Abstract: A power assisted combination shear used for forming structural louvers in the crimped seam of structural steel decking comprises a frame supporting a pair of jaws which are opened and closed by means of an operator-controlled pneumatic cylinder. One jaw terminates in a blade and the other jaw has a corresponding die member. The blade and die have undercut reliefs in the root portions, which permit the louver to be formed without breaking through to the edge of the seam. The louver comprises a sheared portion in the form of a bowed tab bridging a corresponding window formed in the seam by the shearing of the tab. The interference between the louver and window provides a substantial increase in the lateral resistance (shear strength) of the crimped seam, thereby obviating the need to additionally weld or screw the seam to provide the necessary shear strength for even the highest stress applications.

Abstract: A metal container lid having an apertured design with rolled edges is stamped by a method and apparatus incorporating a cushioning pad between a die and the metal sheet, which is then stamped with a perforating punch.

Abstract: A tool for installing a turn vane within air conditioning duct work includes an octagonal shaft having a cutting head at an end thereof. The cutting head includes a pair of spaced parallel outer blades each having a downwardly angled cutting surface. Disposed between the outer blades is an oppositely facing inner blade likewise having a downwardly sloping cutting surface. A second embodiment includes a shaft adapted to be used with an air driven hammer. When force is applied to the shaft with either a conventional or air driven hammer, oppositely directed, severed portions are created on the turn vane thereby securing it to a turn vane rail.

Abstract: A power assisted combination shear used for forming structural louvers in the crimped seam of structural steel decking comprises a frame supporting a pair of jaws which are opened and closed by means of an operator-controlled pneumatic cylinder. One jaw terminates in a blade, the other jaw has a corresponding die member. The blade and die have undercut reliefs in the root portions, which permit the louver to be formed without breaking through to the edge of the seam. The louver comprises a sheared portion in the form of a bowed tab bridging a corresponding window formed in the seam by the shearing of the tab. The interference between the louver and window provides a substantial increase in the lateral resistance (shear strength) of the crimped seam, thereby obviating the need to additionally weld or screw the seam to provide the necessary shear strength for even the highest stress applications.

Abstract: A tool having a coining projection is operative for forming a frangible portion in a lead of a microelectronic connection component by application of a compressive force. The coining projection is supported on a pedestal formed from a tool body. In an alternative embodiment, the pedestal is formed on a backing plate for use in circuits up construction. The pedestal is sized and shaped so as to be received within a gap formed in a support layer for the leads. By application of the compressive force, the coining projection will penetrate the lead within the region of the gap to form the frangible portion.

Abstract: There provides a tool, which is capable of smoothly executing a cutting and protruding process in all the steps from the starting to ending of cutting and protruding of a small protrusion when the protrusion is cut and protruded on an upper surface of a workpiece.

Abstract: A hydraulic press has closed loop feedback control on a slide, a slide pad and bolster cylinders. Hydraulic cylinders actuating various components of the press are controlled according to ideal position estimates to produce consistent and precise pressing action. A closed loop control consists of an ideal position/pressure value generator, a position/pressure detector and an arithmetic unit comparing the ideal and actual position/pressure values. Using the ideal and actual comparison result, the arithmetic unit produces a control signal to drive a cylinder to a desired position/pressure. The hydraulic press is capable of performing several operations on a workpiece in one press cycle, an improvement over presses requiring several operation steps or die changes. The bolster cylinders augment clamping force, reduce shock, and improve die alignment to produce better results with less wear on press components.

Abstract: A punch for forming a slugless, pierced conical extrusion in a sheet metal panel. The punch has a cylindrical shank with a hole-forming portion at one end. The hole-forming portion includes a cylindrical extruding portion axially outwardly of the end of the shank and a cylindrical piercing tip axially outwardly of the extruding portion. The piercing tip has an outer end formed with a flat radial surface perpendicular to the central axis of the punch and a flat ramped surface extending at an acute angle to the radial surface. The acute angle is in a range from 40.degree. to 50.degree. preferably 45.degree.. Upon initial axially outward advance of the punch, the piercing tip punches a hole in the sheet metal panel leaving punched-out material attached at an edge of the hole. Upon further axially outward advance of the punch, the extruding portion forms a conical extrusion around the hole. The hole is pierced, coned and extruded in one continuous stroke of the punch.

