Using Roller-cluster Patents (Class 72/110)
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Patent number: 11279029Abstract: An articulated-arm robot and a method for machining a workpiece by means of the articulated-arm robot includes a base; a working head holder; several lever arms, which are arranged between the base and the working head holder, the lever arms being coupled to one another by means of revolute joints; a working head which is arranged on the working head holder, the working head comprising a working spindle which is arranged in a spindle housing and is mounted in the spindle housing at least at a first bearing point and a second bearing point. At least one sensor for sensing a radial force is formed at each of the first bearing point and the second bearing point. At least one sensor for sensing an axial force is formed at least one of the two bearing points.Type: GrantFiled: February 27, 2018Date of Patent: March 22, 2022Assignee: Fill Gesellschaft m.b.H.Inventor: Harald Sehrschoen
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Patent number: 11187082Abstract: Combining a precipitation-hardening nickel-base alloy with a steel or titanium substrate makes it very easy to repair parts, the nickel-base alloy having good erosion-resistant properties. A method for producing is disclosed. In particular for repairing, a component having a substrate, in particular turbine blades made of steel or titanium, in particular made of martensitic or precipitation-hardening chromium-rich steels, with a localized deposition weld or with an affixed shaped part, in which a precipitation-hardening nickel-based alloy is used as the localized deposition weld or as the shaped part, in which a laser powder deposition weld or an arc deposition weld is performed.Type: GrantFiled: September 9, 2016Date of Patent: November 30, 2021Inventors: Jörn Bettentrup, Stefan Brußk, Alexander Luithle, Jörg Schürhoff
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Patent number: 11187272Abstract: A method for mounting a sensor bearing unit providing a bearing and an impulse ring provided with a target holder and with a target mounted on an axial portion of the target holder. The method including measuring an eccentricity E1 between the target and the axial portion of the target holder, measuring an eccentricity E2 between a groove made in the bore of an inner ring of the bearing and the bore, introducing the target holder inside the groove, turning the target holder inside the groove to an angular position in which the eccentricity Etotal between the target and the bore of the inner ring is less than or equal to a predetermined value which is lower than the sum of the eccentricities E1 and E2, and securing the target holder inside the groove of the inner ring at the angular position.Type: GrantFiled: August 31, 2020Date of Patent: November 30, 2021Assignee: Aktiebolaget SKFInventors: Yves-André Liverato, Eric Robert, Vincent Sausset
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Patent number: 10583475Abstract: Construction is achieved that, together with preventing the occurrence of damage to a mandrel, is able to improve precision of the shape of a ring-shaped member after processing. A mandrel includes a pair of support shaft sections that are provided so as to be separated in the axial direction and so as to be concentric with each other, and a rolling shaft section that is concentrically provided in the axial direction between the pair of support shaft sections. One of the support shaft sections is provided in a state in which displacement in the axial direction with respect to the rolling shaft section is regulated. The other support shaft section is provided in a state in which displacement in a direction going away from the rolling shaft section is possible when a pressing force is applied in that direction.Type: GrantFiled: August 20, 2015Date of Patent: March 10, 2020Assignee: NSK LTD.Inventors: Kazuto Kobayashi, Yuu Yasuda
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Patent number: 10569321Abstract: A device for flow-forming workpieces having a rotatable first, outer forming tool for acting upon an outer contour of a first workpiece in the form of a hollow body. The device also has a first, inner forming tool for acting upon an inner contour of the workpiece. The first workpiece can be set in rotation about a first workpiece axis and can be plastically deformed by a pressure applied by the first, inner forming tool and the first, outer forming tool in a forming zone formed between the first forming tools by the material being made to flow between the first forming tools. The device has a drive for driving the first, outer forming tool.Type: GrantFiled: November 4, 2015Date of Patent: February 25, 2020Assignee: Repkon Machine and Tool Industry and Trade Inc.Inventor: Karl-Heinz Köstermeier
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Patent number: 10421115Abstract: The invention discloses a hard-rolling roller head with two separate housings for deep rolling the outside radii of adjoining crankpins of a split-pin crankshaft. The hard-rolling roller head provides an effective support of the two housings against one another, when machining split-pin crankshafts, and simultaneously prevents the upper areas of these housings from drifting apart.Type: GrantFiled: March 1, 2017Date of Patent: September 24, 2019Assignee: HEGENSCHEIDT-MFD GmbHInventors: Hans Toni Steffens, Hans Zimmermann
