Plural Roller-couples (e.g., Successively Or Optionally Usable) Patents (Class 72/226)
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Patent number: 6766676Abstract: A roll forming machine of the type which forms an indeterminate length panel of a desired lateral profile from a uniform width supply strip of sheet metal having a pair of parallel straight edges, wherein the machine defines a predetermined path of travel for the supply strip. The machine includes an arrangement for selectively changing the profile along an edge of the panel. The arrangement includes a mounting plate member mounted to a side of the machine and a module including first and second roll forming stations. The module is adapted for mounting to the mounting plate member with a selected one of the first and second roll forming stations along the predetermined path of travel. Structure is provided for allowing the securement of the module to the mounting plate member to be loosened, whereby the mounting plate member is movable between first and second predetermined positions wherein a selected one of the first and second roll forming stations is along the predetermined path of travel.Type: GrantFiled: December 13, 2002Date of Patent: July 27, 2004Assignee: Englert, Inc.Inventor: Michael Gorski
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Patent number: 6718811Abstract: A tubular blank (22) is rolled on a mandrel (14) in a pilgrim rolling mill. In a first rolling stage, a first part of the blank (22) is rolled on a first part (18,19) of the mandrel (14), with a reduction of the outside diameter of the blank (22) to the outside diameter of the guide tube and a reduction of the wall thickness of the blank (22) to one of a first wall thickness (e1) and a second wall thickness (e2) exceeding the first wall thickness (e1). The mandrel (14) is advanced in the axial direction. A second part of the blank (22) is rolled on a second part (20,21) of the mandrel spaced from the first part in the axial direction with a reduction of the outside diameter of the blank to the outside diameter of the guide tube and a reduction of the wall thickness of the blank (22) to the other of the first wall thickness (e1) and second wall thickness (e2).Type: GrantFiled: July 7, 1999Date of Patent: April 13, 2004Assignee: Compagnie Europeenne du dirconium-CezusInventors: Jean Drillon, Jean-Luc Aubin
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Patent number: 6697556Abstract: A method for section reducing an encasing tube to achieve excess length of fibers within the tube. At least one, and preferably two, platforms are arranged at a selected angular offset. Each platform includes a first plurality of rollers mounted in stationary, linear and spaced apart fashion. A second plurality of rollers are mounted in an adjustable, linear spaced apart and opposing fashion relative the associated first plurality of rollers. Upon the tube passing between the stationary and adjustable rollers associated with each platform, the rollers associated with each platform simultaneously contacting first and second cross sectional locations of the tube and in order to apply lateral compressing forces to the tube which decrease its gauge length, corresponding to increasing its gauge thickness.Type: GrantFiled: September 17, 2002Date of Patent: February 24, 2004Assignee: Alcoa Fujilura LimitedInventors: Cristian I. Militaru, Mark A. Garner
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Patent number: 6655395Abstract: A device for pickling or cleaning rolled steel strip which is moved in the form of loops through several pickling and cleaning containers arranged within a treatment line, wherein at least one strip side is subjected tot he action of a pickling or cleaning medium. For this purpose, squirting or spraying units are provided which can be switched on or off and/or are adjustable with regard to their spraying width and/or are operated with controllable squirting or spraying pressure and/or volume flow. Deflection rolls for deflecting the strip are arranged before and after the treatment line for deflecting the strip out of the horizontal strip running plane into an upright vertical strip running plane and vice versa, wherein the deflection rolls are elevated or slanted relative to the horizontal strip running plane.Type: GrantFiled: June 30, 2001Date of Patent: December 2, 2003Assignee: SMS Schloemann-Siemag AktiengesellschaftInventor: Withold Richert
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Publication number: 20030154758Abstract: A rolling train for the continuous rolling of strand shaped products has at each rolling location a pair of fixed stations which are closely spaced and have rails such that a mill stand at one station can be displaced away from the rolling line and be replaced at that location by a mill stand at the other station. The mill stands can be connected to the respective control and operating media sources by lines which are unreeled as the mill stand is moved away from the operating position or reeled up as the mill stand is moved into an operating position.Type: ApplicationFiled: January 7, 2003Publication date: August 21, 2003Applicant: SMS Meer GmbHInventor: Ulrich Svejkovsky
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Publication number: 20030136169Abstract: A rolling mill line for rolling wire and light sections in which the rolling stands of the prerolling and intermediate rolling stages have alternating horizontal and vertical grooved roll pairs. The oval grooves of rolls of one pair are converted by round section grooves of a pair immediately downstream thereof and axially spaced therefrom into a circular section and one or the other of the two grooves can by axial transverse shifting, be brought into or out of the rolling line.Type: ApplicationFiled: January 9, 2003Publication date: July 24, 2003Applicant: SMS Meer GmbHInventor: Jurgen Lemke
