Sheet Bending Mold Patents (Class 65/287)
  • Patent number: 11964897
    Abstract: The insulated glass unit (IGU) that replicates a historic glass window includes a single simulated divided light glass pane, a low-e glass layer, and spacer grills disposed therebetween. True divided light glass window panes are scanned to obtain surface characteristic data, subsequently used to design a pane that includes slumped areas corresponding to the unique topological characteristics of antique glass, separated by flat areas. The flat surfaces provide for sealing the IGU with the spacer grills, while the optics of the original historic glass are preserved via the slumped areas. A mold of the designed pane is then 3D printed in furan resin sand, and a glass layer is melted over the mold to create a one-piece pane that includes the antique features. Accurate replication of these windows enables historic building renovation with modern insulated windows with less sealing while retaining the original appearance, providing improvements in longevity and efficiency.
    Type: Grant
    Filed: August 31, 2021
    Date of Patent: April 23, 2024
    Assignee: The Cooper Group, LLC
    Inventor: Brian M. Cooper
  • Patent number: 10906230
    Abstract: Provided is a method of thermoforming a molding material to have a bent portion and a flat portion extending from the bent portion. The method includes: placing the molding material on a bending mold, the bending mold having a curved surface; and forming the bent portion of the molding material by heating a portion of the molding material at least to a fluidization temperature such that the portion of the molding material bends due to the weight of the flat portion of the molding material to form the bent portion according to a shape of the bending mold.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: February 2, 2021
    Assignee: Samsung Display Co., Ltd.
    Inventors: Sungwoo Eo, Hunkyo Kim, Byoungyul Shim, Jusuk Oh
  • Patent number: 10336643
    Abstract: Disclosed are apparatuses for shaping a glass structure, the apparatuses having a plurality of rib members, each rib member comprising at least one void and at least one shaping edge; and at least one support member. The apparatuses can further comprise a shaping member and/or a guide member and/or a shaping groove. Also disclosed herein are methods for shaping a glass structure, the methods comprising positioning the glass structure on a shaping apparatus and heating the glass structure to shape the glass structure.
    Type: Grant
    Filed: July 31, 2015
    Date of Patent: July 2, 2019
    Assignee: CORNING INCORPORATED
    Inventors: Thierry Luc Alain Dannoux, Paul Louis Florent Delautre, Michele Marie-Louise Fredholm, Stephane Poissy, Ronan Tanguy, Claude Jacques Julien Vanotti
  • Patent number: 9206067
    Abstract: A support structure for supporting a heated glass sheet in connection with a bending operation includes a frame, a support ring adjustably supported on the frame for supporting a peripheral portion of the glass sheet, and multiple rib assemblies associated with the frame. Each rib assembly includes a laterally extending rib supported on the frame and multiple spaced apart support members connected to the rib and configured such that at least a portion of each support member is adjustable with respect to the rib. Furthermore, each support member is configured to contact a respective inner portion of the glass sheet to support the respective inner portion of the glass sheet until the glass sheet has been sufficiently cooled.
    Type: Grant
    Filed: March 12, 2013
    Date of Patent: December 8, 2015
    Assignee: GLASSTECH, INC.
    Inventors: Dean M. Nitschke, Ashoka G. Jinka, Thomas J. Zalesak, James P. Schnabel, Jr., Scott Charles Morrow
  • Patent number: 9038421
    Abstract: A sag-bending glass sheet mold is disclosed. The sheet mold comprises a plurality of lateral support members, a plurality of longitudinal support members arranged perpendicular to the lateral support members, each of the plurality of lateral support members extending between two of the plurality of longitudinal support members, each of the plurality of longitudinal support members having an upper surface, and the upper surfaces of each of the plurality of longitudinal support members combined to form a mold support surface. The sheet mold can also comprise a glass-bearing support sheet disposed atop the mold support surface, the glass-bearing support sheet extending across the plurality of longitudinal support members and above the lateral support members, the glass-bearing support sheet having a curved upper surface.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: May 26, 2015
    Assignee: SUNPOWER CORPORATION
    Inventors: Amine Berrada Sounni, Brian S. Wares
  • Publication number: 20150007612
    Abstract: Apparatus for shaping at least one glass sheet wherein a lower press ring and an upper press ring are configured to clamp a perimeter section of the glass sheet between the lower press ring and the upper press ring. The apparatus also includes an upper press at least partially disposed within the upper press ring and configured to shape at least a section of the glass sheet inside the perimeter section of the glass sheet, including forming by use of applied vacuum. The inner press may include openings that apply vacuum in selected areas of the inner press to vacuum form the ply within the selected areas. To control the ply on the upper press assembly, vacuum that is applied though passageways in the upper press ring to the gap between the upper press ring and the inner press is controlled through a seal in the gap. The upper press ring includes pivotal joints that increase adjustability of the forming surface of the upper press ring to the face surface of the inner press.
