Abstract: A multi-stage incremental sheet forming system includes a forming tool, and at least one control unit in communication with the forming tool. The at least one control unit is configured to determine a convex hull of a target structure to be formed by the forming tool. The at least one control unit is further configured to operate the forming tool according to a first tool path in relation to an initial structure to form an intermediate structure having a shape based on the convex hull of the target structure. The at least one control unit is further configured to operate the forming tool according to a second tool path in relation to the intermediate structure to form one or more inward features into the intermediate structure to form the target structure.

Abstract: A method of producing a die for forming an interior component of a vehicle includes: setting a temperature of a plating bath in a range from 25 to 40° C.; immersing at least a forming surface on a base for the die in the plating bath; and feeding a current to the base with a current density in a range from 20 to 80 A/dm2 until a metal layer is formed on the forming surface.

Abstract: There is provided a method of manufacturing a cylindrical container using a metal sheet on at least one surface of which the metal is exposed. The method includes: obtaining a blank having a hexagonal shape from the metal sheet; and processing the blank into a cylindrical shape by pressing a central part of the blank with a punch in a state in which a peripheral part of the blank is clamped between a die for drawing process and a blank holder. The method is characterized by the following features. At least one of the die for drawing process and the blank holder has a groove-formed area at a portion of a surface thereof. The portion corresponds to a side of the blank. The groove-formed area is formed with a plurality of grooves along the circumferential direction.

Abstract: A method of manufacturing a light rotor shaft for eco-friendly vehicles is provided which includes cutting a pipe material in a specified length to provide a pipe blank and forming the pipe blank to provide a first form having the first segment on a first side. The method further includes, forming a second form having the second segment by inserting and rotating a first side of a mandrel into the first side of the first form and concurrently hammer-forging the second side of the first form to form the second segment. The rotor shaft includes a third segment formed by inserting and rotating the second side of the mandrel into the first side of the second form to form the third segment.

Abstract: In a method of making a tubular body, material is pressed through a die of a forming tool into a first mold cavity disposed in downstream relationship to the die to produce a first end piece. A mandrel is then moved in a direction of the die to thereby displace the mold cavity in the same direction and to extrude a tubular center piece to adjoin the first end piece. The mandrel is then replaced by a mold having a second mold cavity to mold a second end piece to adjoin the center piece.

Abstract: A tool for hot forming and press hardening a steel structure includes an upper tool and a lower tool, each having a base body made of highly heat conductive material and comprised of at least two segments. The base body of at least one of the upper and lower tools has a cooling channel. Arranged on the base body of at least one of the upper and lower tools is a wear protection shield.

Abstract: A shaping apparatus of the invention is used for shaping a chassis and includes a machine body, a first die, a second die and a plurality of shaping members. The first die is disposed at a side of the machine body and the chassis is suitable to be placed and positioned at the first die. The second die is disposed at another side of the machine body. The machine body drives the second die to move relatively to the first die so that the second die moves close to or far away from the first die. The shaping members are detachably assembled to at least one of the first die and the second die so that when the first die and the second die approach each other, the shaping members press and deform the chassis thereon. A shaping method for a chassis is also disclosed.

Abstract: A nanostructured titanium alloy article is provided. The nanostructured alloy includes a developed structure that has been processed from a combination of severe plastic deformation and non-severe plastic deformation type thermomechanical processing steps, with at least 80% of grains in the developed structure having a grain size?1.0 microns.

Abstract: A pneumatic press with high slide acceleration and velocity is equipped with an arrangement trigger mechanism for holding the slide, upper die, and punch in place until air pressure force in tons is exerted against slide opposite the upper die and punch. When the trigger mechanism releases the slide, upper die, and punch in a short travel the velocity is very high. This will permit the punch to enter the part material at the strain rate of the material, thus eliminating burrs, reducing fatigue initiation sites on the part material surface where the punch goes through the material. Also will permit forming parts of uniform thickness, impact powder titanium to form sheet, and stamp parts against flat sheet of polyurethane with punch having the shape of the part.