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Patent number: 6568234Abstract: In a single strand hot rolling mill finishing section a plurality of multi-stand prefinishing rolling units are arranged along and are selectively shiftable onto and off of a first pass line segment. A multi-stand finishing rolling unit and a multi-stand post finishing rolling unit are arranged sequentially along a second pass line segment. A switch and associated delivery guides are selectively operable to direct products from the first pass line segment to the second pass line segment either at a location upstream of said finishing rolling unit, or alternatively, at a location between the finishing rolling unit and the post finishing rolling unit. With this arrangement, final rolling in the post finishing rolling unit may be preceded with or without rolling in the finishing rolling unit and with or without rolling in one or more of the prefinishing rolling units.Type: GrantFiled: August 17, 2001Date of Patent: May 27, 2003Assignee: Morgan Construction CompanyInventor: T. Michael Shore
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Publication number: 20020184934Abstract: The invention relates to a hot rolling mill, with at least one flatness measuring roller, pertaining to at least one rolling bed, arranged before and/or after one of the stands, which influences the settings of at least one of the stands. The aim of the invention is to improve the arrangement of the roller bed working rollers and the flatness measuring roller, such that the flatness measuring roller may be, optionally, either brought into operation, or be withdrawn into a protected position, whereby, in this case, the gap in the rolling bed thus formed can be closed. Said aim is achieved, whereby the flatness measuring roller may be stored, away from its working position, behind a screen and that the rolling bed is completed with at least one retractable working roller.Type: ApplicationFiled: June 12, 2002Publication date: December 12, 2002Inventors: Jurgen Armenat, Martin Braun, Reinhard Irle
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Patent number: 6460389Abstract: Rolling of metallic products to be heated to form wires, rods and seamless pipes, includes rolling of wires or rods as well as rolling of seamless pipes on a same rolling apparatus, and using a part of aggregates of the same rolling apparatus both for rolling of wires or rods and for rolling of pipes.Type: GrantFiled: July 26, 2000Date of Patent: October 8, 2002Assignee: Kocks Technik GmbH & Co.Inventors: Willi Juergen Ammerling, Dieter Pfeiffer
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Patent number: 6408501Abstract: An automatic system of manufacturing ball studs for vehicles which establishes various processes inline to diagnose each process and perform production and inventory control.Type: GrantFiled: November 13, 2000Date of Patent: June 25, 2002Assignee: Central CorporationInventor: Sung Hwan Kim
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Patent number: 6321583Abstract: There is provided a multifunction rolling mill for rolling an H-beam including: a pair of right and left vertical rollers composed of flange thickness reduction rollers; web thickness reduction horizontal rollers; and a pair of upper and lower horizontal rollers arranged on both sides of the web thickness reduction rollers, having flange width reduction rollers freely moved in the vertical direction by retracting mechanisms. In the case of reduction of flange thickness and web thickness rolling, the flange width reduction rollers of the above horizontal rollers are moved upward and downward so that the flange width reduction rollers of the horizontal rollers do not interfere with the vertical rollers.Type: GrantFiled: December 14, 1999Date of Patent: November 27, 2001Assignee: Nippon Steel CorporationInventors: Toru Ikezaki, Takashi Suzuki, Takashi Haji, Hideo Mizutani
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Patent number: 6314781Abstract: In a rolling mill, a mini block (MBM) is installed between a block mill (BM) and a sizing mill (SM) as a reducer for intermediate rolling. The block mill (BM) is so constructed that it is possible to use both a front group (BM1) and a rear group (BM2) of the rollers, or only the front group by by-passing the rear group with a dummy pass, or to by-pass both the front and the rear groups. The mini block mill (MBM) is shuntable from the pass line. The sizing mill is so constructed with two sets of rollers (SM1, SM2) that either both the sets may be used, or only one of the sets (SM1) may be used and the other (SM2), by-passed. By choosing combinations of use and non-use of the rollers it is possible to produce wires of various diameters from a round rod material of one diameter.Type: GrantFiled: April 6, 2000Date of Patent: November 13, 2001Assignee: Morgan Construction CompanyInventor: Tadahiro Nagase