    Type: Application
    Filed: August 8, 2014
    Publication date: January 8, 2015
    Applicant: Pittsburgh Glass Works, LLC
    Inventors: David V. King, David T. Perry, Kurt Steinbacher
  • Patent number: 8881551
    Abstract: A method for positioning glass sheets for forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet for accurate alignment above a forming mold (52). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58). Both preformed and flat glass sheets can be positioned by different embodiments of the apparatus.
    Type: Grant
    Filed: October 17, 2011
    Date of Patent: November 11, 2014
    Assignee: Glasstech, Inc.
    Inventors: David B. Nitschke, Dean M. Nitschke, Daniel P. Lechner
  • Publication number: 20140290309
    Abstract: A mold includes a first mold, an second mold located upon the first mold, and a mold core located between the first mold and the second mold. The first mold defines a receiving space, and comprises a bottom surface in the receiving space. The bottom surface in the receiving space defines at least one guiding groove. A bottom surface in the at least one guiding groove defines at least one air outlet. The mold core is received in the receiving space and supported by the bottom surface in the receiving space. The mold core defines a mold cavity and a plurality of micro-holes communicating with the mold cavity and the at least one guiding groove.
    Type: Application
    Filed: March 14, 2014
    Publication date: October 2, 2014
    Applicant: HON HAI PRECISION INDUSTRY CO., LTD.
    Inventor: SHAO-HAN CHANG
  • Patent number: 8746011
    Abstract: A method and device for bending superposed sheets of glass. The sheets are picked up by a top form furnished with a suction creating an upward airflow blowing over the rim of the sheets, the suction being sufficient to lift and hold the superposed sheets against the top form, then the sheets are pressed between the top form and a full surface solid concave bottom form furnished with openings, the pressing beginning conducted while the suction is not yet finished or is finishing, then the superposed sheets are formed, by suction of the main face of the bottom sheet through the openings of the bottom concave mold, the forming by suction beginning while the pressing is not yet finished, and then the sheets are cooled. Windshields free of optical defects may thus be produced.
    Type: Grant
    Filed: November 10, 2011
    Date of Patent: June 10, 2014
    Assignee: Saint-Gobain Glass France
    Inventors: Michael Balduin, Michael Labrot, Karl-Josef Ollfisch, Herbert Radermacher, Guenther Schall
  • Patent number: 8650907
    Abstract: The method produces a reshaped glass-ceramic article by forced reshaping of a flat green glass part during a ceramicizing process with temporarily lowered viscosity due to crystallization heat. To perform the forced reshaping economically the forced reshaping takes place in a continuous oven for ceramicizing and in an oven section in which the viscosity of the green glass part is temporarily lowered as a result of crystallization heat. An apparatus for performing the process is provided in the continuous oven including different active reshaping devices and/or a hollow mold. The method produces glass-ceramic articles with undamaged surfaces corresponding to surfaces produced during the making of the green glass part (smooth or structured, e.g. knobbed).
    Type: Grant
    Filed: July 17, 2008
    Date of Patent: February 18, 2014
    Assignee: Schott AG
    Inventors: Martin Taplan, Herwig Scheidler, Ioannis Kosmas, Friedrich-Georg Schroeder, Wolfgang Schmidbauer, Torsten Gabelmann, Dieter Schoenig
  • Patent number: 8573005
    Abstract: An apparatus for mass production of 3D articles from 2D glass-containing sheets includes a heating section having a heating station that includes a heating chamber adapted to receive a 2D glass-containing sheet, a pneumatic bearing system proximate to the heating chamber for suspending the 2D glass-containing sheet inside the heating chamber, and a heater system proximate to the heating chamber for supplying heat to the heating chamber. A forming section downstream of the heating section has a forming station that includes a mold system adapted to shape a heated 2D glass-containing sheet into a 3D article. A cooling section downstream of the forming section has a cooling chamber adapted to controllably cool off one or more 3D articles. A method of mass producing 3D articles from 2D glass-containing sheets involves use of the apparatus.
    Type: Grant
    Filed: February 24, 2011
    Date of Patent: November 5, 2013
    Assignee: Corning Incorporated
    Inventors: Thierry Luc Alain Dannoux, Paul Delautre, Frederic Henri Florent, Allan Mark Fredholm, Patrick Jean Pierre Herve, Jean-Pierre Henri Rene Lereboullet, Stephane Poissy
  • Publication number: 20130255322
    Abstract: The mould construction for bending glass sheets includes a framework and support plates on vertical planes, the curvature of the upper edge of the plates essentially corresponding to the desired bending curvature of the glass sheet. On the upper edges of the support plates are slots and pipes forming the mould surface are positioned in the slots. The slots are dimensioned with play with respect to the pipes, but to lock the upward movement of the pipes from the slots. The support plates are supported on the framework in such a way that one end of the mould surface is lower than the other end. The difference in height, that is, the inclination of the mould surface, is dimensioned so as to effect the resting of the edge of the glass sheet placed on the mould against the end stoppers during the bending stage.
