Abstract: Three-dimensional fabrication resources are improved by adding networking capabilities to three-dimensional printers and providing a variety of tools for networked use of three-dimensional printers. Web-based servers or the like can provide a single point of access for remote users to manage access to distributed content on one hand, and to manage use of distributed fabrication resources on the other.

Abstract: The invention relates to a method for manufacturing products by applying material at least partially in layers to form a structure, in particular by selective laser melting (SLM), said method comprising the steps of: (a) providing a base plate, (b) applying a layer of a curable material, (c) selectively curing predetermined zones of the applied layer on the basis of geometrical data of the product, (d) repeating steps (b) and (c) until the geometry of a first partial volume of the product has been created in the form of a cured material and (e) removing the uncured material. According to the invention, a reference mark is provided, the unit formed by the base plate and the first volume zones is clamped into a specific position by means of the reference mark and the respective second partial volume of the respective product is cut from the base plate, preferably by machining, in particular CNC milling.

Abstract: The systems and methods disclosed herein employ a combination of digital three-dimensional modeling and rapid fabrication technologies to provide pre-indexed, pre-registered, and/or precut components for articulated dental models. Dental articulators and components of dental models as described herein use a positioning key to encode positional information for components of the dental model, and/or a reference grid on mounting surfaces to enforce local accuracy of fabricated parts against a fixed reference array.

Abstract: The present disclosure includes a generalized kinematics library which may be used to control the motion of a machine tool system and to process data for other applications, such as simulation graphics. Methods are disclosed to interpolate the movement of various axes of a machine tool system through a machine singularity point.

Abstract: A variety of computer automated tools are disclosed to assist consumers with using three-dimensional printers. Where a user also has access to a three-dimensional scanner, the tools may also support automated modifications to scanned subject matter.

Abstract: A variety of computer automated tools are disclosed to assist consumers with using three-dimensional printers. Where a user also has access to a three-dimensional scanner, the tools may also support automated modifications to scanned subject matter.

Abstract: A process for designing and fabricating a custom-fit implant, comprising: a) processing medical image data of a patient's pathologically defective or anatomically deformed area having a symmetrical part to construct a three-dimensional (3D) digital model; b) forming a mirror image of the left or right side of the three-dimensional (3D) digital model based on its axis of symmetry depending on which side the pathologically defective or anatomically deformed area is; c) overlying the mirror image on the original image to form a composite image with a non-overlapping area wherein the implant will be fitted; d) generating a digital implant by cutting off the non-overlapping area of the mirror image; e) designing mounting points between the digital implant and the pathologically defective or anatomically deformed area where the implant is mounted thereon; f) building a positive and a negative mold based on the digital implant to fabricate a custom-fit implant.

Abstract: The present disclosure relates to methods for designing and making custom jewelry. In various exemplary embodiments, a surface of the jewelry piece is designed using a two-dimensional image, such as a scanned fingerprint, photograph, or words. The two-dimensional image is digitized (e.g., converted into a set of lines in a CAD program) then converted into a three-dimensional image. The three-dimensional shape is then incorporated into a surface of the jewelry (e.g., the image is “cut” into the surface of the jewelry piece design).

Abstract: Systems, devices, and methods are provided for orthopedic implants. The implants may include a base member, such as an acetabular shell or an augment, that is configured to couple with an augment, flange cup, mounting member, or any other suitable orthopedic attachment. Any of the implantable components may be include one or more porous surfaces. The porous surface may be textured by protrusions that connect to and extend from the surface. The sizes and concentration of the protrusions may be varied for specific applications to accommodate different implants and patient anatomies. A porous implant may also include one or more internal or external solid portions that strengthen the implant.

Abstract: A working unit control device includes: a recognizing unit that recognizes the three-dimensional position and the three-dimensional posture of a first target; a setting unit that sets an access start location and an access route based on the three-dimensional position and the three-dimensional posture of the first target thereby recognized, the access start location indicating the three-dimensional position and the three-dimensional posture of a second target in which the second target starts to access, the access route indicating a route of movement of the second target; and a controller that controls the working unit to fit the second target to the first target. This allows control of the working unit while contact between the targets to be fitted to each other is prevented in the middle of the route of movement.

Abstract: An imprint lithography apparatus is disclosed. The apparatus includes an electromagnetic Lorentz actuator arrangement configured to move an imprint template arrangement, the electromagnetic Lorentz actuator arrangement comprising: an array of magnets; and an array of conductors, each conductor configured to carry an electric current, one of the array of magnets or the array of conductors being moveable and connected to the imprint template arrangement, and the other of the array of magnets or the array of conductors extending at least partially around or forming a part of a substrate holder; the array of magnets and the array of conductors together being in a configuration which facilitates moving of the moveable one of the array of magnets or the array of conductors in six degrees of freedom, such that the imprint template arrangement is also movable in six degrees of freedom.