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Patent number: 6216517Abstract: A precision-rolling process for producing rolled stock in bar or wire form while maintaining tight shape and size tolerances is characterized, for the purpose of providing good accessibility to the roll stands, by the combination of the following features: rolling of the stock in at least one two-high roll stand with an open pass, starting from any desired cross section, to form rolled stock which is polygonal, in particular tetragonal, in cross section, guiding the rolled stock over a predetermined distance along one or more longitudinal edges and/or along those surfaces of the rolled stock which adjoin longitudinal edges, to a further roll stand, and subsequent rolling to form rolled stock which is circular in cross section in at least one closed pass, in which rolling forces act on and deform the rolling stock in a star shape from at least three directions.Type: GrantFiled: July 13, 2000Date of Patent: April 17, 2001Assignee: Voest Alpine Industieanlagenbau GmbHInventor: Gerald Hein
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Patent number: 6205834Abstract: A method of rolling finished sections from preliminary sections by means of roll stand arrangements which operate in reversing operation and include a compact rolling group composed of a first universal stand at the entry side and a second universal stand at the exit side and an intermediate edging stand arranged between the universal stands, and a roughing group arranged in front of the compact rolling group and composed of vertical roll stands and horizontal roll stands and/or universal stands. A rectangular preliminary section or a preliminary section having the approximate final dimensions is preshaped in the roll stands of the roughing rolling group in a number of shape changing passes and/or shape reduction passes, possibly reversing with or without the use of selectable grooves. Subsequently, the section is further shaped in the compact rolling group in several shape changing passes or shape reduction passes in the universal stand on the entry side.Type: GrantFiled: December 22, 1999Date of Patent: March 27, 2001Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Ulrich Svejkovsky, Hans-Jürgen Nowak, Georg Engel, David A. Fournie, Lloyd M. Schmelzle
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Patent number: 6205835Abstract: A roll stand arrangement for rolling wire with a finishing block arranged following the last stand of the intermediate group of a wire rolling mill and composed of fixedly connected roll stands with grooved rolls, and a skin pass block arranged following and having the same configuration as the finishing block, wherein the roll stands of the skin pass block have an oval/oval groove sequence and a subsequent round groove sequence. The sequence of grooves in the roll stands of the skin pass block is composed of two, three, four or more oval/oval successive grooves and, directly following these oval/oval successive grooves, one or two round successive grooves.Type: GrantFiled: December 8, 1999Date of Patent: March 27, 2001Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Karl-Heinz Balve, Karl Keller, Klaus Hoffmann, Hans-Georg Hartung, Georg Kleinefeldt
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Patent number: 6197129Abstract: A method of refining the grain structure and improving the hardness and strength properties of a metal or metal alloy workpiece is disclosed. The workpiece is subjected to forces that corrugate and then straighten the workpiece. These steps are repeated until an ultrafine-grained product having improved hardness and strength is produced.Type: GrantFiled: May 4, 2000Date of Patent: March 6, 2001Assignee: The United States of America as represented by the United States Department of EnergyInventors: Yuntian T. Zhu, Terry C. Lowe, Honggang Jiang, Jianyu Huang
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Patent number: 6185972Abstract: A method and apparatus for finish rolling long products such as bars, rods and the like, comprising: in a first operational mode, rolling the products through a finishing block and a reducing sizing mill arranged on a primary pass line; and in a second operational mode, diverting the products from the primary pass line to a secondary pass line bypassing the finishing block and then back to the primary pass line for rolling in the reducing sizing mill. Optionally and preferably, a cooling unit is shifted between the primary and secondary pass lines to cool products being rolled in each operational mode.Type: GrantFiled: January 31, 2000Date of Patent: February 13, 2001Assignee: Morgan Construction CompanyInventor: T. Michael Shore
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Patent number: 6183879Abstract: Lightweight flexure-resistant thin metal sheet is produced by passing flexible thin metal sheet between rolls having defined teeth, the teeth having radiused corners so that rows of projections are formed on both faces of the sheet without damage to the surface material or the rolls.Type: GrantFiled: September 3, 1998Date of Patent: February 6, 2001Assignee: Hadley Industries, PLCInventor: Geoffrey Thomas Deeley
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Patent number: 6161412Abstract: A multi-strand finishing block finishes two or more daughter strands slit from a parent bar. Each strand is rolled by at least two pairs of rolls arranged in tandem with the rolls of each pair being at right angles to the rolls of the other pair. A common drive shaft is in driving relation with all the pairs of rolls.Type: GrantFiled: November 10, 1997Date of Patent: December 19, 2000Inventors: James Trevor Hogg, Ryo Sato, Akiro Sakai
