Abstract: A method of performing pressing on a workpiece using a press machine. The pressing method includes: performing pressing on the workpiece between a lower die and an upper die by causing the upper die to approach the lower die by using the hydraulic cylinder in a state in which the workpiece is disposed between the lower die and the upper die, and performing the pressing on the workpiece between the lower die and the upper die, in a state in which a shape of each of the frame, the lower die and the upper die has a rotationally symmetric shape about the reference axis and in which the workpiece center axis coincides with the reference axis.

Abstract: A technique for optimizing metal extrusion process parameters includes receiving values representing properties of an extrusion press machine, and calculating an estimated surface exit temperature of a metal work product resulting from an extrusion of a metal billet using the extrusion press machine based on the machine property values, an initial temperature of the metal billet prior to the extrusion, an extrusion force applied to the metal billet during the extrusion, and an extrusion speed of the metal work product. The estimated surface exit temperature of the metal work product is compared with a target hot shortness exit temperature of the metal work product. The initial temperature of the metal billet, the extrusion speed, and the extrusion force are changed based on the comparison until the estimated surface exit temperature equals the target hot shortness exit temperature.

Abstract: An HVAC duct section connection system is provided with first and second corner flanges, and at least one self-threading bolt. Both the first corner flange and the second corner flange include first and second legs. The first and second legs having an interior surface and an exterior surface. The exterior surface is disposed opposite the interior surface. The first and second corner flanges each have at least one fastener aperture extending between the interior and the exterior surfaces, the fastener aperture including an integrally formed truncated cone extending out from the exterior surface, wherein the truncated cone has an inner diameter. The self-threading bolt has a shank and a head, the shank having a threaded section with a thread diameter sized to engage the inner diameter of the truncated cone.

Abstract: The disclosure discloses a method of producing a magnesium alloy wheel hub, comprises the following steps: step 1, heating a magnesium alloy bar to 350-430° C. and keeping the temperature for 20 minutes; step 2, initially forging and forming the bar under a forging press, the forging speed is 6-15 mm/s; step 3, finally forging and forming the bar under a forging press, and the forging speed is 5-8 mm/s; step 4, testing the microstructure and material properties of the final forged blank to obtain the layered material property distribution on the thickness of the blank; step 5, according to the layered material property distribution on the thickness of the blank obtained in step 4, selecting the part that meets the requirements to make a magnesium alloy wheel hub.

Abstract: The disclosure discloses the forging process of a magnesium alloy wheel hub comprises the following steps: step 1, heating a magnesium alloy bar to 350-420° C. and keeping the temperature for 20 minutes; step 2, forging and forming the bar under a 6000-ton forging press, and controlling the forging process in sections. The forging process of the disclosure adopts sectional control, different forging process parameters are adopted in different forging stages, so that magnesium alloy bars can exert maximum forgeability in different deformation stages, make magnesium alloy deformation process more continuous, make forging process easier, obtain forged magnesium alloy wheel hub with excellent properties, and greatly improve forging process and processing efficiency.

Abstract: A method for forming a semi-finished product is disclosed, wherein the semi-finished product is provided in a provision step and, in a solid-stock forming step, a forming region of the semi-finished product is formed such that a thickness of the deformed forming region increases continuously toward one margin of the semi-finished product.

Abstract: A tooth shape of the first tooth-shaped die part is formed have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a part in which a desired crowning has been produced. A tooth shape of the second tooth-shaped die part is formed to have a constant tooth width from an upper end to a lower end and to correspond to a tooth width of a central part, which is a part other than the part in which the desired crowning has been produced. A crowning forming method includes the steps of: forming a tooth shape on an outer circumference of the material by the tooth shape of the first tooth-shaped die part; and pressing the central part of the tooth shape of the material against the tooth shape of the inner circumference of the second tooth-shaped die part.

Abstract: This press forming method is a press forming method of manufacturing a press-formed article from a workpiece sheet using a press forming apparatus including a punch, a die, a punch pad, and a die pad, in which, when the workpiece sheet is clamped between the die and the punch, a surface of the workpiece sheet on a die side in a section between a point in contact with a die bottom end shoulder portion and a point in contact with the die pad is in non-contact with the die and the die pad, and an end surface of a punch side blank holding surface adjacent to a punch shoulder portion is flush with the punch shoulder portion or located on a more inner side of the punch than the punch shoulder portion.