Abstract: A system, method and/or process provide mass and efficient production, customization and/or distribution of one or more customized items in digital or physical form. A 2D image of a user may be utilized to create a plurality of 2D images or 3D models of the user having a plurality of facial expressions. One or more of the 2D images or 3D models of the user may be added to or incorporated into an original article to create and/or generate a customized item which includes the user. The 2D images or 3D models of the user may be inserted into one or more original frames of the original article to produce one or more customized frames which may be joined or added to the original article to generate the customized article.

Abstract: A micro melting process to melt surface irregularities or features on a surface of a substrate. The method includes providing a laser and a control mechanism associated with the laser. The control mechanism is used to melt the surface irregularities on the substrate. The control mechanism varies the laser intensity and direction by varying and monitoring the power of the laser. The approach direction of the laser is used to control the manner in which irregularities or surface features are melted, ambient atmospheric conditions, induced motion between the laser and the surface being processed.

Abstract: A method for laying-up the tapes of a prepeg composite material in the 0° direction of a non-planar composite component on a suitable mold using an ATL machine includes the steps of: a) determining the trajectories of the tapes as modified trajectories of geodesic trajectories complying with the following conditions in their projections in an horizontal plane: that the curvature radius R2 of their curved segments is bigger than a predetermined value Rmin; that the gap G2p between two contiguous tapes is comprised between 0 and a predetermined value Gmax; and b) providing modified trajectories to the ATL machine. The invention also refers to a non-planar composite component such as an skin of an aircraft wing having the tapes in the 0° direction following trajectories complying with conditions described.

Abstract: A variety of techniques are disclosed for visual and functional augmentation of a three-dimensional printer.

Abstract: A variety of techniques are disclosed for visual and functional augmentation of a three-dimensional printer.

Abstract: Aspects of the present invention relate to methods and systems for rapid manufacturing (RM) customization of footwear components. An order is received in a retail facility for the custom footwear component comprising one or more embellishments selected by a customer. The order is converted into RM instructions. An RM device receives the customization instructions and manufactures the one or more embellishments.

Abstract: The disclosure provides a method to construct and physically join near-net shaped structural building blocks into a composite part using an interfacial reaction-activation mechanism.

Abstract: The present invention provides methods allowing the use of selective laser powder processing techniques for the production of medically acceptable prosthetic dental frameworks. The frameworks produced according to the present invention have high grade mechanical properties as well as a high accuracy.

Abstract: Systems and methods for measuring feet and designing and creating orthopedic inserts are described. The method can include measuring a pressure the foot exerts during a stride at a plurality of points over a period of time, analyzing a pressure at the plurality of points over the period of time and designing the orthopedic insert based on the analysis. The system can include a device that measures a pressure exerted by a foot at a plurality of times at each of a plurality of points and a computer connected to the device, the computer having memory that stores the measured pressures and a program operable to analyze the measured pressures to create a design of an orthopedic insert.

Abstract: The invention relates to a gingiva former (1), which has a connecting geometry (5) to an implant (10) and comprises a tailor-made edge (2), a tapering lower part (4) that is located beneath and has a tailor-made shape, and a tapering upper part (8) having a lateral surface (9), wherein the lateral surface (9) has an angle of inclination (?) of between 0.5° and 30° with respect to a longitudinal axis (A) of the connecting geometry (5).

Abstract: A method of data preparation in lithography processes is described. The method includes providing an integrated circuit (IC) layout design in a graphic database system (GDS) grid, converting the IC layout design GDS grid to a first exposure grid, applying a non-directional dither technique to the first exposure, coincident with applying dithering to the first expose grid, applying a grid shift to the first exposure grid to generate a grid-shifted exposure grid and applying a dither to the grid-shifted exposure grid, and adding the first exposure grid (after receiving dithering) to the grid-shifted exposure grid (after receiving dithering) to generate a second exposure grid.

Abstract: Three-dimensional fabrication resources are improved by adding networking capabilities to three-dimensional printers and providing a variety of tools for networked use of three-dimensional printers. Web-based servers or the like can provide a single point of access for remote users to manage access to distributed content on one hand, and to manage use of distributed fabrication resources on the other.