Abstract: The process is characterized by means of successively executed displacements of material of a work piece into the inner bore diameter at different points of the mouth of a bore. The displacement of the material is executed by means of a die that can be moved at least approximately in the direction of the bore axis. The process for tightly closing a bore can preferably be used with work pieces comprised of ductile material, in particular an aluminum wrought alloy.

Abstract: A technique of attaching a thermally conductive metal plate or sheet to a flat surface of wood holders in a process of fabricating modular unit radiation panels for mounting in a floor or a wall of a room of a building heated by a hydronic heating system that pumps hot water through tubing that is held by said modular units for RFH or RWH, respectively, wherein the modular unit is an assembly of the thermally conductive metal plate or sheet having length, width and thickness and the wood holders are two fiat wood boards evenly spaced apart to provide a slot in which said tubing is inserted and held against said metal plate or sheet, using a tool having a base and a point so configured that, the tool point thrust into the modular unit through the metal plate or sheet into the holder makes a hole in the holder and cuts a tab of the metal from the sheet that is embedded into the hole, the free end of the tab being wider than the end thereof attached to the metal plate or sheet and the free end of the tab being w

Abstract: The present invention provides an improved rupture disk apparatus and manufacturing method. The apparatus includes a rupture disk having at least one area of weakness formed by the displacement of material through a partial shearing motion. The weakened area is capable of withstanding pressure cycling because the rupture disk flange acts to support the weakened area during use. The apparatus further includes a safety member adjacent to the rupture disk on the outlet side to ensure opening, the safety member having at least one rupture-initiating, stress-concentrating point positioned to contact the rupture disk weakened area.

Abstract: A telescopic column is movable along and installed between a flooring sill rail and a ceiling rail. The column has an upper set of wheels engaging the upper rail and a lower set of wheels engaging the lower sill rail, for guiding the column along the rails. A crimping head according to the invention is provided at both extremities of the column, for anchoring at selected intervals a number of vertical studs on the bottom sill rail and on the upper ceiling rail. Each crimping head is positioned inside the C-shaped corresponding rail, and the studs are positioned so that each crimping head is flanked on both sides by two adjacent rail and stud walls. Each crimping head comprises two knives which can pivot in opposite directions away from the column, so as to pierce simultaneously both the rail and stud walls, thus creating outturned complementary lips and a stud window engaged by the lips so as to prevent relative movement of the stud and the rail.

Abstract: The internal tubular surface of a collector can for a battery cell is processed by planing or ploughing an array of discrete portions of material out of the thickness of the can wall without penetrating the can so as to lift these portions inwardly of the surfaces, while leaving them attached to the can, to positions where they present surfaces facing both towards and away from the can. The lifted portions extend the internal surface of the can and provide couples into the active material of the cell which both physically and electrically bond the material to the extended surface. The process makes use of a segmental array of cutting elements advanced axially into the can, then moved radially to penetrate the can surface and axially or circumferentially through a cutting stroke to raise non-detached shavings on a segment of the internal surface of the can, and then withdrawn using reverse motions.

Abstract: An apparatus and method are disclosed for attaching a capacitor cover or other enclosure to a motor shell without welding studs to the motor shell or drilling holes in the motor shell. The apparatus includes a motor shell having mounting tabs integrally formed from the frame band which forms the motor shell. The tabs can be formed by punching or cutting tabs in the frame band. The tabs can be configured for mating with apertures in the enclosure and can receive a threaded nut or can be bent or crimped to secure the enclosure in place. The method of attaching an enclosure to the motor shell comprises the steps of forming tabs from the frame band, inserting the tabs through apertures in the enclosure and bending, crimping or threading a nut on the tabs. In this manner, an enclosure can be attached to a motor shell without welding studs to the motor shell and without drilling holes in the motor shell.

Abstract: A system and method for forming a plurality of bushing plates from a metallic plate having a plurality of sections, each corresponding to a bushing plate, and a plurality of predetermined regions in which nozzles are to be formed. The second side of the metallic plate is essentially free of protrusions in the predetermined regions. A periphery of each of the predetermined regions is supported by a support having a cavity shaped to generally correspond to an exterior surface of the nozzle. A first punch having a conical tip is used to displace a portion of the predetermined region into the cavity to form an indentation in the first side of the metallic plate while maintaining the periphery essentially free of any externally applied holding pressure.