Abstract: An apparatus includes an anvil having a first end and second end, and a press head reciprocally mounted relative to the anvil. The apparatus further includes an induction heater having a workpiece discharge end mounted adjacent the first end of the anvil, and a plurality of first station dies secured to the anvil. The first station dies each form at least a portion of a first contour. A plurality of second station dies are also secured to the anvil, the second station dies each defining at least a portion of a second contour.

Abstract: The present invention discloses a method for synchronously processing dual belt materials. The method comprises steps of feeding, processing, detecting, assembling and outputting finished products. The step of feeding materials comprises cleaning, dividing materials, positioning and feeding. The step of assembling comprises pushing and assembling. A dual-belt-material feeder is used for feeding, and a dual-belt-material mold is used for punching. The dual-belt-material feeder (1) comprises a moving feeding device (11), a fixed feeding device (13) and two guide frames (14). The dual-belt-material mold comprises two punching molds. The beneficial effects of the method for synchronously processing dual belt materials are that: the method can be used for producing thin wall miniature assembly parts in a single line and assembling the thin wall miniature assembly parts on line, so that problems caused by that the thin wall miniature assembly parts are produced in two production lines can be avoided.

Abstract: A method of producing a polygonal closed cross-section structural component includes press-forming a metal sheet into a gutter-shaped pre-processed part with a curved form along its longitudinal direction having plural ridge lines corresponding to corner portions of the polygonal closed cross-section in a cross-sectional form developed by cutting the component at a position corresponding to the ridge line located at the innermost side in the radial direction to provide a flange portion extending along the ridge line at the resulting respective ends, and press-forming the pre-processed part to deform inwardly in the cross-sectional direction at a position of one or more of the plural ridge lines to butt the ridge lines located at the innermost side and the flange portions to each other.

Abstract: An apparatus includes an anvil having a first end and second end, and a press head reciprocally mounted relative to the anvil. The apparatus further includes an induction heater having a workpiece discharge end mounted adjacent the first end of the anvil, and a plurality of first station dies secured to the anvil. The first station dies each form at least a portion of a first contour. A plurality of second station dies are also secured to the anvil, the second station dies each defining at least a portion of a second contour.

Abstract: A forming tool and a method for hot forming and partially press hardening a workpiece, wherein the workpiece is heated prior to forming and is subsequently hot formed in a forming tool including a die, a punch, and a cooling device. When the forming tool is closed, the contact between the workpiece and the contact surfaces of the die and the punch of the forming tool is interrupted by moving apart a movable die part and a movable punch part. The die includes a first die part and at least one second die part which is movable relative to the first die part. The punch includes a first punch part and at least one second punch part which is movable relative to the first punch part. The at least one movable second die part and the at least one movable second punch part interact with an opening device.

Abstract: A method for the manufacturing of circular washers for locking from blanks, a washer having a central hole, a first side comprising a pattern of radially extending teeth and a second side comprising a pattern of radially extending cams. The method is especially comprised in the steps of producing a washer blank having an annular shape; introducing the washer blank into a die assembly for forming a closed shaping space by a lower die portion, an opposing upper die portion, a central die portion and a support piece, the central die portion extending through a washer blank central hole; forming the blank to a washer by mutual movement of said lower and upper die portions; and opening the closed shaping space to extract the formed washer. The invention also relates to a device and a washer.

Abstract: The method for producing at least one notch in an outer wall of a tube includes guiding a first punch being made of a preforming tooth, causing the preforming tooth to penetrate through the wall of the tube until a protuberance is formed, positioning a solid cylindrical mandrel inside the tube. Then, the method includes guiding a second punch with a punching tooth, a leading end of the punching tooth having a shape complementary to a shape of the notch to be made in the wall of the tube, positioning a punching mandrel inside the tube, and having a groove suitable for containing the upset material. The invention can be used for notching headrests for the seats of a motor vehicle.

Abstract: Shown is a method for manufacturing horizontal directional drilling pipe having internally and externally upset pipe ends. The forging is done by heating the green tube ends and applying pressure using a closed die hydraulic forging press to form the upsets. One end of a steel tube is worked by upsetting and pressing to form an external upset portion having an outer taper being shaped by upset forging. That portion is then pressed by an internal upset die so as to displace the outer taper to an internal upset portion having an inner taper. Internal upset forging is then carried out by an internal upset die to produce the finished part. The process allows the manufacturer to produce a thicker upset horizontal directional drilling pipe, where the ratio of the outside diameter to the inside diameter of the upset can be on the order of 3.5, or even greater.

