Three-dimensional Product Forming Patents (Class 700/118)
  • Patent number: 11941325
    Abstract: A computer-implemented method for designing a 3D modeled object of a physical prototype of a product. The 3D modeled object includes a wireframe based on at least one character line. The method includes computing a segmentation of an obtained mesh, therefore obtaining at least two regions from the obtained mesh and at least one boundary polyline between the at least two regions. Then the method comprises transforming each of the at least one boundary polyline in at least one character line. The method further comprises computing a network of the at least one character line, the network of the at least one character line forming the wireframe of the 3D modeled object.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: March 26, 2024
    Assignee: DASSAULT SYSTEMES
    Inventor: Delphine Cariou
  • Patent number: 11938681
    Abstract: In one example a method of generating a three-dimensional object in a 3D printing system using a fusing agent of a first colour and a build material having a second colour different from the first colour, and a detailing agent, comprises obtaining object model data describing an object to be generated, and determining a first portion of the object to be generated to have the second colour. The method comprises determining object generation instructions to generate the object by defining a gap region of a layer of build material that is to correspond to the first portion of the object to have the second colour on which no agents are to be applied, a band of detailing agent on a layer of build material immediately adjacent to the gap region to define an outer limit of the gap region and therefore a boundary of the first portion of the object, and a fusing agent region on a layer of build material adjacent to the gap region on which fusing agent is to be applied.
    Type: Grant
    Filed: March 15, 2019
    Date of Patent: March 26, 2024
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Pol Fornos Martinez, Maria de las Mercedes Blanco Rollan, Ismael Fernandez Aymerich, Adam Franks
  • Patent number: 11931910
    Abstract: Aspects of the disclosure are directed towards artificial intelligence-based modeling of target objects, such as aircraft parts. In an example, a system initially trains a machine learning (ML) model based on synthetic images generated based on multi-dimensional representation of target objects. The same system or a different system subsequently further trains the ML model based on actual images generated by cameras positioned by robots relative to target objects. The ML model can be used to process an image generated by a camera positioned by a robot relative to a target object based on a multi-dimensional representation of the target object. The output of the ML model can indicate, for a detected target, position data, a target type, and/or a visual inspection property. This output can then be used to update the multi-dimensional representation, which is then used to perform robotics operations on the target object.
    Type: Grant
    Filed: August 9, 2023
    Date of Patent: March 19, 2024
    Assignee: Wilder Systems Inc.
    Inventors: Ademola Ayodeji Oridate, William Wilder, Spencer Voiss
  • Patent number: 11935649
    Abstract: Methods and systems for transferring at least one data set between a dental or dental-surgical treatment or diagnosis device and an external memory element located outside the dental or dental-surgical treatment or diagnosis device, wherein the at least one data set is transferred in a web-based manner via the Internet and a cloud computing network comprising the external memory element. A corresponding dental or dental-surgical treatment or diagnosis system comprises a dental or dental-surgical treatment or diagnosis device and a transmitting and receiving device for communicatively connecting to a remote-control human-machine interface. The transmitting and receiving device is designed for providing a web-based connection via the Internet and a cloud computing network to the remote-control human-machine interface.
    Type: Grant
    Filed: November 6, 2019
    Date of Patent: March 19, 2024
    Assignee: W&H Dentalwerk Burmoos GmbH
    Inventors: Andreas Schöchl, Michael Reiter
  • Patent number: 11874479
    Abstract: Device for printing three-dimensional objects using an energy-field projection system. In operation, energy is projected into a print medium according to a four dimensional (4D) energy-field function for exposing the print-medium to a threshold energy-intensity level that causes the print medium to harden in the shape of a three-dimensional object.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: January 16, 2024
    Assignee: Light Field Lab, Inc.
    Inventors: Jonathan Sean Karafin, Brendan Elwood Bevensee
  • Patent number: 11858042
    Abstract: Certain aspects of the present disclosure provide a method for optimizing process parameters for additive manufacturing, including: determining a change to at least one process parameter of a plurality of process parameters while additively manufacturing a first part using an additive manufacturing apparatus according to a build file comprising machine code defining the plurality of process parameters; modifying the build file based on the determined change to the at least one process parameter to generate a modified build file; additively manufacturing a second part using the additive manufacturing apparatus according to the modified build file, wherein: additively manufacturing the first part is performed in a closed-loop control mode, and additively manufacturing the second part is performed in an open-loop control mode.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: January 2, 2024
    Assignee: FORMALLOY TECHNOLOGIES, INC.