Abstract: A carpet fastening system and method of manufacture in which an exemplary two, complementary, substantially identical carpet fastening strips are fashioned along side, but opposed to, one another in interdigitated fashion from a single, longitudinally elongated or extended section of flat sheet metal in a cutting-bending process, each of which fastening strips (100, 200 & 300) is ultimately affixed to the back-side of the a wall board (10) or to a wall baseboard (8), preferably with its wall engagement tabs (101, 201 & 301) being substantially flat, presenting either a flat, face-to-face, extended surface interface (FIGS. 1A & 2A) with the back-side of the wall or at least preferably a continuous or at least substantially extended edge (FIG. 3A) in engagement with the back-side, bottom edge of the wall baseboard, in order to secure "wall-to-wall" type carpeting about the walls.

Abstract: A seamless steel tubular product is produced by hot-piercing an alloy-steel billet with a piercing plug to produce a hollow shell and then rolling the hollow shell. Prior to the hot-piercing, a steel sheet is joined to an end surface of the billet into which the plug is to be driven, such that the steel plate may not project beyond the periphery of the billet, the steel plate having a surface area (C) satisfying the equation:S.times.0.2.ltoreq.C.ltoreq.S.times.1.2where, S is represented (plug bottom radius).sup.2 .times.3.14.

Abstract: This invention provides a forming method capable of forming tapered through holes at once with a single pressing operation. A hole is formed in a work with a piercing punch 1 mounted on a press by using a small-diameter punching portion 1a formed on the distal end of the punch 1. A hole 11 formed at this time has a section with an open lower end portion by pressing. By using this hole 11 as a guide, a tapering portion 1b having a diameter slightly larger than the diameter of this hole and a tapered surface T forms a tapered surface on the inner surface of the hole 11 in accordance with plastic working. A "burr 3a" is formed on the edge of the hole 11 by this plastic working. Formation of this "burr 3a" is prevented with a pressure portion 1c formed on the piercing punch 1. When the above process is performed in a single pressing operation, a plurality of tapered through holes can be formed easily.

Abstract: A tool for prying open punch-outs from an electrical box. The tool includes a handle member, an elongated shaft which extends outwardly from the handle member and terminates in a bent tip, and a slide assembly mounted to said elongated shaft. The slide assembly is adapted to engage a lip which extends perpendicularly from a wall of the box. The bent tip of the elongated shaft is adapted to act as a cam in order to pry open a punch-out from the box when the slide assembly engages the perpendicularly extending lip and the handle is rotated.

Abstract: A die structure for use in a tool which crimps or cuts a workpiece between relatively moveable jaws of the tool on which the die structure is securable is particularly structured for durability when used to severe high tensile strength cable such as guy wire and other multi-strand cable. A pair of die structures in accordance with the invention each has a cutting edge formed on a die body, and in a preferred embodiment, the cutting edges have aligned engagement surfaces which are flat and elongate to provide a pinching action which fractures or severs the workpiece usually before the cutting surfaces meet. The flat cutting surfaces provide improved durability over sharp cutting edges, and are preferably heat treated to promote further durability in severe cutting surface.

Abstract: A cornerbead crimping tool for crimping cornerbead to wallboard is presented which comprises in a first embodiment a handle portion, an intermediate air cylinder portion and a crimping head portion which together form the crimping tool. In accordance with a second and preferred embodiment of the present invention, the crimper tool of the present invention is a user configurable system comprising a housing module, a plurality of interchangeable crimper modules and a plurality of interchangeable power modules (e.g., pneumatic operation and manual operation). The resultant system provides the cornerbead applicator with the ability to quickly and easily crimp cornerbead of any known size or shape using either a manual (e.g., hammer) operation or pneumatic operation. All of the system parts are made from molded reinforced plastic and due to the modular, interchangeable construction lead to ease of manufacture as well as low cost assembly.

Abstract: A method for forming a deep-drawn, one-piece, double-walled, cylindrical ring having tabs extending inwardly from the inner wall. The inner wall is formed and pierced to form the tabs. The outer wall is subsequently formed, or completed, to cover the tabs extending from the inner wall. In a preferred embodiment, the tab is formed with a bend by working the inner wall both outwardly and inwardly.

