Abstract: A method for manufacturing a coating rod, comprising the steps of preparing a rod material, disposing a pair of form rolling dies having a plurality of helical convex threads, so that the closure angle of a main axis of each of the form rolling dies in the horizontal direction of the main axis is substantially 0.25° or larger but not larger than 0.35° with respect to an axial direction of the rod material, and form-rolling the rod material by feeding the rod material along the axial direction thereof and rotating the pair of form rolling dies around the main axes thereof, while clamping the rod material with the pair of form rolling dies.

Abstract: A threading turret assembly includes a plurality of threading heads. The threading heads comprise first and second threading rollers. The threading head is configured to impart a thread onto a metallic can such that a threaded cap may be screwed onto the can to seal an opening in the can. The turret assembly is configured to rotate such that the plurality of threading heads orbit the centerline of rotation about which the turret rotates. The turret is configured to impart a rotation onto the plurality of threading heads as the threading heads orbit the center of rotation.

Abstract: A knurling tool, with a base body featuring an axis and adapted to be clamped into a machine tool, which accommodates a holder and knurling wheels rotatably mounted in the holder, wherein knurling wheels arranged at equal circumferential distances are mounted in the holder around a wheel axis which embraces a first angle ?1 with respect to the supporting axis, wherein a workpiece cone is insertable between the knurling wheels along the supporting axis and the knurling wheels embrace a second cone angle ?2, wherein the holder features three segments, each of which mounting one knurling wheel via a bearing pin, an adjustment device is provided by which the segments, being guided radially, are radially adjustable synchronously about a certain amount, and fixing means are provided which fix the adjustment device and the segments, respectively, in an occupied position.

Abstract: A process for producing a bearing seat or a drive journal having a large diameter on a rolled threaded spindle is disclosed. The blank of the threaded spindle is hot-upset in the longitudinal direction, such that it bulges radially with respect to the longitudinal direction, a first longitudinal region having an enlarged diameter being provided.

Abstract: In this bottle can manufacturing method, when a portion located at the skirt portion 7 is being molded, the portion extending in an opposite direction in which the male threaded portion 6 extends from a lower end 6a of the male threaded portion 6 over a range of at least approximately 180° along a circumferential direction of the skirt portion 7, the inner surfaces of molding pre-form portions of the first circumferential wall portion and the convexly curved surface portion from among the molding pre-form portions of the skirt portion 7 are pressed outward in the radial direction of the bottle can body.

Abstract: A method for inserting blanks to be threaded in automatic rotary rolling machines, in which the step for inserting parts to be machined in the working position occurs at an adjustable, optimized rate, so that the portions of the outer surface of the roller tool affected by contact with the parts that have been inserted vary continuously at each turn of the spindle. This provides a significant reduction in surface wear of the roller, extending its useful life. The invention also relates to an automatic rotary rolling machine.

Abstract: An axial thread-rolling head comprising a shank and a bearing unit held by said shank and having the profiled rolling dies wherein said shank has an elongate gripping portion, a first clutch portion, a supporting portion for the bearing unit, and a driver portion for a central toothed gear of said bearing unit and said bearing unit has a second clutch portion which is in engagement with said first clutch portion when said bearing unit and said shank are in a coupled position because of a spring bias, and is out of engagement when said bearing unit and said shank are axially moved apart, against said spring bias, to a separating position, which allows said bearing unit to perform a relative rotation on said shank, wherein said gripping portion and said clutch portion, on one hand, and said supporting portion and said driver portion, on the other hand, define separate components which are axially fixed and fixed for rotation via connecting portions, but are adapted to be releasably connected to each other.

Abstract: A method and apparatus for manufacturing a bolt capable of mass-producing a multiple screw bolt such as a so-called double screw bolt at a low unit price, and a thread rolling die for use therein. The apparatus for manufacturing a bolt comprises a pair of thread rolling dies (1) which are arranged opposite to each other at a predetermined interval, and a bolt supporting unit (2) which supports a cylindrical bolt material (3) in a predetermined position. The thread rolling dies (1) are provided with a transfer pattern (4) having a coarse thread portion (5) which is part of a coarse thread formed by developing a coarse screw, and projections (6) which are part of a fine thread (6a) formed by developing a fine screw as shown by an imaginary line (6a), the fine thread (6a) being formed cyclically on a root portion (5a) of the coarse thread according to a phase shift between the fine thread and the coarse thread.