Abstract: Disclosed is a press forming method press forming a workpiece between a die and a punch, while pushing the punch into the die by means of a relative motion of the die and the punch, the method includes: producing an intermediate molding (100B) having ridges (100d) formed in predetermined parts of the workpiece, and then press forming the intermediate molding (100B) into a final shape, to thereby substantially thicken and work-harden the predetermined parts of the workpiece.

Abstract: A method according to the invention for producing forged parts with a prescribed end contour comprises the following steps: pre-forging of a blank in order to obtain a forged part and subsequent reshaping of the forged part in a die, wherein one or a plurality of tools are inserted into the forged part during the reshaping and, in the process, the material of the forged part is displaced in a manner such that the specified end contour is obtained.

Abstract: A method of assembling multiple low NOx burners (100), a low NOx burners (100) and a tankless gas-fired water heater (500) are disclosed. The method includes the step of assembling multiple bodies (152), each body (152) includes multiple first burner ports (135) connected to a first burner inlet (125) and multiple second burner ports (150) connected to a second burner inlet (140). The method also includes the step of selecting one of the bodies (152) and inserting a first inlet tube (120, 220, 320, 420) into the second burner inlet (140) to provide a fuel/air mixture to the second burner ports (150) at a first rate. The method also includes the step of selecting one of the bodies (152) and inserting a second inlet tube (120, 220, 320, 420) into the second burner inlet (140) to provide the fuel/air mixture to the second burner ports (150) at a second rate different from the first rate.

Abstract: An apparatus for forming an article by forging. The apparatus has at least one die having a die cavity to receive material, said material being at least partially molten, and at least one punch to slidably engage the die cavity and to exert a forming pressure on material disposed in the cavity. There is also at least one pin for forming an article feature. The pin is to slidably engage the die and to contact the material, the pin being further to recede upon exertion of the forming pressure and to exert a feature forming pressure when receded and thereby form the article having the article feature when the material solidifies under the forming pressure.

Abstract: An implant, having a surface segment with at least one break line delineating an opening or recess of a closure segment which can be removed from the surface segment, is produced by first making a sub-assembly of the implant and then weakening the material in the region of the break line by material deformation.

Abstract: A pilot assembly and method has a cylindrical pilot body with a tapered outer end, a grooved inner end, and a central portion with at least one inwardly curved side wall relief, as well as internally mounted reciprocating ejector pins with outer ends that protrude through holes in the outer body end to strip stock from the pilot. A spring has its outer end mounted in the groove in the outer body end, and an inner end attached to the inner body end in a pre-tensed condition. A cap screw has an enlarged head that has at least a portion thereof fit into the pilot sidewall relief, and a threaded shank that anchors the pilot in an associated die member.

Abstract: A workpiece is formed into a curved shape that has curvatures in the longitudinal and width directions required for a final closed cross-sectional shape. The formed workpiece is bent in a direction that left and right side wall portions approach each other by clamping the bottom portions between a punch and pad in a plate-thickness direction. A pair of flange portions are butted against each other while the formed bottom portions of the workpiece are placed on a pad; and a die cavity having the same shape as the final closed cross-sectional shape is defined between a support surface of the pad supporting the bottom portion and pressing surfaces of a pair of pressure cams pressing the left and right side wall portions. Then, the pair of flange portions are depressed toward the cavity using depressing portions of a second punch disposed above the pair of flange portions.

Abstract: A method manufactures a closed-structure part by forming a flat plate-shaped workpiece into a closed structure including a bottom portion curved along a longitudinal direction. The method includes a first forming step of forming a plurality of first out-of-plane deformed portions and a bent portion, the first out-of-plane deformed portions being formed in a region of the workpiece corresponding to the bottom portion and arranged along the longitudinal direction, each of the out-of-plane deformed portions having a recessed shape or a protruding shape; and a second forming step of squashing the first out-of-plane deformed portions between a pad and a punch such that the region of the workpiece corresponding to the bottom portion is curved and bending bent portions by pressing the punch into a space between dies while the region of the workpiece corresponding to the bottom portion is clamped between the pad and the punch.