    Type: Application
    Filed: April 2, 2012
    Publication date: October 3, 2013
    Applicant: GLASTON SERVICES LTD.OY
    Inventors: Erkki YLI-VAKKURI, Jussi NIEMIOJA, Harri KYLVÄJÄ
  • Patent number: 8528366
    Abstract: A sag-bending system is disclosed. The sag-bending system comprises a sag-bending glass support mold and a perimeter thermal manager. The support mold comprises a plurality of rib members extending in a first direction, each of the plurality of rib members having a curved upper surface shaped to form the collective upper surface having a position and shape to support a quadrilateral-shaped sag-bent glass sheet into a desired contour, each of the rib members further having a lower surface, and a plurality of support members extending in a second direction between at least two of the plurality of rib members, the second direction traverse to the first direction. The perimeter thermal manager is sized and positioned to surround, to extend at least partially over, and to extend at least partially under the periphery of the support mold.
    Type: Grant
    Filed: December 22, 2011
    Date of Patent: September 10, 2013
    Assignee: SunPower Corporation
    Inventors: Amine Berrada Sounni, Ryan J. Linderman
  • Patent number: 8522576
    Abstract: A glass sheet bending station includes a framework, lower and upper deformable molds for receiving therebetween a glass sheet to be bent, and lower and upper linkages that respectively support the lower and upper molds on the framework. Each linkage includes connector links that are fixedly connected to the associated mold and that have pivotal connections to each other, wherein the pivotal connections define pivot axes that are parallel to a shape defined by the connector links between the lower and upper linkages throughout the bending. Each linkage also has control links connected to the connector links thereof such that the control links are pivotable about axes that extend perpendicular to the shape defined between the lower and upper. Furthermore, at least one of the control links of each linkage is configured to permit glass sheet bending by linkage movement on one side thereof independently of the other side thereof.
    Type: Grant
    Filed: August 3, 2012
    Date of Patent: September 3, 2013
    Assignee: Glasstech, Inc.
    Inventors: Alfredo Serrano, Gilbert L. Reed, Thomas J. Zalesak, Paul D. Ducat
  • Patent number: 8459060
    Abstract: A gravity bending mold for bending glass sheets is disclosed. The mold comprises a final mold having a final peripheral shaping rim and an intermediate mold having an intermediate peripheral shaping rim. The final mold has a final articulated end portion having a final movable shaping rail and is mounted at an end of the mold. The intermediate mold has an intermediate articulated end portion having an intermediate movable shaping rail and is mounted at the end of the mold adjacent to the final articulated end portion. The final articulated end portion and the intermediate articulated end portion are arranged so that at least a portion of the final movable shaping rail is alignable with at least a portion of the intermediate movable shaping rail to form part of the intermediate peripheral shaping rim. There is also provided a method of bending glass sheets using such a mold.
    Type: Grant
    Filed: November 27, 2007
    Date of Patent: June 11, 2013
    Assignee: Pilkington Group Limited
    Inventors: Ian Nicholas Tetlow, Colin Michael Bennett
  • Patent number: 8453479
    Abstract: A glass sheet bending method for glass sheet bending utilizes a primary actuating mechanism (154) for moving lower and upper mold support linkages (26, 48) from a flat shape to a curved shape of a constant radius provided by connection links (28) and control links (34) of the linkages. The lower and upper linkages (26, 48) having one pair of connector links (28) with control links (34) configured to allow a secondary actuating mechanism (155) to provide linkage movement on one lateral side thereof independently of on their other lateral side.
    Type: Grant
    Filed: April 19, 2006
    Date of Patent: June 4, 2013
    Assignee: Glasstech, Inc.
    Inventors: Alfredo Serrano, Gilbert L. Reed, Thomas J. Zalesak, Paul D. Ducat
  • Patent number: 8418502
    Abstract: The present invention relates to a heating apparatus for glass-sheet-forming, which prevents formation of a heater distortion in a portion of a glass sheet facing to a temperature-distributing heat shield.
    Type: Grant
    Filed: June 28, 2010
    Date of Patent: April 16, 2013
    Assignee: Asahi Glass Company, Limited
    Inventors: Tatsuo Yajima, Akira Sugahara, Hiroshi Yamakawa, Akio Imaichi
  • Patent number: 8413467
    Abstract: The invention relates to a device for cambering a glass sheet, said device comprising a pressing station provided with a male press and a female press which are arranged opposite each other in a complementary manner. The male press is formed from at least two distinct resilient parts, a base and at least one forming complement, which are adapted in such a way as to be fixed to each other. Said forming complement is detachable and interchangeable according to the form to be applied to the glass sheet, and comprises a fixing surface which is adapted in such a way as to be fixed to a fixing surface of the base, and a forming surface which is adapted in such a way as to be pressed against the glass sheet in order to apply the desired form thereto. The invention also relates to an industrial installation comprising one such device, and to a method for implementing said device.