    Inventors: Jeffrey L. Riemann, Kurt Moran, Michael Juhasz
  • Patent number: 11850800
    Abstract: A computer-implemented method for additive manufacturing can include receiving, by one or more computing devices, three-dimensional model data, and receiving, by the one or more computing devices, one or more inducing variables. The one or more inducing variables can include at least one of a recoater direction, recoater force, gas flow direction, and/or gas flow rate. The computer-implemented method can also comprise creating a print file as a function of the one or more inducing variables to account for the inducing variables to produce a uniform part throughout a build area or otherwise reduce part variability and outputting the print file to a printer or a data storage device.
    Type: Grant
    Filed: December 22, 2020
    Date of Patent: December 26, 2023
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Loren O. Brandenburg, Vijay Narayan Jagdale, Abhay Taneja, Alexander Bosworth, Sladjan Lazarevic
  • Patent number: 11839915
    Abstract: A laser power control method for additive manufacturing includes a pre-processing component and an intra-processing component. The pre-processing component creates in the system controller a machine code expressed additive-path-with-geometry-metadata that includes a path description. The path description represents the path of the beam source on the build and includes a geometry index for the build. The intra-processing component calculates required power for the beam at intervals and events on the beam path based upon the additive-path-with-geometry-metadata and calculations of the energy balance at the melt pool and the total energy for each point P(s) on the path.
    Type: Grant
    Filed: January 20, 2021
    Date of Patent: December 12, 2023
    Assignee: Product Innovation and Engineering LLC
    Inventor: Todd Eugene Sparks
  • Patent number: 11828182
    Abstract: A method for producing an integrally bladed rotor includes providing imaginary front and rear lattice points on the ridges of the front and rear edges; providing a first imaginary line on positive-pressure and negative-pressure surfaces to connect a first imaginary front lattice point and a first imaginary rear lattice point; providing a second imaginary line on the positive-pressure and negative-pressure surfaces to connect a second imaginary front lattice point next to the first imaginary front lattice point and a second imaginary rear lattice point next to the first imaginary rear lattice point; providing a spiral path on the positive-pressure and negative-pressure surfaces by connecting the first and second imaginary lines with a spiral curve; and cutting the positive-pressure and negative-pressure surfaces by moving a cutting point corresponding to a cutting edge of a turning tool along the spiral path. point around the blade.
    Type: Grant
    Filed: February 24, 2022
    Date of Patent: November 28, 2023
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Yukihide Harada, Tetsuji Fujita
  • Patent number: 11822861
    Abstract: A method for generating an orthotic device is disclosed. The method includes receiving data from a client device of a patient, the data comprising patient information and image data representative of a body part of the patient. The method further includes generating, based on the image data, three-dimensional model data representative of the body part, and generating parametric CAD model data of the orthotic device based on the three-dimensional model data and the patient information. The parametric CAD model data is transmitted to a three-dimensional printer, wherein the three-dimensional printer is to generate the orthotic device based on the parametric CAD model data.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: November 21, 2023
    Assignee: Aetrex, Inc.
    Inventors: Kegan Leann Schouwenburg, Nathan Ghabour, Alexander Crosby
  • Patent number: 11809155
    Abstract: A manufacturing control system for an additive, subtractive, or hybrid machining system implements a morphic manufacturing approach that integrates in situ inspection and related decision-making into the manufacturing process. After execution of a machining or deposition operation, the system performs a sensor scan to collect sensor measurement data for the resulting part while the part remains in the manufacturing work cell. The measurement data is compared with an as-designed digital model of the part to determine whether further machining or deposition is necessary to bring the finished part into tolerance with the model. If necessary, the system performs another additive and/or subtractive manufacturing operation on the part based on analysis of the measurement data to bring the part into tolerance. The measured inspection data can be stored in association with each manufactured part for auditing purposes or for creation of part-specific digital twins.
    Type: Grant
    Filed: February 7, 2022
    Date of Patent: November 7, 2023
    Assignee: GRALE TECHNOLOGIES
    Inventors: Michael Garvey, Fred Persi, Matthew Walther
  • Patent number: 11801120
    Abstract: Systems and methods for trimming dental aligners include a cut line system for identifying a first point and a second point based on a line around tooth (LAT) for a tooth of a model representative of a dentition of a user, where the first point is disposed on a tooth-gingiva interface of the tooth. The cut line system defines a cut plane at a distance from the first point toward the second point, where the cut plane intersects a line between the first point and the second point, identifies a plurality of points on the LAT based on the cut plane, defines a cut line based on the plurality of points on the LAT and the first point, and controls a cutting system to cut the dental aligner along the cut line.