Abstract: A bus bar, which is used with batteries wherein the positive terminal and the negative terminal are each formed from a different metal, and which has excellent mechanical strength and can suppress electrical resistance while preventing galvanic corrosion. The bus bar is bonded in one piece by metallically bonding: a cathode connector that is formed from the same metal as the positive terminal of a battery cell, and that can connect to the positive terminal; and an anode connector that is formed from the same metal as the negative terminal of the battery cell, and that can connect to the negative terminal.

Abstract: A support bracket structure is realized, in which the support bracket is made using a metal plate and sufficient strength and rigidity thereof can be maintained, and the production costs thereof can be kept sufficiently low by improving the yield of material. A support bracket 14a for supporting the front end section of a steering column 6a by way of a housing 9a of an electric power-steering apparatus is manufactured by using a press to punch out and bend a metal plate. By devising the dimensions and bending direction of each part, the yield of material is improved, while at the same time the height dimensions of the first side plate section 19 and the second side plate section 20 required for maintaining the support rigidity under a heavy load is maintained.

Abstract: A system includes a frame configured to hold a workpiece and first and second tool positioning assemblies configured to be opposed to each other on opposite sides of the workpiece. The first and second tool positioning assemblies each include a toolholder configured to secure a tool to the tool positioning assembly, a first axis assembly, a second axis assembly, and a third axis assembly. The first, second, and third axis assemblies are each configured to articulate the toolholder along a respective axis. Each axis assembly includes first and second guides extending generally parallel to the corresponding axis and disposed on opposing sides of the toolholder with respect to the corresponding axis. Each axis assembly includes first and second carriages articulable along the first and second guides of the axis assembly, respectively, in the direction of the corresponding axis.

Abstract: A fitting for a vehicle seat, in particular for a motor vehicle seat, includes a first fitting part and a second fitting part, which are rotatable relative to one another and which are in geared connection with one another by a ring gear and a gear wheel which meshes with the ring gear. The fitting also includes a cam which is driven by a driver and revolves in the circumferential direction in order to drive a relative rolling movement of the gear wheel and the ring gear. The driver is mounted with a clearance and/or the cam is mounted on a collar of the second fitting part. The collar has a flange on the free end thereof. The end face of the flange forms an axial support surface for the driver. The flange includes a groove in the support surface.

Abstract: Examples of tooling fixtures and methods for manufacturing computing devices are described. According to some examples, a computer component may be shaped using successive steps of forging after deep drawing. In some examples, certain components may be assembled to form sub-assemblies of computer components and the sub-assembly may then be machined to drive closer tolerances. According to other examples, a work holding tool is described which may include a first plurality of individually movable pins for supporting a first surface of a work piece, the tool also having a second plurality of individually movable pins for applying a restraining force over a second opposite surface of the work piece to retain the work piece in position while maintaining it in its natural state.

Abstract: A sintered coupling ring (1) is described, comprising a ring of coupling teeth (2) which comprise relieved flanks (4) extending from wedge-shaped end faces (3) and, on the side opposite the wedge-shaped end faces (3), a stop (5) that protrudes radially beyond the tooth tip (6). In order to provide advantageous constructional conditions it is proposed that the stops (5) have a greater density than the remaining tooth tip (6).

Abstract: A guide pin assembly for metal forming dies includes a cylindrical guide pin body with an external retainer groove adjacent one end thereof in which a retainer ring is received. An annular guide pin ring with an outside diameter greater than the pin body, has a counterbore adjacent the outside end thereof and a retainer groove in a medial portion thereof which receives the outer portion of the retainer ring to securely interconnect the pin body and the ring and thereby form an enlarged head at one end of the pin body which positively limits reciprocal motion between two associated die members. A circular guide pin head cap covers the outer end of the head ring, and includes a support collar that is closely received in the counterbore of the ring, and engages the retainer ring to securely hold the same in place.

Abstract: The invention relates to a device and a method for producing at least partially closed hollow profiles from a sheet by a U-O-forming with a tool set comprising a U-punch in a first tool half for producing an at least partially U-shaped sheet and an upper die in a second tool half for forming an at least partially U-shaped sheet into an at least partially closed hollow profile. Parts of the tool set run parallel to one another in the axial direction of the at least partially closed hollow profile to be produced and are arranged above one another in the closing direction of the tool halves, wherein a common matrix receiver is provided between the tool halves of the tool set, which receiver comprises at least two identical, partially U-shaped dies for the tool set and can rotate about its axial axis.