    Type: Grant
    Filed: April 19, 2005
    Date of Patent: April 9, 2013
    Assignee: AGC Flat Glass Europe SA
    Inventor: Jean-Francois Guillaume
  • Publication number: 20130042650
    Abstract: A mold for bending glass, including a cellular solid material including cells that form cavities in the molding area, the cells representing more than 40% of the volume of the material. A low-heat-capacity tool bends glass panes in the context of processing tempered or laminated glass. A process for manufacturing the bending mold includes assembly of metal sheets of different shapes placed parallel to one another so as to form a cellular unit, then machining of the molding area of the unit, the area being placed substantially perpendicular to the metal sheets.
    Type: Application
    Filed: May 18, 2011
    Publication date: February 21, 2013
    Applicant: Saint-Gobain Glass France
    Inventors: Herve Thellier, Christophe Machura, Robert Lagneaux, Romain Thepot
  • Publication number: 20130000356
    Abstract: A sag-bending glass mold for creating a partial parabolic-curved glass sheet is disclosed. The glass mold comprises a glass-support surface having a cross-sectional profile of varying height. The cross-sectional profile has a first portion with profile of a non-parabolic, linear-square root composite shape. A method for forming a partial parabolic glass sheet is also disclosed. The method comprises positioning a planar glass sheet on a sag-bending mold having a linear-square root composite shape and deforming the glass sheet to follow the linear-square root composite shape of the sag-bending mold.
    Type: Application
    Filed: December 13, 2011
    Publication date: January 3, 2013
    Applicant: SUNPOWER CORPORATION
    Inventors: Zachary S. Judkins, Benjamin C. Bourne, Amine Berrada
  • Publication number: 20130000357
    Abstract: A sag-bending glass sheet mold is disclosed. The sheet mold comprises a plurality of lateral support members, a plurality of longitudinal support members arranged perpendicular to the lateral support members, each of the plurality of lateral support members extending between two of the plurality of longitudinal support members, each of the plurality of longitudinal support members having an upper surface, and the upper surfaces of each of the plurality of longitudinal support members combined to form a mold support surface. The sheet mold can also comprise a glass-bearing support sheet disposed atop the mold support surface, the glass-bearing support sheet extending across the plurality of longitudinal support members and above the lateral support members, the glass-bearing support sheet having a curved upper surface.
    Type: Application
    Filed: September 30, 2011
    Publication date: January 3, 2013
    Applicant: SUNPOWER CORPORATION
    Inventors: Amine Berrada Sounni, Brian S. Wares
  • Patent number: 8327667
    Abstract: A device and method for bending a glazing unit or plural glazing units positioned one on top of the other, with a first train of carriages, bearing transport supports and running between a loading zone in which at least one glazing unit is deposited on a transport support of a carriage and a transfer zone, a furnace section heating the glazing units to their bending temperature in their path towards the transfer zone, and a second train of carriages running between the transfer zone and a final cooling section with an unloading station, which is equipped with transport supports that differ from the transport supports of the first train of carriages.
    Type: Grant
    Filed: January 11, 2006
    Date of Patent: December 11, 2012
    Assignee: Saint-Gobain Glass France
    Inventors: Michael Balduin, Michael Labrot, Hubert Havenith, Karl-Josef Ollfisch, Herbert Radermacher, Guenther Schall
  • Patent number: 8256244
    Abstract: The present invention relates to a method or an apparatus for bending a plate-like material such as a glass sheet for a side window having a double-curved surface for automobiles wherein the positioning of support frame and forming mold is performed with high precision.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: September 4, 2012
    Assignee: Asahi Glass Company, Limited
    Inventors: Akio Imaichi, Junji Hori, Takashi Hirotsu
  • Publication number: 20120144866
    Abstract: A method for manufacturing curved glass sheet includes the following steps: providing a mold which includes a first mold core and a second mold core corresponding to the first mold core; providing a raw glass sheet and placing the raw glass sheet on the second mold core; heating the first mold core to a first temperature, and heating the second mold core and the raw glass sheet to a second temperature which is equal to or lower than the glass transition temperature of the glass sheet but higher than the first temperature; closing the mold and hot pressing the first mold core on the glass sheet; opening the mold, and cooling the glass sheet to obtain the curved glass sheet. An annealing step can also be provided to the curved glass sheet. A mold for manufacturing the curved glass sheet is also provided.
    Type: Application
    Filed: March 23, 2011
    Publication date: June 14, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., FU TAI HUA INDUSTRY (SHENZHEN) CO., LTD.
    Inventors: SHYAN-JUH LIU, CHU-SHENG CHEN, LAI-BING HUANG, REN-JUN YANG, LEI LIU
  • Patent number: 8156764
    Abstract: A device for gravity bending of at least one glass sheet supported by at least one support forming part of a bending assembly, plural supports supporting the sheet during bending. The device includes a drive system for changing the shape of the support, the drive system controlling the rate of the change. A method of bending glass sheets utilizes the device.
