Abstract: A die matching system which is preferably implemented in die rolling machinery for fasteners employs witness or reference marks on each of the dies. An eddy current sensor is employed to sense the witness marks and to detect change in the relative position of the witness mark and hence the position of the rotatable dies. The change in position is then processed and a signal is transmitted to servo motors to change the relative position of the dies to compensate for the position changes continuously during the operation of the die rolling machinery. In one preferred form, the witness mark is in the form of a recess milled into the bottom end surface of the cylindrical die.

Abstract: A processing device determines a plurality of initial flow setpoint commands, each of the plurality of setpoint commands corresponding to one of a plurality of valves, and sends each of the plurality of initial setpoint commands to a corresponding one of the plurality of valves. The processing device monitors the plurality of valves for a flow condition requiring and adjustment. Upon detecting the flow condition, the processing device predicts the adjustment based on previous setpoints, and determines a plurality of updated flow setpoint commands, each of which corresponds to one of the plurality of valves based on the the predicted adjustment. The processing device then sends each of the plurality of updated setpoint commands to the corresponding one of the plurality of valves.

Abstract: The invention relates to a method, a computer program and a rolling mill train for cold rolling a metal strip (200). In order to achieve a shortening of undesired off-gauge lengths, the method according to the invention provides that the head (210) of the metal strip (200) already undergoes a thickness reduction at the first active rolling stand (n) in the rolling mill train, and then is transported on to the next rolling stand, in order to undergo a further thickness reduction there. The method according to the invention also provides for further reducing the initial pass thickness at the n-th rolling stand in accordance with the tensile stress that has built up in the meantime between the n+1-th and the n-th rolling stand.

Abstract: A control apparatus of a rolling mill includes a load top/bottom distributor distributing loads as top and bottom side loads, a load top/bottom variation identification mechanism identifying load variation components occurring in connection with a rotational position of rolls from the top and bottom side loads, and top/bottom identified load variation storage storing, for each rotational position of rolls, top and bottom side variation components of the load in a kiss-roll condition identified by the load top/bottom variation identification mechanism. A manipulated variable computer computes a roll gap instruction value based on the top and bottom side variation components of the rolling load identified by the load top/bottom variation identification mechanism, and the top side variation component and the bottom side variation component of the load in a kiss-roll condition stored in the top/bottom identified load variation storage.

Abstract: A die cushion device includes: a cushion pad which is located below a blank holder and is movable up and down while being synchronized with the blank holder; a linear driving device which drives a brake member along a predetermined line and regenerates energy from the linear movement of the brake member by combination of a servo motor and a conversion mechanism; and a hydraulic speed change device which transfers the speed of the cushion pad to the brake member via the pressure of hydraulic fluid while increasing the speed and transfers the speed of the brake member to the cushion pad via the pressure of the enclosed hydraulic fluid while decreasing the speed.

Abstract: Straightening device for long or rod-shaped metal products, comprising an upper roll unit and a lower roll unit, wherein the upper roll unit is mobile and can be positioned vertically at least in the step where a passage gap of said products is set to a desired value, wherein a hydraulic safety/control device is associated with the lower roll unit and comprises a single-effect hydraulic actuator of the selectively yielding type when an overload condition higher than a predetermined value is detected on said lower roll unit.

Abstract: A roller swaging machine is provided for swaging first and second work pieces together. The roller swaging machine may include a base, a work piece support assembly, a tool carriage assembly, a spline feed assembly, and a linear sensor. In an embodiment, a tool carriage assembly may be configured to support an expander tool having a tapered mandrel, the spline feed assembly may be configured to be coupled to the tapered mandrel of the expander tool, and the linear sensor may be configured to measure axial movement of the tapered mandrel.

Abstract: Systems and methods for measuring the thermal crown of rolls in-situ (e.g., at high temperature) either inside or outside the rolling mill can include sensors that measure propagation times of mechanical waves through the rolls. In some embodiments, one or more sensors are used to measure the propagation times of ultrasonic waves traveling inside the roll and normal to the roll's axis. These measurements can be taken when the roll is still hot and can be used to determine in real-time the thermal expansion at various points along the roll.

Abstract: A gauge control apparatus reduces deviation of an actual plate thickness from a target plate thickness on the delivery side of a rolling mill, in all speed ranges, and produces good products by controlling plate thickness considering changes in the oil film thickness of oil film bearings of backup rolls and the deformation resistance of a rolled material with respect to rolling speeds. The gauge control apparatus computes an oil film thickness compensation value to compensate for increase and decrease of the gap resulting from a change in thickness of the oil film bearing attributable to rolling speeds, an acceleration compensation value to compensate for increase and decrease of plate thickness on the delivery side of the rolling mill resulting from a change in deformation resistance of the rolled material attributable to rolling speeds, and deviation of the predicted plate thickness from the target plate thickness, in consideration of the computed compensation values.