Abstract: A threaded fastener comprises a first, primary thread lead, and a pair of second, auxiliary thread leads alternatively interposed between successive threads of the first, primary thread lead, except within the vicinity of the tip portion of the fastener so as to define space for accommodating debris generated during the self-tapping of the fastener into a workpiece. The fastener also comprises lobe members formed upon the primary thread lead so as to predeterminedly affect torque insertion and pull-out resistance values.

Abstract: A new and improved thread rolling die, for forming a new and improved threaded fastener, comprises a plurality of first, primary thread rolling die threads, and a plurality of sets of second, auxiliary thread rolling die threads alternatively interposed between successive threads of the first, primary thread rolling die threads, so as to render the manufacturing process more cost effective by reducing the the number of revolutions, through which a blank member must be rotated in order to complete the formation of the thread leads upon the blank member, to be accordingly reduced which, in turn, permits the axial length of the thread rolling dies, and the thread rolling machines, to be reduced in size.

Abstract: A rolling die for a ball screw has: a cylindrical portion including a helical protrusion formed in an outer peripheral surface thereof for forming a helical ball groove in a raw material of a screw shaft of the ball screw; and a conical lead-in portion formed in one end portion of the cylindrical portion, the lead-in portion including a plurality of frustum-cone-shaped portions, wherein the contact angles of the frustum-cone-shaped portions with respect to the raw material of the screw shaft are each set so as to increase sequentially in the order starting at and from the frustum-cone-shaped portion adjoining the cylindrical portion.

Abstract: A new and improved thread rolling die for forming a new and improved threaded fastener, and a new and improved method or technique of manufacturing the new and improved threaded fastener, is disclosed wherein the new and improved threaded fastener comprises a first, primary thread lead, and a pair of second, auxiliary thread leads alternatively interposed between successive threads of the first, primary thread lead. As a result of the provision of the pair of second, auxiliary thread leads being interposed between successive ones of the threads of the first, primary thread lead, not only is additional axial reinforcement provided for the threaded fastener, but more importantly, the lateral or transverse distance through which the material comprising the blank member must be displaced or moved in order to form the successive threads of the first, primary thread lead is substantially reduced.

Abstract: A process for the formation of a thread form in a substantially elongate member (1), wherein the thread form includes at least one rib (3) spaced apart from at least one other rib along the elongate member and wherein the thread form has a relatively coarse rib spacing but a fine thread pitch.

Abstract: A rolling die for a ball screw has: a cylindrical portion including a helical protrusion formed in an outer peripheral surface thereof for forming a helical ball groove in a raw material of a screw shaft of the ball screw; and a conical lead-in portion formed in one end portion of the cylindrical portion, the lead-in portion including a plurality of frustum-cone-shaped portions, wherein the contact angles of the frustum-cone-shaped portions with respect to the raw material of the screw shaft are each set so as to increase sequentially in the order starting at and from the frustum-cone-shaped portion adjoining the cylindrical portion.

Abstract: In a rolling die for forming a ball screw by rolling for example, a biting portion is formed on one end of a straight portion while a relief portion is formed on the other end. Further, the helical protrusion on the biting portion and the helical protrusion on the relief portion each become continuously and gradually smaller as distancing away from the dancette portion on the straight portion. The dancette portion on the various portions are continuously formed using only one grinding wheel with its grinding lead being changed.

Abstract: A parting tool for continuous chipless separation of identical parts from a rotation-symmetric workpiece, includes a cutting roller having a main body advancing a workpiece in a transport direction from an entry side to an exit side. The main body has a slip bevel at the entry side and a cutting screw including a screw thread having coils which define a helix line and are configured with an increase in height. The screw thread includes in series an entry portion, a substantially cylindrical primary portion and a separating portion, whereby the coils in the entry portion, primary portion and separating portion having different slope angle, with the slope angle determined by a combination of a thickness of the screw thread and a root width between two neighboring coils of the screw thread, wherein the increase in height of the coils correlates to the helix line.

Abstract: In a rolling die for forming a ball screw by tolling for example, a biting portion is formed on one end of a straight portion while a relief portion is formed on the other end. Further, the helical protrusion on the biting portion and the helical protrusion on the relief portion each become continuously and gradually smaller as distancing away from the dancette portion on the straight portion. The dancette portion on the various portions are continuously formed using only one grinding wheel with its grinding lead being changed.