Abstract: A sealing plate for a prismatic secondary battery includes a pair of mouths for attaching a negative and positive electrode terminals, one mouth being formed near one end in a longitudinal direction of the sealing plate, and the other mouth being formed near the other end, coining areas used for positioning of an insulating member and formed around the pair of mouths on a front face of the sealing plate, a gas release valve and an electrolyte pour hole formed between the pair of mouths, and grooves formed between the respective coining areas and the long side edge of the sealing plate. The groove has a smaller depth near the gas release valve than the depth near the coining area. Even when the sealing plate is produced through forging, the front face has good flatness and the coining areas are unlikely to have a sink mark or a shear drop.

Abstract: A method of manufacturing an automobile door hinge includes hot forging a round steel bar to form a forged workpiece including a mounting portion, an arm portion, and a column portion, and forming a shaft hole by punching the column portion by using a special die and a punch. The die has a gap formed therein so that, during punching, a slug is not generated and the column portion expands outward when the punch is pressed from a punching start point to a predetermined dimension, and a slug is generated and discharged when the punch is pressed from the predetermined dimension to a punching end point.

Abstract: A method according to the invention for producing forged parts with a prescribed end contour comprises the following steps: pre-forging of a blank in order to obtain a forged part and subsequent reshaping of the forged part in a die, wherein one or a plurality of tools are inserted into the forged part during the reshaping and, in the process, the material of the forged part is displaced in a manner such that the specified end contour is obtained.

Abstract: The method is for manufacturing a rotor core having a cylindrical boss section formed with an axial hole, a disc section radially extending from one end of the boss section, and a plurality of claw sections provided along an outer periphery of the disk section. A boss section-side hole as a part of the axial hole is formed by plastic deformation in a preliminary shaping step. The remaining part of the axial hole of the billet disposed on a die is punched through using a center hole punch having a diameter smaller than an inner diameter of the boss section-side hole to form the disk section-side hole in the flush/punch through step, so that the axial hole is constituted of the boss section-side hole, the disk section-side hole and a step portion between the boss section-side hole and the disk section-side hole.

Abstract: A method of manufacturing a sprocket segment that is formed by forging as one of a plurality of circumferentially divided parts of a sprocket having a plurality of teeth arranged on an outer peripheral surface of a circular flange, the method includes: forming a material of the sprocket segment into an initial formed state in an initial forming step; and subjecting the sprocket segment in dies to a finish forming process with a tooth trace direction of the sprocket segment as viewed in cross-section of the sprocket segment being inclined relative to a forging direction of the dies in a finish forming step.

Abstract: A hard disk drive with a multiple disk stack normally utilizes disk separator plates near the disk surfaces to reduce wind induced vibrations in the disks and the read/write heads. The manufacturing methods currently used to make these separator plates, metal casting and machining, or injection molded plastic, or extruding and machining, or cold forging tends to be expensive and creates unwanted weight and bulk without the desired precision. Stamping disk separator plates from metal provides exceptional dimensional control at reduced cost, but cannot readily provide the thicknesses required. Stamping and extruding the offsets, or stamping and folding the offsets, is a manufacturing process that provides the required dimensions for the offsets, and dimensional control and reduced cost.

Abstract: The invention relates to an Integrated Valve Sleeve for a spool and sleeve valve and solenoid housing for accepting a solenoid assembly. The apparatus is integrated insofar as it is fashioned from one piece of malleable material through a cold-forging process, thus avoiding the structural weakness endowed in similar assemblies formed through welding processes and the like.

Abstract: A method for manufacturing a quick release axle assembly includes preparing an elongate bar, pressing the elongate bar to form two mounting portions, at least one elongate groove and a projection, cutting the elongate bar to remove the projection from the periphery of the at least one elongate groove, and dieing the elongate bar to form a first external thread on one of the mounting portions of the elongate bar and a second external thread on the other one of the mounting portions of the elongate bar so as to produce an axle which includes the mounting portions, the at least one elongate groove, the first external thread and the second external thread. Thus, the axle is stamped and formed directly by the stamping die so that the axle is produced easily and quickly.