    Type: Grant
    Filed: March 14, 2022
    Date of Patent: October 31, 2023
    Assignee: SDC U.S. SmilePay SPV
    Inventors: Cherie Wilson, Josh Long, John Dargis, Tony Solarek
  • Patent number: 11774943
    Abstract: A method of manufacturing customized ceramic labial/lingual orthodontic brackets by digital light processing, said method comprises measuring dentition data of a profile of teeth of a patient, wherein measuring dentition data is performed using a CT scanner or intra-oral scanner, based on the dentition data, creating a three dimensional computer-assisted design (3D CAD) model of the patient's teeth using reverse engineering, and saving the 3D CAD model on a computer, designing a 3D CAD bracket structure model for a single labial or lingual bracket structure, importing the 3D CAD bracket structure model into a Digital Light Processing (DLP) machine, directly producing the bracket by layer manufacturing.
    Type: Grant
    Filed: September 27, 2022
    Date of Patent: October 3, 2023
    Assignee: LightForce Orthodontics, Inc.
    Inventor: Alfred Charles Griffin, III
  • Patent number: 11767799
    Abstract: A system comprising a distribution grid (2) for a fuel, combustion engines (3), which are coupled with the distribution grid (2) and are configured to combust the fuel, and a computer system (4) comprising data connections (5) to the combustion engines (3) and a data storage device (6), wherein the computer system (4) is configured to receive engine operation parameters stemming from an operation of the combustion engines (3) at a first time and/or during a first time period via the data connections (5) and geographical data of the combustion engines (3) are stored in the data storage device (6), wherein the computer system (4) has a processor (7) which is configured to compute a prediction for at least one characteristic parameter of the fuel at a second time and/or during a second time period later than the first time and/or the first time period and with respect to a geographical location, and the computation of the prediction being based on the geographical data and the engine operation parameters of t
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: September 26, 2023
    Assignee: Innio Jenbacher GmbH & Co OG
    Inventors: Michael Waldhart, Oliver Baptista, Herbert Kopecek
  • Patent number: 11755811
    Abstract: A method is disclosed for creating a flattened version of a three-dimensional electrical harness assembly design in a computer-aided design environment. The method includes storing data in computer memory including route segment identifiers, diameters, lengths, and end points for route segments in the electrical harness assembly. A computer processor designates route segments as forming a trunk line of the electrical harness assembly, based on the stored data, and produces a flattened two-dimensional version of the design. All the route segments designated as forming the trunk line are represented in the flattened 2D version by straight connected lines, having a particular orientation (e.g., horizontal), and every other route segment is represented as extending out from the trunk line. The flattened 2D version is displayed on a display screen of a computer.
    Type: Grant
    Filed: November 18, 2021
    Date of Patent: September 12, 2023
    Assignee: Dassault Systemes SolidWorks Corporation
    Inventors: Vivek Zolekar, Nitin Shirkey, Satyajeet Patil, Sameer Bondre
  • Patent number: 11691222
    Abstract: A three-dimensional printing system for manufacturing a three-dimensional article includes a build chamber, an overflow chamber adjacent to the build chamber, a motorized build plate, a powder coater including a vibration generator, a lateral movement mechanism coupled to the powder coater, and a controller. The controller is configured to perform a process to remove accumulated powder from surfaces of the powder coater according to the steps: (1) operate the lateral movement mechanism to position the powder coater over a location outside of the build chamber; (2) operate the vibration generator to shake the accumulated powder into the location outside of the build chamber. The location outside of the build chamber can be defined by the overflow chamber.
    Type: Grant
    Filed: April 8, 2020
    Date of Patent: July 4, 2023
    Assignee: LAYERWISE NV
    Inventors: Nachiketa Ray, Peter Geboes, Brawley Valkenborgs, Jan Plas, Rudy Raeymaekers
  • Patent number: 11663852
    Abstract: Systems and methods disclosed herein use a first machine learning architecture and a second machine learning architecture where the first machine learning architecture executes on a first processor and receives a first image representing a mouth of a user, determines user feedback for outputting to the user based on a first machine learning model, and outputs the user feedback for capturing a second image representing the mouth of the user. The second machine learning architecture executes on a second processor and receives the first image and the second image, and generates a 3D model of at least a portion of a dental arch of the user based on the first image and the second image where the 3D model is generated based on a second machine learning model of the second machine learning architecture.
    Type: Grant
    Filed: July 6, 2022
    Date of Patent: May 30, 2023
    Assignee: SDC U.S. SmilePaySPV
    Inventors: Tim Wucher, Ryan Amelon, Jordan Katzman, Aleksey Gurtovoy
  • Patent number: 11654002
    Abstract: A method for representing a change in a tooth position includes creating a volume data record of an initial position of teeth in a maxilla or mandible and ascertaining teeth boundaries therefrom. A surface data record is created following a real or virtual change in the tooth position. The surface data record includes surface data of the teeth and/or parts of the volume data record of the jaw in an altered tooth position. The surface data record is referenced with the volume data record via a reference structure. The change in the tooth position in the volume data record is transformed to align teeth boundaries with the surface data of corresponding teeth from the surface data record to move tooth structures contained in the volume data record and concealed under a surface. An altered volume record with the change in the tooth position is then outputted for representation purposes.