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Patent number: 6112568Abstract: To roll form a worksheet by a turret punch press, at least one pair of coacting tools are mounted to the opposed turrets so that when those tools are rotated to the work location, they could be driven to a predetermined relative distance towards each other to make contact with the workpiece. The depth of the formed shape is determined by the relative distance the coacting tools are driven towards each other. By moving the worksheet at the same time that the coacting tools are making contact with the worksheet, roll forming of the worksheet is effected. By providing the coacting tools in the opposing indexing stations and synchronously rotating those stations, a complex pattern can be roll formed on a worksheet.Type: GrantFiled: February 3, 1999Date of Patent: September 5, 2000Assignee: Finn-Power International, Inc.Inventor: Mikko Lindstrom
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Patent number: 6038904Abstract: A decamberer for strip of approximate rectangular section has opposed rollers defining a downstream extent each with grooves receiving the strip edges and maintaining the strip in an approximate plane, and defining when viewed perpendicular to the plane an undulatory shape and with a progressively decreasing amplitude of oscillation.Type: GrantFiled: January 7, 1999Date of Patent: March 21, 2000Inventor: Austen Barnes
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Patent number: 6000266Abstract: A roll-forming apparatus of the type used to transform a flat web or sheet of metal into a component having various cross-sectional shapes is provided with a first elongate base portion with an axis extending in a longitudinal direction, a second elongate base portion with an axis disposed generally parallel to the longitudinal direction of the axis of the first base portion, and a drive mechanism associated with the first and second base portions, the drive mechanism having a coupler associated with the first base portion, a raft plate supported by the first base portion, and a plurality of roll-forming stations supported by the raft plate.Type: GrantFiled: September 17, 1997Date of Patent: December 14, 1999Assignee: The Bradbury CompanyInventors: Albert Strecker, David Sheehan
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Patent number: 5970773Abstract: A rolling plant for rolling all types of finished sections from flat blooms or preliminary sections with close to final dimensions, wherein the blooms or preliminary sections arrive from a continuous casting plant and may be stored in reheating furnaces arranged in front of the plant and/or may be maintained at rolling temperature. The rolling plant includes a compact rolling group with two universal stands arranged closely one behind the other and an edging stand arranged between the universal stands. A roughing group is arranged in front of and parallel offset to the compact rolling group, wherein the roughing group is composed of a group of a vertical stand, a horizontal stand and a universal stand arranged closely one behind the other.Type: GrantFiled: October 22, 1998Date of Patent: October 26, 1999Assignee: SMS Schloeman-Siemag AktiengesellschaftInventors: Georg Engel, Ulrich Svejkovsky, Hans-Jurgen Nowak
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Patent number: 5958158Abstract: The invention relates to a process for producing hot-worked elongated products, such as bars or tubes, from high-alloy or hypereutectoid steel in which a feedstock is heated to a deformation temperature and undergoes at least one deformation step. Following the at least one deformation step, the deformed feedstock is either cooled or heated at a specific temperature to achieve a uniform temperature distribution throughout the length and thickness of the deformed feedstock. Next the deformed feedstock is reheated to a temperature below the deformation temperature. The reheated feedstock is continuously rolled in a multi-stand reducing mill to its final size and then cooled by ambient air.Type: GrantFiled: November 10, 1997Date of Patent: September 28, 1999Assignee: Mannesmann AktiengesellschaftInventors: Heinz Kron, Karlheinz Kutzenberger, Gunther Manig, Gustav Zouhar
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Patent number: 5953948Abstract: In a wire rolling apparatus, a pair of first wall portions of a roll housing support the rotating shaft of a backup roll, and a second wall portion connects the pair of first wall portions to each other. Even if a large force is applied to the rotating shaft of the backup roll not only perpendicular to the wire feed direction but also opposite to it, the pair of first wall portions do not distort easily. Accordingly, the degree of abutment of the backup roll against the outer circumferential surface of the work roll is not easily altered, and a stable desired pressure can be obtained, so that a wire can be rolled with high precision.Type: GrantFiled: August 11, 1998Date of Patent: September 21, 1999Assignee: Plant Engineering Yoshida Kinen Co., Ltd.Inventor: Iwao Isozaki
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Patent number: 5916320Abstract: Disclosed are a method and apparatus for manufacturing tubes, preferably tubes composed of high-tensile steels or special alloys, using the cold pilger rolling method with two rolling stands which can be moved backward and forward, at least in opposite directions at times and in the rolling direction by means of crank drives. The rolling stands have rollers which are calibrated in a tapering manner and which, driven by toothed racks via cogs, roll over the material to be rolled, with an alternating rotation direction. The majority of the forming work takes place on the first rolling stand and a relatively small portion of the forming work takes place on the second rolling stand and additional smoothing work is carried out.Type: GrantFiled: February 27, 1998Date of Patent: June 29, 1999Assignee: Mannesmann AktiengesellschaftInventors: Horst Stinnertz, Michael Baensch
