Blank Detaching Patents (Class 72/337)
  • Patent number: 11305321
    Abstract: A hydraulic forming machine, including a body provided with a feed inlet penetrating a first mounting surface, a cutting mechanism, a forming die, an ejector arranged on the forming die, and a driving mechanism. The forming die includes a movable die and a fixed die matched with each other. The cutting mechanism and the fixed die are provided on the first mounting surface of the body and respectively at two sides of the discharge end of the feed inlet. The movable die is arranged on the driving mechanism and driven by the driving mechanism to move close to or away from the fixed die in a direction perpendicular to the first mounting surface. The cutting mechanism is configured to cut a blank at an output end of the conveying inlet. The blank cut by the cutting mechanism is extruded between the fixed die and the movable die.
    Type: Grant
    Filed: June 8, 2019
    Date of Patent: April 19, 2022
    Assignee: XI'AN METALWK HYDRAUMATIC MACHINERY CO., LTD.
    Inventors: Shixiong Chen, Yanjuan Wang, Zhenzhong Wang, Shujuan Tang, Jian Yang, Chun Yin, Xiaodong Wu, Dan Wu, Jingyun Zhao, Haiyan Liu, Xiaohui Ji
  • Patent number: 11229936
    Abstract: A press device includes: a first die having a shape of an elliptical cylinder; a second die having a first recess that forms a part of an elliptical-cylindrical space configured to arrange the first die therein; a third die having a second recess to be combined with the first recess to form the elliptical-cylindrical space; a first press mechanism that inserts the first die along a radial direction of the first die to the first recess of the second die over which the flat metal stock is placed so as to press the metal stock; and a second press mechanism that moves the third die relative to the first die inserted to the first recess so as to confine the first die and the metal stock in the elliptical-cylindrical space formed by the first recess and the second recess.
    Type: Grant
    Filed: October 7, 2019
    Date of Patent: January 25, 2022
    Assignee: FUTABA INDUSTRIAL CO., LTD
    Inventors: Daisuke Izumikawa, Hiromiki Koyama
  • Patent number: 11077479
    Abstract: A pressing device is capable of selectively pressing either a coiled material or a sheet material. The pressing device includes a pair of bars and a first retracting mechanism. Each bar includes a holding section capable of holding the sheet material, a first end section separably linked to the holding section on an upstream side of the holding section along a conveyance direction of a material, and a second end section separably linked to the holding section on a downstream side of the holding section along the conveyance direction. The first retracting mechanism is configured to move the first end sections to an upper first retracted position during the pressing of the coiled material.
    Type: Grant
    Filed: November 1, 2017
    Date of Patent: August 3, 2021
    Assignee: KOMATSU INDUSTRIES CORPORATION
    Inventors: Takashi Moriyasu, Masaaki Kashiwa
  • Patent number: 10518316
    Abstract: A process of compressing a slug to have tapered ends, then reforming the slug to change the configuration to a shorter length with a larger diameter across the center of the slug. The slug is then reformed and a hole pressed there through, with the pressing of the partial hole reforming the configuration to have a near perfect radius with a hole through the slug, whereby a near prefect ball is made, and the ball has a hole there through.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: December 31, 2019
    Inventors: Vern T. Brown, Collin M. Seib, Michael Kenneth Walker
  • Patent number: 10047756
    Abstract: A ventilating fan includes a sirocco fan disposed in a box-shaped body and an adapter connected to an air outlet of the sirocco fan. The sirocco fan is composed of two opposite scroll plates with scroll shapes and a casing plate sandwiched between the two scroll plates. An overall air inlet of the sirocco fan is disposed on the first scroll plate and a central line of the air outlet of the adapter is offset towards the second scroll plate. The present invention is advantageous in that no turbulence is generated at the adapter and the wind amount of the ventilating fan is thus ensured and noise is reduced. Therefore, the present invention can provide a small air blowing device with high efficiency and improve stability of performance of the product.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: August 14, 2018
    Assignees: PANASONIC ECOLOGY SYSTEMS GUANGDONG CO., LTD., PANASONIC CORPORATION
    Inventors: Zhenjian Yang, Shouyong Gao, Jingtao Yang, Min Long, Zewei Rao, Jianrong Zhu
  • Patent number: 8810239
    Abstract: Disclosed is an angle sensor, which is capable of accurately measuring an angle of a steering shaft by selecting an optimum gear ratio between main and subsidiary gears constituting the angle sensor, measures a rotation amount of a vehicle steering shaft, and includes a ring-shaped main gear rotating along with the steering shaft, a first subsidiary gear rotated by rotation of the main gear and having a magnet coupled to a surface thereof, and a magnetic device detecting a change in magnetic field of the magnet and outputting data on a rotation amount, so that the first subsidiary gear rotates four times while the main gear rotates once, and a value of a scale factor is minimized during a process of acquiring valid data for measuring the angle of the main gear and thereby an error of a measured value is minimized.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: August 19, 2014
    Assignee: LG Innotek Co., Ltd.