Abstract: The invention relates to a method for rolling up a metallic strip (1), in particular a steel strip, to a coil (2), the strip (1) being kept under longitudinal tension between a driver (3), consisting of at least one driver top roll (4) and at least one driver bottom roll (5), and a winding pin (6). The strip (1) is rolled up on the winding pin (6) to form the coil (2). In order to prevent the undesired opening of the wound coil in a simple manner, a bending moment (MB) is initiated in the strip, said bending moment acting perpendicular to the longitudinal direction of the strip (1) and causing a plastic deformation when a defined remaining length of the strip (1) is reached. The invention also relates to a device for rolling up a metallic strip.

Abstract: The invention relates to a roller device (1) comprising a stand with support posts (2, 12, 33), wherein at least one roller (3, 13) of the roller stand is arranged in the space between the support posts and at least one adjuster device (5, 10, 30) is provided for adjusting the rollers (3), wherein the at least one adjuster device (5, 10, 30) is arranged between the rollers (3, 13) and the support posts (2, 2a, 2b, 2c, 2d, 12, 33) and comprises a pressure medium adjuster body (14, 23, 34).

Abstract: A conveying device includes a plurality of conveying rollers supported in parallel at predetermined intervals, and conveys a workpiece to a heat-retaining/heating furnace from a rolling mill by the conveying rollers. The conveying device includes an impact prediction data collecting unit and a control unit. The impact prediction data collecting unit acquires data on the upstream of the heat-retaining/heating furnace. The data is used to predict the magnitude of an impact applied to rollers in the furnace, which are positioned in the heat-retaining/heating furnace, of the conveying rollers by the workpiece. The control unit predicts the magnitude of an impact from the data, which is acquired by the impact prediction data collecting unit, and adjusts the conveying speed of the workpiece in the heat-retaining/heating furnace according to the magnitude of the impact.

Abstract: A device for loading the guide surfaces of bearing chocks (LS) supported in the housing windows (SF) of rolling stands with pressure plates (DP) that can be placed on the guide surfaces and that can be loaded by a hydraulic piston (K) supported in the rolling stand housings (ST), wherein devices for measuring the pressure and devices (WM) for measuring the displacement of the piston are assigned to the hydraulic piston (K), and wherein the frictional force is eliminated by adjusting well-defined clearances between the bearing chocks (LS) and the guide surfaces.

Abstract: Embodiments of a leveler that may be controlled by a computer are provided. The leveler may include a top frame that has at least a first set of rolls mounted thereon. The top frame includes a plurality of operatively associated ball screw assemblies that enable movement of the top frame with respect to a bottom frame of the leveler. The bottom frame has at least a second set of rolls mounted thereon. The leveler may further include at least one motor operatively associated with the plurality of ball screw assemblies. The motor is designed to drive the plurality of ball screw assemblies to move the top frame. The motor may also have at least one operatively associated encoder configured for monitoring or communicating data associated with rotation of the ball screw assemblies. The leveler may also include at least one position transmitter configured for monitoring a position of at least a portion of the top frame relative to a position of at least a portion of the bottom frame.

Abstract: While a reference means having a positional relationship to the pass-line of a continuance mill determined in advance and caliber profile (area enclosed by the groove profile of a rolling roll) formed by a rolling roll at each stand are imaged within the same visual field and a position corresponding to the pass-line is calculated based on the region corresponding to the reference means within the taken image, the center position of the region corresponding to the caliber profile within the taken image is calculated and the misalignment amount of the caliber profile can be calculated based on the calculated center position and the calculated position corresponding to the pass-line. Accordingly, a misalignment amount can be measured accurately as long as images of the reference means and the caliber profile are taken within the same visual field.

Abstract: The invention relates to a method for detecting the vibrations of a roll stand (1) equipped with a hydraulic jack (6) as a device for adjusting the rolling rolls (4, 5). The hydraulic jack comprises a sensor (64) for measuring the position of the mobile portion relative to the fixed portion, this sensor supplying a digital signal (POS). In the method of the invention, the vibrations are detected by direct observation of the position signal (POS) and a comparison thereof relative to a spatio-temporal window (F) whose dimensions are determined as a function of the frequency to be detected. In accordance with the invention, it is possible to define different observation windows (F) suitable for the detection of different vibratory phenomena.

Abstract: This invention relates to an improved wheel rim rolling apparatus for use in producing a vehicle wheel rim. The wheel rim rolling apparatus includes a top roll assembly having upper rim tools adapted to engage a rim blank or a partially formed rim in order to impart a desired shape thereto, a moveable member and a non-moveable member. The upper rim tools are carried by the moveable member. A first position indicating member is attached to one of the moveable member and the non-moveable member of the top roll assembly. The first position indicating member is operative to generate a visual or readable output signal which is used for determining the position of the upper rim tools of the top roll assembly. A second position receiving member is attached to the other one of the moveable member and the non-moveable member of the top roll assembly. The second member is adapted to receive the visual or readable output signal from the first member to thereby indicate the position of the upper rim tools.