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Patent number: 5862699Abstract: A rolling line for long products having a starting nominal transverse dimension between 120 and 180 mm and a final nominal transverse dimension between 4 and 25 mm. The rolling line comprises at least one roughing assembly, an optional reduction and sizing assembly, a fast pre-finishing assembly, and a fast finishing assembly. The optional reduction and sizing assembly having three rolling passes for finishing the long products when their final nominal transverse dimension is in a range between 20 mm and 25 mm. The fast pre-finishing assembly having a plurality of rolling passes, wherein the products are subjected to a same reduction sequence up to the last rolling pass of the plurality of rolling passes. The fast finishing assembly is provided for finishing the long products when their final nominal transverse dimension is lower than 20 mm and has four rolling passes comprised as two separate modules, each having two rolling passes.Type: GrantFiled: January 15, 1997Date of Patent: January 26, 1999Assignee: Danieli & C. Officine Meccaniche SpAInventors: Massimo Lestani, Roberto Nini
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Patent number: 5829294Abstract: A roll former line for forming different shapes including a first roll stand attached to a bed which provides vertical adjustable movement. The roll stand includes three spindles in vertical alignment with each other, the forming rolls on the top and bottom spindles working against opposite sides of the middle forming roll, so as to provide reverse shapes between the top and middle forming roll and the middle and bottom forming roll. Linear actuators are connected to the bed of the first roll stand for moving the first roll stand vertically on the bed. Opposite the first roll stand on the line is a second roll stand attached to a second bed including two spindles in vertical alignment and corresponding forming rolls thereon. The first roll stand can be raised or lowered by the linear actuators so as to use reverse forming rolls on the first roll stand in conjunction with the forming rolls on the second roll stand to form a reverse shape on one edge of the sheet being formed.Type: GrantFiled: January 27, 1997Date of Patent: November 3, 1998Assignee: The Bradbury Company, Inc.Inventors: Philip E. Bradbury, Karl E. Voth
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Patent number: 5823036Abstract: A roll forming machine or tube mill comprises multiple mill stands defining a material pass line through the mill stands. The mill stands include rotating arbors carrying tooling which are supported between a drive bearing housing and a rotatable bearing housing. Inactive rollers extend outwardly from the rotatable bearing housing, such that upon rotation of the rotatable bearing housing the inactive arbors can moved to the active position and the formerly active arbors can be moved to an inactive or retooling position on the outside of the mill stands. A change cart includes rails on the upper surface thereof that are brought into registry with corresponding rails on the housing support upon which the rotatable bearing housing is mounted. The rotatable bearing housing is then slid off onto the cart, rotated, and then moved back onto the bearing housing support.Type: GrantFiled: August 19, 1997Date of Patent: October 20, 1998Assignee: Braner USA, Inc.Inventor: Douglas S. Matsunaga
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Patent number: 5761945Abstract: The apparatus comprises a pair of rotatable devices each holding a plurality of metal shaping and/or cutting rollers, the rollers of one device meshing with rollers of the other device to produce specific designs or widths of material. This is made possible by merely selecting suitable rollers of both sets and when production of a specific metallic section of desired widths are terminated, other rollers are selected by rotating the rotatable devices. When suitable rollers have been selected they are locked in operating position and when another design or widths are required, the devices are unlocked, a selection is made, and the devices are again locked to produce the new metallic section or widths of material. The present quick automated tool changer, i.e.Type: GrantFiled: April 18, 1996Date of Patent: June 9, 1998Inventor: Jack-Eric Vandenbroucke
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Patent number: 5682782Abstract: A punch press is provided with a tool bearing a workpiece-deforming roller, the tool being received in an aperture in the press for movement between a lower position in which the roller comes into deforming contact with a workpiece supported on a surface and a raised position out of deforming contact with the workpiece. Elongated deformations may be formed in a workpiece by translating the workpiece horizontally along the surface while the roller is in its lower position. A coacting roller may be provided beneath the workpiece so that the rollers come into deforming contact with opposite sides of the workpiece to deform it as the workpiece is translated between the rollers.Type: GrantFiled: July 24, 1996Date of Patent: November 4, 1997Assignee: Wilson Tool International, Inc.Inventors: Ronald G. Rosene, John H. Morehead, Richard L. Timp