    Inventor: Sungchul Shin
  • Publication number: 20130205852
    Abstract: The invention relates to a machine for the hot dispensing of brass or aluminium plugs of predetermined lengths, obtained by cutting an elongated brass or aluminium bar. The invention is advantageous in that there is no loss of material in the cut pieces and the manufacturing process costs and times are very competitive. The machine can very accurately cut bars made from standard brass, as well as special brass, and can manufacture plugs using a “just in time” production system. The invention consists of a single compact body essentially comprising: means for progressively heating more than one brass or aluminium bar such that the bar closest to the outlet is the hottest bar; means for automatically pushing the bar nearest the outlet towards cutting means; and means for transversally cutting the pre-heated bar, thus forming plugs.
    Type: Application
    Filed: August 20, 2010
    Publication date: August 15, 2013
    Inventor: Carles Esteve Camps
  • Patent number: 8365569
    Abstract: A method and tool for the production of three-dimensional attachments out of a flat strip by forming and fine blanking operations, especially for car seat components or the like. The flat strip is fed into a tool, at least one plate is stamped out of the plate in the tool, the plate is processed into an attachment in multiple processing steps, at first by fine blanking, in a following second step the developed burrs are flattened and then without finishing the attachment is removed from the tool ready for mounting. Attachments with complex geometry can be produced by combined fine blanking and forming operations in such a way, that mountable and burr-free parts with very small tolerances, high accuracy and process safety can be provided at effective costs.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: February 5, 2013
    Assignee: Feintool Intellectual Property AG
    Inventor: Paul Frauchiger
  • Patent number: 8281631
    Abstract: A corrugated metal sheet member fabrication system formed of a material feeder, a roller-ramming unit, a cutting unit, a conveyer, and a finished product receiving rack is disclosed. When the reciprocating cutting-off device is moved forwards or backwards, the belt frame of the conveyer is synchronously moved to carry the movable frames forwards or backwards, and therefore the front driven roller and the rear driven roller with the conveying belt are moved with the movable frames forwards to the extended position or backwards to the retrieved position. After the movable frames has been moved forwards, the front side of the conveying belt is kept spaced above the base for receiving finished products from the reciprocating cutting-off device of the cutting unit and delivering collected finished products to the finished product receiving rack.
    Type: Grant
    Filed: November 4, 2009
    Date of Patent: October 9, 2012
    Inventor: Chun-Liang Chen
  • Publication number: 20120131977
    Abstract: A forming machine comprises a shearing device for shearing off a section of a bar stock, a forming station for forming the sheared off bar stock section and a transport device for the bar stock. The shearing device has two shearing blades, of which one is movable transverse to the longitudinal extension of the bar stock. The shearing blades each have an assembly block and a shearing insert attached to this. For one of the shearing blades, the shearing insert is made of a heat-resistant, break-proof and thermal shock-resistant hard material and essentially has the form of a cylindrical half-shell. This shearing insert is arranged in a reception recess of the assembly block, which is adapted in shape, and is releasably clamped to the assembly block by means of screwed clamping blocks.
    Type: Application
    Filed: June 11, 2010
    Publication date: May 31, 2012
    Applicant: HATEBUR UMFORMMASCHINEN AG
    Inventors: Andreas Matt, Raymond Schoenenberger, Patrick Stemmelin, Heinz Stutzmann
  • Patent number: 8091401
    Abstract: Thin shredder blade having blade points without steps, including blade body and cutting part located on periphery of blade body and includes a blade point. The cutting part includes a primary protrusion protruding from the cutting part. The primary protrusion includes a top, an inclined plane extending between the top and blade point, and an acute angle formed by inclined plane and blade body. The plane is an inverted triangle. The cutting part further includes first and second hemlines extending from the blade body and intersecting to the blade point. A first plane extends between the top and first hemline and intersects with the inclined plane. The blade body includes a large protrusion which protrudes in the same direction as the primary protrusion. The blade sets formed by the thin blades and the manufacturing method of the thin blades are provided.
    Type: Grant
    Filed: September 24, 2010
    Date of Patent: January 10, 2012
    Assignee: Aurora Office Equipment Co., Ltd
    Inventor: Hsin-Hsiung Chen
  • Patent number: 7997114
    Abstract: A method includes providing a sheet having layers characterized by different softnesses, providing a die component having a leading surface that is generally concave, and causing the leading surface to puncture the sheet thereby to cut a part from the sheet. The method provides improved flatness of parts cut from sheets having layers of varying softness and prevents soft material from exiting the sheet because the peripheral edge of the leading surface applies maximum pressure to the sheet during the puncturing step.