Abstract: A computerized method is provided for designing a vent in a hearing aid housing shell based on an image of a patient's ear canal impression, and wherein a program is provided on a computer-readable medium. With the program, an image of a starter housing shell based on the image of the patient's ear canal impression is created which is longer than a final version of the housing shell to be created. A starter vent running from an inner canal end near the patient's ear drum to an outer end of the starter housing shell is placed inside the shell. Components are then placed substantially as deep as possible inside the starter shell but lying outside of the starter vent. Portions of the starter shell lying beyond where a faceplate is to be mounted are removed and the faceplate is mounted. The starter vent is then grown larger so that it fills substantially all space inside the shell without interfering with the components.

Abstract: Devices and methods to reduce ear wax clogging of acoustic ports, hearing aid systems, and feedback reduction systems are provided. A conformal hearing aid includes a hearing aid body, where the hearing aid body houses a microphone and a receiver, where the microphone is positioned within the hearing aid body to measure acoustic signals from an ambient environment, and where the receiver is positioned within the hearing aid body to emit acoustic signals toward a tympanic membrane of a user; an expandable element, where the expandable element is operatively connected to the hearing aid body, and where the expandable element is configured to encompass a circumferential portion of the hearing aid body when expanded; and an inflation management system, where the inflation management system is configured to expand the expandable element when actuated.

Abstract: A method, system and software are presented for making a trackable mount for assisting with surgery within a surgical site, the trackable mount being trackable by a tracker disposed to obtain image information of the surgical site. A software model of the trackable mount is created based on scan data of the surgical site, and the making of the trackable mount is based on model data derived from the software model. The exterior shape of the trackable mount may incorporate a tracking marker, or tracking pole, or both. A system for executing the method consists of scan data of the surgical site, a controller with memory and processor, and a manufacturing device. In one embodiment the manufacturing device is a rapid prototyping machine. Software is presented for executing the method of the invention.

Abstract: Methods, systems, and techniques for automatically determining jet orientation parameters to correct for potential deviations in three dimensional part cutting are provided. Example embodiments provide an Adaptive Vector Control System (AVCS), which automatically determines speeds and orientation parameters of a cutting jet to attempt to insure that a part will be cut within prescribed tolerances where possible. In one embodiment, the AVCS determines the tilt and swivel of a cutting head by mathematical predictive models that examine the cutting front for each of “m” hypothetical layers in a desired part, to better predict whether the part will be within tolerances, and to determine what corrective angles are needed to correct for deviations due to drag, radial deflection, and/or taper.

Abstract: An additive three-dimensional fabrication process is improved by controlling deposition rate to obtain surface textures or other surface features below the nominal processing resolution of fabrication hardware. Sub-resolution information may be obtained, for example, from express metadata (such as for surface texture), or by interpolating data from a source digital model.

Abstract: An implant and process for manufacturing the implant for a joint of a patient comprises determining a dimension of a bone in the joint, generating a three-dimensional image of the bone, converting the image into a CAD model, determining a three-dimensional design for the implant according to the dimension of the bone, activating an electron beam melter, and additive-manufacturing the implant with the electron beam melter, the implant having a dimension equal to the dimension of the bone, the implant comprising a porous material. The porous material can be an osteoconductive material or an osteoinductive material or a combination thereof.

Abstract: A custom arthroplasty guide and a method of manufacturing such a guide are disclosed herein. The method of manufacturing the custom arthroplasty guide includes: a) generating medical imaging slices of the portion of the patient bone; b) identifying landmarks on bone boundaries in the medical imaging slices; c) providing model data including image data associated with a bone other than the patient bone; d) adjusting the model data to match the landmarks; e) using the adjusted model data to generate a three dimensional computer model of the portion of the patient bone; f) using the three dimensional computer model to generate design data associated with the custom arthroplasty guide; and g) using the design data in manufacturing the custom arthroplasty guide.

Abstract: The invention relates to systems and/or methodologies for electronic operator interface based controller and device automatic downloads. More particularly, an electronic operator interface can determine if control logic or content used by an industrial controller has been updated, changed, or otherwise modified. If the content has been modified, then the electronic operator interface can automatically obtain the content and store a back-up copy in memory. Additionally or alternatively, the electronic operator interface can periodically update a backup copy of the content. Furthermore, the electronic operator interface can determine if the controller has lost its content, and restore the content from the most recent version saved in memory.

Abstract: In order to effectuate proper construction of prosthetic devices during surgery, a device that will shape the prosthetic device from the patient's own tissue has been contemplated. Although ear surgery requires exacting measurements because of the size that is involved is discussed, many other types of artificial devices can be manufactured during a number of different types of procedures to include orthopedic and dental prosthesis. Many different types of tissues may be used and a computer with associated software will enable a milling machine to manufacture the required prosthetic device at the time of the procedure.