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Patent number: 10413963Abstract: A ring rolling device includes a drive roller and a rotatable revolving drum, in which five mandrels are rotatably mounted. Ring blanks can be mounted around the mandrels. By rotating the revolver drum, the mandrels move towards and away from the drive roller. The revolver drum is arranged in relation to the drive roller such that by rotating the revolver drum a decreasing roll gap is formed between a mandrel approaching the drive roller and the drive roller, in which roll gap a ring blank mounted around the mandrel is rolled during the rotating of the revolver drum. The revolver drum has four rotatably mounted support rollers, said support rollers supporting the mandrel in the direction of the rotational axis of the revolving drum, such that, during the rolling process, the mandrel is located between the support rollers and the press element.Type: GrantFiled: February 25, 2014Date of Patent: September 17, 2019Assignee: Hatebur Umformmaschinen AGInventors: Andreas Maritz, Wolfgang Müller, Pascal Stemmelin, Thomas Christoffel
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Patent number: 10286443Abstract: A ring rolling mill includes: a rotary drive main roll and a mandrel roll, which are for reducing the thickness of and rolling a ring-shaped material from the radial direction; a pair of rotary drive axial rolls for reducing the thickness of and rolling the ring-shaped material from the axial direction; a measuring roll for measuring the diameter of the ring-shaped material during rolling; and a speed control unit for controlling the speed of the axial rolls. The speed control unit is configured to repeat measuring the diameter at predetermined time intervals ?t and comparing a measurement value Lt of the diameter at time t and a measurement value Lt+?t of the diameter at time t+?t, and the speed control unit is further configured to maintain the speed of the axial rolls unchanged upon the result of the comparison being Lt+?t<Lt.Type: GrantFiled: March 29, 2016Date of Patent: May 14, 2019Assignee: HITACHI METALS, LTD.Inventors: Naoyuki Iwasa, Tsuyoshi Fukui
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Patent number: 10161014Abstract: A method of crankshaft laser hardening includes grinding one or more surfaces of a green crankshaft to produce a green ground crankshaft and to define journal geometry thereon prior to hardening of the surfaces to avoid loss of compressive stresses associated with grinding a hardened crankshaft. The method also includes laser hardening the surfaces of the green ground crankshaft to induce compressive stresses.Type: GrantFiled: January 8, 2016Date of Patent: December 25, 2018Assignee: FORD MOTOR COMPANYInventor: Michael A. Kopmanis
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Patent number: 9662695Abstract: A method for producing workpieces wherein a substantially rotationally symmetrical workpiece (4, 9, 33), which has a workpiece axis (22), is tentered concentrically relative to an inner mandrel (3, 16) provided inside the workpiece (4, 9, 33), and is reshaped by a process of flow forming by radially applying external reshaping rollers (7). The wall thickness of the workpiece (4) is also reduced in at least some regions. The inner diameter (18, 41) of the workpiece (33) is enlarged by applying inner reshaping rollers (11) of an inner reshaping unit. The inner reshaping rollers (11) are arranged such that the roller axes of rotation and the enveloping cone (20) all intersect at one point on the workpiece axis (22).Type: GrantFiled: September 19, 2013Date of Patent: May 30, 2017Assignee: Repkon Machine and Tool Industry and Trade Inc.Inventor: Karl-Heinz Köstermeier
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Patent number: 9616475Abstract: The invention relates to a method for producing seamless steel tubes in a rolling mill train with one or more consecutively positioned longitudinal or cross-rolling units and an inside tool which is used as mandrel bar or piercing plug during the rolling process. The aim is to provide a method to reduce the eccentricity of the rolling stock considerably. To achieve this, the longitudinal axis of the inside tool is forced by means of an apparatus to a movement in a distance to the longitudinal axis of the rolling stock. Simultaneously the rotation of the tool around its axis is kept, driven by the rolling stock during rolling.Type: GrantFiled: October 26, 2013Date of Patent: April 11, 2017Inventor: Hans Joachim Pehle
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Patent number: 9573184Abstract: A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool includes a fork having a base section and a plurality of fork arms, wherein each fork arm extends outwardly from the base section and wherein the fork arms are separated from one another to form an opening. The deep rolling tool may also include a plurality of rolling elements configured to apply a compressive stress to articles received by the deep rolling tool, wherein each rolling element is mounted at the distal end of a fork arm, and wherein each rolling element includes a cantilever shaft retained by a fork arm and a crowned roller.Type: GrantFiled: December 11, 2014Date of Patent: February 21, 2017Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Justin R. Hawkes, Andrzei Ernest Kuczek
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Patent number: 9566638Abstract: A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool for applying compressive stress with rolling elements includes a flexible fork having a base section and a plurality of fork arms and a plurality of rolling elements, wherein each rolling element is mounted to a fork arm with eccentric roller bushings, wherein each rolling element is mounted at the distal end of a fork arm, and wherein the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool.Type: GrantFiled: December 11, 2014Date of Patent: February 14, 2017Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Justin R. Hawkes, Eric D. Gray, Tahany I. El-Wardany, Daniel V. Viens