Abstract: A roll for a radial thread-forming head which has disposed at its circumference a thread-forming profile with a flattened area, a thread entry portion, a thread calibrating portion, and a thread exit portion, characterized in that an annular, continuous groove portion is formed in the longitudinal half of the roll in a radial plane at the circumference, except for the flattened area, and a thread-forming profile is formed in the two sides of the groove portion wherein the pitches of the thread-forming profiles are opposed and the positions of the flattened areas are coincident.

Abstract: A self-lock screw which has a deep slit so as to facilitate the elastic deformation of the flanks of a thread and enhance the locking effect and which can be produced without the need for skill of a high level and dexterity. A slit (3) which separates the flanks (21) on both sides of a thread (2) along the crest of the thread is provided, and a broad bottomed concave portion (22, 23) is formed from the vicinity of the root of the thread (2) in a shape given by inwardly scraping the extended surfaces of the flanks. Since the slit at the crest of the thread becomes deep by providing the broad bottomed concave portion in the vicinity of the root of the thread, the flanks are ready to be elastically deformed, so that the spring back effect is enhanced and the effect on preventing the screw from loosening is therefore increased.

Abstract: A method and apparatus that provides a multiple-stand stretch reduction mill. A single master controller monitors and controls the roll speed at each roll stand in the mill, automatically and simultaneously maintaining each stand's roll speed at a pre-determined, calculated roll speed.

Abstract: A method of controlling a continuous skin-pass and reduction operation for a metal strip includes the steps of passing a strip through a gap between working rollers of at least two successive rolling stands, only an upstream one of the stands providing substantial thickness reduction of the strip; determining an extension rate of the strip provided by the upstream stand; determining a tension of the strip downstream of the upstream stand; adjusting the speed of the working rollers of the upstream stand compared to the speed of the working rollers of a downstream one of said stands according to the determination of the extension rate; and adjusting the squeezing force of the upstream stand according to the downstream tension determination. A response time to the step of adjustment of the squeezing force is longer than a response time to the step of adjusting the speed of the working rollers.

Abstract: A system and method for achieving an optimum interstand strip tension providing substantially equal loading of adjacent stands of a tandem rolling mill where such optimum tension is determined by the expression ##EQU1## where A1 and B1 are, respectively, the load ratio intercept and the slope of the load ratio versus interstand tension function for a first mill rolling stand, and A2 and B2 are, respectively, the load ratio intercept and the slope of the load ratio versus interstand tension function for an adjacent second mill rolling stand, and whereby the rolling capacity of the mill is substantially fully utilized.

Abstract: A method and a device are provided for rolling a slab, in particular a slab whose thickness varies over its length, using at least two roll stands with a substantially constant and preferably low tension being maintained in the slab between the first and the second roll stand and with substantially constant exit thickness. Until the desired tension is reached in the slab, the rotational speed in the second roll stand is kept constant and the torque in the first roll stand is controlled so as to build up the desired tension in the slab between the first and the second roll stand. After the desired tension is reached, the rotational speed of the first roll stand and the torque of the second roll stand are kept constant.

Abstract: A methods for forming threads in the neck portion of a can made of thin gauge, hard temper metal which minimizes stretching of the metal in the neck portion. The method employs a grooved arbor and roller having a single thread lead around less than 360.degree. of the roller's perimeter.

Abstract: Axial thread rolling head which comprises a bearing unit including the thread rollers and rotatably supporting said thread rollers by means of eccentric shafts, an axial shank being axially movable with respect to said bearing unit and, in a first axial relative position, cooperating with a claw clutch portion of said bearing unit by means of a claw clutch portion to connect both portions so as to be resistant to torsional strength, a first gear between said shank and said eccentric shafts, a helical spring between said shank and said bearing unit being so provided that in a second axial relative position, in which said claw clutch portions are out of mesh, said helical spring, on the occasion of a displacement of said bearing unit into a first direction of rotation with respect to said shank, is tensioned or, respectively, said tensioned helical spring displaces said bearing unit into the second direction of rotation relative to said shank, spring means which tension said shank and said bearing unit into the

Abstract: Rolling schedule computing method for adjusting the desired roll force and desired roll gap of a roll stand, in which before rolling a strip (1) of a prescribed quality from an expected material hardness (MH*) and before a relative desired pass reduction (.epsilon.*) given from a pass schedule the desired roll force (F*) is computed taking account of stand-specific and/or material-specific roll force fitting terms (KFK, KMK) and with simplification by means of a simple arithmetic combination, and then the desired roll gap (S*) is computed, with simplification by means of a simple arithmetic combination, from the desired delivered thickness (HA*) given by the relative desired pass reduction (.epsilon.*), the stand modulus (CG) and the desired roll force (F*), taking account of a zero-point correction (SO), a temperature correction (SOT), and, as the case may be, a roll gap fitting term (KSK), and the stand (6) is subjected to the desired roll force (F*) and the desired roll gap (S*).