Abstract: A multi-functional pliers has a body with a first fixed arm with a gripping portion. A second arm is connected with a first end to the body and has a gripping portion remote from the first end. The body has a pivot pin and the first end of the second arm is pivotably connected to the pivot pin. A blade is moveably mounted in the body. A toggle mechanism for transforming a rotary movement of the second arm into a translatory movement of the blade is provided. A returning part is connected to the body and a die member is connected thereto. The blade has a tool connected to one end thereof facing the die member. The first and second arms in a rest position of the pliers are positioned adjacent to one another such that the first and second arms can be gripped with one hand by a user, wherein by squeezing the fingers of the hand the second arm is moved toward the first arm. The toggle mechanism includes a control rod. The blade has an articulation pin to which the control rod is pivotably connected.

Abstract: Method and apparatus for forming a tubular heat-exchanger header includes a tool die having a chamber dimensioned to receive the header, the chamber conforming to an outer peripheral contour of the header. A plurality of guide passages are formed through the tool die for insertion of a corresponding number of punches. The guide passages expose the areas of the header to be pierced for forming the openings. The ends of the tubular header are each sealed with a stopper. Fluid is supplied into the header using a fluid supply through one of the stoppers and the pressure is raised to a predetermined internal pressure. While the pressure is maintained, the punches are passed through the guide passages to simultaneously pierce through the header wall to form the openings. The header thus formed has an inwardly directed rim around each opening, which rim sealingly bears against the periphery of the punch to maintain the pressure during piercing.

Abstract: A method for manufacturing patterned tread plates including the steps of providing a press having a path for advancing a sheet therethrough, the press being equipped with a progressive die including a plurality of gaggable dies and punches arranged in a plurality of rows in the path to sequentially engage the sheet when the same is being advanced therethrough in the path, operably associating with the press a CPU having a large capacity secondary data storage device, introducing a multiplicity of codes into the secondary data storage device with each code corresponding to a different tread pattern, some of the codes including gagging instructions for the operation of the dies and punches, selecting a first set of codes and operating the CPU to control the press so as to optionally produce a predetermined number of tread plates according to the first set of codes, and thereafter selecting a second set of codes and operating the CPU to produce a predetermined number of tread plates having a different pattern th

Abstract: A torque transmitting member for use in a plate clutch assembly includes a gear having interior and exterior splines. The exterior splines define exterior tooth surfaces, and the interior splines define corresponding interior trough surfaces. The clutch plate assembly includes an outer annular member having a annular section radially spaced from the splines of the torque transmitting member so as to define an annular space therebetween. One group of clutch plates is keyed to the outer annular member, and another group intermeshes with the external tooth surfaces of the torque transmitting member. An opening extending from an interior trough surface to the exterior tooth surface allows a liquid lubricant fed into the interior trough surfaces to be directed radially outwardly by centrifugal force into the plurality of parallel clutch plates.

Abstract: A truss plate includes a generally planar backing member that includes a plurality of elongate apertures defined by a pair of side edges and a pair of end edges and a plurality of teeth, each of which extends in a first direction from one side of the backing member. At least some of the teeth comprise a shank and a tip portion. The shank extends from a position adjacent an end edge of one of the apertures and comprises a major shank portion, a minor shank portion, and an arcuate base portion. The major shank portion is generally arcuate in cross-section. The major and minor shank portions are separated by a crease extending in the first direction from the backing member, with one end of the crease being substantially centered between the side edges of the aperture. The shank is twisted about an axis parallel to the first direction so that the major shank portion is substantially larger than the minor shank portion.

Abstract: An apparatus for bundling truss plates comprises a mechanism for forming a plurality of truss plates and a mechanism for forming these truss plates into a unitized bundle that is easily shipped, stored, and handled. The apparatus can include a mechanism for orienting each of the plurality of truss plates so that the backing members are substantially parallel to a predetermined plane, an aligning mechanism for aligning the oriented truss plates so that the peripheries of their backing members are substantially aligned, a stacking mechanism for stacking the oriented and aligned truss plates, and an interconnecting mechanism for interconnecting the stacked truss plates into a unitized bundle.