    Type: Grant
    Filed: April 5, 2007
    Date of Patent: August 16, 2011
    Assignee: Material Sciences Corporation
    Inventor: Andreas Hüther
  • Publication number: 20110150375
    Abstract: A tolerance ring with functional layers has an annular band and an elastomeric layer. The assembly also may have a low friction layer, which may be bonded, calendared or laminated thereto. The low friction material may completely encapsulate the annular band.
    Type: Application
    Filed: December 17, 2010
    Publication date: June 23, 2011
    Applicant: SAINT-GOBAIN PERFORMANCE PLASTICS PAMPUS GMBH
    Inventors: Hans-Juergen Jaeger, Dominique Burgeff
  • Patent number: 7665213
    Abstract: Metal parts can be economically fabricated by a metal stamping that comprises preforming a piece of wire to have a shape corresponding to the 2-dimensional configuration of a desired product workpiece, flattening the wire to form a metal blank, and subjecting the metal blank to metal stamping to obtain the desired product workpiece. The process can significantly reduce the amount of scrap material and thereby reduce manufacturing costs.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: February 23, 2010
    Assignee: Illinois Tool Works Inc.
    Inventors: Anthony Pascariello, William J. Curley, Jr., William J. Thurston
  • Patent number: 7596861
    Abstract: A vehicular body panel or component part having a reinforcing backing plate reconciled or joined to a part of a blank material at a position wherein a bending formation is implemented. The backing plate has one or more apertures formed in at least one lateral row at a location equivalent to the position of the bending formation. When forming the blank material and the backing plate concurrently by a bending operation, the backing plate becomes intimately associated with the blank sheet to avoid the backing plate from locally separating from the blank material and from forming a gap relative thereto, with a resultant improved product quality.
    Type: Grant
    Filed: February 10, 2006
    Date of Patent: October 6, 2009
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Teruo Kamada, Noriaki Iwanami, Masamitsu Numano, Takashi Tsuchiya
  • Publication number: 20080141750
    Abstract: Metal parts can be economically fabricated by a metal stamping that comprises preforming a piece of wire to have a shape corresponding to the 2-dimensional configuration of a desired product workpiece, flattening the wire to form a metal blank, and subjecting the metal blank to metal stamping to obtain the desired product workpiece. The process can significantly reduce the amount of scrap material and thereby reduce manufacturing costs.
    Type: Application
    Filed: December 14, 2006
    Publication date: June 19, 2008
    Inventors: Anthony Pascariello, William J. Curley, William J. Thurston
  • Patent number: 7343770
    Abstract: A system and process for stamping parts having tolerances below 1000 nanometers. The inventive system and process is particularly suited for producing optoelectronic parts. The system includes a stamping press and one or a progression of stamping stations for supporting a punch and die. The stamping stations are designed to maintain substantial alignment of the punch and die with minimal moving components. The stamping station includes a shaft for rigidly guiding the punch to the die. The stamping press is capable of providing the punch with the necessary force to perform the stamping operations. The system includes an interface system for interfacing the force of the press with the punch, while simultaneously structurally decoupling the press from the punch. The system also includes a locating sub-plate, for locating the stamping station in alignment relative to each other, and means for in-line machine stock material before entry into the stamping stations.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: March 18, 2008
    Assignee: Nanoprecision Products, Inc.
    Inventors: Michael K Barnoski, David Cohen, Dan Harris, Sangkyun Kang, Anthony Levi, Miguel Pinilla, Fritz Prinz, Alex Tarasyuk
  • Patent number: 7260970
    Abstract: A hot forge forming facility includes at least a material supply device, a heating device, a guiding device and a punching device. The material supply device carries a continuous supply of metal material in rolls. The heating device heats and softens the metal material. The guiding device guides and drives the metal material to the heating device. The punching device compresses, forms and cuts the softened metal material in continuous punching operation to smoothly and quickly produce desired products that are consistent with actual production requirements.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: August 28, 2007
    Inventor: Shun-Lung Chang
  • Patent number: 7076986
    Abstract: In a process for forming a linking element for a push belt for a continuously variable transmission, material is displaced from a central portion of the linking element during a blanking process, which central portion is substantially centrally located in the horizontal transverse direction. A blanking member which is applied during the blanking process, comprises a shaping surface which abuts against a front surface or a back surface of the linking element under the influence of pressure during the blanking process. The blanking member is provided with a relatively elevated central portion, which serves to displace material from the central portion of the linking element during the blanking process.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: July 18, 2006
    Assignee: Van Doorne's Transmissie B.V.