Abstract: There is disclosed herein a can end (10) for a can for pressurized contents, the can end being configured to be joined by a peripheral annular joining portion (24,26) to one axial end of a can body of the can and having an outer side arranged to face outwardly from the can and an inner side arranged to face inwardly into the can, the can end comprising: a central panel (18); a panel wall (20) annularly surrounding the central panel and extending axially inwardly and radially outwardly from the central panel; an annular chuck wall structure (12, 14, 50) extending radially- and axially-inwardly from the joining portion; and an annular bead (16) which is connected between a radially outer edge (38) of the panel wall and a radially inner edge (50e) of the chuck wall structure and which is concave with respect to the outer side of the can end and extends at least partially radially outwardly with respect to the radially inner edge of the chuck wall structure, wherein wall portions adjacent inner and outer ends of

Abstract: A set of tooling for a progressive forming machine comprising die and tool units having internal complementary cavity portions for receiving a workpiece, one of said units being arranged to slide a limited distance along its axis and to be biased by a spring force towards the other unit when the units are mounted in the forming machine, the units each having an end face with a smooth surface finish adapted to press against the smooth surface finish of the end face of the other unit, the end face area of one of the units being relatively small compared to its major cross-sectional area whereby a high contact pressure between the end faces is obtained for a given spring bias force such that extrusion/cooling oil coating a workpiece received in the cavity portions is restrained from leakage from the cavity portions across said end faces during a hydrostatic trapped extrusion of the workpiece in the die and tool units whereby the die and tool units are capable of shaping the workpiece to a degree beyond limits of

Abstract: A gas turbine engine fuel injector stem includes a single piece of material with a flange, a center body, a gas gallery, and a fluid passage. The flange includes a cylindrical shape, a plurality of mounting holes and a handle hole. The center body extends from a flange cap in the flange axial direction. The gas gallery is adjacent the center body and distal to the flange. The. gas gallery includes a ring shape oriented transverse to the flange and includes a gallery opening. The fluid passage extends through the flange, center body, and gas gallery and is in flow communication with the gallery opening.

Abstract: Method for manufacturing a gear wheel with stub toothing for a change-speed gearbox, wherein, in a first forming step, a gear wheel body (1) is drop-forged and the stub toothing is formed finally in at least one further forming step by cold calibration in the forging die by means of a forming tool (23) with forming parts which are arranged in a fan-shaped manner and the forming ends of which penetrate into the tooth spaces, wherein the forming parts are guided jointly between an upper and a lower receiving plate (29, 30) and are moved in a direction radially inwards in such a way that material is displaced out of the region of the tooth flanks into the tooth root regions.

Abstract: Tooling for making pointed headed bolts of a given diameter in numerous lengths with roll thread ready threaded to the head and partially threaded shanks in a four forming station forming machine, the tools being configured to work on wire stock as received at the first station of a diameter larger than or substantially the same as the roll diameter and not greater than the nominal diameter of the bolt, including at least two sequential head forming tools for mounting on the slide, an extrusion pointing tool for mounting on the die breast, a roll diameter extrusion tool for mounting on the die breast and a head support tool mountable in a station on the slide at multiple axial positions corresponding to standard lengths of the bolts being made, the head support tool being arranged to work at either the extrusion pointing station or the roll diameter extrusion station.

Abstract: A method and apparatus for forming metal parts in a progressive forming machine wherein one of the opposed tools on a ram and die breast is spring biased to operatively close the tools before the ram reaches front dead center thereby allowing material of the blank to extrude sideways through an aperture formed by both of the opposed tools in the final forward movement of the ram.

Abstract: A method of forming a tenon on one side of a metal plate member by means of punching the wall of one side of the metal plate member with a punch or punches to form a protrusion and then punching the protrusion with a punch rod to extend the height of the protrusion and to deform the protrusion into a tubular configuration.

Abstract: The present invention relates to an upsetting press (1, 1?) for upsetting an end (2) of a metallic material pipe (3), e.g. for petroleum applications. The press (1, 1?) comprises a supporting structure (10) which defines a working space and first locking means (15) for locking the pipe (3) to be upset. The press further comprises first upsetting means comprising at least one first upsetting die formed by a first pair of half dies (21, 22) which can be separated and closed about the end (2) of the pipe (3) to be upset and at least one axially movable cylindrical punch (30). The press (1, 1?) further comprises die holding means which support the half dies (21, 22) moving them between a closing position and an opening position.

Abstract: A crankshaft production method includes: pressurizing both end portions of a shaft blank with a pressurization surface of a die, the pressurization surface being inclined in a specific direction so as to come close to the other end side of the shaft blank, and applying an axial compressive load to the shaft blank, while restricting a radial deformation in a predetermined zone of the shaft blank in a direction other than the specific direction, thereby swaging the shaft blank and causing the predetermined zone to buckle in the specific direction.