    Type: Grant
    Filed: December 4, 2006
    Date of Patent: April 17, 2012
    Assignee: Saint-Gobain Glass France
    Inventors: Christophe Machura, Serge Chiappetta
  • Patent number: 8109117
    Abstract: A method and device for bending superposed sheets of glass. The sheets are picked up by a top form furnished with a suction creating an upward airflow blowing over the rim of the sheets, the suction being sufficient to lift and hold the superposed sheets against the top form, then the sheets are pressed between the top form and a full surface solid concave bottom form furnished with openings, the pressing beginning conducted while the suction is not yet finished or is finishing, then the superposed sheets are formed, by suction of the main face of the bottom sheet through the openings of the bottom concave mold, the forming by suction beginning while the pressing is not yet finished, and then the sheets are cooled. Windshields free of optical defects may thus be produced.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: February 7, 2012
    Assignee: Saint-Gobain Glass France
    Inventors: Michael Balduin, Michael Labrot, Karl-Josef Ollfisch, Herbert Radermacher, Guenther Schall
  • Publication number: 20110247367
    Abstract: A press bending station (12) for heated glass sheets includes a conveyor (36) having a lower support structure (38) and central conveyor assemblies (40r) with horizontal rollers (41) as well as having lateral outward wheel conveyor assemblies (40w) with wheels 44 and/or laterally outward inclined roller conveyor assemblies (40r) with inclined rollers (43) for supporting and conveying upwardly formed portions of a preformed heated glass sheet with an upwardly concave shape. Each conveyor assembly has a detachable connection (46) to a drive mechanism (48) of the lower support to provide rotational driving of a roller (41 or 43) or wheel (44) of each conveyor assembly. An actuator (62) provides relative vertical movement that lifts the heated preformed glass sheet received by the conveyor (36) to provide press bending thereof between a lower press ring (52) and an upper press mold (58).
    Type: Application
    Filed: April 8, 2010
    Publication date: October 13, 2011
    Applicant: GLASSTECH, INC.
    Inventors: Dean M. Nitschke, David B. Nitschke, Terry A. Bennett, Roger E. Hummel
  • Patent number: 7963123
    Abstract: A method and machine for obtaining bent glass sheets. Glass sheets are brought to their softening temperature, then they are caused to travel over a shaping bed of advancing elements for advancing them which are arranged along a path having a circular arc-shaped profile, the sheets progressively assuming their shape on entering the bed and over a first shaping zone, then being hardened by tempering or cooling in a second zone of the bed until they leave, and then the bent glass sheets thus obtained are recovered. The shaping bed is produced with a profile extending in a circular arc of more than 90°, and, on leaving the shaping bed, the hardened glass sheets are moved in a direction opposite that in which they were fed in.
    Type: Grant
    Filed: October 15, 2009
    Date of Patent: June 21, 2011
    Assignee: Saint-Gobain Glass France
    Inventors: Jacques Leclercq, Gilles Garnier
  • Patent number: 7958750
    Abstract: A system (10) and method for forming glass sheets includes a forming station (14) having lower and upper molds (28, 30) between which glass sheets G are cyclically received from a furnace (12) on a vacuum transfer platen (34), formed between the lower and upper molds (28, 30), and transferred to a delivery mold (42) for delivery such as to a quench station (16). The vacuum transfer platen (34) and the delivery mold (42) are moved at different elevations and operated by a controller (18) for movement into the forming station (14) in respective underlapping and overlapping relationships to each other so each glass sheet forming cycle can begin within the forming station before the prior forming cycle is completed in a time overlapping manner that reduces the cycle time.
    Type: Grant
    Filed: October 21, 2005
    Date of Patent: June 14, 2011
    Assignee: Glasstech, Inc.
    Inventors: Michael J. Vild, David B. Nitschke, Dean M. Nitschke, James P. Schnabel, Jr.
  • Patent number: 7866187
    Abstract: A press bending station includes an annular mold (5) and a full-face mold (6). Holes (10), selectively connected to a negative pressure source, are placed in portions of the full-face mold (6) that are determined by the configuration of the annular mold when the annular mold comes into contact with a heated glass sheet (2) during the press bending process. The sheet (2) is drawn by negative pressure through the holes (10) towards the full-face mold (6) and thus acquires its shape. Positive pressure may be selectively applied to the holes (10) to release the sheet (2). According to the invention, at least some of the holes (10) are arranged in at least one groove (11) formed in the mold face of the full-face mold. The grooves (11) according to the invention accelerate considerably the removal by negative pressure of the air between the molding face of the full-face mold (6) and the glass sheet (2) to be bent and thus improve the press bending process.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: January 11, 2011
    Assignees: Pilkington North America, Inc., Pilkington Automotive Deutschland GmbH
    Inventors: Robert J. Boisselle, Dieter Funk, Joachim Pilz, Andreas Gorges
  • Publication number: 20100287989
    Abstract: A gravity bending mould for bending glass sheets is disclosed. The mould comprises a final mould having a final peripheral shaping rim and an intermediate mould having an intermediate peripheral shaping rim. The final mould has a final articulated end portion having a final movable shaping rail and is mounted at an end of the mould. The intermediate mould has an intermediate articulated end portion having an intermediate movable shaping rail and is mounted at the end of the mould adjacent to the final articulated end portion. The final articulated end portion and the intermediate articulated end portion are arranged so that at least a portion of the final movable shaping rail is alignable with at least a portion of the intermediate movable shaping rail to form part of the intermediate peripheral shaping rim. There is also provided a method of bending glass sheets using such a mould.