    Type: Grant
    Filed: September 7, 2018
    Date of Patent: May 23, 2023
    Assignee: SICAT GMBH & CO. KG
    Inventor: Nils Hanssen
  • Patent number: 11654616
    Abstract: A system for three-dimensional printing of an object is provided. The system includes a processor and a non-transitory computer-readable medium communicatively coupled to the processor and storing instructions that when executed by the processor are configured to cause the processor to perform operations including determine optimized build orientation based on the object and one or more user indicated surface quality characteristics, generate a plurality of layers comprising one or more support polygons, each layer of the plurality of layers corresponding to a slice in a three-dimensional (“3D”) printing process, and generate, for each of the one or more support polygons, a corresponding toolpath, wherein a spacing between each generated toolpath is determined based on the user indicated surface quality characteristics.
    Type: Grant
    Filed: January 22, 2021
    Date of Patent: May 23, 2023
    Assignee: PALO ALTO RESEARCH CENTER INCORPORATED
    Inventors: Nurcan Gecer Ulu, Erva Ulu, Walter Hsiao, Jiahao Li
  • Patent number: 11648736
    Abstract: A three-dimensional shaping apparatus includes an ejection portion, a base stage, a movement portion, and a controller. The ejection portion configured to eject a fused thermoplastic resin. The movement portion configured to change relative positions of the ejection portion and the base stage. The controller configured to control the movement portion and the ejection portion such that a wall is formed by ejecting a fused thermoplastic resin from the ejection portion while relatively moving the ejection portion with respect to the base stage to provide a space surrounded by the wall in a horizontal direction and open in an upward direction, and such that a filling portion is formed by injecting a fused thermoplastic resin into the space from above.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: May 16, 2023
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Hitoshi Murao, Yoshiyuki Beniya, Kiyoshi Yamamoto
  • Patent number: 11650578
    Abstract: Two or more computational services are defined that each represent a respective different manufacturing capability used to partially create a target part model. A common space shared among the computational services is defined to reference the target part model and manufacturing primitives corresponding to each capability. The computational services are queried to construct a logical representation of the planning space based on intersections among the primitives. One or more process plans are formed using the different manufacturing capabilities to manufacture the part.
    Type: Grant
    Filed: August 9, 2021
    Date of Patent: May 16, 2023
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Morad Behandish, Saigopal Nelaturi
  • Patent number: 11645200
    Abstract: Embodiments are disclosed for a method. The method includes determining that a thief thread attempted a work steal from a garbage collection (GC) owner queue. Additionally, the method includes determining that a number of tasks in the GC owner queue meets a predetermined threshold. Further, the method includes determining that the GC owner queue comprises a heavy-weight task. The method also includes moving the heavy-weight task to a top position of the GC owner queue.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: May 9, 2023
    Assignee: International Business Machines Corporation
    Inventors: Michihiro Horie, Kazunori Ogata, Mikio Takeuchi
  • Patent number: 11588288
    Abstract: The present disclosure generally relates to a novel concept of forming an adapter for an automotive application to be used for connecting a breakout box in-between an electrical control unit (ECU) of a vehicle and an electrical wiring system comprised with the vehicle. The adapter is formed using a 3D printer based on a construction of an electrical connector design provided with the ECU. The present disclosure also relates to a corresponding system and a computer program product.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: February 21, 2023
    Assignee: WIRETRONIC AB
    Inventors: Christoffer Weber, Sören Karlsson
  • Patent number: 11577321
    Abstract: A geometry model is defined of a part targeted for a manufacturing operation that includes an additive process followed by a subtractive process. Potential build orientations of the geometry model used in the additive processes are defined, as are one or more removal tools of the subtractive process. For each of the potential build orientations, supports that are used by the additive process at the orientation are determined. One of the build orientations is selected that minimizes portions of one of the supports that are inaccessible via at least one of the removal tools.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: February 14, 2023
    Assignee: Palo Alto Research Center Incorporated
    Inventors: Amirmassoud Mirzendehdel, Morad Behandish, Saigopal Nelaturi
  • Patent number: 11564773
    Abstract: A method is provided for shaping a custom anterior dental restoration from a preform, wherein the preform comprises a preform body and a preform stem. A method is further disclosed for generating one or more nesting positions for the restoration design within the geometry of the preform body relative to the position of the preform stem. A method is further disclosed for generating machining instructions based on the selected nesting position to optimize machining for chair-side applications.
    Type: Grant
    Filed: October 30, 2020
    Date of Patent: January 31, 2023
    Assignee: James R. Glidewell Dental Ceramics, Inc.