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Patent number: 9452468Abstract: A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool for applying compressive stress with rolling elements includes a flexible fork having a base section and a plurality of fork arms and a plurality of rolling elements, wherein each rolling element is mounted to a fork arm with eccentric roller bushings, wherein each rolling element is mounted at the distal end of a fork arm, and wherein the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool.Type: GrantFiled: December 11, 2014Date of Patent: September 27, 2016Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Justin R. Hawkes, Eric D. Gray, Tahany I. El-Wardany, Daniel V. Viens
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Patent number: 9316151Abstract: A crankshaft for a V8 engine includes first, second, third, fourth, fifth, sixth, seventh and eighth crank pins defined on the crankshaft. The second crank pin is rotationally offset from the first crank pin, the third crank pin is rotationally offset from the first and second crank pins, the fourth crank pin is rotationally offset from the first, second and third crank pins, the fifth crank pin is rotationally offset from the first, second, third and fourth crank pins, and the sixth pin is rotationally offset from the first, second, third, fourth and fifth crank pins. The seventh crank pin is rotationally aligned with the first crank pin and the eighth crank pin is rotationally aligned with the second crank pin.Type: GrantFiled: February 18, 2011Date of Patent: April 19, 2016Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Edward J. Keating, Robert S. McAlpine, Akram R. Zahdeh, Hatem Zakaria Orban
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Patent number: 9138792Abstract: A shaft straightening or tube straightening apparatus performs accurate measurements of the linear profile of a metal tube, and then corrects small and large deviations of the tube profile from the ideal centerline along the length of the tube. The tube straightening apparatus is operable to accurately measure a linear profile of the tube positioned in the apparatus. The tube is rotated in the apparatus to locate a pair of low points in the tube profile and a high point of the tube between the two low points. The tube is supported in the apparatus at the pair of low points and the high point of the tube is then deflected beyond the yield point of the metal of the tube to permanently distort the tube and correct the tube's profile.Type: GrantFiled: September 6, 2013Date of Patent: September 22, 2015Assignee: The Boeing CompanyInventors: Steven P. Hill, Ronald Robert Lermo, Albert L. Hametner
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Patent number: 8959975Abstract: A method for the production of a cold-rolled profile having at least one thickened profile edge made of a metal strip is provided. For this purpose the metal strip is guided through at least one clamping nip formed by at least one guide roll and at least one lateral edging roll, wherein the roll axis of the guide roll is disposed parallel to the web level of the metal strip, while the roll axis of the edging roll is disposed transverse to the roll axis of the guide roll, and is lined up at an angle to the strip level such that in addition to the upsetting force exerted by the edging roll onto the strip edge a clamping force is also applied that acts on the side of the metal strip facing away from the guide roll. The edging roll may be configured in steps, and surrounds the web edge at least on the side of the metal strip facing away from the guide roll.Type: GrantFiled: July 24, 2009Date of Patent: February 24, 2015Assignee: Welser Profile Austria GmbHInventors: Thomas Welser, Kurt Aigner, Harald Schachinger
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Publication number: 20140326032Abstract: The invention relates to a hard-rolling roller for a deep rolling tool having a torus-shaped base body for deep rolling of radiuses or recesses which limit the bearing trunnion on crankshafts on both sides, and two at least approximately truncated cone-shaped central bodies, rising on both sides of the body. A cylindrical body rises on the upper end surface of one of the two central bodies.Type: ApplicationFiled: July 20, 2012Publication date: November 6, 2014Applicant: HEGENSCHEIDT-MFD GMBH & CO. KGInventors: Hans-Toni Steffens, Hans Zimmermann
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Publication number: 20140174142Abstract: An improved knurling device (20) includes a body (21) having an axis of elongation (x-x), and has a first part (22) and a second part (23). The body first part has axially-spaced front and center plates (24, 25, respectively). The body second part is mounted on the center plate, and is selectively rotatable about the axis relative to the center plate. A plurality of knurl rolls (26, 26, 26) are mounted on the body first part between the front and center plates. An arbor (28) is axially mounted on the body second part, and is biased to move toward the front plate. The end of a rotating workpiece (W) is adapted to be axially inserted through the front plate and moved toward the body second part to accelerate a master pinion (29) to the angular speed of the workpiece, and to roll a knurl pattern on the outer surface of the workpiece as the workpiece is progressively moved toward further toward the body second part.Type: ApplicationFiled: December 24, 2012Publication date: June 26, 2014Applicant: BRINKMAN PRODUCTS, INC.Inventors: Sandro G. Belpanno, Paul W. Allart