Abstract: A method for producing a dental prosthetic item, including providing a 3D model of the item. The providing includes determining an esthetically relevant designed subregion of a 3D model of the item as part of an exterior surface of the item. The subregion corresponds to a labial surface and/or incisor edge, or to a buccal and/or occlusal surface. Further steps include selecting a suitable blank, specifying a blank having a prefabricated esthetically relevant terminal subsurface of a surface of a tooth, a terminal subsurface of the blank being such as at least approximates the subregion. A further step includes forming the item from the selected blank such that a prefabricated terminal subsurface of the blank remains unmachined in at least a central region thereof. The forming includes machining the blank only in a marginal area of the terminal subsurface and on at least some surfaces outside of the terminal subsurface.

Abstract: In a method for designing a formed sheet-metal part, a method for displaying a visual representation of the quality of the formed sheet-metal part, the method comprising the steps of: simulating the deformation of the part by a forming process of the part, thereby computing thinning and thickening effects of the forming process on the part, for different values of a restraining force; displaying a visual representation of the part and of the thickening and thinning effects of different regions of the part; classifying the surface of the part as having several regions, each region being associated with a particular range of the thickening and thinning effects; computing and displaying on the display device a diagram displaying, as a function of the restraining force, the relative size of areas of these regions.

Abstract: A device for checking steel pipes during production and to a method using the device. The device includes a station for acquiring measurement data representative of physical measurements of the geometry of a pipe taken on an outside thereof, and a computer system configured to store template data applicable in a coordinate system and representative of overall geometry of a sizing body. In a chosen coordinate system, the system then provides a three-dimensional representation of parts of the pipe. For each part of the pipe, the system is referenced to determine a critical parameter, representative of the margin of passage of the sizing body inside a chosen part of the pipe. The method and device may thus establish a diagnostic of traversability of the pipe by a sizing body.

Abstract: Three-dimensional fabrication resources are improved by adding networking capabilities to three-dimensional printers and providing a variety of tools for networked use of three-dimensional printers. Web-based servers or the like can provide a single point of access for remote users to manage access to distributed content on one hand, and to manage use of distributed fabrication resources on the other.

Abstract: For use in connection with evaluating prosthetic sockets (and other objects) designed and fabricated with computer aided design and manufacturing software, the shape of a socket is accurately scanned and digitized. The scanned data are then compared to either an electronic shape data file, or to the shape of another socket, a positive model of a residual limb (or socket), or a residual limb. Differences detected during the comparison can then be applied to revise the design or fabrication of the socket, to more accurately achieve a desired shape that properly fits the residual limb of a patient and can be used to solve the inverse problem by correcting for observed errors of a specific fabricator before a socket is produced. The digitizing process is implemented using a stylus ball that contacts a surface of the socket to produce data indicating the three-dimensional shape of the socket.

Abstract: A load port apparatus is disclosed wherein the total period of time of operation of a lid member mounting and dismounting apparatus and a mapping apparatus is minimized while avoiding interference of the two apparatus with each other. An interference avoiding sensor apparatus is provided on the lid member mounting and dismounting apparatus and the mapping apparatus and detects that a lid member suction plate of the lid member mounting and dismounting apparatus is disposed at a position lower by a value exceeding a preset value than the arm to which the mapping sensors are attached to enable pivotal motion of the arm without interfering with the lid member suction plate. Then, immediately after the preset value is detected by the interference avoiding sensor apparatus, the arm is pivoted to the mapping position to start the mapping.

Abstract: A system includes an encoding module and a decoding module. The encoding module generates a three-dimensional (3D) model of a part, modifies the 3D model to include a 3D structure, and generates a computer-aided design (CAD) file based on the modified 3D model. The decoding module determines whether the CAD file includes the 3D structure, authorizes operation of analysis software on the CAD file when the CAD file includes the 3D structure, and prohibits operation of the analysis software when the CAD file does not include the 3D structure.

Abstract: Three-dimensional fabrication resources are improved by adding networking capabilities to three-dimensional printers and providing a variety of tools for networked use of three-dimensional printers. Web-based servers or the like can provide a single point of access for remote users to manage access to distributed content on one hand, and to manage use of distributed fabrication resources on the other.

Abstract: A method for configuring a coil forming machine is provided. The method comprises receiving a 3D model of a production coil, generating a 3D model of the coil forming machine, and comparing the received 3D production coil model to the 3D model of the coil forming machine to obtain a comparison. The method also includes outputting a display of the comparison and adjusting the coil forming machine in response to the comparison.