    Inventors: Marco Antonio Jokada, David Christopher Leeson, Vaheh Golestanian Nemagrdi, Prabhakar Thirugnanasambandam, Kenad Destanovic
  • Patent number: 11554547
    Abstract: A quick release hotend is disclosed. The hotend includes a base having an input portion and an engaging recess, an engaging member having a first engaging portion and a second engaging portion, and a body having a protruding ring and a feeding inlet. The base has a through-hole penetrating the input portion and communicating with the engaging recess, and the base has a chamber in which an elastic element is disposed. The first engaging portion is separably coupled to the base and abut against the elastic element. The protruding ring is engaged with the engaging recess to communicate the feeding inlet with the through-hole. The body has a concave portion to which the second engaging portion is separably coupled. The body has a nozzle to which the raw material imported from the feeding inlet is guided.
    Type: Grant
    Filed: April 7, 2021
    Date of Patent: January 17, 2023
    Assignee: INFINITY 3D PRINTER CO., LTD.
    Inventor: Chung-Yi Liao
  • Patent number: 11554531
    Abstract: A method for the additive manufacturing of an elastomer part, includes—the creation of a model of spatial coordinates of the part; followed by—the corresponding deposition of an elastomer material. The deposition is carried out in a plurality of substantially flat layers which are vertically stacked. The elastomer material is deposited in the form of a latex-based liquid composition having a dispersion of polymers in an aqueous base, and the deposition is carried out by formation and pressurized ejection of drops of a liquid composition.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: January 17, 2023
    Assignee: ASSOCIATION POUR LES TRANSFERTS DE TECHNOLOGIES DU MANS
    Inventors: Cécile Leroux, Alexandre Lerat, Michel Dorget
  • Patent number: 11516017
    Abstract: An endpoint for trusted fabrication, the endpoint including at least one secure controller configured for connection to a wide area network; and at least one untrusted controller configured for local communication, wherein the endpoint is configured for connection to a fabricator and further configured to receive digitally-signed data specifying at least one item for manufacture; verify the digitally-signed data; and direct the fabricator to manufacture the at least one item after verifying the digitally signed data. A method for trusted on-demand manufacturing, the method including receiving, at an endpoint connected to a fabricator, digitally signed data describing at least one item for manufacture; verifying, at the endpoint, the digitally signed data; and manufacturing the at least one item using the digitally signed data after verifying the digitally signed data, wherein the endpoint comprises at least one secure controller and at least one untrusted controller.
    Type: Grant
    Filed: February 7, 2022
    Date of Patent: November 29, 2022
    Assignee: AURA Technologies, LLC
    Inventors: Alex Blate, Eric Strong, Garrett Goss, Douglas Bennett, Mark Maxwell
  • Patent number: 11504907
    Abstract: A method for manufacturing an external component for horology or jewellery made of a composite material including a reinforcement formed of a preferably perforated structure and a matrix composed of a synthetic material, the method including the successive steps consisting in: a) making a 3D file of the reinforcement, b) forming the reinforcement by additive manufacturing, c) embedding all or part of the reinforcement in the synthetic material. An external component for horology or jewellery can be made of a composite material including a matrix composed of a synthetic material and a reinforcement having a perforated structure obtained by additive manufacturing.
    Type: Grant
    Filed: May 1, 2019
    Date of Patent: November 22, 2022
    Assignee: The Swatch Group Research and Development Ltd
    Inventors: Cedric Kaltenrieder, Gilles Vuilleumier
  • Patent number: 11500354
    Abstract: A method of manufacturing customized ceramic labial/lingual orthodontic brackets by digital light processing, said method comprises measuring dentition data of a profile of teeth of a patient, wherein measuring dentition data is performed using a CT scanner or intra-oral scanner, based on the dentition data, creating a three dimensional computer-assisted design (3D CAD) model of the patient's teeth using reverse engineering, and saving the 3D CAD model on a computer, designing a 3D CAD bracket structure model for a single labial or lingual bracket structure, importing the 3D CAD bracket structure model into a Digital Light Processing (DLP) machine, directly producing the bracket by layer manufacturing.
    Type: Grant
    Filed: August 22, 2020
    Date of Patent: November 15, 2022
    Assignee: LightForce Orthodontics, Inc.
    Inventor: Alfred Charles Griffin, III
  • Patent number: 11485079
    Abstract: A z-lift and leveling assembly for leveling a platen in a heated chamber of a 3D printer includes first, second, third, and fourth z-actuators in a rectangular configuration. Each z-actuator includes a linear drive configured to supply motion in the z-direction and a mounting bracket secured to the linear drive and configured to move with the linear drive in the z-direction. The assembly includes a set of four pin couplings each associated with one of the first, second, third and fourth z-actuators. Each pin coupling includes a pivot block secured to the mounting bracket with a first pivot pin forming a first pin joint between the mounting bracket and the pivot block, where the pivot block is configured to move relative to the mounting bracket about a first pivot axis of the first pivot pin. The pivot block is secured to the platen or an arm of the platen with a second pivot pin forming a second pin joint such that the pivot block and the platen move relative to each other about a second pivot axis.