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Patent number: 8689597Abstract: This ring rolling mill includes a main roll and a mandrel that are brought close to or separated from each other, and roll a peripheral portion of a ring-shaped body in a radial direction of the ring-shaped body while the ring-shaped body is rotated along its peripheral direction in a state where the peripheral portion of the ring-shaped body is pinched in the radial direction between an outer peripheral surface of the main roll, and an outer peripheral surface of the mandrel. This ring rolling mill further includes a mechanism which inclines and supports the mandrel with respect to the rotation axis of the main roll such that the gap between the outer peripheral surface of the mandrel and the outer peripheral surface of the main roll differs on one side and on the other side as seen in a direction along the rotation axis of the main roll.Type: GrantFiled: December 27, 2012Date of Patent: April 8, 2014Assignee: Mitsubishi Materials CorporationInventors: Shimpei Hirose, Yuji Ishiwari, Hiroaki Kikuchi, Hideo Takizawa
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Patent number: 8683838Abstract: This circular rolling mill (1), used for shaping annular workpieces (100), comprises a pair of rollers, an inner one (12) and an outer one (10), capable of working (F1+F2) the radial inner (102) and outer (101) faces of a workpiece, and a pair of conical rollers, an upper one (22) and a lower one (20), capable of working (F4+F5) the front faces (103, 104) of the workpiece, and also means (66) for moving some of these rollers (22) with respect to a frame (41) of the rolling mill (1). The means for moving at least one of the rollers (22) comprise at least one pinion (54, 55) and at least one rack (26, 28) which is secured to a member for the movement (F3) of the roller. This pinion (54, 55) is rotated by the output shaft of an electrically operated geared motor (66) mounted on a support (72) which is articulated with respect to the frame about the axis (X56) parallel to the axis of rotation of the pinion.Type: GrantFiled: March 20, 2009Date of Patent: April 1, 2014Inventors: Guy Vinzant, Alain Kaczorek
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Patent number: 8561445Abstract: A can rounding system and method that uses arms that are able to maintain cans in a concentric arrangement during the welding process. The arms enable the can rounding system to maintain the concentric positions in order to achieve improved circular dimensions and increase the overall efficiency in the construction of cylindrical and conical structures, such as wind towers.Type: GrantFiled: April 2, 2009Date of Patent: October 22, 2013Assignee: SMI & Hydraulics, Inc.Inventors: David Schrunk, Mitch Groen
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Patent number: 8539805Abstract: The invention relates to a method and a forming machine suitable for manufacturing a product having various diameters from a workpiece, such as a metal cylinder or plate, in which the workpiece is clamped down in a clamping device, the workpiece and a first tool are rotated about an axis of rotation relative to each other, the workpiece is deformed by means of said first tool by placing the tool into contact with the workpiece and moving the workpiece and/or the tool in a direction along the axis of rotation. At least a second tool is placed into contact with the workpiece at a position behind the first tool, seen in the working direction, and the workpiece is also deformed by means of said second tool. Thus, parts of the workpiece that have been deformed by the first tool are deformed by one or more subsequent tools practically immediately.Type: GrantFiled: February 7, 2012Date of Patent: September 24, 2013Inventor: Johan Massee
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Patent number: 8459080Abstract: A method and tool for producing a flow formed part are disclosed, wherein the tool has an annular array of spline forming recesses for producing a flow formed part having splines and machining and production costs are minimized and efficiency is maximized.Type: GrantFiled: August 31, 2006Date of Patent: June 11, 2013Assignee: Metal Forming & Coining CorporationInventors: Timothy J. Cripsey, Ron Taranto, Ben R. Vasa
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Patent number: 8365564Abstract: This ring rolling mill includes a main roll and a mandrel provided so as to be capable of being brought close to or separated from each other, and rolling a peripheral portion of a ring-shaped body in a radial direction of the ring-shaped body while the ring-shaped body is rotated along its peripheral direction in a state where the peripheral portion of the ring-shaped body is pinched in the radial direction between an outer peripheral surface of the main roll which is rotationally driven, and an outer peripheral surface of the mandrel which is rotatable. This ring rolling mill further includes a mandrel inclining/supporting mechanism which inclines and supports the mandrel with respect to the axis of rotation of the main roll such that the gap between the outer peripheral surface of the mandrel and the outer peripheral surface of the main roll differs on one side and on the other side as seen in a direction along the axis of rotation of the main roll.Type: GrantFiled: March 28, 2007Date of Patent: February 5, 2013Assignee: Mitsubishi Materials CorporationInventors: Shimpei Hirose, Yuji Ishiwari, Hiroaki Kikuchi, Hideo Takizawa