Abstract: One end of a rotating workpiece is threaded by using a single threading roll having on one end thereof a plurality of annular threading ribs the diameters and/or pitches of which increase slightly and progressively from one end of the plurality to the other. Initially the roll is advanced diagonally toward the end of the work to be threaded until all of the threading ribs on the roll have penetrated the work only part way to the final depth of the desired thread, after which the roll is advanced parallel to the axis of the work for a predetermined distance. The tool is then retracted and the foregoing threading operation is repeated several times, but with the tool holder being advanced a slightly greater radial distance toward the work with each successive threading operation until the desired thread depth has been achieved.

Abstract: A turntable for supporting an end blank having a tubular flange integral therewith is rotatable about an axis of the tubular flange. An annular threading roll die rotatable with the turntable receives therein the flange of the end blank with a full outer circumferential surface of the tubular flange being held against the annular threading roll die. The annular threading roll die has a first inner threading surface for threading the tubular flange. A threading roll is inserted into the tubular flange of the end flange supported on the turntable in spaced relationship to an inner circumferential surface of the tubular flange. The threading roll is rotatable and movable toward the inner circumferential surface of the tubular flange, and has a second inner threading surface which is complementary to the first threading surface.

Abstract: Deep drawn, deep drawn and stretched, or extruded cylindrical aluminium containers are varnished internally and externally, provided with a twostage neck by drawing in and onto the neck is rolled a thread, followed by cutting to length. The drawing-in of the neck, thread rolling and cutting to size are performed with the same container setting. To improve the flexibility, adhesiveness and sliding characteristics, the varnish used is mixed with catalysts, plasticizers and/or lubricants. When the thread is rolled, the container neck is supported from the inside with a quasi-stationary screw-pitch gauge, while from the outside a thread roll is rolled over the neck surface and presses the thread inwards into the neck. The screw-pitch gauge and the thread roll are forcibly guided in such a way that a slip occurs between them and the neck material. As a result the varnish also remains intact in the vicinity of the thread.

Abstract: A method of producing threaded fasteners, particularly screws characterized by a thread root which is substantially wider than the thread crest, which results in seam free threads. The method employs a rolling die with a novel double form thread profile geometry wherein the angle of divergence of the groove defining walls gradually varies between an obtuse pointing angle and an acute finish angle as the groove depth increases from a sorting depth to the finish depth. The finish form of the die is maintained for a length which is commensurate with at least two and one-half revolutions of the fastener which is being formed.

Abstract: A seamless helical thread is formed through the use of a die having a thread profile defining groove which undergoes a smooth transition from a pointed form at the starting end to a finish form. The transition occurs along the portion of the groove length where the groove depth is increasing. In the case of a typical machine screw with a 60.degree. finish form, the pointed form is approximately 98.degree..

Abstract: A method of forming a helical internal gear by cold work, wherein a hollow blank is fitted onto a die on a mandrel, which is provided on an outer periphery thereof with a helical tooth profile and, while the blank is clamped and held in both axial directions thereof, a roller is pressed onto an outer periphery of the blank in a direction perpendicular to an axis of the mandrel while rotating the blank together with the mandrel, whereby the hollow blank is plastically deformed along the helical tooth profile on the die, and then a helical internal gear is formed on an inner peripheral surface of the blank.

Abstract: A machine and process for forming a high strength precision bar joint and more particularly for forming rolled tapered threads on a bar end such as the tapered end of a reinforcing bar used in concrete construction. Such machine and process employs opposed oppositely rotating die disks which have conical opposed die surfaces. A thread form die is provided on the conical die surfaces in the form of thread form spirals which bear against the opposite sides of the tapered bar surface as the die disks rotate. The die surfaces include opposed recesses into which the bar end is inserted. The bar may be held for rotation aginst a stop as the die disks oppositely rotate. Alternatively the bar end may be held against rotation and the die disks orbited around the bar end as the die disks oppositely rotate. A tapered surface is formed on the bar end prior to roll forming of such threads as by hot or cold forging or by cutting.