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Patent number: 5651281Abstract: A method for rolling rolled strips 3, 4 in a hot strip rolling mill 6, comprises at least two roll stands 6, 7, with horizontally adjustable top and bottom work rolls 10, 11. Each work roll is backed up directly or through an intermediate roll by a backup roll 9 or in a reversing stand where at least two passes are rolled, wherein the roll strip is subjected to a condition control for which profile the surface evenness-imparting correctively control elements act upon the rolled strip to meet requirements of profile accuracy and surface evenness of the rolled strips in spite of flexible rolling program if a target contour of the profile of the rolled strip 3, 4 is preset for achievement of which two groups of correction control elements act successively upon the rolled strip. The control elements 12, 13 of first group are brought to bear if a rolled strip thickness is above the critical thickness and influence largely the contour of the rolled strip in its central region referred to the strip center.Type: GrantFiled: April 17, 1996Date of Patent: July 29, 1997Assignee: SMS Schloemann-SiemaqInventor: Jurgen Seidel
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Patent number: 5647241Abstract: A tube forming machine having at least two upper forming roll members in the breakdown section which may be selectively indexed into cooperative working relation with a lower forming roll member to produce different size tubes without the necessity of physically removing the upper forming roll member and replacing the same with another forming roll member of a different configuration.Type: GrantFiled: September 22, 1995Date of Patent: July 15, 1997Assignee: Abbey Etna Machine CompanyInventors: Lewis H. Ruple, Susan J. Taber
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Patent number: 5617754Abstract: A single stage two plane coiled reinforcing bar stock straightener adapted to straighten an infeed of coiled reinforcing bar in both the horizontal and vertical planes for providing the straightened delivery of coil fed reinforcing bar material to processing and converting machinery.Type: GrantFiled: December 21, 1995Date of Patent: April 8, 1997Assignee: Kenneth A. KauffmanInventors: Frank Senft, Joel D. McCorkel
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Patent number: 5566564Abstract: A rolling block for rolling metallic bars or wires, has a plurality of rolling frames arranged on successive frame spots and each having three rollers arranged in a star-like manner and radially adjustable with respect to a longitudinal axis of a rolling product, a drive for driving the rollers and including separately regulatable motors, the rolling frames including less rolling frames than the frame spots, a first one of the rolling frames which is provided with a drawing pass being located at a first frame spot provided at an inlet side and having a separate front one of the motors, all of the rolling frames provided with finishing passes being located at last frame spots at an outlet side and driven by at least one rear motor, and all remaining rolling frames provided with drawing passes being located at frame spots which immediately follow the first frame spots or at frame spots immediately preceding the rolling frames with finishing passes and driven jointly by at least one central motor.Type: GrantFiled: March 17, 1994Date of Patent: October 22, 1996Assignee: Kocks Technik GmbH & Co.Inventor: Hans Brauer
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Patent number: 5461896Abstract: An automated system for exchanging components of a continuous seam-welded tube mill to change from production of one tubular product to another. The components to be changed are mounted upon sub-base units adapted to be removably affixed to a fixed mill base. Alternate sets of changeable mill units mounted on duplicate sub-base sections are provided for off line tooling change and setup. Changeover modules are provided alongside and spaced from the mill base. Bridging roll units are extendible to span the space between the mill bases and the changeover modules, and push-pull units are incorporated in the changeover modules to shift the sub-base sections from the mill base to the changeover module and the previously retooled duplicate sub-base sections from the changeover modules into operative position on the mill bases.Type: GrantFiled: February 18, 1994Date of Patent: October 31, 1995Assignee: Abbey Etna Machine CompanyInventors: Nelson D. Abbey, III, Richard L. Dreier, Susan J. Taber
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Patent number: 5450740Abstract: A roll forming machine which includes an outboard housing having dual turrets, each turret carries a pair of rotatable arbors which can carry forming rollers. The outboard housing is slidable along guide rails between on-line and off-line positions. In the off-line position the turrets may be indexed to bring the second pair of arbors into a working alignment and thus reduce changeover and down time of the roll forming line.Type: GrantFiled: February 25, 1994Date of Patent: September 19, 1995Assignee: Braner USA, Inc.Inventors: Steve Lovinggood, Douglas S. Matsunaga, George Schaeffer
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Patent number: 5315853Abstract: An apparatus to construct studding for use in various construction enviroments includes a portable trailer platform having first and second roller housings, wherein each housing includes at least one pair of rollers to effect deformation of metallic sheet material directed from rolls through each respective housing for deformation of various studding components.Type: GrantFiled: October 13, 1992Date of Patent: May 31, 1994Inventor: Brian L. Scheiterle
