanger. The air stop rib is located adjacent to the planar portion to limit an air leak.

Abstract: An intake enhancement system is arranged for incorporating with a vehicle which includes a combustion engine and a heat exchanger for generating a cooling effect. The intake enhancement system includes an intake cooling unit for delivering a combustion element to the combustion engine, wherein the intake cooling unit is thermally conducted with the heat exchanger for heat-exchanging the combustion element with heat exchanging agent of the heat exchanger so as to substantially cool down the combustion element along the intake cooling unit before the combustion element delivers to the combustion engine.

Abstract: An air-cycle air conditioning system and method, using an automotive turbocharger as the core of the system, was designed and tested. Effects on engine performance were minimized while maximizing the possible cooling possible and also minimizing weight and space requirements. An unmodified automotive turbocharger was tested initially as a baseline in a Reversed-Brayton Cycle air cooling system. A second air-cycle machine, assembled from commercial turbocharger components chosen individually to optimize their performance for cooling purposes, was tested to improve the overall cycle efficiency. An optimized air-cycle air conditioning system was tested on an internal combustion engine to simulate more realistic operating conditions and performance.

Abstract: A method is disclosed for controlling a two-stage turbocharger system having low-pressure and high-pressure turbochargers in line, sequentially, with an engine. The turbochargers include a low-pressure (LP) turbine and an LP compressor, and a high-pressure (HP) turbine and an HP compressor. The LP compressor feeds the HP compressor, which feeds the engine intake. The engine exhaust feeds the HP turbine, which feeds the LP turbine. The method determines a total boost pressure, which provides combustion reactant for the engine. The method calculates an LP compressor power from the determined total boost pressure, and an LP turbine flow from the LP compressor power. The low-pressure turbocharger operates at the calculated LP turbine flow. The method calculates an HP compressor power from the determined total boost pressure, and an HP turbine flow from the HP compressor power. The high-pressure turbocharger operates at the calculated HP turbine flow.

Abstract: A control and regulation method is described for a turbocharged internal combustion engine, in which in a high-performance range (HLB) the turbocharged air is pre-compressed via a two-stage turbocharging process. The described method comprises a low-pressure stage and a high-pressure stage and fed to the internal combustion engine and in which in a low-performance range (NLB) the turbocharged air, pre-compressed via the two-stage turbocharging process, is fed to the internal combustion engine, post-compressed via a compressor as a third turbocharging stage.

Abstract: An engine cylinder head and turbocharger assembly includes a turbocharger having a turbine housing, wherein part of the turbine housing is integrated into a casting of the engine cylinder head. The turbocharger is arranged with respect to the engine cylinder head such that the rotational axis of the turbocharger is transverse to the engine axis along which the engine cylinders are spaced. A compressor housing of the turbocharger is oriented toward an air intake side of the engine cylinder head, and the turbine housing is oriented toward an exhaust side of the engine cylinder head.

Abstract: Methods and systems are provided for adjusting a wastegate in response to condensate forming conditions in a charge air cooler (CAC). In one example, a wastegate may be opened in response to an induction pressure greater than a threshold pressure when the induction pressure is greater than required to produce a manifold pressure required for a torque demand. Further, a compressor recirculation valve may be opened to further reduce the induction pressure during certain driving conditions.

Abstract: Provided is an intake air cooling system for a marine vessel having a turbocharger. The intake air cooling system for the marine vessel includes: a turbocharger which compresses the intake air introduced from the outside using a portion of the exhaust gas generated by the engine, wherein the turbocharger has a front end through which the intake air is introduced and a rear end through which the compressed intake air is supplied to the engine; a cooling part which cools at least one of the intake air compressed in the turbocharger and the exhaust gas passing through the turbocharger, wherein the cooling part includes one or more cooling units disposed along the flow of the intake air or the exhaust gas; and an absorption cooling device which receives heat from the working fluid circulated through the cooling unit.

Abstract: Embodiments for determining oxygen concentration using an oxygen sensor are provided. In one example, a method for determining oxygen concentration O2 in a gas flow of an internal combustion engine which is equipped with an engine controller and an oxygen sensor comprises determining the oxygen concentration O2,sens of the gas flow in a ceramic measurement cell of the sensor by current ISens which is detected by measurement and which flows when a constant voltage USens is applied and maintained, and correcting the oxygen concentration based on a pressure pSens at the measurement cell. In this way, the measured oxygen concentration may be corrected based on the pressure of the air at the sensor.

Abstract: A warm-up air system to aid cold start up is provided. The system includes a turbine with electrical heaters linked to a throttle body or to an air sending tube to the throttle body forming a warmed up air circulation circuit. The system also includes valves controlled by an electronic unit.

Abstract: A charge air cooler includes a housing and a heat exchanger core positioned within the housing. The heat exchanger core includes a first core section, a second core section, and a centrally located section positioned between the first core section and the second core section. The charge air cooler also includes a plurality of coolant circuits. Each coolant circuit extends through at least one of the first and second core sections. The charge air cooler further includes a coolant inlet extending from the centrally located section to deliver coolant to the plurality of coolant circuits, and a coolant outlet extending from the centrally located section to receive coolant from the plurality of coolant circuits. The charge air cooler also includes a fastener extending through the centrally located section of the core to secure the core to the housing.