    Type: Application
    Filed: November 27, 2007
    Publication date: November 18, 2010
    Applicant: Pilkington Group Limited
    Inventors: Ian Nicholas Tetlow, Colin Michael Bennett
  • Publication number: 20100236290
    Abstract: In a preliminary forming step, positioning of a glass sheet is facilitated, and generation of a hinge mark by a flapping mechanism and generation of excessively bent portions, are prevented at the same time.
    Type: Application
    Filed: June 3, 2010
    Publication date: September 23, 2010
    Applicant: ASAHI GLASS COMPANY, LIMITED
    Inventors: Masao Fukami, Taisei Mori, Yutaka Kitajima
  • Patent number: 7775068
    Abstract: A production method for laminated glass capable of performing a firing step for a fired substance and a bend-forming step to an inner sheet and an outer sheet in the same forming furnace when laminated glass having a fired substance between an inner sheet and an outer sheet is produced, whereby the inner sheet and the outer sheet overlap each other with high accuracy and a production device thereof, are provided. A production method for laminated glass having a fired substance between an inner sheet 2 and an outer sheet 3 wherein a firing step for firing a fired substance in a state that the inner sheet 2 and the outer sheet 3 are kept away and a bend-forming step in a state that the inner sheet 2 and the outer sheet 3 overlap each other, is carried out in the same forming furnace.
    Type: Grant
    Filed: December 28, 2006
    Date of Patent: August 17, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Takayuki Matsuo, Daisuke Ito, Toshiharu Tanaka
  • Publication number: 20100162764
    Abstract: The invention relates to a method of longitudinally deflecting conveyor rolls intended for bending glass panels. The method includes deflecting the conveyor rolls during a glass-panel bending process by turning link member on which the ends of the conveyor rolls are mounted with bearings. In order to turn the link members of each conveyor roll, at least one link member is subjected to a force sufficient for its turning by a position-identifying electric drive. At least the other link member is subjected to a force sufficient for its turning by a second electric drive, which is controlled on the basis of position data provided by the position-identifying electric drive. The present invention relates also to an assembly applying the method for bending glass panels.
    Type: Application
    Filed: May 20, 2008
    Publication date: July 1, 2010
    Applicant: GLASTON CORPORATION
    Inventors: Pete Harjunen, Veijo Valtonen
  • Patent number: 7707853
    Abstract: In the process for partially shaping, a glass/glass ceramic article (5) is held on a planar support plate (1) by suction. The glass/glass ceramic article is heated to soften it, so that it has a viscosity below 106 dPa·s. After the softening one or more shaping dies (4) is or are moved upward through an opening or respective openings (3) in the support plate to form raised regions in the softened glass/glass ceramic article (5). The suction force is produced by a low pressure in a hollow compartment (2) below the support plate (1) and acts on the glass/glass ceramic article (5) by means of a gap (G) formed between each shaping die (4) and the support plate. Additional openings can be provided in the support plate and/or in one or more of the shaping dies to assist in applying the suction force to the glass/glass ceramic article. After solidification of the softened glass/glass-ceramic article the shaping die or dies (4) is or are withdrawn.
    Type: Grant
    Filed: April 25, 2005
    Date of Patent: May 4, 2010
    Assignee: Schott AG
    Inventors: Friedrich-Georg Schroeder, Roland Hochhaus, Bernd Weitzel, Bernd Hoppe, Hermann Lemm, Gerhard Hahn, Hans-Walter Abraham
  • Publication number: 20100064730
    Abstract: A gravity bending mould for bending glass sheets, the gravity bending mould comprising a peripheral shaping rail, the peripheral shaping rail having at least one end section, and at least one auxiliary rail mounted on the peripheral shaping rail, the or each auxiliary rail being respectively mounted adjacent to at least a portion of a respective end section by at least one mount that is adapted to permit relative vertical movement of the auxiliary rail with respect to the respective end section, a tripping mechanism for selectively and temporarily disposing the auxiliary rail in a raised position with respect to the respective end section, and a latch mechanism connected to the tripping mechanism, the latch mechanism being adapted to be engaged by an external actuator to cause relative vertical movement of the auxiliary rail with respect to the respective end section, by operation of the tripping mechanism, so that the auxiliary rail is subsequently disposed in a lowered position with respect to the respectiv
    Type: Application
    Filed: November 27, 2007
    Publication date: March 18, 2010
    Applicants: Pilkington Group Limited, Pilkington Brasil Ltda
    Inventors: Ian Nicholas Tetlow, Luiz Roberto De Jesus
  • Patent number: 7665331
    Abstract: A method and machine for obtaining bent glass sheets. Glass sheets are brought to their softening temperature, then they are caused to travel over a shaping bed of advancing elements for advancing them which are arranged along a path having a circular arc-shaped profile, the sheets progressively assuming their shape on entering the bed and over a first shaping zone, then being hardened by tempering or cooling in a second zone of the bed until they leave, and then the bent glass sheets thus obtained are recovered. The shaping bed is produced with a profile extending in a circular arc of more than 90°, and, on leaving the shaping bed, the hardened glass sheets are moved in a direction opposite that in which they were fed in.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: February 23, 2010
    Assignee: Saint-Gobain Glass France
    Inventors: Jacques Leclercq, Gilles Garnier
  • Publication number: 20100031704
    Abstract: A method and machine for obtaining bent glass sheets. Glass sheets are brought to their softening temperature, then they are caused to travel over a shaping bed of advancing elements for advancing them which are arranged along a path having a circular arc-shaped profile, the sheets progressively assuming their shape on entering the bed and over a first shaping zone, then being hardened by tempering or cooling in a second zone of the bed until they leave, and then the bent glass sheets thus obtained are recovered. The shaping bed is produced with a profile extending in a circular arc of more than 90°, and, on leaving the shaping bed, the hardened glass sheets are moved in a direction opposite that in which they were fed in.