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Patent number: 5259228Abstract: A rolling mill comprising a plurality of roll passes for progressively forming a workpiece to a desired final cross-sectional shape wherein each roll pass comprises a pair of rotatable mountings, the mountings being disposed on opposite sides of a pass line of the mill, each rotatable mounting carrying at least two rolling means of different configuration to form the workpiece to a different final shape and rotation of the mountings permitting a selected rolling means of each mounting to be disposed, at a rolling position, on opposite sides of said pass line to engage and form the workpiece and wherein the mill has a drive means to rotate at least one rolling means of at least one of said roll passes when disposed in said rolling position.Type: GrantFiled: April 15, 1992Date of Patent: November 9, 1993Assignee: Rollsec LimitedInventor: Timothy E. E. King
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Patent number: 5238047Abstract: In curved continuous casting facilities, a roller apron is fabricated with upper and lower web rolls supported by upper and lower movable frames respectively to support the upper and lower surfaces of a web portion of a beam blank, in which the upper web rolls also support the upper surface of a rectangular strand such as a bloom; rectangular-piece rolls supported by a fixed frame to support the lower surface of a rectangular casting strand; wherein the lower web rolls can be retracted when the rectangular strand such as the bloom is being cast, and the upper and lower web rolls support their corresponding surfaces of the web and concurrently the rectangular-strand rolls support both flange-end portions of the beam blank. Consequently, tension sides of the beam blank and the rectangular strand such as bloom are positively supported to prevent problems, such as bulging, which occur during casting.Type: GrantFiled: July 30, 1992Date of Patent: August 24, 1993Assignee: Sumitomo Heavy Industries, Ltd.Inventor: Yutaka Sakata
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Patent number: 5229055Abstract: Hollow profile elements are formed by shaping a starting workpiece that consists of multiple layers of a material having a large width-to-thickness ratio, e.g., woven fabrics or laid materials. The layers are joined by seams to define elongated pockets or channels. Shaping tools are inserted into these channels to form the profile elements with a desired cross sectional shape, which can be constant or varied. The shaping tools employ one or more endless belts that extend in closed loops around guide rollers; the belts are driven so that during the shaping process sliding friction is substantially eliminated between the material of the workpiece and the respective shaping tool.Type: GrantFiled: March 25, 1992Date of Patent: July 20, 1993Assignee: Erich WintermantelInventors: Erich Wintermantel, Oswald Landwehr
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Patent number: 5186034Abstract: A machine for making corrugated fins or air centers for heat exchangers from strip stock has forming rolls, packing rolls, metering rolls and two pairs of pullout rolls, each pair having a different number of teeth to produce a different pitch of convolutions. The pairs of pullout rolls are mounted for movement apart or together under control of a cam mechanism so that one pair yielding the desired pitch can engage the centers to set the pitch while the other pair is moved apart to disengage the centers.Type: GrantFiled: January 17, 1992Date of Patent: February 16, 1993Assignee: General Motors CorporationInventor: Terry J. Hunt
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Patent number: 5156034Abstract: An apparatus for contouring plastically deformable sheet material comprises a pair of opposed indexable turret assemblies (2, 3) each including a plurality of shaping rollers (4) comprising either solid rollers (30, 31) or split rollers (32, 33). Opposed shaping rollers (30, 31 or 32, 33) respectively have generally complementary convexly and concavely shaped circumferential profiles (30a, 31a). Upper turret assembly (3) is displaceable relative to lower turret assembly (2) by means of a fluid powered ram (10) under the control of displacement measuring means (18) and/or pressure sensing means 911). The apparatus is controlled by a microprocessor (20) which determines from stored data the optimum combination of rollers (30, 31 or 32, 33) and rolling pressure in ram (10) to achieve the required sheet material deformation and to ensure that the transverse area of contact between the rollers (30, 31 or 32, 33) and the sheet material to be deformed does not fall below a length to width ratio of 3:1.Type: GrantFiled: February 26, 1991Date of Patent: October 20, 1992Assignee: K.P.G. Integrated Engineering Pty. Ltd.Inventor: Karl E. Lorbach