    Inventors: Robert Arnoldus Andreas Mutsaers, Lambertus Cornelis Hendrikus Buysen, Jeroen Herman van Liempd, Marc André Mussaeus
  • Patent number: 7069763
    Abstract: A method and apparatus for forming container ends includes tooling which forms dome members for can ends, which dome members include an open neck thereon. Thread lugs are formed as integral spaced apart shaped protrusions from the neck exterior. A system is also disclosed for forming quantities of a specific form of dome members, capable of later attachment to container bodies. A thin metal strip is fed through an array of progressive tooling to form blanks, from which such specific form of dome members are formed. The blanks are produced in the metal strip and connected thereto by multiple carrying strips which allow sufficient mobility of the blanks with respect to the strip to achieve precise alignment with the tooling at different stations in the progression. At the final station, completed dome members are separated from the remaining metal skeleton and moved rapidly out of the system, and the skeleton may be chopped up for recycling.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: July 4, 2006
    Assignee: Dayton Systems Group, Inc.
    Inventors: Stephen T. Cook, Mark F. Broerman, Dale R. Conley
  • Patent number: 6968721
    Abstract: A method of manufacturing a turbine blade retainer using a material cutting device and a material bending device includes steps for suspending a bar stock material between a polyurethane shock absorber and a bore of a cutting jig support, moving the cutting punch downward to press the distal end of the bar stock material into the shock absorber and then cut the bar stock material to thereby generate a blank, clamping the blank between a bending punch and a receiving slide by pressing the bending punch against the receiving slide, bending the distal end of the blank against a chamfered section of a bending support in response to continued downward motion of the bending punch to thereby form a blade retainer precursor, and milling the blade retainer precursor to form the blade retainer. Corresponding devices for performing these steps are also described.
    Type: Grant
    Filed: March 28, 2003
    Date of Patent: November 29, 2005
    Assignee: Minebea Co., Ltd.
    Inventors: Kenjiro Tabuchi, Go Nabatame
  • Patent number: 6952943
    Abstract: A rotor assembly for an electric motor comprising rotor elements each having a body portion and pole portions formed integrally as a pressing from strip steel, Each successively formed rotor element is formed with its pole portions offset relative to its body portion by an amount different from the offset on the previously formed rotor element. The rotor elements are produces by the use of a progressive die assembly to punch the rotor elements from strip material. At least part of the pole portion of the rotor element is produced by a first die member, and at least a part of the body portion is produced by a second die member. Relative movement is effected between the first and second die members between successive punching operations to change the pole portion offset.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: October 11, 2005
    Assignee: European Electrical Laminations Limited
    Inventor: Peter Maybury
  • Patent number: 6951124
    Abstract: Notched areas are provided on the outer periphery of a flat plate in the coining process to allow material of said plate flow more easily toward the periphery during the coining process. Use of flat plate provides a more economical way of making elements with accurate size and dimensions for continuously variable transmission belt.
    Type: Grant
    Filed: June 12, 2003
    Date of Patent: October 4, 2005
    Assignee: Aida Engineering Co., Ltd.
    Inventors: Hisanobu Kanamaru, Nobuyuki Ishinaga, Shingo Fujikawa
  • Patent number: 6904782
    Abstract: A body having a thin region in substantially a half lower portion and a head joined to the body by a neck. When the element is blanked out of a metal sheet, an excess amount of metal produced by pressing the substantially half lower portion of the body flows from the body into the metal sheet positioned on an opposite side of the neck and a metal flow is produced into laterally spaced ends of the neck. The head has relatively thick laterally spaced ends and the head neck and the body have respective thicknesses equal to or smaller than the thickness of the head. The laterally spaced side end regions of the body have a thickness smaller than a thickness of the lower region of the neck in the substantially half upper portion of the body.
    Type: Grant
    Filed: September 10, 2003
    Date of Patent: June 14, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventor: Tetsuo Suzuki
  • Patent number: 6751997
    Abstract: Stamping press arrangement, comprising an impact member (3), a supporting member (4) and a movably arranged cutting tool (5), the impact member (3) being arranged to perform at least one striking movement against the cutting tool (5) for cutting a blank (1) being held by the supporting member (4). The stamping press arrangement comprises a moulding tool (7) for moulding a segment (2) cut from said blank (1) and that the impact member (3) is arranged also to influence the moulding tool (7).
    Type: Grant
    Filed: August 22, 2002
    Date of Patent: June 22, 2004
    Assignee: Hydropulsor AB
    Inventors: Olle Gustafsson, Lars-Erik Dahl
  • Patent number: 6430799
    Abstract: A one-piece bulbshield is sized and shaped to be disposed into a preformed opening in a reflector of an automotive headlamp. The one-piece bulbshield includes a cup having a defined edge scroll and a pair of legs integrally formed onto the cup, each leg having a flexible, spring engagement foot. A method for manufacturing the one-piece bulbshield from a sheet metal strip using a progressive die press includes the steps of forming a primary outline of the legs and the cup of the bulbshield in the sheet metal strip. The primary outline of the cup of the bulbshield is then drawn. Having drawn the bulbshield, a final outline of the legs is formed into the primary outline of the legs of the bulbshield. The final outline of the legs of the bulbshield is then shaped. The defined edge scroll is then formed into the primary outline of the cup to yield a finished one-piece bulbshield which, in turn, is severed from the remainder of the sheet metal strip.