    Type: Application
    Filed: October 15, 2009
    Publication date: February 11, 2010
    Applicant: SAINT-GOBAIN GLASS FRANCE
    Inventors: Jacques LECLERCQ, Gilles GARNIER
  • Publication number: 20090117332
    Abstract: The present invention is an apparatus and process for forming a monolithic array of glass parts. This invention enables high-precision glass parts of a relatively large size, such as mirrors for a solar concentrator, to be manufactured in an economical manner. A multi-cavity mold prevents warping of a glass sheet during a slumping process by utilizing multiple vacuum ports, which may be supplemented by stiffening features formed in the mold.
    Type: Application
    Filed: March 8, 2008
    Publication date: May 7, 2009
    Applicant: SolFocus, Inc.
    Inventors: Jason Ellsworth, Darrel Bailey
  • Publication number: 20090084138
    Abstract: The present invention relates to a method or an apparatus for bending a plate-like material such as a glass sheet for a side window having a double-curved surface for automobiles wherein the positioning of support frame and forming mold is performed with high precision.
    Type: Application
    Filed: October 24, 2008
    Publication date: April 2, 2009
    Applicant: ASAHI GLASS COMPANY LIMITED
    Inventors: Akio Imaichi, Junji Hori, Takashi Hirotsu
  • Patent number: 7484386
    Abstract: The invention relates to a method and apparatus for controlling a treatment process in safety glass production by means of information representing a load of glass panels. Flat glass panels are conveyed through a heating lehr (2) and a quenching section (22). The treatment process is preceded by using a line camera (6) for reading the information representing a load of glass. This information is used in controlling the treatment process. The load-representing information is supplemented by automated detection of a glass panel's coating or the absence of coating. A glass panel's thickness is also measured. This information about coating and thickness is used in quenching for automated regulation of a quenching time and a blast pressure. Such information is also particularly useful for the automated control of convection heating (3c) included in the heating device.
    Type: Grant
    Filed: November 21, 2005
    Date of Patent: February 3, 2009
    Assignee: Glaston Services Ltd. OY
    Inventor: Toivo Janhunen
  • Patent number: 7437892
    Abstract: One or more sheets, e.g. two glass sheets heated to their deformation temperature are shaped by positioning the sheets on a sheet supporting surface of an outline mold. The outline mold and press face of a shaping member are moved relative to one another to bias the marginal edge portions of the upper sheet against the press face to establish an enclosure around the peripheral edges of the sheets. Vacuum is applied to the peripheral edges of the sheets to pull the air from between the sheets, and from between the press face and adjacent sheet surface as positive or atmospheric pressure is applied to bottom sheet to move the sheets against the press face. Optionally a vacuum can be pulled through passageways in the press face during the shaping of the sheets and pressurized air moved through the passageways after the sheets are shaped to move the sheets away from the press face.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: October 21, 2008
    Assignee: PPG Industries Ohio, Inc.
    Inventor: William R. Siskos
  • Patent number: 7389656
    Abstract: A glass sheet is heated to a forming temperature in a heating furnace, the heated glass sheet is conveyed along a conveying plane defined by a plurality of rollers of a roller conveyer, and is moved up and down on the rollers according to a position of the glass sheet to curve a part of the conveying plane with respect to a glass sheet conveying direction to bend the glass sheet to have a desired curvature by its own weight. The rollers are curved rollers.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: June 24, 2008
    Assignee: Asahi Glass Company, Limited
    Inventors: Yoichi Nemugaki, Toshimitsu Sato
  • Patent number: 7389655
    Abstract: An apparatus for bending and tempering glass panels includes a number of ring moulds for supporting and conveying glass panels; a number of preheating sections for heating glass panels to a bending temperature; at least one prebending section for sagging a glass panel gravitationally; a bending section provided with a hoistable and descendable press mould; and a quenching section for tempering a bent glass panel. The bending section is provided with a hoistable and descendable mould supporting frame for supporting the mould from below during a press-bending operation. The supporting frame is mounted on a mobile cassette wagon which constitutes a replaceable floor for the bending section.