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Patent number: 8245374Abstract: A deep rolling machine has a power unit (13) attached in a gate (31) such that the power unit (13) can be moved in the direction of force exertion (30). The power unit (13) is connected, with articulation, at one end (32), via a joint (33), to the end (11) of a shearing arm (3) of the deep rolling unit (15). The free end (34) of the gate (31) is fit with a back up roller (35) that is routed along a curved web (36), defined in a gap in the second end (11) of the shearing arm (3). In the closed position of the power unit (13), three joints (28, 29, 33) form a triangle (37). One of the joints (28) points to the rotating joint (5). The two shearing arms (3 and 4) of the deep rolling unit (15) are articulately connected to one another at the rotating joint (5). Also in the closed position, a crank lever (27) reaches a limit stop (39) at the end (12) of the shearing arm (4).Type: GrantFiled: April 3, 2006Date of Patent: August 21, 2012Assignee: Hegenscheidt-MFD GmbH & Co. KGInventors: Roland Heffe, Alfred Heimann, Theo Nijssen, Frank Risters
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Patent number: 8161785Abstract: A circular-shaping device for a rotating part, especially an exhaust housing of a turbo engine is disclosed. The device includes a lower unit with two shaping rollers mounted movably along an axis X1 and one shaping roller mounted movably along an axis Y1; an upper unit with two shaping rollers mounted movably along an axis X2 and one shaping roller mounted movably along an axis Y2; a turntable disposed between the lower unit and the upper unit; and a blocking device for the rotating part on the turntable.Type: GrantFiled: September 26, 2008Date of Patent: April 24, 2012Assignee: SNECMAInventors: Laurent Maine, Xavier Denis Jean Marie Olivier
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Patent number: 8161620Abstract: In a cold rolling method for producing annular composite workpieces, at least two hollow cylindrical workpieces made of different materials are inserted into one another. The at least two hollow cylindrical workpieces are roll formed by pressing the at least two hollow cylindrical workpieces against each other between two diametrically opposed external roll forming tools and an internal rolling arbor or between two diametrically opposed external roll forming tools and an internal roll forming tool to form a composite workpiece. The composite workpiece is a bearing ring or a gear ring. One of the hollow cylindrical workpieces can be a nonferrous material such as aluminum.Type: GrantFiled: July 8, 2004Date of Patent: April 24, 2012Assignee: Technische Universität DresdenInventors: Thomas Ficker, Andrá Hardtmann, Mario Houska, Volker Thoms
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Patent number: 8046916Abstract: A metallic bellows is manufactured by a first step of bulging a straight raw pipe into a primary formed body having formed on a periphery thereof a corrugated bellows section, and a second step of subjecting at least one of crest portions and trough portions of the bellows section of the primary formed body to roll machining by means of a pair of forming rolls.Type: GrantFiled: December 20, 2007Date of Patent: November 1, 2011Assignee: Yutaka Giken Co., Ltd.Inventors: Yoshitoshi Hagiwara, Tetsuaki Nakayama, Nobuyuki Yoshitoshi
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Patent number: 8033153Abstract: A method and apparatus to cold form rings or a lead battery terminal with undercuts or overhangs to improve the sealing properties of the rings. The apparatus can be one of a segmented die device and a die device wherein one die member moves relative to the other die member. In either apparatus at least one ring on the battery terminal is transferred from having a first shape into a second different shape with an overhang.Type: GrantFiled: November 2, 2009Date of Patent: October 11, 2011Assignee: Tulip CorporationInventors: Bernard N. Spiegelberg, Terry J. Evraets
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Patent number: 7908731Abstract: In ventilation and air-conditioning technology, so-called spiral pipes have to be joined together in a tightly sealed manner at widely differing angles, which is generally carried out by segment bends and pipe sections. An improved, durable seal of folded-seam connections is achieved by a flange-like double fold which is arranged at a first pipe end and which is surrounded on the outside at least in part with positive locking and with a continuous metal seal, by a second double fold at the second pipe end.Type: GrantFiled: August 31, 2009Date of Patent: March 22, 2011Assignee: Spiro S.A.Inventor: Rudolf Binggeli
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Patent number: 7827684Abstract: The invention relates to a process for finish-machining of bearing positions on main bearing journals and connecting rod bearing journals of crankshafts for motor car engines, whereby the crankshafts have roundings between the bearing positions and transitions adjacent in each case to the bearing positions. The roundings are deep rolled with a deep rolling tool and then, while maintaining a distance interval to an individual transition in each case the bearing position concerned is machined with removal of material with a small cutting depth.Type: GrantFiled: August 2, 2003Date of Patent: November 9, 2010Assignee: Hegenscheidt-MFD GmbH & Co. KGInventors: Alfred Heimann, Reinhard Klomp, Peter Reim
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Publication number: 20100223970Abstract: A device for processing a pipe has a bearing plate slidably mounted on a support plate. A drive roller, engageable with an inner surface of a pipe, is mounted on the bearing plate and rotates about an axis substantially parallel to the longitudinal axis of the pipe. Support rollers, mounted on the support plate, engage and support the pipe against the drive roller. Springs are positioned in contact with the support plate and the bearing plate and bias the drive roller into engagement with the pipe. Variations in pipe wall thickness are compensated for by sliding motion of the bearing plate relatively to the support plate as the drive roller rotates and the pipe and the device move relatively to one another.Type: ApplicationFiled: March 3, 2010Publication date: September 9, 2010Applicant: Victaulic CompanyInventor: Douglas R. Dole