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Patent number: 5109688Abstract: A rolling mill comprising a plurality of roll passes for progressively forming a workpiece to a desired final cross-sectional shape wherein each roll pass comprises a pair of rotatable mountings, the mountings being disposed on opposite sides of a pass line of the mill, each rotatable mounting carrying at least two rolling means of different configuration to form the workpiece to a difference final shape and rotation of the mounting permitting a selected rolling means of each mounting to be disposed, at a rolling position, on opposite sides of said pass line to engage and form the workpiece and wherein the mill has a drive means to rotate at least one rolling means of at least one of said roll passes when disposed in said rolling position.Type: GrantFiled: May 14, 1991Date of Patent: May 5, 1992Assignee: Rollsec LimitedInventor: Timothy E. King
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Patent number: 5107695Abstract: The apparatus comprises a pair of rotatable devices (9,11) each holding a plurality of metal shaping and/or cutting rollers (17,19;127), the rollers of one device meshing with rollers of the other device to produce specific designs or widths of material. This is made possible by merely selecting suitable rollers of both sets and when production of a specific metallic section or desired widths are terminated, other rollers are selected by rotating the rotatable devices, if another metallic section or widths are desired. When suitable rollers (17,19:127) have been selected they are locked in operating position and the operation is allowed to proceed by feeding metal strip to the machine. When another design or widths are required, the devices are unlocked, a selection is made, and the devices are again locked to produce the new metallic section or widths of material.Type: GrantFiled: October 17, 1990Date of Patent: April 28, 1992Inventor: Jacky Vandenbroucke
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Patent number: 5038592Abstract: Apparatus for making different residential and commercial building siding of different widths includes a series of roller stations with selective vertical roller positioning adjustments and selective axial lateral roller portion position adjustments. An optional embossing station provides wood graining. A rotary punch forms the holes in a formed one piece nail strip siding.Type: GrantFiled: April 23, 1990Date of Patent: August 13, 1991Inventor: Gary A. Knudson
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Patent number: 5007272Abstract: A machine which applies tension to a strip of steel which has been passed through a slitter. The machine includes two sets of rollers which engage the slit material to maintain tension. The rollers are slidable in the machine frame to allow for rapid changing of the rollers to accommodate various types of slit material.Type: GrantFiled: November 9, 1989Date of Patent: April 16, 1991Assignee: Braner, Inc.Inventors: Douglas S. Matsunaga, Jan W. Slabowski, Tadeusz Marecki
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Patent number: 4974435Abstract: The apparatus comprises a pair of rotatable devices each holding a plurality of metal shaping rollers, the rollers of one device meshing with rollers of the other device to produce specific designs. This is made possible by merely selecting suitable rollers of both sets and when production of a specific metallic section is terminated, other rollers are selected by rotating the rotatable devices. When suitable rollers have been selected they are locked in operating position and when another design is required, the devices are unlocked, a selection is made, and the devices are again locked to produce the new metallic section.Type: GrantFiled: October 20, 1989Date of Patent: December 4, 1990Inventor: Jacky Vandenbroucke
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Patent number: 4903516Abstract: A rolling mill machine is for longitudinal bending of plate to selectively provide one of at least two cross-sectional profiles. The machine includes a plurality of shaping stations extending transversely of the plate with at least one drive station for advancing the plate through the plurality of shaping stations. Each of the shaping stations has a first forming element on one side of the plate and a second forming element on the other side of the plate. The first forming element has at least a first set of non-driven forming rolls and a second set of non-driven forming rolls. The second forming element has a plurality of non-driven forming rolls. The first forming element is selectively moveable to position at least one of the first and the second sets thereof for bending of the plate. The rolls of at least one of the first set and the second set are disposed for forming the plate on one side and the rolls of the second forming element are disposed for forming on the other side.Type: GrantFiled: October 7, 1988Date of Patent: February 27, 1990Assignee: Dobel ABInventors: Sven O. Olsson, Lars J. Rudman
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Patent number: 4864837Abstract: Apparatus for producing panel roofing includes a platform mounted on an elevating mechanism. A panel producing machine is mounted on a support stand which in turn rides on tracks along a length dimension of the platform. A decoiler for decoiling metal sheet stock fed into the machine also rides on tracks along the platform length. The machine is oriented to produce panels in a direction perpendicular to the platform length dimension. With the platform elevated to roof edge and its length dimension parallel to that edge, the panel producing machine and decoiler are moved along the platform following extrusion of each successive roofing panel. In a preferred embodiment, the machine can be pitched to match a pitch of the roof to facilitate panel production.Type: GrantFiled: September 29, 1988Date of Patent: September 12, 1989Inventor: Swan R. Fielden, Jr.