    Type: Grant
    Filed: February 1, 2000
    Date of Patent: August 13, 2002
    Assignee: American Engineered Components, Inc.
    Inventors: Neil Ballard, Paul Gary Mounter, David Chasse, Boris Ioselevich, Howard N. Wieland
  • Patent number: 6427512
    Abstract: A metal sheet having a pair of thin portions on respective marginal edges thereof which are joined to a remaining portion of the metal sheet via respective corners is centered by positioning the center between the corners as the center of the metal sheet. Then, elements are blanked out of the metal sheet. The elements remain joined to the metal sheet by respective connectors which are formed in the respective thin portions of the metal sheet, the bodies having respective lower edges formed in the respective thin portions of the metal sheet. The elements are separated from the metal sheet by cutting off the connectors along the lower edges of the bodies.
    Type: Grant
    Filed: February 21, 2001
    Date of Patent: August 6, 2002
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Tetsuo Suzuki, Makoto Kobayashi, Takumitsu Tachibana
  • Patent number: 6286356
    Abstract: An apparatus for machining a web-shaped workpiece includes a workpiece supply for supplying workpiece rolls each of an elongate thin metal sheet, a processing machine for machining the elongate thin metal sheet into caps, a workpiece feeder for feeding the elongate thin metal sheet to the processing machine, and a product feeder for automatically separating the caps from scrap and feeding the caps to a product collecting mechanism. The apparatus is capable of efficiently and quickly producing various products from the elongate thin metal sheet.
    Type: Grant
    Filed: December 15, 1999
    Date of Patent: September 11, 2001
    Assignee: Fuji Photo Film Co., Ltd.
    Inventors: Masaaki Sakaguchi, Kazumasa Harada, Shuji Nakata, Masayoshi Sekino
  • Patent number: 6212930
    Abstract: For producing stamped parts, especially plates, a method is proposed consisting of only two method steps. In a first method step the workpiece is fine blanked (2) inside a device (1) is then moved to a stamping stage (3) by means of transfer tongs (4) which are likewise housed in the device (1). The stamping stage (3) is also located inside the device (1). In a second method step, the inner and outer contours are stamped on the workpiece (5) in the stamping stage (3) in a manner such that the burrs produced on the workpiece (5) during the first step are removed.
    Type: Grant
    Filed: August 18, 1998
    Date of Patent: April 10, 2001
    Assignee: ZF Friedrichshafen AG
    Inventors: Alfred Skrabs, Willy Grimm
  • Patent number: 6135936
    Abstract: A bottom for a paper cup is formed by advancing a punch against a paperboard web to push the web against a cutting edge which cuts out a circular cup bottom blank from the web. The punch is kept in a forward state to clamp an outer peripheral portion of the blank immovably against a surface of a sleeve. A reciprocable draw is advanced against a center portion of the blank to push the center portion into a circular opening of the sleeve while maintaining the clamping force, to cause the center portion of the blank to become stretched. The clamping force is then progressively released to permit the outer peripheral portion to enter the opening and become bent to form a lip extending at a substantially right angle. The lip is compressed within a gap formed between the draw and a surface of the opening. Because of the stretching of the blank, pleats formed in the lip are only in the form of micropleats that are flattened in a non-folded over state.
    Type: Grant
    Filed: February 17, 1999
    Date of Patent: October 24, 2000
    Assignee: Fort James Corporation
    Inventors: David C. Brown, Grigory Grishchenko, Anthony N. Curcio
  • Patent number: 6067834
    Abstract: A method of forming finished piece-parts having a slight but variably adjusted three-dimensional bow from a continuous web. The method comprises the steps of advancing the web axially of its length by bowing the web in the same direction of desired bowing in the piece-part, laterally and/or axially of the web length, operable to impart set bows in the web slightly in excess of the desired finished piece-parts bowing, passing the bowed continuous web through a conventional stamping press, clamping and substantially flattening the bowed web between flat faces of cooperating die block and stripper plate components of the stamping press and stamping the clamped web between cooperating punch and die assemblies to deform the web to the desired configurations of the finished piece-parts.
    Type: Grant
    Filed: August 11, 1999
    Date of Patent: May 30, 2000
    Assignee: Buhrke Industries, Inc.
    Inventor: Kenneth W. Stone
  • Patent number: 5992205
    Abstract: A die for forming the toothed end of a steering rack bar from a cylindrical blank includes first and second die blocks relatively movable to converge on the blank. The die blocks incorporate opposed generally semicircular recesses to accommodate the blank. One recess incorporates the obverse form of the teeth. The recesses define a main cavity between them, as the die blocks converge to their final closed position. Subsidiary recesses are provided in one or both die blocks at the joint line therebetween, defining chambers at the final closed position. The chambers incorporates stop elements located laterally remote from the main cavity. The stop elements include longitudinally extending abutments on the first die block which overlap respective juxtaposed abutments on the second die block as the final closed position is approached. The stop elements restrict further flow of blank material away from the main cavity, while preventing blank material from flowing between the overlapped juxtaposed abutments.