Abstract: A stamping apparatus includes a lower die defining a cavity, with a land portion surrounding the cavity. A movable upper die includes a drawing punch that corresponds to the cavity. A binder movable towards the land portion of the lower die engages an edge portion of the blank, wherein the land portion of the lower die and the movable binder each include a plurality of beads that crimp the edge portion of the blank when the movable binder engages the edge portion of the blank. The plurality of beads are oriented orthogonal to a terminal edge of the edge portion. By orienting the plurality of beads in this manner, the crimped edge portion of the blank is allowed to move inboard towards the cavity when the blank is engaged by the drawing punch before being constrained by a throat portion defined by the binder and the lower die.

Abstract: Disclosed herein is a manufacturing apparatus of a center pillar stiffener having a closed section, including: a fixing shape plate; a concave cavity formed on a bottom surface of the fixing shape plate on which a blank is seated; a movable shape plate configured to slide on the fixing shape plate; a convex shaped core formed on the movable shape plate and configured to press and bend the blank toward the cavity; a mandrel inserted into the cavity to fix the bent blank; and a plurality of shape plates configured to slide over the blank and bend both ends of the blank protruding from the fixing shape plate to form a closed section.

Abstract: A method and a manufacturing line allow for the manufacture of piston blanks of dimensions close to the final dimensions, which in the course of subsequent finish-machining need only be machined with removal of material to a small degree. A piston shaft of the piston blank is produced by backward extrusion. At least one hollow throat element is already produced at the piston blank by an upset-forging operation. For this purpose, a special forging tool is provided, which, after the manufacture of the piston shaft, takes effect on the piston blank in such a way that at least one hollow throat element is formed at the latest at subsequent forming of the piston base. In this way, a perceptible reduction is achieved in the weight of a piston in relation to conventionally manufactured forging pistons.

Abstract: A reinforced wall in a drawn metal workpiece is formed by folding an annular wall back on itself in a punch-driven operation.

Abstract: The present invention provides an expansion die for manufacturing containers including a work surface including a progressively expanding portion and a land portion; and an undercut portion positioned following the land portion of the work surface. The present invention further provides a process for manufacturing shaped containers including providing a container stock having a first diameter; expanding at least a portion of the container stock to a second diameter with at least one expansion die; and forming an end of the container stock to accept a container lid.

Abstract: A forged product having thick end parts, and a thin part between the thick parts, is formed by extruding a forging stock such that the cross section of the forging stock varies along the direction of extrusion, wherein in any cross section in a direction perpendicular to the direction of extrusion, the forging stock has two thick end parts, a thin part intermediate the end parts and transitional parts with varying thickness between the thin part and each of the thick end parts; cutting the forging stock in the direction perpendicular to the direction of extrusion to form cut portions; and forging each of the cut portions such that the thick end parts of the cut portions form the thick end parts of the forged product and the thin part of the cut portions forms the thin part of the forged product.

Abstract: In accordance with various embodiments, plates are formed via a plurality of upset-forging and forging-back cycles followed by a plurality of rolling passes.

Abstract: A device for shaping a blank into a hollow profiled element can include at least one base plate, onto which the blank that is to be shaped can be placed, at least one die core for the hollow profiled element, and at least two die halves for shaping the blank into the hollow profiled element. A method can include producing a hollow profiled element with at least one molded-on stiffening and/or functional element made from a blank. Hollow profiled elements can be produced at low cost, but at the same time ensure high reliability of a process where different hollow profiled elements are joined together by a generic device, wherein at least one form punch is provided for introducing an element structure into the planar blank that can be shaped and/or fixed into a stiffening and/or functional element.

Abstract: A set of tooling for making pointed headed bolts of a given diameter in numerous lengths with roll thread ready threaded to the head and partially threaded shanks in a four forming station forming machine, the tools being configured to work on wire stock as received at the first station of a diameter larger than or substantially the same as the roll diameter and not greater than the nominal diameter of the bolt, including at least two sequential head forming tools for mounting on the slide, an extrusion pointing tool for mounting on the die breast, a roll diameter extrusion tool for mounting on the die breast and a head support tool mountable in a station on the slide at multiple axial positions corresponding to standard lengths of the bolts being made, the head support tool being arranged to work at either the extrusion pointing station or the roll diameter extrusion station.