Abstract: An actuator for a redraw sleeve that operates independently of the ram drive mechanism is provided. The actuator utilizes an eccentric journal coupled to a drive shaft of a servomotor. The servomotor is structured to provide its output shaft with a variable rotation speed so as to accommodate the need for the redraw sleeve to be in selected locations at specific times. Further, the redraw sleeve includes a collapsing redraw cylinder to allow the redraw sleeve to dwell in a forward position.

Abstract: A system for monitoring clinched joints performed by an apparatus that moves a punch relative to a die. The system determines acceptability of a clinched joint by correlating the amount of punch advancement toward the die in the formation of the joint and the diameter of a button formed by the joint.

Abstract: The present invention relates to a surface treatment apparatus and method for inducing compressive residual stress in the surface of a workpiece with dimensional variations. The method comprises the acts of measuring the dimensions of the workpiece during a surface treatment operation and adjusting the surface treatment process parameters to account for the measured dimensions. In one embodiment, the apparatus comprises two surface treatment elements oriented in opposition to one another in a caliper configuration. The surface treatment elements are positioned and impinged against the surface of a workpiece by an actuator controlled by a computer control unit. The depth to which the surface treatment elements are impinged is precisely controlled to achieve the desired magnitude and depth of compressive residual stress. A sensor operatively connected to the apparatus senses and relays the dimensions of the workpiece to a computer control unit that adjusts the operating parameters accordingly.

Abstract: A sensing system for sensing the presence of a blank or part in the sheet metal forming tool. A blank holder assembly has a fixed bracket that is fixed to a lower die of the tool and a movable bracket that is moved with the upper die of the tool. A proximity sensor is attached to the movable bracket and senses the presence or absence of an edge of a blank or part during the course of a sheet metal forming operation.

Abstract: A cutting head has upper part with at least one separating cutter, at least one stripping cutter, a first cutting edge, a force-measuring device operating on the piezo principle, and a first holding plate. A lower part of the cutting head includes at least one separating cutter, at least one stripping cutter, a second cutting edge and a second holding plate. The first cutting edge, the second cutting edge, and the force-measuring device serve to measure the height of the crimp. The first holding plate and the second holding plate serve to measure the pull-out force.

Abstract: A permanent invisible magnetic marking and positioning system of unfinished steel rods, spring steel bars, workpieces, and the like. A midpoint or center of the rod, bar or workpiece is automatically located and a high-energy pulse is applied for an embedded magnetic marker in the workpiece. Meanwhile, the magnetizing heads can also be repositioned to various points on a workpiece for imparting manufacturing and product identification data. In the case of leaf springs, the center of a spring steel bar is located a magnetic marker is embedded there. A high-energy rectangular pulse imparts a permanent invisible magnetic marks and data. The embedded indicators having peak magnetic strength allow manual or automatic positioning for perfect alignment in bending, tapping and other forming processes.

Abstract: A permanent invisible magnetic marking and positioning system of cylindrical metal steel rods. To accurately locate the physical midpoint of the rod-to-be-cut, a novel head centering and positioning mechanism automatically sets the midpoint distance for each setup as the length of the finished rod stock is changed. The steel rod that is used to manufacture the U-bolts is inserted lengthwise into a cutoff saw station or machine until it comes in contact with a stop that is set to the desired predetermined length. An automatic centering device positions the magnetizing heads located at the longitudinal center, on each side, of the steel rod. A high-energy rectangular pulse imparts a permanent invisible magnetic mark at the longitudinal center of the steel rod before being formed into a U-bolt. The rod is then suitably cut to the desired predetermined length, and each of the opposite ends threaded with the desired thread size.