    Type: Grant
    Filed: December 22, 2020
    Date of Patent: November 1, 2022
    Assignee: Stratasys, Inc.
    Inventors: Josh Durand, Jeff Lee Chapman
  • Patent number: 11478984
    Abstract: A system, method and computer program product for an additive manufacturing or three dimensional (3D) printing system, including a build point, located at an origin of a Spherical coordinate system; a theta axis motor configured to incrementally control rotation of the build point in relation to an extruder head along the theta axis; a phi axis motor configured to incrementally control rotation of the build point in relation to the extruder head along the phi axis perpendicular to the theta axis; and a rho radius motor configured to incrementally control the extruder head to a desired radius from the build point.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: October 25, 2022
    Inventor: Jay Lee
  • Patent number: 11475229
    Abstract: A computer-readable code array comprises a first three-dimensional module and second three-dimensional module. The first three-dimensional module comprises a first face and a second face. A state of the first face encodes a pixel of a first computer-readable code. A state of the second face encodes a pixel of a second computer-readable code. The second three-dimensional module comprises a third face and a fourth face. A state of the third face encodes a second pixel of the first computer-readable code. A state of the second face encodes a second pixel of the second computer-readable code.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: October 18, 2022
    Assignee: International Business Machines Corporation
    Inventors: Tao Song, Zhongfeng Yang, XiYuan Yin, Qiuyi Yu
  • Patent number: 11439514
    Abstract: A personalized fixation system includes a surgical planning software tool configured to adjust relationships of relevant anatomy of a subject, at least one bone anchor, a plate having a shape that does not conform to a single plane, the plate configured to accept the at least one bone anchor, wherein the shape of the plate is at least partially determined by the surgical planning software tool, and wherein the plate includes at least one node having a hole configured to receive the at least one bone anchor, and a locking element configured to connect the at least one bone anchor to the plate, wherein the plate is manufactured using additive manufacturing.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: September 13, 2022
    Assignee: Carlsmed, Inc.
    Inventors: Niall Patrick Casey, Michael J. Cordonnier
  • Patent number: 11440251
    Abstract: The invention relates to a device for producing products having individual geometries, comprising a substrate carrier device, a material application device for applying material, preferably above the substrate carrier device, which material application device can be moved relative to the substrate carrier device, and a control device which is coupled to the material application device for signaling. According to the invention, the material application device is coupled to an input interface for signaling and for selection of a first or a second application mode, the control device and the application device being designed such as to produce, in the first application mode, a three-dimensional product on the surface of a substrate plate by way of an additive production method, said substrate plate being connected to the substrate carrier device.
    Type: Grant
    Filed: January 14, 2020
    Date of Patent: September 13, 2022
    Assignee: BEGO MEDICAL GMBH
    Inventors: Ingo Uckelmann, Simon Hoges
  • Patent number: 11433617
    Abstract: A method is provided for controlling an additive manufacturing process in which a layer of resin is deposited on a build surface and selectively cured via selective application of radiant energy so as to define the geometry of a cross-sectional layer of the component, such that uncured resin remaining on the build surface after curing defines a negative structure of the layer being cured. The method includes: using an imaging apparatus to produce an image of the negative structure; evaluating the image of the negative structure and controlling at least one aspect of the additive manufacturing process with reference to the image of the negative structure.
    Type: Grant
    Filed: January 29, 2019
    Date of Patent: September 6, 2022
    Assignee: General Electric Company
    Inventors: Meredith Elissa Dubelman, Mary Kathryn Thompson, Christopher Barnhill
  • Patent number: 11420261
    Abstract: A system (1) for producing three-dimensional objects (2) by way of the solidification above one another of layers of a building material which can be solidified by means of radiation at the points which correspond to the respective cross section of the object, wherein the system (1) comprises at least one process station (4) which is arranged in a first housing (3) for carrying out the layer-by-layer generative building process in a building container (5), and a handling station (7) in at least one second housing (6) for unpacking produced objects (2) from the building container (5) which can be moved between the at least one process station (4) and the at least one handling station (7), wherein the at least one process station (4) and the at least one handling station (7) are arranged in separate housing units (3, 6).