Abstract: The invention relates to a device to produce an at least in part closed hollow profile from a board by means of a U-O-forming with a tool comprising at least a U-stamp and at least an upper cavity in a first tool half. At least two identical at least in part U-shaped die cavities are provided in a second tool half. The U-stamp and the upper cavity of the first tool half are each meshed with an at least in part U-shaped cavity when the tool is shut. The at least one U-stamp and the at least one upper cavity of the first tool half and the at least two at least in part U-shaped die cavities of the second tool half are arranged in a rotationally symmetrical manner to the rotational axis running in the closing direction of the tool.

Abstract: An apparatus for forming the profile of deformable materials including tubular sections. The apparatus (1) includes at least two sets (4, 5) of die elements (6), each set (4,5) including a plurality of die elements (6) respectively arranged to travel along corresponding endless path. The paths each include a forming portion (9,10) in which die elements (6) of each set (4. 5) are opposed to define a forming space (11) therebetween. The forming portion (9, 10) of each path is configured so that one or more dimensions of the forming space (11) reduce along the length of the forming portion (9,10) to simultaneously apply lateral forces to material progressing through the forming portion.

Abstract: The invention describes a method of compacting the surface of a sintered part (2), whereby a sintered part (2) is moved in a die (1) along an axis (3) in a pressing direction (20) through several die portions (7, 8, 9) from a first die portion (7) at a first die orifice (6) into a last die portion (9), and a wall surface (16) of each die portion (7, 8, 9) forms at least one pressing surface (18) against which a contact surface (17) formed by an external surface (12) of the sintered part (2) is pressed, and an internal contour (25) defined by the pressing surface (18) lying in a cross-section by reference to the axis (3) at least approximately corresponds to an external contour (26) defined by the contact surface (17).

Abstract: Provided is a micro-drawing device using punch having groove structure. The micro-drawing device includes a first die base assembly, a second die base assembly and a punch. The first die base assembly includes a fixing part; a position of the second die base assembly is corresponding to a position of the first die base assembly, and the second die base assembly includes a die cavity part; and the punch includes a fixing end and a work piece processing end, wherein a position of the work piece processing end is corresponding to a position of the fixing end, the fixing end is used to be disposed at the fixing part, and the work piece processing end faces the die cavity part; wherein, a plurality of grooves is provided at a peripheral surface of the work piece processing end. The present invention also discloses a punch having groove structure.

Abstract: High strength beverage end shells formed in high speed, commercial production of an aluminum alloy having a specific range of constituents, especially magnesium within a specific range.

Abstract: A bus bar, which is used with batteries wherein the positive terminal and the negative terminal are each formed from a different metal, and which has excellent mechanical strength and can suppress electrical resistance while preventing galvanic corrosion. The bus bar is bonded in one piece by metallically bonding: a cathode connector that is formed from the same metal as the positive terminal of a battery cell, and that can connect to the positive terminal; and an anode connector that is formed from the same metal as the negative terminal of the battery cell, and that can connect to the negative terminal.

Abstract: A stamping tool for stamping a product having a base plate and a contact arm includes an assistant block, a supporting element assembled in the assistant block, a molding floater slidably mounted to one side of the assistant block and a pressing element driving the molding floater to slide downward to secure the base plate therebetween. A plurality of resisting sections are formed on a top of the supporting element and stretched beyond a top of the assistant block. A top of the molding floater extends to form a bending board suspended over the resisting sections. A molding punch is movably inserted in the pressing element with a bottom end thereof projected out of the pressing element for making the contact arm pass through two corresponding resisting sections to be bent towards a bottom of the bending board, wherein the resisting sections resist against the bottom of the bending board.

Abstract: Provided are a filler metal for welding aluminum alloy materials and a manufacturing method thereof. The filler metal may include an aluminum matrix, and a calcium-based compound existing in the aluminum matrix.

