Abstract: Apparatus for continuous extrusion of an aluminum sheathing on to a core cable includes a rotatable wheel formed with two identical circumferential grooves outwardly bounded by arcuate tooling discharging through radial exit apertures to an extrusion chamber positioned around a portal mandrel. A powered pay-off reel is arranged continuously to supply core cable through the mandrel while aluminum sheathing is extruded as a loose fit from extrusion chamber around the core cable. The extruded cable is discharged through cooling device to roller corrugator including a rotating frame mounted on carriage freely moveable axially of the cable and provided with a rotational drive having a roller arranged to form a continuous helical indentation in the sheathing. Pneumatic actuating cylinders positioned on the carriage provide a constant, low magnitude, tension on the portion of the sheath intermediate the extrusion chamber and roller corrugator and limit forces tending to distort the uncooled sheath.

Abstract: An apparatus and method are provided for extruding a micro-channel tube (402) from a non-aluminum metal or alloy such as copper. The micro-channel tube is formed by simultaneously extruding two rectangular shaped billets (404; 406) to form a top portion of the micro-channel tube and a bottom portion of the micro-channel tube in parallel. The top and bottom portions are then joined during the extrusion process (e.g., within a die assembly) to form the micro-channel tube (402).

Abstract: A process of producing an inner profile (18)in a tube or hollow profile (11) includes inserting the tube or hollow profile (11) into a supporting sleeve (12), with a first tube end (19) being axially supported; placing a pressure-loaded annular die 16 on to the other tube end (20); pressing a forming die (15) with an outer profile into the tube or hollow profile (11) from the latter tube end (20) for producing the inner profile (18); allowing a return of the annular die (16) under a pressure load in the opposite direction of that of pressing in the forming die (15).

Abstract: Apparatus for continuous extrusion of an aluminium sheathing free from imperfections or discontinuities onto a core cable, such as an insulated copper cable, includes a rotatable wheel formed with a pair of circumferential grooves arcuate tooling bounding radially outer portions of the respective grooves, a die body provided with divergent exit apertures discharging laterally to an extrusion chamber through 90° elbows and short divergent passages at diametrically opposed locations. An electrical induction heater includes coils of copper tubing connected to an electrical power source and to a coolant circulating device is positioned at a radially outer portion of the die body and is energizable to supply heat to the die body to maintain a uniform temperature of approximately 480° C., controlled by signals from thermocouples around the extrusion chamber.

Abstract: Improved cored-wire fabrication replaces multiple roller pairs with one or more dies. In the preferred embodiment, flat stock is pulled through a single cylindrical die including an upper tab to ensure and orient the formation of a gap to receive internal powders. Once the powders are introduced, a cylindrical die is used for closure though again, one or more rollers may be used between the powder feed and the die used for closing. In the preferred embodiment, however, a single gap-forming die is used before the powder feed, and a single closing die is used after the powder feed, replacing numerous rollers and other moving parts, thereby dramatically simplifying the apparatus and method of manufacture.

Abstract: A method for producing a formed body including the steps of introducing a fluid material supplied from two or more material supply holes of a rectification plate into a drawing die, homogenizing the flow rate distribution of the fluid material in the drawing die using one or more wires stretched from the material supply holes to near the exit section of the drawing die, and extruding the fluid material from the exit section of the drawing die in which a prescribed forming pattern is formed by two or more wires. The wires form hollow holes through the formed body.

Abstract: Apparatus for continuous extrusion of an aluminium sheathing on to a core cable includes a rotatable wheel formed with two identical circumferential grooves outwardly bounded by arcuate tooling discharging through radial exit apertures to an extrusion chamber positioned around a portal mandrel. A powered pay-off reel is arranged continuously to supply core cable through the mandrel whilst aluminium sheathing is extruded as a loose fit from extrusion chamber around the core cable. The extruded cable is discharged through cooling device to roller corrugator including a rotating frame mounted on carriage freely moveable axially of the cable and provided with a rotational drive having a roller arranged to form a continuous helical indentation in the sheathing. Pneumatic actuating cylinders positioned on the carriage provide a constant, low magnitude, tension on the portion of the sheath intermediate the extrusion chamber and roller corrugator and limit forces tending to distort the uncooled sheath.