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Patent number: 7779660Abstract: The invention relates to a method for deep rolling the passes or radii on the transitions between journal and cheeks or flanges of crankshafts by means of a deep rolling device (1) of a deep rolling machine, said deep rolling device having a lazy tongs-type design. The deep rolling device (1) has two tongs arms (2, 3) that are articulated to each other via a pivot joint (24). The corresponding outer ends (4, 5, 9, 10) of the tongs arms (2, 3) are provided with a deep rolling tool (6) or a force generator (11) for generating the deep rolling force. A measuring tape (18) and a sensor (19) which are provided on the pivot joint (24) are used to measure the impression depth of the deep rolling rollers (12) under the effect of the deep rolling force. A measuring device (22) mounted on the exterior (21) of a tongs arm (2) is used to measure the degree by which the tongs arm (2) bends under the effect of the deep rolling force.Type: GrantFiled: February 1, 2006Date of Patent: August 24, 2010Assignee: Hegenscheidt-MFD GmbH & Co. KGInventors: Ralf Freitag, Roland Heffe, Alfred Heimann, Theo Nijssen, Frank Risters, Juergen Winnertz
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Patent number: 7761993Abstract: A method for increasing the fatigue life of a blade root of a turbomachine blade, wherein the blade root has at least one slot for back-gripping fixing of the blade root in a shaft component or a casing component of a turbomachine. The method comprises impressing a mechanical stress field in the notch root in a section of the slot, wherein the impressed mechanical stress field brings about a plastic deformation of the notch root. The impressed mechanical stress field is then progressively moved in the slot longitudinal direction of the slot. After this, the impressed mechanical stress field is removed again, wherein residual compression stresses remain in the notch root of the slot in the region of the slot in which the mechanical stress field was impressed.Type: GrantFiled: August 14, 2007Date of Patent: July 27, 2010Assignee: Alstom Technology LtdInventors: Alexander Mahler, Jian Chen
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Publication number: 20090211323Abstract: A method of forming a circular sheet-metal blank which rests on a tool rotating about an axis. The sheet-metal blank has a thickness and has a diameter which is small than a diameter of the tool.Type: ApplicationFiled: June 24, 2006Publication date: August 27, 2009Applicant: WF-MASCHINENBAU UND BLECHFORMTECHNK GMBH & CO. KGInventor: Udo Friese
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Publication number: 20090116921Abstract: The invention relates to a method of machining the bearing seats of main and rod bearings (HL, PL) of crankshafts (1), in which the bearing seats (30) of the main and rod bearings (HL, PL), after the primary forming of the crankshaft (1) by forging or casting, are subjected to the following processing operations: forming by machining with a specific cutting edge, deep rolling all fillets or recesses of the main and rod bearings, straightening of the crankshaft (1), precision machining with an end-milling cutter (12) in each case by high-speed roughing-cut turn-milling and finishing-cut turn-milling, smooth rolling of the bearing seats of the crankshaft after the finishing-cut turn milling, wherein the roughing-cut turn-milling and the finishing-cut turn-milling is effected during in each case an essentially complete revolution of the crankshaft (1) without longitudinal feed and without tangential feed of the end-milling cutter (12)Type: ApplicationFiled: November 21, 2008Publication date: May 7, 2009Applicant: NILES-SIMMONS INDUSTRIEANLAGEN GMBHInventor: Hans Naumann
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Publication number: 20090084150Abstract: A circular-shaping device for a rotating part (16), especially an exhaust housing of a turbo engine. It comprises a lower unit (4) comprising two shaping rollers (32) mounted movably along an axis X1 and one shaping roller (38) mounted movably along an axis Y1; an upper unit (8) comprising two shaping rollers (48) mounted movably along an axis X2 and one shaping roller (50) mounted movably along an axis Y2; a turntable (12) disposed between the lower unit (4) and the upper unit (8); blocking means (26, 28) for the rotating part on the turntable (12).Type: ApplicationFiled: September 26, 2008Publication date: April 2, 2009Applicant: SNECMAInventors: Laurent MAINE, Xavier Denis Jean Marie Olivier
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Patent number: 7493788Abstract: A deep rolling roller head includes two housings for the deep rolling of the outer radii or fillets of split-pin crankshaft journals by means of two deep rolling rollers which are pressed into one of the two fillets under a rolling force while the crankshaft rotates around its axis of rotation. The two housings follow at the same time the different movements of the journals and support each other with their insides across from each other on a bearing plate. The insides of the housings bear on either side of the axis of rotation of the crankshaft and at a distance from it on an extension segment extending in the direction of the rolling force to below a contact point between the deep rolling rollers and the fillets to be deep-rolled. The bearing plate connected permanently to the inside and the extensions of one of the two housings.Type: GrantFiled: January 5, 2004Date of Patent: February 24, 2009Assignee: Hegenscheidt-MFD GmbH & Co. KGInventors: Roland Heffe, Hans-Willi Lingen, Frank Risters, Hans Zimmermann