Abstract: A “negative creep” corrugated gasket of Shape Memory Alloy (SMA) for Bolted Flanged Connections (BFCs) operates under temperatures that are within the temperature interval of reverse martensitic phase transformation from martensite to austenite of the SMA. Gasket corrugation is shape-memorized to operating “swelling” at temperature of direct martensitic phase transformation from austenite to martensite of the SMA being compressed to obtain some quantity of residual contraction corresponding to stress-induced martensite formation. A free “swelling” of deformed gasket corrugation at operating temperature defines the “negative creep” effect of the gasket, and it is blocked by rigid flanges with appearance of reactive shape-recovering stresses between the gasket corrugation and flange surfaces. The reactive shape-recovering stresses have direction inverse to the direction of operating creep of the gasket providing leak-tight, multiple, automatic and continuous seal between the flanges of the BFC.

Abstract: An apparatus for extruding helical teeth in a gear blank includes a press including a die plate and a die base, the die plate being movable along an axis relative to the die base, the die base supporting the gear blank. A mandrel, aligned with the axis and moveable with the die plate along the axis, includes a surface that includes helical die teeth. A servo motor drives the mandrel in rotation about the axis to the required helix angle as the mandrel moves axially relative to the gear blank.

Abstract: A swaging machine comprising an inner die assembly and an outer die assembly. The inner die assembly includes die parts that are configured to fit together to form an adjustable cylindrical die set that contacts an inside surface circumventing a cylindrically-shaped work piece mounted around the adjustable cylindrical die set. The outer die assembly includes one or more moveable dies that are each configured, at any given moment, to contact a single tangential plane passing through an outside surface of the cylindrically-shaped work piece.

Abstract: A process to fabricate a fin for a heat sink includes creating an array of micro diameter holes on a substrate, and then coupling the substrate to a mold. The mold includes angular dimples such that one or more of the micro diameter holes on the substrate come into contact with the angular dimples in the mold, thereby forming an angle between the micro diameter holes and a surface of the substrate. The process further includes placing the substrate onto a plate. The plate includes micro air channels such that the micro air channels are in communication with the micro diameter holes. In another embodiment, two pieces of substrate, each with micro diameter holes and embossed micro air channels are coupled together to form a fin.

Abstract: The method is performed by a power press machine composed of a concave die, a convex die with two shoulders and two depressors separately beside the convex die, and includes the steps of: a) placing the high-strength steel (HSS) on the convex die and under the concave die; b) moving the depressors to have two opposite side portions of the HSS clamped between the concave die and the depressors; c) moving the convex die to press the HSS and keeping the side portions immovable; d) forming two steps adjacent to the side portions by the shoulders; and e) cutting off the steps with the side portions.

Abstract: Aluminum-based alloys for casting or wrought processing having improved combinations of properties, including improved high temperature strength, are provided. The alloys generally comprise copper, magnesium, silver, and titanium, along with scandium and/or cobalt. Zirconium, zinc, and/or vanadium may also optionally be present in the alloy. When cobalt is present in the alloy, nickel may also optionally be present. Cast and wrought products, as well as methods of making the same using the alloys, are also disclosed.

Abstract: An apparatus and method for upsetting an end of a hollow workpiece to increase the wall thickness of that end is taught. A mandrel is inserted into the workpiece within a clamp which holds the workpiece. A die is urged into contact with the end of the workpiece to compress the end, decreasing its length and increasing the wall thickness of the end while the mandrel and clamp prevent deformation of the workpiece held in the clamp.

Abstract: A two-piece guide pin for metal forming dies includes a guide pin body formed from a cut length of an elongate, solid bar of stock having a cylindrical shape and a hard and smooth finished exterior surface with an outside diameter selected for close reception and reciprocal motion in an associated die bore. An alignment member is formed on a first end of the guide pin body. A guide pin head is formed from a cut length of an elongate, solid bar of stock having an outside diameter that is substantially greater than that of the guide pin body, and is rigidly connected with the second end of the guide pin body in a generally concentric relationship to define an enlarged head that positively limits travel between an associated die shoe and die pad.

Abstract: A pedal arm is provided with an arm main body that is a tubular-shaped member formed by bending a plate member having a first end portion and a second end portion, a pedal pad portion provided on the arm main body, and a shaft portion provided on the arm main body. The arm main body includes a first wall portion and a second wall portion facing each other in a first direction, and a third wall portion and a fourth wall portion facing each other in a second direction that is different from the first direction. One of the first wall portion and the second wall portion includes an abutting portion at which the first end portion and the second end portion of the plate member are brought into contact with each other, and the third wall portion and the fourth wall portion correspondingly include a first curved portion and a second curved portion, which are curved in parallel to each other with a same curvature along an extending direction of the arm main body.