    Type: Grant
    Filed: June 22, 1998
    Date of Patent: November 30, 1999
    Assignee: Bishop Steering Pty Limited
    Inventor: Arthur Ernest Bishop
  • Patent number: 5791186
    Abstract: According to the present invention, in a press die unit for performing a plurality of pressing steps on a strip-like plate material, there are provided a pair of stationary dies and a pair of movable dies. In each pair of dies, a plurality of punches and dies are equipped, and at least a part of punches or dies are lowered or lifted in a manner to be used or not used. By combining the positional adjustment of the movable dies and the increase or decrease in the number of the punches and dies for performing the press working process, a plurality of pressing steps for a pressed product are completed with a single pressing die unit even when the length of the pressed product is changed to a various kind.
    Type: Grant
    Filed: November 25, 1996
    Date of Patent: August 11, 1998
    Assignee: Denso Corporation
    Inventors: Terumi Nishida, Hideki Fukuyama
  • Patent number: 5697243
    Abstract: A shape scrap processing apparatus adapted to be situated next to a conveying table for conveying a continuous shape cut in a regular size. The apparatus comprises: conveying means for conveying shape scraps, which are discharged from the conveying table, intermittently by a regular length at a time in a longitudinal direction; pressing means disposed contiguously to the conveying means downstream thereof, and operable while the conveying of the shape scraps is stopped, for pressing the shape scraps into a regular size; cutting means disposed side by side to the pressing means for cutting the shape scraps into a regular size in response to the operation of the pressing means; and discharging means for discharging the cut scraps pressed by the pressing means and cut by the cutting means.
    Type: Grant
    Filed: June 27, 1996
    Date of Patent: December 16, 1997
    Assignee: YKK Corporation
    Inventors: Toshinobu Ueda, Takashi Otsuka, Tamotsu Ohashi
  • Patent number: 5660073
    Abstract: An apparatus and method for forming a ball of relatively small diameter from metal wire includes a cutoff bar and a slide mechanism for shearing a length of metal wire from the remainder thereof at a first station to provide a blank with which a ball is subsequently formed and for transporting the blank to a second station and also includes a specially-designed punch assembly for forming the blank into a ball at the second station. The punch assembly includes a main slide body and a blank-engaging plunger assembly slidably mounted on the main slide body for sliding movement therealong wherein the plunger which is biased, by air pressure, from a retracted position to an extended position relative to the main slide body.
    Type: Grant
    Filed: June 21, 1995
    Date of Patent: August 26, 1997
    Assignee: MCM Corporation of Oneida
    Inventors: Michael R. McBroom, Willard A. Farley
  • Patent number: 5640874
    Abstract: There is disclosed an apparatus and a method for progressively forming high strength surgical needles from bulk needle stock material. The apparatus generally includes a series of progressive needle processing stations. A first series of needle processing stations removes material from needle stock material to rough form needle blanks attached to a carrier strip while a second series of processing stations refine the rough formed needle blanks attached to the strip into the desired surgical needles. The disclosed method generally includes the steps of gutting needle stock material to rough form needle blanks attached to a carrier strip and progressively coining the rough formed blanks into surgical needles. Finally, there is disclosed a high bend strength surgical needle formed on the disclosed apparatus or by the disclosed method. Preferably, the surgical needle is a surgical incision member having a predetermined radius of curvature and an optimized conical radius at the tips.
    Type: Grant
    Filed: June 2, 1995
    Date of Patent: June 24, 1997
    Assignee: United States Surgical Corporation
    Inventor: Russell J. Vecsey
  • Patent number: 5561999
    Abstract: A method of forming corrugated rings of sheet metal which include the steps of: punching a circular area in the sheet material; punching a plurality of kidney-shaped areas concentrically spaced around the circular hole forming an annular area still connected to the sheet material; deforming the annual area between two mating dies having equal radius radial corrugations therein to corrugate the annual area and concentrically punching the corrugating annular area between a circular punch and a corresponding die, the punch and die having mating cutting surfaces which are corrugated and mate with the corrugated annual area of the sheet thereby forming a circular ring having radial corrugations.
    Type: Grant
    Filed: December 15, 1994
    Date of Patent: October 8, 1996
    Inventor: Robert G. Stevenson
  • Patent number: 5511405
    Abstract: A method of manufacturing shutters for computer disks, optical disks and the like, includes forming a rib on a connecting member formed between adjoining shutter blanks during bending and cutting processing. The rib is concave in cross-section and increases a strength of the connecting portion such that stress applied during bending processing, and movement of the rolled steel which is used for manufacturing, does not deform the connecting portion. According to this, processing speed for manufacturing may be increased and further, thinner material may be utilized in forming the shutters. Also, at a later stage of processing, the convex ribs may again be flattened.