Abstract: A device for the processing of a barrel of which the upper side comprises a filling hole situated in a standardized position, this device comprising a processing enclosure fitted with a supporting structure bearing a rotary annular part on which the barrel can be disposed, centered and pivoted about its vertical axis of symmetry, and with a purging device comprising a purging rod that is vertically translatable, this rod being disposed to come into line with the axis of the hole subsequent to a rotation of the barrel and to then be inserted inside the barrel by translational motion.

Abstract: A rivet fastening apparatus and method for joining two pieces by forming a rivet from the material of the pieces. First and second dies are used and the second die is moved into the first die to form a punched out hole and circumferentially spaced tabs in the pieces. The position of the dies are reversed relative to the pieces and the second die is advanced into the first die a second time so that a portion of the second die gives a radially outward direction to the tabs and another portion of the second die flattens the tabs against one another and against an outer face of one of the pieces to form a rivet head. One second die is shaped to form a round hole and four tabs and another second die forms a triangular hole with three tabs. Another embodiment has a punch rod in the first die that forms a smaller hole that is enlarged by a second die with a center through hole that receives the punch rod.

Abstract: Scoreline, profiling and reinforcing features are provided for an easy-access sheet metal end closure (20) and an integral opener (44). An endwall panel (28) is formed so as to substantially eliminate flexing of the sheet metal during rupture of residual metal of scoreline means defining a U-shaped tear strip (30). Such tear strip is oriented with its arcuately-shaped closed end (32) contiguous to the periphery of such endwall panel with scoreline legs (34,35) directed toward a portion at its geometric center (26). The opener is fabricated with a chisel-point (92) at its working end (66) to initiate puncture of such arcuate-shaped scoreline by Class I lever action. Rupturing of the scoreline is followed by pivoting of the opener about a pair of fulcrum points (82,83) which contact the panel one each external to a side of opening 62, with movement of the opening about such fulcrum points rupturing the scoreline legs by Class II lever action.

Abstract: A cornerbead crimping tool for crimping cornerbead to wallboard is presented which comprises in a first embodiment a handle portion, an intermediate air cylinder portion and a crimping head portion which together form the crimping tool. In accordance with a second and preferred embodiment of the present invention, the crimper tool of the present invention is a user configurable system comprising a housing module, a plurality of interchangeable crimper modules and a plurality of interchangeable power modules (e.g., pneumatic operation and manual operation). The resultant system provides the cornerbead applicator with the ability to quickly and easily crimp cornerbead of any known size or shape using either a manual (e.g., hammer) operation or pneumatic operation. All of the system parts are made from molded reinforced plastic and due to the modular, interchangeable construction lead to ease of manufacture as well as low cost assembly.

Abstract: An expansion sleeve (2) for an expansion dowel (1) has an axially extending expansion region (8) with axially extending slots (5) forming tabs between these slots. To enlarge the surface of the expansion sleeve (2) for assuring the attainment of high anchoring values, the axially extending slots (5) are formed free of any gaps. The gap-free slots (5) can be formed by extrusion including radially pressing together the tabs between the slots (5).

Abstract: A finishing die is used to assemble and finish a shaft sealing. The die performs the multiple functions of staking a metal case to an elastomeric sealing boot, punching a drain hole in the side surface of the boot, and punching a hole locator notch in a flange of the metal case. The finishing die includes a carrier having a cam-type drive connection with a hole punching device so that, during the closing stroke of the forming die, the hole forming device is driven in a transverse direction to form a drain hole in the side of an elastomeric sealing boot which forms part of the shaft seal.

Abstract: The invention shows process steps for the production of attachment faces (3) on metal joint implants, which stand at an angle 0<.alpha.<90 degrees against the insertion and attachment direction (40) and comprise cupular shoulder portions (14), which are opened for attachment against the insertion and attachment direction (40). In a first step, recesses (6) and shoulders (8) are produced by machining, casting or pressing in the attachment faces (3) of a blank (2) at right angles to the insertion and attachment direction (40). The shoulders (8) have an acute-angled cross section, have a height of between 0.3 and 2 mm and a spacing (31) which corresponds roughly to the twice the height (10).