Abstract: An air intake manifold for an engine includes an air inlet to receive a flow of compressed charge air, and multiple runners to deliver cooled compressed charge air to corresponding combustion cylinders of the engine. A charge air cooler is arranged within the intake manifold between the air inlet and the runners, and includes a first core section and a second core section. The first and second core sections are arranged fluidly in parallel with respect to the flow of compressed charge air, so that the charge air is divided into a first portion that is substantially directed through the first core section to a first subset of the runners, and a second portion that is substantially directed through the second core section to a second subset of the runners.

Abstract: An air cooler line is provided. The air cooler lines includes a first air cooler having a plurality of air flow conduits, each of the air flow conduits including an inlet, and a first air flow deflector extending across peripheral portions of the inlets and fixedly coupled to the air flow conduits and a second air cooler having a plurality of air flow conduits, each of the air flow conduits including an inlet, and a second air flow deflector extending across peripheral portions of the inlets and fixedly coupled to the air flow conduits, the second air flow deflector differing in at least one of size and geometry than the first air flow deflector.

Abstract: Methods and systems are provided for adjusting a secondary intake throttle based on condensate formation in a charge air cooler, the secondary throttle positioned upstream of the charge air cooler. In one example, a method may include decreasing an opening of the secondary intake throttle in response to increased condensate accumulation within the charge air cooler. The method may further include adjusting a primary throttle positioned in an intake manifold based on the condensate accumulation and torque demand.

Abstract: A supplementary intercooler cools engine air after it has passed through the turbocharger of a vehicle's turbocharged internal combustion engine, but before it enters the engine. The unit has an inlet for capturing the turbo's air charge and an outlet for routing the air charge to the engine after passing through the intercooler. A container stores water until it is needed and a water pump transfers water from the container to the unit. This loosened bond of water is then sprayed on capacitor plates under turbo pressure to be converted into hydrogen and injected into the air intake stream making it a totally “hydrogen-on-demand” intercooler.

Abstract: Systems and methods for a charge-air-cooler are provided. The system may include an engine air passage, a charge-air-cooler including a plurality of heat exchange passages, and a condensate collector positioned within an interior of the charge-air-cooler, wherein the condensate collector is in fluid communication with at least one heat exchange passage and the engine air passage.

Abstract: Embodiments for a supercharged engine are presented. In one example, a supercharged engine includes a cylinder head having at least two cylinders, each cylinder having at least one outlet opening for discharging exhaust gases and each outlet opening being adjoined by an exhaust line, with exhaust lines of at least two cylinders merging to form an overall exhaust line within the cylinder head so as to form an integrated exhaust manifold, at least two turbines arranged in series, the two turbines being of different size and arranged downstream of the exhaust manifold in the overall exhaust line, a distributor housing in which the overall exhaust line downstream of the manifold enters into and leads through to a small turbine of the two turbines, and a first turbine housing which accommodates the small turbine including at least one coolant jacket in order to form a liquid cooling arrangement.

Abstract: Embodiments of systems and methods for bypassing an aftercooler are disclosed. According to one embodiment, the bypass valve system may include a turbocharger, an air temperature sensor, an aftercooler, a three-way bypass valve, an aftercooler conduit, a bypass conduit, a pipe fitting, an engine, a radiator, an expansion tank, a pump, a bypass control system and a locomotive control system. The temperature of the charge air is measured and sent to the bypass control system. The locomotive control system sends engine throttle conditions, such as engine notch position, to bypass control system. Bypass control system determines whether to circulate coolant through the aftercooler or bypass the aftercooler based on the temperature measurements and the engine throttle conditions. Bypass control system then sends a signal to the bypass valve to either to circulate coolant through the aftercooler or bypass the aftercooler through the conduit.

Abstract: Methods and systems are provided for estimating water storage in a charge air cooler (CAC). In one example, an amount of water accumulating in the CAC may be based on an output of an oxygen sensor positioned downstream of the CAC and ambient humidity. Further, engine actuators may be adjusted to purge condensate from the CAC and/or reduce condensate formation based on the amount of water inside the CAC.

Abstract: A charge air system for a combustion engine and an operation method are provided. The charge air system includes a first turbocharger stage for intake of combustion air supplied to the engine from a first pressure to a second pressure, a second turbocharger stage for compression of the compressed air to a third pressure, a first heat exchanger being arranged between the first and the second turbocharger stage for cooling the compressed air, a first intake air bypass for modulating the flow of the air through the first heat exchanger and/or a first mass flow control unit for controlling the flow of a cooling medium supplied to the first heat exchanger.

Abstract: Various systems and methods are described for a charge air cooler coupled to an engine. One example method comprises collecting condensate discharged from the cooler in a condensation trap coupled to an outside surface of a bend in an outlet duct of the cooler; during a first condition, temporarily storing the condensate in a reservoir of the condensation trap; and, during first and second conditions, releasing the condensate to the outlet duct in a direction of airflow via a tube.

Abstract: A turbocharged internal combustion engine system includes at least one high pressure turbocharger system and at least one low pressure turbocharger system. An air-to-air intercooler is connected between the low pressure compressor of the low pressure turbocharger system and the high pressure compressor of the high pressure turbocharger system. An air-to-water aftercooler is connected to the intake system between the high pressure compressors and the intakes of the cylinders of the internal combustion engine.

Abstract: Methods and systems are provided for accurately learning the zero point of an intake gas oxygen sensor during selected engine no-fueling conditions. The learned zero point is used to infer EGR flow and accordingly adjust EGR valve control. In addition, EGR valve leakage is diagnosed based on the zero point learned during a DFSO adaptation relative to a zero point learned during an idle adaptation.