Abstract: A rolling apparatus is capable of rolling a metal ring to an accurate circumferential length and preventing the metal ring from dropping off. The rolling apparatus includes a metal ring support assembly having tension rollers 2a, 2b for supporting a metal ring W, a rolling roller 5 for rolling the metal ring W, a rolling assembly for pressing the rolling roller 5 against the metal ring W, a tension applying assembly having a tension cylinder 23 engaging tension roller support members 8, 10, 25, on which one of the tension rollers 2b is rotatably supported, for displacing the tension roller 2b to apply tension to the metal ring W, and a rolling processing completing assembly 27 for detecting a completion of rolling of the metal ring W and inactivating the rolling assembly and the tension applying assembly. The rolling assembly has a first resilient member 18 interposed between the rolling cylinder 14 and its piston rod 15.

Abstract: A roll shifting cylinder 14 is driven to pivot a lever arm 12, thereby shifting a work roll 1 via a thrust bearing 15. A control unit 27 performs auto-positioning control, based on a shift amount performance value of the thrust bearing 15 detected by a shift amount detection sensor 16, so as to obtain a target roll shift position. A constant clearance amount is maintained between an end surface of the work roll 1 and the thrust bearing 15 during a rolling operation, and a chockless mill is effectively used as a work roll shift mill.

Abstract: In order to improve a sheet metal forming machine comprising a machine frame, a first roller tool mounted on the machine frame for rotation about a first roller axis, a second roller tool which is rotatable about a second roller axis, interacts with the first roller tool and is mounted for rotation in a feed bearing which, for its part, can be moved and fixed in position in relation to the machine frame transversely to the first roller axis by means of a feed drive so that a feed position of the second roller tool relative to the first roller tool can be adjusted and a roller drive for at least one of the roller axes, in such a manner that this can be operated as simply as possible it is suggested that the feed drive be designed as a feed drive which can be controlled as to its position by a control and by means of which the second roller tool can be moved into feed positions predeterminable in a defined manner, that the roller drive be designed as a controllable roller drive and that roller axis positions of

Abstract: A monitoring and controlling system for monitoring and controlling various operating characteristics of machine components. The monitoring and controlling system includes a primary transceiver, with sensors and control devices, mounted integrally with the monitored component. The primary transceiver communicates with a secondary transceiver and receives its electrical power from the secondary transceiver without use of interconnecting communication or power cables. The integrated mounting of the primary transceiver and sensors within the monitored component without the use of interconnecting cables allows for replacement of the monitored component in harsh operating environments without the risk of damage to interconnecting electrical connectors and cables. The operating data detected by the sensor for the monitored component is communicated by the primary transceiver and the secondary transceiver to a monitoring network which analyzes the data to determine the need for maintenance of the monitored component.

Abstract: The present invention relates to a method for detecting chattering of a cold rolling mill rapidly and accurately, which occurs during cold rolling of a steel strips. The occurrence of the chattering is detected by a plurality of acoustic parameters derived from a sound measured in the vicinity of the cold rolling mill during the rolling. The acoustic parameters are the frequency range characteristic of the occurrence of the chattering, the acoustic intensities in the frequency bands which are n-th harmonics, the peak frequency of the acoustic frequency component distribution, the resonance factor, the peak intensity, and the like. A plurality of parameters may be provided by measuring and calculating the same parameter with different timing.

Abstract: A monitoring and controlling system for monitoring and controlling various operating characteristics of machine components. The monitoring and controlling system includes a primary transceiver, with sensors and control devices, mounted integrally with the monitored component. The primary transceiver communicates with a secondary transceiver and receives its electrical power from the secondary transceiver without use of interconnecting communication or power cables. The integrated mounting of the primary transceiver and sensors within the monitored component without the use of interconnecting cables allows for replacement of the monitored component in harsh operating environments without the risk of damage to interconnecting electrical connectors and cables. The operating data detected by the sensor for the monitored component is communicated by the primary transceiver and the secondary transceiver to a monitoring network which analyzes the data to determine the need for maintenance of the monitored component.

Abstract: The invention relates to a method of monitoring the distance between the rolls of the roll pairs in a rolling line that includes a plurality of mutually sequential roll units where each unit includes a roll pair and a roller guide for leading a bar section or billet into said unit during a rolling operation. According to the method, the roller guides are provides with vibration measuring means for continuously sensing vibrations in the roller guides. These vibrations are analyzed with respect to frequency, for determining the distance between the rolls of the roll pair that immediately precedes or follows the roller guide.

Abstract: A position detector used with a roll stand having a fixed frame member and a roll-carrying member movable in a direction relative to the frame member, has first and second sleeves telescoping in the direction adjacent the members, a mount securing one of the sleeves to one of the members, and a fixed-length but elastically bendable link rod extending in the direction and having one end fixed to the other of the members and an opposite end fixed to the other of the sleeves. Thus on relative movement of the fixed and movable members the sleeves slide in the direction in each other. A sensor rod having one end fixed in the first sleeve extends in the direction into the second sleeve. A position sensor in the second sleeve juxtaposed with the sensor rod determines a position of the members relative to each other in the direction.