Abstract: The number of sub-parts of a closed structure part and the number of steps for manufacturing the closed structure part can be reduced and, therefore, the closed structure part can be efficiently manufactured. In a hemming press step, a punch is further lowered, and a pair of flange portions is inserted into a slit clearance. Hemming prongs are bent and each of the hemming prongs sandwiches the flange portion. The flange portion, which is one of the two flange portions, is joined to the other flange portion. At the same time, a pair of press forming surfaces of the punch presses a metal plate and performs press-forming on a pair of shoulder portions of a blank into a predetermined shape. The flange portion can be fixed to the other flange portion using the hemming prongs. The pair of shoulder portions of the blank can be press-formed into the predetermined shape.

Abstract: The invention relates to a method and an arrangement for winding a winding wire onto a winding body, and to an associated magnet assembly. The start of the winding wire is threaded into a first wire-receiving slot of a first electrical connection dome. By a winding operation a predefinable number of turns are then wound onto the winding body, and one end of the winding wire is threaded into a second wire-receiving slot of a second electrical connection dome and cut off. According to the invention, the start of the winding wire which has been threaded into the first wire-receiving slot is placed on a first wire support which is arranged downstream of the first wire-receiving slot.

Abstract: A method is provided for making a composite part layup tool. A surface of a base is shaped and used as a tool to incrementally form a metal sheet. The formed metal sheet is friction plug welded to the shaped surface on the base to form a metal tool surface of the layup tool.

Abstract: Battery parts having retaining and sealing features and associated assemblies and methods are disclosed herein. In one embodiment, a battery part includes a base portion that is configured to be embedded in battery container material of a corresponding battery container. The battery part and base portion include several torque resisting features and gripping features that resist torsional or twist loads that are applied to the battery part after it has been joined to the battery container. For example, the base portion can include several internal and external torque resisting features and gripping features that are configured to resist twisting or loosening of the battery part with reference to the battery container material, as well as prevent or inhibit fluid leakage from the battery container.

Abstract: A needle (15) for a textile machine, in particular a felting needle or fork needle. A working section (17) extends along a longitudinal axis (16) and has a needle point (18). Adjoining the working section (17) are a lower shank section (20) and an upper shank section (25), both said shank sections extending coaxially with respect to each other along the longitudinal axis (16). Adjoining the upper shank section (25), there is provided a needle foot (30) that has a holding means (32) extending in a straight line in a transverse direction (31) transversely to the longitudinal axis (16). The diameter (E) of the upper shank section (25) is both greater than the diameter (D) of the lower shank section (20) and greater than the mean width of the holding means (32).

Abstract: A method of producing a metallic shell for a spark plug, including steps of preparing a first intermediate article by using a first die including a first large diameter cavity larger in diameter than a metal blank, a first small diameter cavity smaller in diameter than the metal blank, a curved tapered cavity between the first large diameter cavity and the first small diameter cavity, and an oil drain cavity between the first large diameter cavity and the tapered cavity and substantially same in diameter as the metal blank, wherein the metal blank is inserted in the first large diameter cavity and extruded to allow a configuration of the metal blank to conform to the first large diameter cavity, the oil drain cavity, the tapered cavity and the first small diameter cavity while being pressed by a punch, and preparing a second intermediate article by using a second die.

Abstract: A press die and a processing method of the press die surface, and a manufacturing method of a vehicle body of an automobile, are capable of maintaining a high non-defective product rate of works after press processing, even in a case in which foreign matter such as iron filings and the like have adhered to a die surface. A press die for sheet metal forming has a multitude of concave portions on a die surface, and has a roughness (Ry) of a die surface on which the multitude of concave portions has been formed of 30 to 38 ?m.