    Type: Grant
    Filed: September 22, 2016
    Date of Patent: August 23, 2022
    Assignee: CONCEPT LASER GMBH
    Inventors: Frank Herzog, Florian Bechmann, Fabian Zeulner, Jens Stammberger, Christian Diller, Ralf Hetzel
  • Patent number: 11419701
    Abstract: Apparatuses and methods for performing orthodontic treatment planning are provided. Virtual/Augmented Reality devices can be used to virtually manipulate patient's teeth, modify virtual models of the patient's teeth, analyze the fit of a dental appliance on the patient's teeth, analyze the position of attachment sites for dental appliances, and provide overlays showing forces applied to the patient's teeth. The VR/AR devices can be used by physicians and/or the patient to provide and display treatment planning.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: August 23, 2022
    Assignee: Align Technology, Inc.
    Inventors: Yaser Shanjani, Bruce Cam
  • Patent number: 11415962
    Abstract: Using three-dimensional shape data, the shape of a blade, which is an additive manufacturing product, is divided into multiple layers according to the height of a bead. Each layer of the additive manufacturing product that has been divided into multiple layers is divided by fitting regions of a set shape. By determining connecting lines for connecting the divided regions to each other and computing the extension directions of protrusions, planned lines for bead formation along said extension directions are determined. The additive manufacturing product is shaped by forming beads along planned bead formation lines.
    Type: Grant
    Filed: April 19, 2019
    Date of Patent: August 16, 2022
    Assignee: Kobe Steel, Ltd.
    Inventors: Takemasa Yamasaki, Tatsuya Fujii, Shinji Sato, Takeshi Yamada
  • Patent number: 11417540
    Abstract: In described examples, a method for encapsulating a semiconductor device includes the steps of immersing a layer of the semiconductor device in a liquid encapsulation material, irradiating portions of the liquid encapsulation material to polymerize the liquid encapsulation material, and moving the semiconductor device further from a surface of the liquid encapsulation material proximate to the layer. Immersing the semiconductor device is performed to cover a layer of the device in the liquid encapsulation material. Targeted locations of the liquid encapsulation material covering the layer are irradiated to form solid encapsulation material. The semiconductor device is moved from a surface of the liquid encapsulation material so that a new layer of the semiconductor device and/or of the solid encapsulation material can be covered by the liquid encapsulation material.
    Type: Grant
    Filed: December 7, 2020
    Date of Patent: August 16, 2022
    Assignee: TEXAS INSTRUMENTS INCORPORATED
    Inventors: Benjamin Stassen Cook, Daniel Lee Revier
  • Patent number: 11372390
    Abstract: A furniture product is designed as a rectangular parallelepiped space such that dimension of the space can be altered. Shape and size of a plurality of kinds of machining to be provided on a face of a part member face is registered in a machining master. Toolpath of controlling a tool of a machining machine is produced by CAM for each machining in advance. Machining selected from the machining master is registered on a face of a rectangular parallelepiped space of the part member. Upon receiving the data of rectangular parallelepiped space of the part member having altered dimension, the machining machine can apply the selected machining at a position after alteration of the dimension by controlling the tool in accordance with the toolpath.
    Type: Grant
    Filed: July 27, 2018
    Date of Patent: June 28, 2022
    Assignee: DOMANS, INC.
    Inventors: Kenichi Ninomiya, Seiji Yokoyama, Shunichiro Yumigeta
  • Patent number: 11351634
    Abstract: An example system may include a material source and a substrate having a molten pool on a surface of the substrate, wherein the molten pool faces a downward direction defined with respect to gravity. The system may include a computing device. An example technique may include, by the computing device, controlling the material source to direct a stream of solid material to the molten pool in an upward direction defined with respect to gravity. The material combines with the molten pool to form a deposited volume of a plurality of deposited volumes. The plurality of deposited volumes defines a component. An example computer readable storage medium may include instructions that, when executed, cause at least one processor to control, based on a digital representation of the component, an energy source to direct an energy beam at the substrate to form the molten pool, and control the material source.
    Type: Grant
    Filed: September 20, 2017
    Date of Patent: June 7, 2022
    Assignee: Rolls-Royce Corporation
    Inventor: Quinlan Yee Shuck
  • Patent number: 11298883
    Abstract: In an example, a method includes receiving, at a processor, a plurality of property parameter sets representing attainable property combinations in additive manufacturing and being associated with print material description. A constraint of a first property of the property parameter sets may also be received and a hull of a property mapping resource for use in determining additive manufacturing instructions for generating an object in which the first property meets the received constraint may be determined.
    Type: Grant
    Filed: April 25, 2017
    Date of Patent: April 12, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Peter Morovic, Jan Morovic, Ingeborg Tastl, Melanie M. Gottwals
  • Patent number: 11260597
    Abstract: A method for generating an orthotic device is disclosed. The method includes receiving data from a client device of a patient, the data comprising patient information and image data representative of a body part of the patient. The method further includes generating, based on the image data, three-dimensional model data representative of the body part, and generating parametric CAD model data of the orthotic device based on the three-dimensional model data and the patient information. The parametric CAD model data is transmitted to a three-dimensional printer, wherein the three-dimensional printer is to generate the orthotic device based on the parametric CAD model data.