Abstract: An apparatus for crimp sealing and severing tubes flush or below a fixed surface. Tube crimping below a fixed surface requires an asymmetric die and anvil configuration. The anvil must be flat so that, after crimping, it may be removed without deforming the crimped tubes. This asymmetric die and anvil is used when a ductile metal tube and valve assembly are attached to a pressure vessel which has a fixed surface around the base of the tube at the pressure vessel. A flat anvil is placed against the tube. Die guides are placed against the tube on a side opposite the anvil. A pinch-off die is inserted into the die guides against the tube. Adequate clearance for inserting the die and anvil around the tube is needed below the fixed surface. The anvil must be flat so that, after crimping, it may be removed without deforming the crimped tubes.

Abstract: A method is provided for forming threadings in a bushing and includes (a) providing a die; (b) extruding a tubular bushing made of metallic material into the die; (c) providing a punch member to punch into the bushing to form a first threading therein; (d) pressing down the bushing along the die and again providing the puncher member to punch into the bushing to form a second threading therein; and (e) repeating the step (d) until a plurality of predetermined threadings are formed in the bushing.

Abstract: The device embodying the invention uses a hydraulic press activating a mobile plate in a chamber opposite a base on which a metal barrel can be disposed, and successively comprises: the placing and maintaining of the barrel on the base; the perforating of two opposite sides of the barrel by means of an elongated perforating mechanism running through the barrel from side to side and from top to bottom; the cleaning of the interior of the barrel by projection of a cleansing fluid under pressure by means of a rotary injection head integral with the perforating mechanism; and the crushing of the barrel by displacement of the plate towards the base. The invention notably concerns the processing of polluted metal barrels with a view to facilitating handling, storage and recycling thereof.

Abstract: Tap line pliers for removing refrigerant from a line of a refrigeration system comprising a set of pliers having jaws at one end and opposed handles at the other end; a platform mechanism coupled within the jaws of the pliers, the platform mechanism adapted for holding a line placed thereon for tapping; a tapping mechanism coupled within the jaws of the pliers, the tapping mechanism adapted for tapping a line held on the platform mechanism; and a valve mechanism coupled to the tapping mechanism, the valve mechanism being adapted for draining a tapped line.

Abstract: An apparatus for applying a bull nose to adjacent dry wall panels, the apparatus comprising an elongated channel member having a bull nose application surface defined by a central, partially curved portion intersected by a pair of mutually perpendicular flat side portions, the channel member including a pair of transversely disposed slots proximal to one end thereof in which a pair of opposed crimping members are situated and pivotally attached to the channel member for rotation between a first, stored position and a second, crimping position, the crimping members each including a specially configured cutting surface defined by a curved planform having a compound curvature which tapers to a knife edge along symmetrical radii in, the apparatus further including a linkage mechanism attached tot he crimping members for reciprocating, the crimping members between the aforementioned first and second positions, respective, the linkage mechanism comprising a spring loaded anvil member which may be struck by a hammer

Abstract: A calking structure wherein a calked member is calked firmly in a fixed member and a jig intended for obtaining the structure are disclosed. Cutting edges 2a, 2b of calking jigs 15, 16 are provided with slant faces 3a or 3b, 3c for subjecting calking pieces 21a, 21b to a torsional deformation with reference to a cut face A from depression, and the calking pieces 21a, 21b are locked to a fixed member 8 as deformed torsionally to a calked member 20.

Abstract: The instant device serves to pierce and irrigate fluid filled tubing. It consists of an upper jaw and a lower jaw mounted on locking pliers. The upper jaw consists of an upper jaw mounting plate fastened to the upper jaw of the locking pliers and a piercing pin unit, along with a replaceable hollow press fit piercing pin held within such unit which piercing pin unit is held in the upper jaw mounting plate after the unit's insertion through a metallic washer locking cushion. The device's lower jaw consists of a lower jaw tube cradle component mounting plate fastened to the lower jaw of the locking pliers and further consists of a tube cradle component with eight cylindrically shaped notches for receipt of any one of six different sizes of cylindrically shaped tubing. The tube cradle component is held to the lower jaw tube cradle component mounting plate by way of a threaded retaining shoulder bolt.

Abstract: A method and hand powered tool for forming openings in metal wall-studs thereby to receive electrical cables, which can be easily pulled through these openings. The tool comprises pyramidally shaped piercer attached to a jaw which is pivotally connected to a handle having affixed hollow die. The piercer, pushed into stud's wall by lever, forms in the stud an opening having guiding tabs shaped from material displaced from the area of said opening.