Abstract: A gear wheel includes multiple helical toothings, each having a different helical angle. A pressing method for molding a gear wheel involves introducing a compactable material into a chamber of a pressing tool, compacting the material, exposing the helical toothings of the gear wheel, and removing the molded body from the pressing tool. A pressing tool for pressing, as one part, a gear wheel, includes a matrix, cylindrical first and second molding tool parts which can be translated along and then rotated about a longitudinal axis, and a driver coupled to the molding tool parts or driving them. The molding tool parts can be moved towards and away from each other and the inner surface of the matrix delimits the chamber and is shaped to allow a linear axial sliding movement of the compactable material relative to the matrix.

Abstract: The present invention relates to a process of producing a permanent magnet, which includes extruding a preform to form a plate-shaped permanent magnet, in which the preform is extruded in such a way that a dimension of a cross section of the preform is reduced in an X-direction and enlarged in a Y-direction perpendicular to the X-direction. The present invention also relates to a plate-shaped permanent magnet formed by extruding a preform, in which the preform is extruded in such a way that a dimension of a cross section of the preform is reduced in an X-direction and enlarged in a Y-direction perpendicular to the X-direction, whereby the permanent magnet has a strain ratio ?2/?1 with respect to the preform in a range of 0.2 to 3.5, in which ?1 is a strain in the direction of the extrusion of the preform and ?2 is a strain in the Y-direction.

Abstract: Disclosed herein is a method of manufacturing a container for absorbing fluid shock or mechanical shock. The method includes preparing a raw material pipe, forming a coupling pipe by reducing a diameter of at least one side of the raw material pipe, and forming an inner circumference of the coupling pipe and bending it. Accordingly, a container body and a coupling pipe coupled to at least one side of the container body are integrated together, so that an additional process for coupling the container body with the coupling pipe is not required, and thus the cost of production is reduced.

Abstract: Described herein are methods for forming titanium alloy tubes having an ?-? grain structure. The methods include the steps of hot-working a titanium alloy workpiece at a temperature below the ?-transus temperature of the workpiece and above the recrystallization temperature of the workpiece to produce an ?-? titanium alloy preform hollow. Subsequently, the ?-? titanium alloy preform hollow is flowformed, thereby forming a ?-? titanium alloy tube.

Abstract: A cannula (100) for an injection device, the cannula defining a tapered end part termination (102) in a distal end for insertion into the tissue of a living being, wherein the hardness of the cannula decreases in the direction of the distal end. A tool (104) for providing a tapered portion of a cannula, the tool defining a tapered cavity (106). A method of manufacturing a cannula defining a tapered end part, by forcing a distal end of an tubular element into a tapered cavity of a tool.

Abstract: A helical gear having helical tooth portions of the helical gear being worked by a punch and a die having a land of a smaller distance between opposed working surfaces formed to be inclined than that of other portion, formed on predetermined portions in tooth directions of respective opposed working surfaces thereon, in which worked surfaces on both side of the helical tooth portions on the helical gear as a work are ironed by the land in response to the helical tooth portions passing through the land when the work is forged by the punch.

Abstract: The present invention relates to a method for manufacturing a toothing on a component 2 of a shaft/hub connection, the component 2 being held permanently in a chucking 3 while it receives an at least two-stage toothing in this chucking. A special draw die 4 for carrying out the method is also proposed, a first toothing-forming region 14 with a first height and at least one following second toothing-forming region 15 with at least one second height being arranged between a first and a second end face 5, 6 and the first height being designed to be lower than the second height.

Abstract: A die having various features such as spring pockets and mounting provisions for a lifter bar that can be utilized to make a variety of dies. The dies may include pockets or other mounting features that provide for mounting replaceable plates that can be machined for mounting of die forming and cutting steels and other die components. The die shoe may include an array of pockets or blind holes for mounting nitrogen springs or the like for operation of forming steels and the like. One or more openings may be drilled in the replaceable plates above the pockets selected to receive nitrogen springs, with the remaining unused pockets being covered by the replaceable plate. The replaceable plate and pre-formed spring pockets thereby permit the die to be readily adapted for a particular die. The replaceable plates may be removed, and a replacement plate may be installed as needed for a new die.

Abstract: Methods for forming a tube that includes a feature extending from an inner surface of the tube are provided. The methods can include using a die and stamper, single impact extrusion, double impact extrusion, and progressive deep draw process.