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Patent number: 7487657Abstract: The invention concerns a deep rolling head (2) of a deep rolling tool of a shears-type deep rolling unit of a deep rolling machine used for the deep rolling of radii or fillets (5, 6) on the bearing pins (9) of crankshafts (7) with the aid of deep rollers (4) that are rotatably supported in the deep rolling head (2) with appropriate clearance, whereby the deep rolling head (2) is mounted at the outer end of one of the two shears arms (1) of the deep rolling unit. The deep rolling head (2) is pivotably attached to the end (1) of the shears arm.Type: GrantFiled: January 19, 2007Date of Patent: February 10, 2009Assignee: Hegenscheidt-MFD GmbH & Co. KGInventor: Hans-Toni Steffens
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Publication number: 20080271509Abstract: There is provided a flexible rolling machine operative to form a metal panel. The machine includes a frame and a series of rollers. The machine includes at least one primary bottom roller, at least one secondary bottom roller, and at least one top roller. Each roller includes a cylinder. The cylinder comprises a proximal portion that is coupled to the frame and a distal portion that is coupled to at least one rolling member. The individual cylinders have independently adjustable lengths. The machine further includes a non-contact measuring system operative to measure the panel.Type: ApplicationFiled: May 1, 2007Publication date: November 6, 2008Inventors: Ronald Young, Steven M. Riley
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Publication number: 20080209969Abstract: The invention relates to a burnishing roller head (10) for burnishing radii (28) or recesses which respectively laterally define the bearing seats of main and lifting journals (3, 4) of crankshafts (1) for motors of motor vehicles. Two disk-shaped and cylindrical burnishing rollers (11, 12) with the same diameter and approximately the same width are arranged parallel and at a mutual distance from each other in the housing (9) of the burnishing roller head (10) and are mounted in such a way that they can rotate about a common horizontal rotational axis (18) in the housing (9) of the burnishing roller head (10). Said burnishing rollers (11, 12) respectively comprise, on the outer peripheral edges (22) thereof opposing each other, a rotating rounded projection (21) which enlarges the diameter of the respective burnishing roller (11, 12) by a pre-determined measure (24), the axial width of the burnishing roller (11, 12) extending simultaneously over a section of the projection close to the edge.Type: ApplicationFiled: December 4, 2004Publication date: September 4, 2008Applicant: HEGENSCHEIDT-MFD GMBH & CO. KGInventors: Alfred Heimann, Hans-Willi Lingen, Hans Nolten, Frank Risters, Dieter Stuers
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Publication number: 20080196465Abstract: The invention relates to a method for deep rolling the passes or radii on the transitions between journal and cheeks or flanges of crankshafts by means of a deep rolling device (1) of a deep rolling machine, said deep rolling device having a lazy tongs-type design. The deep rolling device (1) has two tongs arms (2, 3) that are articulated to each other via a pivot joint (24). The corresponding outer ends (4, 5, 9, 10) of the tongs arms (2, 3) are provided with a deep rolling tool (6) or a force generator (11) for generating the deep rolling force. A measuring tape (18) and a sensor (19) which are provided on the pivot joint (24) are used to measure the impression depth of the deep rolling rollers (12) under the effect of the deep rolling force. A measuring device (22) mounted on the exterior (21) of a tongs arm (2) is used to measure the degree by which the tongs arm (2) bends under the effect of the deep rolling force.Type: ApplicationFiled: February 1, 2006Publication date: August 21, 2008Applicant: Hegenscheidt-MFD GmbH Co. KGInventors: Ralf Freitag, Roland Heffe, Alfred Heimann, Theo Nijssen, Frank Risters, Juergen Winnertz
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Publication number: 20080173055Abstract: The invention concerns a deep rolling head (2) of a deep rolling tool of a shears-type deep rolling unit of a deep rolling machine used for the deep rolling of radii or fillets (5, 6) on the bearing pins (9) of crankshafts (7) with the aid of deep rollers (4) that are rotatably supported in the deep rolling head (2) with appropriate clearance, whereby the deep rolling head (2) is mounted and the outer end of one of the two shears arms (1) of the deep rolling unit. The deep rolling head (2) is pivotably attached to the end (1) of the shears arm.Type: ApplicationFiled: January 19, 2007Publication date: July 24, 2008Inventor: Hans-Toni Steffens
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Patent number: 7387008Abstract: There is provided a new and improved apparatus and method for rolling workpieces such as crankshafts. The apparatus has first and second rolling heads mounted at spaced positions along a common rolling arm to receive a crankshaft bearing therebetween which can then be shifted relative to one another along the common rolling arm to close the heads or rolling tools for clamping onto the workpiece. The in-line clamping action and force provided by the tools on the rolling arm are created by actuation of a tall, thin cylinder assembly including a number of aligned individual cylinders sized to keep the width of the cylinder assembly to a minimum so that all of the rolling arms can likewise be of a thin construction pivotally mounted on one side of the crankshaft and axially spaced according to the crankshaft bearing spacing for rolling all of the bearings in a single rolling operation.Type: GrantFiled: February 11, 2005Date of Patent: June 17, 2008Assignee: Ingersoll CM Systems, Inc.Inventors: Allan J. Heffron, Earl O. Brechtelsbauer, Marc D. St. Pierre