Abstract: The invention relates to an extruder tool for producing a cylindrical body which consists of plastic mass and has at least one recess extending in the interior thereof. The extruder tool comprises an extruder nozzle which has a narrowing region and a nozzle mouthpiece. The nozzle mouthpiece forms a cylindrical channel. In addition, a carrier device is provided, at which a number, which corresponds with the number of internal recesses, of threads is fastened or which has a number, which corresponds with the number of internal recesses, of channels for threadlike pressing of a volatile filler material into the mass flow. The carrier device consists of a number, which corresponds with the number of internal recesses, of carrier elements preferably of pin-like construction. Each of the carrier elements is fastened to the extruder nozzle in the region of the nozzle mouthpiece or in the tapering region and is preferably adjustable in radial direction.

Abstract: An extrusion arrangement is disclosed for manufacturing hollow-profile workpieces made of metal, including an extrusion die which is guided in an extrusion chamber and compresses material situated in the extrusion chamber. For forming an extruded hollow profile, the extrusion die presses the material through a bottom die arranged on a head-side end of the extrusion chamber, a forming of the extruded hollow profile taking place by means of internal high pressure during the emerging from the bottom die. Advantageously, a plurality of forming tools are provided which can be alternately arranged adjoining the outlet opening of the bottom die for receiving an extruded hollow profile and its forming, and, for cooling and releasing the formed extruded profile, the tools can be removed from the bottom die.

Abstract: An extrusion process is described where a reinforcing element is fed into an extrusion matrix while the reinforcing element is under sufficient tension to elastically elongate the reinforcing element. When the extruded matrix is hardened (e.g., by cooling after extrusion), the reinforcing element remains inserted within the body of the extruded article in a pre-stressed form. A reinforced extruded article according to the present invention includes the extruded material and at least one embedded element under elongated tension. In a preferred embodiment of the invention, the embedded element has a higher tensile than that of the extruded material. The reinforcing member is able to elastically stretch or lengthen under a load. A preferred embodiment of the invention uses wire rope (twined, braided, cabled, woven, non-woven, or mixtures thereof) with different, varying or larger angles (as with larger helix angles) to give the extruded material a larger surface area with which to grip the extrusion.

Abstract: A process and an extrusion arrangement are suggested for cutting extruded hollow profiles while heated from the extruding process heat into the required lengths by means of a high-energy beam or jet moved along with the extruding operation. The interior of the extruded hollow profile is filled with a light-weight material at least at the cutting points. The light-weight material is advantageously an expansive foam mass, such as an aluminum foam or a plastic foam. The filling of the extruded hollow profile takes place either by coextrusion or by way of an arbor or a hollow-chamber bottom die of the extrusion arrangement.

Abstract: An apparatus and method for manufacturing seamless tubes from hollow billets that will not contain metal oxide, which may be introduced into the extruded metal tube from an oxide layer formed on the inner surface of the hollow billets, so as to improve the quality of the extruded product and extend the service life of the extrusion piercer rod. A de-oxide latch, which has a substantially circular disk shape and is dimensioned such that it is slightly larger than the inner diameter of the hollow billet, is placed in front of the piercer rod so as to remove the metal oxide layer formed on the inner surface of the hollow billet through an upsetting shearing force ahead of the normal stress generated by the forward movement of the extrusion stem. The extrusion apparatus also utilizes a screw and pierce doughnut combination to securely affix the piercer rod to the stem and to effectuate the extrusion of the hollow billet through an extrusion die to form seamless tubes.

Abstract: A two wheel type continuous extrusion apparatus has two rotary wheels having grooves receiving covering material rods, a fixed shoe block arranged therebetween and an abutement receiving a core metal wire. Covering material inlet apertures are provided for communicating passage-ways receiving the covering material rods to a covering chamber for extruding the covering material on the core metal wire to manufacture a composite metal wire. The covering material inlet apertures are inclined relative to a line connecting rotary axes of the rotary wheels such that the covering chamber is positioned on the side of supplying of the covering material rods relative to the connecting line. Consequently, a constraining force for constraining a shoe block becomes small.