    Type: Grant
    Filed: November 27, 2019
    Date of Patent: March 1, 2022
    Assignee: AETREX WORLDWIDE, INC.
    Inventors: Kegan Leann Schouwenburg, Nathan Ghabour, Alexander Crosby
  • Patent number: 11253337
    Abstract: The invention provides a method for creating a physical teeth model. The method comprises the following steps: providing a virtual three dimensional (3D) representation of a patient's dentition that comprises at least a region of the teeth that includes a tooth stump on which a crown is to be fitted or a region on to which a bridge is to be fitted; and preparing a physical model of the jaws of a subject from a blank, based on information from said virtual 3D image.
    Type: Grant
    Filed: August 10, 2020
    Date of Patent: February 22, 2022
    Assignee: Align Technology, Inc.
    Inventors: Eldad Taub, Avi Kopelman
  • Patent number: 11234070
    Abstract: A method for manufacturing a cartilage conduction audio device is disclosed. A manufacturing system receives data describing a three-dimensional shape of an ear (e.g., the outer ear, behind the ear, the concha bowel, etc.) of a user. The system identifies one or more locations for one or more transducers along a back of an auricle of the ear for the user that vibrate the auricle over a frequency range causing the auricle to create an acoustic pressure wave at an entrance of the ear canal. The system then generates a design for a cartilage conduction audio device for the user based on the one or more identified locations of the transducers at which acoustic pressure waves generated by the one or more transducers satisfy a threshold performance metric for the user. The design may then be used to fabricate the cartilage conduction audio device.
    Type: Grant
    Filed: January 14, 2020
    Date of Patent: January 25, 2022
    Assignee: Facebook Technologies, LLC
    Inventors: Morteza Khaleghimeybodi, Antonio John Miller, Ravish Mehra
  • Patent number: 11225018
    Abstract: A multi-degree-of-freedom (Multi-DOF) 3D printing device includes a printer mechanism, a rotatable platform, a visual inspection system, and a control system. The printing mechanism includes a print head. The printing mechanism and the rotatable platform are combined to have three degrees of freedom of translation, and the rotatable platform has two degrees of freedom of rotation. The visual inspection system includes a camera mounted to nearby the print head and the relative position of camera and print head remains constant. The control system is configured to implement the printing process. The model is decomposed into several components, each of which could be printed in a single direction. After one component is printed out, the platform is then rotated so that the cutting plane for the component will be printed is horizontal.
    Type: Grant
    Filed: June 19, 2019
    Date of Patent: January 18, 2022
    Assignees: Beijing University of Technology, Beijing Cloud Profound Technologies Company Limited
    Inventors: Lifang Wu, Miao Yu, Yisong Gao, Lidong Zhao, Yuan Gao, Xiaohua Guo, Meng Jian, Changling Wang, Ziming Zhang, Yuanzheng Shi
  • Patent number: 11207734
    Abstract: According to an example, an apparatus may include a processor and a memory on which is stored instructions. The instructions may cause the processor to control at least one energy source to apply energy at a certain low energy level onto a layer of metallic particles, in which the metallic particles have micron-level dimensions, and in which application of the certain low energy level may sinter the metallic particles and may cause formation of physical connections between adjacent ones of the metallic particles. The instructions may also cause the processor to control the at least one energy source to apply energy at a certain high energy level onto the layer of metallic particles, in which application of the certain high energy level energy may melt and fuse the sintered metallic particles.
    Type: Grant
    Filed: October 31, 2016
    Date of Patent: December 28, 2021
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventor: Krzysztof Nauka
  • Patent number: 11198248
    Abstract: Examples disclosed herein relate to determining 3D print part placement. In one implementation, a processor generates a user interface to receive user input related to multiple divisions of 3D print parts and a relative ordering between the divisions. The processor may determine part placement information for the parts in the divisions in a 3D print build area based on user input to the user interface. The processor may translate the determined part placement information into 3D printer instructions.
    Type: Grant
    Filed: January 19, 2018
    Date of Patent: December 14, 2021
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Craig Peter Sayers, Jordi Morillo Peres
  • Patent number: 11197739
    Abstract: A dental prosthesis is made by externally machining successive layers of wax, each of which is formed on a previous prosthesis layer and/or on a coping. Each wax layer is used to form a mold in situ over the previous prosthesis layer/coping, and the appropriate prosthesis material is cast or otherwise molded to conform to the wax layer by the mold.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: December 14, 2021
    Assignee: Align Technology, Inc.
    Inventors: Avi Kopelman, Eldad Taub