    Type: Grant
    Filed: May 2, 1994
    Date of Patent: April 30, 1996
    Assignee: Sony Corporation
    Inventor: Shuichi Kikuchi
  • Patent number: 5491881
    Abstract: A process for forming a support frame for a roller guide of the type designed to be mounted on a conventional fishing rod by means of continuously supplying an elongated metallic material strip of predetermined width to a plurality of adjacently positioned and simultaneously operable work stations each of which is defined by punching or stamping facilities such that the strip is moved along a path of travel defined by the work stations in a "stop and go" mode wherein the strip is stopped at each work station for simultaneously forming and shaping at each location to produce a semi-formed roller guide frame and further wherein the last, end most work station completes the shaping on the elongated strip to produce a formed roller guide frame which is simultaneously severed from the remainder of the strip and semi-formed work guides.
    Type: Grant
    Filed: March 28, 1994
    Date of Patent: February 20, 1996
    Inventor: Stuart Collins
  • Patent number: 5454251
    Abstract: A manufacturing method of a shutter for a cartridge which is accommodating therein a recording medium includes the steps of punching out a plate-shaped metal material so as to provide a shutter of a developed shape having a pair of plate-shaped portions and a coupling portion for coupling the pair of plate-shaped portions, shaping the punched-out member in such a fashion that the pair of plate-shaped portions are opposed to each other across the coupling portion and that a spacing between free end sides of the pair of plate-shaped portions become narrower than a spacing of the pair of plate-shaped portions at its portion coupled by the coupling portion, and shaping the shaped member such that a spacing between free ends of the pair of plate-shaped portions of the member shaped by the second process become substantially equal to a spacing of the pair of plate-shaped portions at its portion coupled by the coupling member.
    Type: Grant
    Filed: January 26, 1994
    Date of Patent: October 3, 1995
    Assignee: Sony Corporation
    Inventors: Takatsugu Funawatari, Daiki Kobayashi, Takashi Taguchi
  • Patent number: 5349841
    Abstract: A feeding apparatus for a metal belting has a basic plate being capable of supporting the metal belting, which has a plurality of through-holes in a feeding direction. The basic plate has slit formed in the feeding direction and a plurality of traveling plates are provided beneath and in parallel to the basic plate. The traveling plates are movable in the feeding direction of the metal belting. A driving mechanism for moving the traveling plates in the feeding direction of the metal belting is provided as well as a plurality of feeding pins which are vertically pierced through the traveling plates. Springs bias the feeding pins downward. A plate cam is provided beneath the traveling plates. The plate cam is capable of applying force to upwardly move the feeding pins, against the springs, in a prescribed range.
    Type: Grant
    Filed: December 10, 1992
    Date of Patent: September 27, 1994
    Assignee: Hidaka Seiki Kabushiki Kaisha
    Inventors: Kensaku Honma, Masahide Sakaguchi, Toshiki Miyazawa
  • Patent number: 5065504
    Abstract: Slide forming tape-automated-bonded leads extending from an integrated circuit chip with a support ring on the leads between the outer periphery of the chip and the outer lead ends. After the leads are formed the support ring remains attached to the vertical portion of the leads opposite the chip. The present invention is well suited for minimizing and footprint on relatively long TAB leads which fan out and require a support ring to maintain proper lead pitch.
    Type: Grant
    Filed: November 5, 1990
    Date of Patent: November 19, 1991
    Assignee: Microelectronics and Computer Technology Corporation
    Inventor: Michael A. Olla
  • Patent number: 5014535
    Abstract: An insulation displacement terminal having a pair of slotted plates retained in a nest formed by embossments on sidewalls extending past the edges of slotted plates. The sidewalls and the slotted plates are formed orthogonally upward from a common base. Outer ellipsoidal embossments are formed on opposite sides of a cylindrical embossment. The embossments are formed by a shallow drawing process without removal of material from the planar sidewalls. Adjacent edges of the embossments are sheared to form a nest receiving the side edges of the slotted plates.This application is a Divisional of application Ser. No. 07/280,753 filed Dec. 6, 1988, now U.S. Pat. No. 4,948,382, issued Aug. 14, 1990.
    Type: Grant
    Filed: March 12, 1990
    Date of Patent: May 14, 1991
    Assignee: AMP Incorporated
    Inventors: Marpoe, Jr. Gary R., Edward L. Pentz
  • Patent number: 4958430
    Abstract: A thin edge orifice disk is defined as a disk having a thickness to main dimension or diameter ratio of at least 1:80. The manufacturing of an accurately sized orifice in the disk is accomplished by means of a progressive die. One of the stations of the die provides a coining operation on the orifice. Such coining operation is adjustable by means of a micrometer adjustment.