Abstract: An apparatus for extruding a sheath or cladding about a temperature sensitive core material wherein the melting point of the core material is lower than the temperature of the extruded sheath or cladding. The apparatus utilizes a cooling chamber separated from said extrusion die assembly to cool the core material prior to the core material entering the extrusion die assembly.

Abstract: A two wheel conform type aluminum extrusion machine and a die assembly and subassembly for extruding tubing and/or cladding a core material. The die subassembly permits lateral adjustment of a die ring relative to a mandrel to assure uniform wall thickness in the extruded tubing. A method of utilizing the die subassembly comprises assembly thereof and prefilling the subassembly with molten aluminum.

Abstract: This invention relates to a method for cladding a wire-shaped steel element (1) with an aluminium coating layer (3) by passing the steel wire (1) through an extrusion orifice (8), whereby plastified aluminium is fed through a closed feed channel (7) preceding the orifice (8) and is applied under pressure on the wire-shaped steel element (1) in the orifice (8) for forming the coating (3). According to the invention, the steel wire (1) is provided with a corrosion-resistant layer (2) with a thickness of 1 to 25 micron, which layer (2) has a lower melting temperature than the melting temperature of the aluminium to be applied and whereby during the coating process the temperature of the protective layer (2) which comes in contact with the aluminium remains lower than the melting temperature of the layer (2).This invention also relates to coated steel wires according to the invention.

Abstract: An extrusion device for extruding a cladding onto a core, said device having an extrusion chamber, a nozzle extending into the extrusion chamber with a nozzle opening aligned with a die opening so that a core passes through the nozzle opening and then the die opening with the material extruded thereon characterized by an arrangement to increase the friction between surfaces of the nozzle opening and the core to subsequently improve the bond and adhesion of the cladding to the core. This arrangement can include either notches formed in the nozzle opening adjacent the edges so that a portion of the core will be engaged by the extrusion material prior to the rest of the core surfaces exiting the nozzle, a groove in an end surface of the nozzle so that portions of the nozzle can be pressed onto the core or projections or blades on an internal surface of the nozzle opening.

Abstract: Apparatus and method for coating a high tensile strength fibrous material with an extrudible, corrosion-resistant metal to form a composite, continuous wire using dies, a compression cylinder in fluid connection with the dies, a piston for forcing the metal out of the compression cylinder and through the dies and a mechanism for feeding a fibrous material through the dies as the metal coating is extruded out the dies with the fiber. Continuous lengths of a composite material made by such a method, electrode grids comprised of the composite material made by such a method and a cabled composite wire constructed of the composite material made by such a method. Also, series and parallel connected cells comprising a battery utilizing such electrode grids.

Abstract: Apparatus for the continuous extrusion of metals in which feed is introduced into a pair of circumferential grooves in a rotating wheel to contact arcuate tooling and abutments. The feed is constrained by the abutments to flow through exit apertures in a die top from the respective grooves to a substantially toroidal chamber around a hollow, open ended, portal mandrel to extrude through an annular die orifice as a cladding for a continuous core. Cooling air may be supplied to the interior of the cladding, which is subsequently swaged down on to the core. A solid mandrel may be utilized where it is desired to extrude tube.

Abstract: Apparatus and method for removing a metal collar from the lower portion of the piston of a metal extrusion press which may be attached to the press. A pivotally mounted frame has a portion which can be moved toward and away from the piston while it is retracted from the metal container and the frame carries two cutting knives and two divaricating members disposed alternately around the piston axis. Each knife and each divaricating means is movable parallel to the axis of the piston and radially outwardly of the piston by a pair of pivotally interconnected fluid-actuable, cylinder and piston assemblies. The frame may also carry apparatus for loading container sealing discs on the press metal container and may be in the form of a cage with an openable side.