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Publication number: 20080066513Abstract: The invention regards a deep rolling machine (2) for crankshafts (5) with several deep rolling units (3) in a scissor-type configuration that are attached to the deep rolling machine (2) in the direction of the axis of rotation (4) of the crankshaft (5) with respective lateral distances (6) one besides another in a way that they can swivel thanks to the fact that some deep rolling devices (3) are intended for the deep rolling of main bearing journals (14) and other deep rolling units (3) are intended for the deep rolling of the pin bearing journals of the crankshaft (5) and that the deep rolling units (3) carry at the outer ends of their two scissor-type arms respectively one deep roller head (11) and a supporting roller head (9) that, together, form a deep rolling tool (3) where the deep rolling tool (10) along the scissor-type arms has a distance from the fastening point of the deep rolling unit (3) to the deep rolling machine (2) that is long when compared to the ratio between the width (7) of the scissor-Type: ApplicationFiled: September 15, 2006Publication date: March 20, 2008Inventor: Hans J. Naumann
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Patent number: 7316142Abstract: The present metal spin forming head includes two sets of rollers, with each set having a series of individual metal working rollers therein. The rollers of each set are circumferentially spaced evenly about the head, with each of the rollers of the second set being evenly positioned between corresponding rollers of the first set. The second roller set may be in a non-coplanar relationship with the first roller set. The first roller set comprises rollers having relatively broad widths, for forming the general contours of the workpiece. The second roller set comprises rollers having relatively narrow rims for forming circumferential grooves in the workpiece, resulting in corresponding beads within the workpiece for securing an article therein. The rollers are controlled independently of one another by a programmable logic control capable of driving the rollers cyclically as the workpiece (or spin forming head) rotates to form non-cylindrical shapes.Type: GrantFiled: May 21, 2004Date of Patent: January 8, 2008Inventor: Paul B. Lancaster
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Patent number: 7263868Abstract: A reforming assembly for simultaneously reforming and reprofiling a bottom portion of a metallic container is provided. The reforming assembly generally includes a roller block having a pair of reform rollers and two pairs of outside reprofile rollers. A biasing means is operably interconnected to the reform rollers, such that the reform rollers extend to contact the inner surface of the bottom portion of the container when contacted by the bottom portion of the container. The outside reprofile rollers engage with an outer surface of the bottom portion of the container. The container reforming assembly is rotated, while maintaining the container body in a static non-rotating position, to create an internal can profile on the inner surface by the pair of reform rollers, and an external can profile on the outer surface by the outside reprofile rollers.Type: GrantFiled: November 1, 2005Date of Patent: September 4, 2007Assignee: Ball CorporationInventors: Kevin Reed Jentzsch, Mark A. Jacober
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Patent number: 7257974Abstract: The invention relates to a deep-rolling roller head (1) of a deep-rolling tool for deep-rolling, by means of deep-rolling-rollers (2), radii or recesses (3) on the main (4) and lifting bearing journal of a crankshaft, while the crankshaft rotates in a rotational direction (5). The deep-rolling roller head (1) has a prismatic, flat, approximately rectangular housing (6) on whose one front side (7), which faces the bearing journals (4) to be deep-rolled of the crankshaft, two roller cages (8, 9) are provided. The roller cages (8, 9) each have first front sides (10, 11), which are at a mutual distance (12) from each other and at the same time at a distance (13, 14) from the longitudinal center (15) of the housing (6). The roller cages (8, 9) have recesses (16), in which deep-rolling rollers of (2) are loosely rotatably guided in a removable manner with play.Type: GrantFiled: November 4, 2005Date of Patent: August 21, 2007Assignee: Hegenscheidt-MFD GmbH & Co. KGInventor: Hans-Toni Steffens
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Patent number: 7204005Abstract: A manufacturing method of an endless metal belt having metal rings built up and differing in circumference, includes the following steps of: a first circumference correction step of expanding each of the metal rings; and a second circumference correction step of expanding each of the metal rings after conducting a solution heat treatment to the expanded metal ring. In the manufacturing method, by executing the first circumference correction step and the second circumference correction step before and after the solution heat treatment, respectively, an expansion quantity for setting a circumference of each of the metal rings to become a predetermined length is attained.Type: GrantFiled: August 20, 2003Date of Patent: April 17, 2007Assignee: Nissan Motor Co., Ltd.Inventors: Ryuji Fukada, Mitsutaka Akutsu, Masayuki Suzuki, Masaaki Yoshitome