    Type: Grant
    Filed: June 11, 2003
    Date of Patent: June 24, 2008
    Assignee: Tamglass Ltd. Oy
    Inventor: Erkki Yli-Vakkuri
  • Patent number: 7331198
    Abstract: A desired temperature distribution is efficiently formed on a glass sheet by a simple structure without lowering heat efficiency within a furnace. A heating furnace conveys a bending mold of a glass sheet and a radiation-heating device is provided in the heating furnace. A first group of a plurality of heating elements are fixed on an inner wall surface of the heating furnace. A second group of a plurality of heating elements are disposed separably from an inner wall surface of the heating furnace.
    Type: Grant
    Filed: September 22, 2000
    Date of Patent: February 19, 2008
    Assignee: Asahi Glass Company, Limited
    Inventors: Hiroshi Yamakawa, Junji Tanaka, Toshimi Yajima, Masahiro Tsuchiya, Masaaki Konishi
  • Patent number: 7302813
    Abstract: In a method for bending, in pairs, panes placed one upon the other, heated to their softening temperature, the pair or panes is deposited on a bending frame and prebent under action of the force of gravity. The prebent pair of panes is transferred onto a suction bending mold with a concave forming face, the underside of the lowermost pane being supported at least on the peripheral edge of the forming face. By applying a depression for a predetermined length of time, the air is sucked out of the intermediate space between the underside of the lowermost pane and the suction bending mold, and the pair of panes is pressed by atmospheric pressure onto the concave forming face of the suction bending mold. After the end of the application of the depression, the finished molded pair of panes is transferred from the suction bending mold onto a transport device and is cooled.
    Type: Grant
    Filed: February 6, 2002
    Date of Patent: December 4, 2007
    Assignee: Saint-Gobain Glass France
    Inventors: Michaël Balduin, Michaël Labrot, Hubert Havenith
  • Patent number: 7240519
    Abstract: An apparatus for shaping heat softened glass sheets includes an upper mold having a full surface press face with a shaping surface generally contoured to the desired curvature of the sheets; a support device to support the sheets below the upper mold; a shaping rail having an upper sheet supporting surface that supports selected peripheral portions of the sheets, the sheet supporting surface having a profile corresponding to desired elevational contours of the selected peripheral portions of the sheets and complimenting corresponding portions of the upper mold shaping surface; a chamber positioned below the sheets; a moving device for moving the upper mold and the shaping rail relative to each other so as to press at least a periphery of the sheets against the upper mold shaping surface, and a connector to direct pressurized gas into the chamber to urge the sheets towards the upper mold press face.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: July 10, 2007
    Assignee: PPG Industries Ohio, Inc.
    Inventors: James H. Schwartz, Mark M. Savka
  • Patent number: 7237408
    Abstract: A mold includes a pair of spaced elongated deformable members and spaced elongated flexible strap members between and connected to the deformable members with the axis of the deformable members parallel to one another and transverse to the axis of the strap members. A set of a plurality of donut rolls spaced from one another along the length of the strap members is provided in the space between adjacent strap members to move a heat softened glass sheet over the strap members and below shaped surface of a vacuum mold. The strap members are moved to lift the sheet off the rolls toward and into contact with the shaping surface. The deformable members are deformed as the flexible members bias the sheet against the shaped surface. Vacuum pulled through the shaping surface maintains the sheet against the shaped surface as the strap members move away from the shaped surface.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: July 3, 2007
    Assignee: PPG Industries, Ohio, Inc.
    Inventors: Robert G. Frank, Michael T. Fecik, William B. Zimmerman
  • Patent number: 7162893
    Abstract: A glass sheet bending station (20) and method for glass sheet bending utilize a primary actuating mechanism (154) for moving mold support linkages to provide glass sheet bending with a constant radius and utilize control link detachable connections (39) that allow a secondary actuating mechanism (155) to provide bending of a glass sheet independently of linkage movement on the other side of the detached connections.
    Type: Grant
    Filed: May 13, 2005
    Date of Patent: January 16, 2007
    Assignee: Glasstech, Inc.
    Inventors: Alfredo Serrano, Gilbert L. Reed, Thomas J. Zalesak, Paul D. Ducat
  • Patent number: 7155937
    Abstract: A method for bending a sheet of glass involving heating the sheet of glass to a softening temperature, transporting the sheet of glass in an essentially horizontal path as far as a station for bending the sheet of glass between two forms, shaping the sheet of glass by pressing between the two forms, and cooling the sheet of glass in an appropriate station. Shaped rollers receive the sheet of glass after it has been bent and the rollers are oriented parallel to the direction defined on the sheet of glass by the direction in which it is conveyed into the bending station.
    Type: Grant
    Filed: July 11, 2001
    Date of Patent: January 2, 2007
    Assignee: Saint-Gobain Glass France
    Inventors: Gilles Garnier, Thierry Olivier, Christophe Machura