Abstract: A process for forming a helical screw thread comprising a flank with negative inclination on the wall of a rotationally symmetrical body (19) such as a metal pipe or tube. A first phase involves producing a screw thread having flanks with a positive inclination and then a second phase involves modifying the inclination of one of the flanks (24) by plastic deformation to make it negative (32). For that purpose, use is made of a roller (26) mounted on an inclined axis (X2--X2), which rolls against the flank of the thread.

Abstract: Thread rolling dies are disclosed which are provided with a band of roughness extending along the flanks of the thread forming grooves in the dies. The roughened bands provide traction between the blank and the dies so as to establish rolling without slippage at about the initial blank diameter. The roughened band is produced by electric discharge machining or grinding, using a precision-formed electrode. The electrical power applied during the formation of the roughened band is controlled so that the greatest amount of roughness, and in turn traction, is provided at the start end of the die and the band is provided with a progressively decreasing amount of roughness as it extends toward the finish end of the die. The band of roughness ends at a location spaced from the finish end of the die so that the flanks of the thread formed on the blank are smooth at the completion of the rolling operation.

Abstract: A method of selecting deformed bar for direct rolling of a thread thereon and also a method of threading such deformed bar. The method comprising rolling a preselected thread onto selected deformed bar without machining the bar in preparation. The bar selection is made so that the average cross-sectional area of the bar with the formed thread is substantially equal to that of the unthreaded portions of the bar. The formed thread is of continuous and substantially constant pitch circle. The method is particularly applicable in manufacture of rock bolts and anchor bolts from hot rolled deformed bar.

Abstract: A method of forming on a workpiece a resilient thread, having a closed helical cavity inside the thread, includes plastic deformation of the walls of a preformed helical groove whose depth exceeds the depth of the roots of the thread to be obtained. The volume of the workpiece material, expelled in forming the helical groove, correspondsto the volume of the closed helical cavity inside the thread being obtained.A thread-forming tool for carrying out the method comprises a shank and an operating piece which consists of a groove-forming portion and a thread-forming portion arranged in series along one axis and having the same pitch of projections of their thread. The groove-forming portion and the thread-forming portion are displaced relative to each other in the axial direction at least by half the pitch, the major diameter of the groove-forming portion exceeding the major diameter of the thread-forming portion.

Abstract: A threaded fastener has a pin with a head, a cylindrical shank, a shoulder with reducing diameter, a radius at the least diameter of the shoulder whose region is work-hardened, and a threaded end, in that order. The thread extends into near-adjacency to the shoulder, and has no more than approximately one-half of a convolution of an incomplete thread at its end adjacent to the shoulder. A collar is threadable onto the thread. It has a counterbore no longer than the anticipated grip range plus approximately one-half of a thread pitch. The collar may be inherently torque-limited. The term "thread" also includes a peripheral groove.

Abstract: Feeding apparatus for elongated objects having a rotary feed member, having a drive for rotating the same at a high speed, spaced apart parallel grooves formed in the outer circumference of the rotary member spaced apart radially from one another, to receive a single elongated object, angled shoulders formed on the outer periphery of the rotary member, located adjacent respective grooves, a recess formed in the rotary member intermediate its upper and lower ends, an ejection device located in the recess for engaging and ejecting objects at a predetermined rotational position and a generally semi-annular retaining guide, around a portion of the rotary member, for retaining objects in the grooves.

Abstract: A method for threading a closure having cylindrical walls which includes securing the closure in a stationary nest, inserting a threading tool having indentions on the outside thereof into the interior of the closure, moving the closure into a ring having projecting threads on the inside thereof around the outside walls of said closure, moving the threading tool into contact with the interior portion of the closure upon which threads are to be formed, and moving the threading tool around the interior portion of the stationary closure in an orbital path to form threads in the closure without rotating the threading tool about the threading tool axis.

Abstract: An apparatus for threading a closure which includes a vertically movable nest for receiving a closure shell and a vertically movable threading tool which includes a cylindrical threading member having threads on the outside thereof which is receivable within the shell and is movable in an orbital path to produce threads on an inside curl that has been previously formed on the closure shell.