    Type: Grant
    Filed: February 2, 1989
    Date of Patent: September 25, 1990
    Assignee: Siemens-Bendix Automotive Electronics L.P.
    Inventors: John H. Grieb, J. Michael Joseph
  • Patent number: 4914996
    Abstract: A pressing tool including means for cutting a blank from a strip fed longitudinally into the tool. The cutting means comprise a stationary lower punch carried by a press table and a vertically mobile upper die normally located above the punch and intended to be moved in the direction of this punch by the mobile press slide. Means are provided for cutting the end scrap from the strip, these means comprising shears having a stationary blade and a mobile blade, a device for transfer of a cut blank, prestamped blank, or stamped blank, from the station which the blank occupies to the following station, and means to lift each cut blank to the level of the transfer device. The stationary blade is carried by the support of the punch while the mobile blade is carried by the die.
    Type: Grant
    Filed: January 3, 1989
    Date of Patent: April 10, 1990
    Assignee: Atelier de Decoupage Emboutissage et Mecanique de La Vallee de L'Arve ADEMVA
    Inventor: Gerard Lavorel
  • Patent number: 4866970
    Abstract: Apparatus for the continuous shearing off and cold swaging of metal workpieces, particularly wire material, comprises a device (1') for feeding the material (5), a pivotable shearing device (2), a slide (1) for swaging the sheared-off part, and a die-studded chuck (31). These components are arranged so that they are distributed in the machine frame (11) along the sides of a U. These components can all be driven by a motor (4) via a conventional drive. Feeding of the material (5) in the direction of the chuck (31) takes place with intermittent motion and in synchronism with the movements of the described components of the machine. The production output of finished parts is greatly increased by the chosen arrangement, the intermittent feeding of the material, and the pivotability of the cutter. The slide has a holder (37) for a plurality of tools in sockets (43, 44, 45 or 43', 45').
    Type: Grant
    Filed: April 24, 1985
    Date of Patent: September 19, 1989
    Inventor: Albino Castiglioni
  • Patent number: 4829669
    Abstract: A method of manufacturing a chip carrier having the J-shaped leads extending from the lateral sides of the enclosure of the chip carrier with the end facing the bottom of the enclosure is disclosed. The leads first extending laterally is made to have a circular arc at its end portion by use of a roller and then bent downward by using a die and then a roller, hollowed by being further curled by use of a roller to bring the end therefo to face the bottom of the enclosure.
    Type: Grant
    Filed: April 28, 1988
    Date of Patent: May 16, 1989
    Assignee: NEC Corporation
    Inventor: Hirofumi Nakajima
  • Patent number: 4809532
    Abstract: A split ring spring for snap fasteners has a burr extending from each end of the ring spring in a direction parallel to the imaginary central axis of the ring spring. When a stud member is snapped with a socket member in which the split ring spring is incorporated, the burrs do not damage or scar a body of the stud member. The ring spring having such unobjectionable burrs is produced by feeding a length of a strip of resilient material transversely across a mandrel, then severing the length off the strip in a direction parallel to the longitudinal axis of the mandrel while holding the length on the mandrel, and thereafter bending the severed length of strip around the mandrel.
    Type: Grant
    Filed: October 19, 1987
    Date of Patent: March 7, 1989
    Assignee: Yoshida Kogyo K. K.
    Inventors: Akira Tanaka, Kenji Hasegawa
  • Patent number: 4711115
    Abstract: A flat, smooth material, e.g., metal sheet, suitable for use as a disc substrate for applying a recording media thereto for data storage devices, and a method of making same, are disclosed. The flat and smooth substrate is formed by applying sufficient pressure to opposite surfaces of the material to achieve the desired flatness and smoothness prior to finishing. Subsequent finishing may be used to remove any zone of roughness which may be present in the surfaces of the disc resulting from the pressing step. In one embodiment, the pressure step may be applied before finishing the disc perimeters.
    Type: Grant
    Filed: December 30, 1985
    Date of Patent: December 8, 1987
    Assignee: Aluminum Company of America
    Inventors: Israil M. Sukonnik, John S. Judge, Colin H. Kilgore
  • Patent number: 4709573
    Abstract: A support spider for a surface heating element is formed from a single piece of sheet material by first cutting a blank defining three legs. Two of the legs extend oppositely along a common longitudinal extent, while the third leg extends parallel to one of the first and second legs and is connected thereto by a web of material forming an integral hinge. The third leg is first folded about the integral hinge so as to be substantially adjacent to, overlying, and coextensive with one of the first and second legs, and the two adjacent legs then spread apart so that a symmetrical three-leg spider is formed.
    Type: Grant
    Filed: August 29, 1986
    Date of Patent: December 1, 1987
    Assignee: Teledyne Industries Inc.
    Inventor: James E. Philpot