Abstract: A processing device and a method for processing structure data representing a physical structure are disclosed to obtain information about physical properties of the physical structure faster and with high quality and accuracy. The processing device for processing structure data representing a physical structure comprises an obtainer module for obtaining structure data representing a physical structure; a parts defining module for subdividing said structure data into at least two parts including a connection part and a material part; a meshing module for generating a mesh model approximating said physical structure by transforming said connection part and said material part into mesh elements having different sizes, wherein the mesh element sizes of said connection part are smaller than the mesh element sizes of said material part; and a processing module for processing said mesh model to estimate physical properties of said physical structure.

Abstract: A dental template for positioning an object on teeth of a patient and method for fabricating the same. The method includes creating a digital model of the patient's teeth, creating a simplified template model based on the digital model, and fabricating the dental template based on the simplified template model. The template model is simplified by removing certain features of the patient's tooth anatomy. The dental template can be located on a patient's teeth using four or fewer positioning teeth.

Abstract: An integrated additive manufacturing cell (IAMC) that combines conventional manufacturing technologies with additive manufacturing processes is disclosed. Individual IAMCs may be configured and optimized for specific part families of complex components, or other industrial applications. The IAMCs incorporate features that reduce hardware cost and time and allow for local alloy tailoring for material properties optimization in complex components.

Abstract: The systems and methods disclosed herein employ a combination of digital three-dimensional modeling and rapid fabrication technologies to provide pre-indexed, pre-registered, and/or precut components for articulated dental models. Dental articulators and components of dental models as described herein use a positioning key to encode positional information for components of the dental model, and/or a reference grid on mounting surfaces to enforce local accuracy of fabricated parts against a fixed reference array.

Abstract: A method is set forth for making a computer model of patient's jaws on the basis of digital information. Digital data about the jaws, teeth, soft tissues and artificial teeth is joined in computer space to create aesthetic and functional plans for the removal of teeth, shaping of supporting bone and placement of dental implants. Artificial teeth and pre-manufactured prosthetic devices are made and attached to the dental implants at the time of surgery. The aesthetic and functional position of artificial teeth is determined prior to surgical removal of natural teeth and the ideal position of implants and the proper form of the remaining bone are determined prior to surgery. Surgical guides used to shape bone, record occlusal orientation and position dental implants are manufactured using computer milling or layered manufacturing.

Abstract: To make it possible to teach a grasping action for a work object whose shape and 3D position are unknown to a robot by an intuitive and simple input operation by an operator. a captured image of the working space is displayed on a display device; (b) an operation in which a recognition area including a part of a work object to be grasped by a hand is specified in two dimensions on an image of the work object displayed on the display device is received; (c) an operation in which a primitive shape model to be applied to the part to be grasped is specified from among a plurality of primitive shape models; (d) a parameter group to specify the shape, position, and posture of the primitive shape model is determined by fitting the specified primitive shape model onto 3D position data of a space corresponding to the recognition area; (e) a grasping pattern applicable to grasping of the work object is selected by searching a database in which grasping patterns applicable by a hand to primitive shape models are stored.

Abstract: A method for manufacturing a reproduction of a three-dimensional physical object by obtaining a digital two-dimensional representation of the object, manipulating the two-dimensional representation to input-data for a manufacturing machine, and manufacturing a reproduction of a three-dimensional physical object based on the input-data.

Abstract: A method and system for fabricating a dental prosthesis are provided. High resolution digital scanned images of a patient's oral structures are acquired. Three dimensional (3D) cone beam X-ray images of hard and soft oral tissues are acquired. The scanned images are integrated with the 3D cone beam X-ray images in a 3D space to obtain combined three dimensional images of the oral structures. The occlusal relationship between upper and lower oral structures are digitally simulated using the combined three dimensional images. The dental prosthesis is digitally modeled for planning intra-oral positioning and structure of the dental prosthesis. The digital dental prosthesis model is refined based on simulated force tests performed for assessing interference and retention of the digital dental prosthesis model. A prospective dental prosthesis model is created based on the refined digital dental prosthesis model. The dental prosthesis is fabricated based on a verified prospective dental prosthesis model.

Abstract: A method for manufacturing a ring (i.e. class, championship, or affiliation) begins by receiving order data specifying a series of personalization elements, such as the addition of text and icon designs. A geometric model for each personalization item is constructed. To assemble text panels, the operating system provides font geometry for a desired TrueType font. Then a set of splines are created from the font geometry and are then tessellated to generate polyline sets of data, which are then spaced and mapped between two boundary curves. The personalization elements are then projected onto one of the model's 3D surfaces. A set of machining instructions for a milling machine is generated by obtaining a set of machining pattern strategies, generating a set of curves, projecting the toolpath onto the surface of the ring to calculate the 3D toolpath, and rotating it to a desired angle.