Abstract: A method for cutting and separating from a piece of sheet metal a product, comprising a first step for contouring the product while leaving a small joint such as a connecting web or micro-joint which connects the product to the sheet metal, a second step for forming a protrusion on or adjacent to the small joint by lancing, embossing, or semi-shearing, and a third step for pressing the protrusion in order to shear the small joint.

Abstract: A method of forming blind hole rivets by displacing metal from a relatively thick base metal includes positioning a die against one side of the base metal having a cavity mating with the projection. A tool having a reduced diameter forward portion is pressed into the base metal from the side opposite the die to forward extrude metal into the die cavity during an initial portion of tool penetration. The end portion has a diameter substantially less than the diameter of the die cavity. Rearwardly of the end portion, the tool provides a cylindrical rearward portion having a diameter substantially equal to the diameter of the die cavity. After the forward portion penetrates into the base metal, the rearward portion penetrates the base metal and completes the displacement of material into the die cavity. The height of the rivet or projection can be at least about equal to the original thickness of the base metal without producing cracks or fractures.

Abstract: A method of reducing the end portion of a pipe to a smaller diameter of exact and smooth dimensions for fitting therein a roller contact bearing comprises the steps of; inserting into the end to be reduced a mandrel of an outside diameter coextensive with that of the bearing to be inserted and of a length coextensive with the predesignated length of the reduced portion; placing the pipe together with the inserted mandrel into a split die having a first portion of a length coextensive with that of the predesignated reduced length of the pipe and of an inner diameter coextensive with the predesignated outer diameter of the pipe, and a second portion of a diameter at least coextensive with the original diameter of the pipe; and placing the die and the pipe into a press for compressing the pipe end by means of the die and the mandrel.

Abstract: An easy-open container end includes a displacable panel defined by a score line having curved tails which is in parallel relationship with adjacent means for reinforcing, thereby reducing opening failures, while controlling tearing. A score die and anvil is further provided wherein a four bolt pattern provides greater resistance to distortion and more even mounting stress distribution, resulting in more even score line residuals and reduced opening failures.

Abstract: An apertured part is pressed in a single cycle with no separate slug shearing operation. The press ram and bolster each contain fixed aperture forming punches which extend coaxially and slidably through piston like die supports, each of which is backed by a hydraulic fluid chamber. Separate systems control the fluid pressure in the two chambers so as to cause the dies supports to slide in one direction relative to the punches initially, then quickly in the other direction to shear the slug formed between the ends of the punches away from the part. The ram chamber is maintained at a high pressure throughout the first half of the stroke, while the bolster chamber begins at a low pressure and is allowed to rise to a higher, intermediate pressure that is still lower than the bolster chamber. Thus, the ram die support pushes the bolster die support down. However, when the pressure differential is removed, the two die supports quickly move up together over the fixed punches, shearing the slug out of the part.

Abstract: A cornerbead crimping tool for crimping cornerbead to wallboard is presented which comprises a handle portion, an intermediate air cylinder portion and a crimping head portion which together form the crimping tool. The handle portion includes a trigger which, when actuated, delivers high pressure fluid (typically air) through a valve to a cylinder which includes a spring actuated piston therein. The piston is actuated by the high pressure air from the handle so that the piston rod is driven forward to an opening in the cylinder and into the crimping head portion. The crimping head includes a rigid housing having a V-shaped end for engagement to the cornerbead. A drive shaft is mounted in an opening within the housing and it is engaged by the piston rod. The drive shaft is pivotedly attached to articulated arms which terminate at crimping teeth.

Abstract: Continuous length wire is segmented into predetermined lengths having desired die-coined configurations at severed longitudinal ends in a wire-working machine of the invention. In a single step operation, such wire is simultaneously die-coined and severed to form a longitudinally contiguous pair of wire ends in order to produce such predetermined lengths with desired tapered convex shapes at each longitudinal end ready for use as shaped and severed so as to eliminate subsequent metal-forming steps and certain problems associated with severing practices of the prior art. In a specific embodiment of the fabrication process, coiled wire is straightened and then simultaneously die-coined and severed to form rigid rods with tapered end configurations which facilitate use as a connecting rod during assembly operations, e.g. in the assembly of a metal wire belt.