Abstract: A method of making an elastic thread having a closed cavity inside the thread profile comprises plastically deforming the walls of a preformed helical groove by means of a thread-forming tool (2). The helical groove is made at least double-start and having a pitch equal to that of the thread to be formed, one of the starts serving for directing the thread-forming tool (2) which, during the process of plastically deforming the walls of the helical groove, transforms each of the remaining starts into a closed helical cavity (3) disposed inside the thread profile.A thread-forming tool for practicing the above described method comprises threading rollers (7) having a circular thread and uniformly disposed around a circumference in a body (4) provided with a starting portion (5).

Abstract: A method and apparatus for threading a closure which includes securing the closure in a stationary nest, inserting a threading tool having threads on the outside thereof into the interior of the closure, moving the threading tool into contact with the interior portion of the closure upon which threads are to be formed, and moving the threading tool around the interior portion of the stationary closure in an orbital path to form threads in the closure without rotating the threading tool about the threading tool axis.

Abstract: A process of producing a threaded shank, particularly for hinges, characterized by comprising in a succession the following steps of: cutting from a continuous wire a stock or cylindrical starting piece substantially having the same volume as the self-threading shank to be obtained; pressing said cylindrical piece at high pressure, to form a blank composed of a possible head section which will remain smooth, and at least two successive cylindrical sections of different diameter, each of which corresponding to the average diameter of the screw thread to be obtained and interconnected by a "frusto-conical" section having a thread pattern; and threading by rolling said blank with the thread connecting section constituting a guide means and continuity thread between the sections of different diameter.

Abstract: A clutch is disclosed having an input shaft and an output shaft and having alternate pairs of discs interfitting with each other. Half of the discs being attached to the input shaft and half to the output shaft. The discs are knurled on one side in a grooved pattern. The knurling is deeper at the inner radius than at the outer radius so that there is a major restriction to oil flow from the inner radius to the outer radius. The restriction of the grooves insures that the grooves are completely filled with oil during operation of the clutch.

Abstract: Disclosed herein is a new mechanism for making screws. It consists of two stationary segmented dies and an intermediate rotary die and by means of rotation, the rotary die threads working pieces which become screws. It includes a pneumatic feeding holder so that working pieces can be fed into the rotary die accurately and quickly and with the action of double die dual path, a high speed mass production is achieved.

Abstract: Apparatus for producing annular corrugations in the wall of thin metal tubing in the manufacture of corrugated metal hose includes a plurality of dies. Each die comprises a helical rib of greater than 360.degree. extent formed on the inner rim of an annular ring with the ribs on successive dies being progressively thinner and having successively closer pitches so as to progressively deepen the corrugations and make them narrower. The dies are preferably mounted to rotate in synchronization with each other at identical angular speeds, and are arranged in pairs in one or more stages with the dies in each stage engaging opposite sides of the tube.

Abstract: A radiant energy collecting/emitting element, including an absorber plate with a cylindrical bore through which a tool comprising a mandrel having lands is drawn to form helical grooves. A tube formed of a ductile metal dissimilar to the plate metal is placed within the bore and a second tool is then drawn through the tube. The second tool has an outer diameter greater than the inner diameter of the tube so that the tube is radially expanded outwardly into intimate surface contact with the bore. During expansion the material of the tube cold flows into the grooves to form lands which lock the tube against displacement relative to the plate.

Abstract: An improved forming roll for forming cylindrical metal slugs from cylindrical rod stock is characterized in that the roll has a helical groove defined by a rib the radial height of which and the axial dimension of which increase along the length of the roll, the groove between successive helices of the rib having a cylindrical base the axial length of which is so dimensioned that the volume of metal enclosed by the groove, in use, is substantially constant.There is also described a novel method for making such a forming roll.

Abstract: By forming a plurality of substantially parallel grooves in the peripheral surface of a cylindrical spark wheel blank, and then rolling the grooved spark wheel blank between at least two cooperating dies, an inexpensive, unique spark wheel is rapidly and efficiently formed having a multitude of ramp top surfaces terminating in raised sharp cutting edges and burrs throughout its outer peripheral surface. The spark wheel blank must rotate between the dies sufficiently to impart the desired abrasive characterisic to the spark wheel surface. The dies employed in the process of this invention must incorporate either a plurality of cutting edges which are spaced closely enough to prevent the spark wheel from bottoming out on the die during the rolling step or relief channels at the base of each cutting surface which prevent destruction of the abrasive spark wheel surface.